HP M5FAE Maintenance and Service Guide

TFT5600 Rackmount Keyboard and Monitor (RKM)
Model M5FAE Maintenance and Service Guide
First Edition (May 2001) Part Number 230204-001 Compaq Computer Corporation

Notice

Compaq and Compaq Insight Manager Registered United States Patent and Trademark Office.
Compaq shall not be liable for technical or editorial errors or omissions contained herein. The information in this document is provided “as is” without warranty of any kind and is subject to change without notice. The warranties for Compaq products are set forth in the express limited warranty statements accompanying such products. Nothing herein should be construed as constituting an additional warranty.
Compaq TFT5600 Rackmount Keyboard and Monitor (RKM) Maintenance and Service Guide First Edition (May 2001) Part Number 230204-001

Contents

About This Guide
Symbols in Text........................................................................................................... v
Symbols on Equipment...............................................................................................vi
Compaq Technician Notes.........................................................................................vii
Where to Go for Additional Help ............................................................................ viii
Integrated Management Display....................................................................... viii
Telephone Numbers.......................................................................................... viii
Chapter 1
Identifying Components
Front Panel Components.......................................................................................... 1-2
Rear Components..................................................................................................... 1-3
Serial Number Location........................................................................................... 1-4
Chapter 2
Illustrated Spare Parts List
Exploded View of Spare Parts................................................................................. 2-2
Chapter 3
Removal and Replacement Preliminaries
Electrostatic ............................................................................................................. 3-2
Precautions ....................................................................................................... 3-2
Grounding Methods.......................................................................................... 3-2
iv Compaq TFT5600 Rackmount Keyboard and Monitor (RKM) Maintenance and Service Guide
Removal and Replacement Preliminaries
continued
Rack Stability........................................................................................................... 3-3
Chapter 4
Removal and Replacement Procedures
Spare Replaceable Parts........................................................................................... 4-2
Product Kit Contents................................................................................................ 4-3
Tools Required......................................................................................................... 4-3
SPS-PLASTICS 229846-001................................................................................... 4-4
Removing the Rear Cover................................................................................. 4-5
Removing the Clutch Covers............................................................................ 4-6
Removing the Palm Rest................................................................................... 4-7
Removing the Front Plastic Bezel..................................................................... 4-8
SPS-KEYBOARD 230978-XXX............................................................................. 4-9
Removing the Keyboard Assembly ................................................................ 4-10
SPS-DISPLAY,LCD,15” 229842-001................................................................... 4-13
Removing the Display..................................................................................... 4-14
SPS-ADPTRAC 40W 4PRONG/MINIJCK 218319-001 ...................................... 4-17
Removing the AC Brick.................................................................................. 4-18
SPS-BD,CNTRLR 229847-001 ............................................................................. 4-19
Removing the Controller Board...................................................................... 4-20
SPS-RAIL,MOUNTING,W/SLIDES 229845-001 ................................................ 4-24
Removing the Brace Assembly....................................................................... 4-25
Removing the Mounting Rails with Slides ..................................................... 4-27
SPS-TRAY,METAL 229843-001.......................................................................... 4-29
Removing the Metal Controller Cover............................................................ 4-30
Removing the Metal Tray ............................................................................... 4-32
SPS-CA,VGA,MALE-MALE,9FT 238729-001.................................................... 4-35
Chapter 5
Specifications
Index

About This Guide

This maintenance and service guide is a troubleshooting guide that can be used for reference when servicing a Compaq TFT5600 Rackmount Keyboard and Monitor (RKM).
WARNING: To reduce the risk of personal injury from electrical shock and hazardous energy levels, only authorized service technicians should attempt to repair this equipment. Improper repairs could create conditions that are hazardous.
IMPORTANT: The installation of options and servicing of this product shall be performed by individuals who are knowledgeable of the procedures, precautions, and hazards associated with equipment containing hazardous energy circuits.

Symbols in Text

These symbols may be found in the text of this guide. They have the following meanings.
WARNING: Text set off in this manner indicates that failure to follow directions in the warning could result in bodily harm or loss of life.
CAUTION: Text set off in this manner indicates that failure to follow directions could result in damage to equipment or loss of information.
IMPORTANT: Text set off in this manner presents clarifying information or specific instructions.
NOTE: Text set off in this manner presents commentary, sidelights, or interesting points of information.
vi Compaq TFT5600 Rackmount Keyboard and Monitor (RKM) Maintenance and Service Guide

Symbols on Equipment

These icons may be located on equipment in areas where hazardous conditions may exist.
Any surface or area of the equipment marked with these symbols indicates the presence of electrical shock hazards. Enclosed area contains no operator serviceable parts. WARNING: To reduce the risk of injury from electrical shock hazards, do not open this enclosure.
Any RJ-45 receptacle marked with these symbols indicates a Network Interface Connection. WARNING: To reduce the risk of electrical shock, fire, or damage to the equipment, do not plug telephone or telecommunications connectors into this receptacle.
Any surface or area of the equipment marked with these symbols indicates the presence of a hot surface or hot component. If this surface is contacted, the potential for injury exists. WARNING: To reduce the risk of injury from a hot component, allow the surface to cool before touching.
Power Supplies or Systems marked with these symbols indicate the equipment is supplied by multiple sources of power.
WARNING: To reduce the risk of injury from electrical shock, remove all power cords to completely disconnect power from the system.

Compaq Technician Notes

WARNING: Only authorized technicians trained by Compaq should attempt to repair this
equipment. All troubleshooting and repair procedures are detailed to allow only subassembly/module level repair. Because of the complexity of the individual boards and subassemblies, no one should attempt to make repairs at the component level or to make modifications to any printed wiring board. Improper repairs can create a safety hazard. Any indications of component replacement or printed wiring board modifications may void any warranty.
WARNING: To reduce the risk of personal injury from electrical shock and hazardous energy levels, do not exceed the level of repair specified in these procedures. Because of the complexity of the individual boards and subassemblies, do not attempt to make repairs at the component level or to make modifications to any printed wiring board. Improper repairs could create conditions that are hazardous.
WARNING: To reduce the risk of electric shock or damage to the equipment:
If the system has multiple power supplies, disconnect power from the system by
unplugging all power cords from the power supplies.
Do not disable the power cord grounding plug. The grounding plug is an important safety
feature.
About This Guide vii
Plug the power cord into a grounded (earthed) electrical outlet that is easily accessible at
all times.
CAUTION: To properly ventilate your system, you must provide at least 12 inches (30.5 cm) of clearance at the front and back of the computer.
CAUTION: The computer is designed to be electrically grounded. To ensure proper operation, plug the AC power cord into a properly grounded AC outlet only.
viii Compaq TFT5600 Rackmount Keyboard and Monitor (RKM) Maintenance and Service Guide

Where to Go for Additional Help

In addition to this guide, the following information sources are available:
User Documentation
Compaq Service Quick Reference Guide
Service Training Guides
Compaq Service Advisories and Bulletins
Compaq QuickFind
Compaq Insight Manager
Compaq Download Facility: Call 1-281-518-1418

Integrated Management Display

Some Compaq server models include a Compaq Integrated Management Display (IMD), an integrated, 16x4 character display mounted on the front of the server. This display provides easy-to-use menu-driven access to server information, including model number, LCD firmware revision, and POST operations.

Telephone Numbers

For the name of your nearest Compaq authorized reseller:
In the United States, call 1-800-345-1518.
In Canada, call 1-800-263-5868.
For Compaq technical support:
In the United States and Canada, call 1-800-386-2172.
For Compaq technical support phone numbers outside the United States
and Canada, visit the Compaq website:
www.compaq.com
Chapter 1
Identifying Components
This chapter provides the illustrated parts breakdown and a serial number location for the Compaq TFT5600 Rackmount Keyboard and Monitor (RKM). Use the following information to locate and identify the components of the TFT5600 Rackmount Keyboard and Monitor (RKM).
1-2 Compaq TFT5600 Rackmount Keyboard and Monitor (RKM) Maintenance and Service Guide

Front Panel Components

1
2
3
4
5
17
Figure 1-1. Identifying front panel components
16
6 7 8 9 10
11
13
15
Table 1-1
TFT5600 Rackmount Keyboard and Monitor (RKM)
Front Panel Components
Reference Component Reference Component
Display release latch
Display switch
On-screen display scroll up button
Scroll lock LED
Track ball
Right pick button
12
14
On-screen display scroll down button
On-screen display activation button
Programmable wizard key
Nine hot keys
Number lock LED
Cap lock LED
Left pick button
Scroll up and down button
Scroll left and right button
Palm rest
Front plastic bezel

Rear Components

Identifying Components 1-3
1
3
4
6
Figure 1-2. Identifying rear components
Table 1-2
TFT5600 Rackmount Keyboard and Monitor (RKM)
Rear Components
Reference Component
2
5
7
8
AC brick
Rear cover
VGA cable
Power cord
Brace assembly
Clutch covers
Controller board
Metal controller cover
1-4 Compaq TFT5600 Rackmount Keyboard and Monitor (RKM) Maintenance and Service Guide

Serial Number Location

You will need to provide the TFT56000 RKM serial number to Compaq whenever you request information or order spare parts. The serial number is located on the bottom of the tray near the agency label.
Figure 1-3. Serial number location
Chapter 2
Illustrated Spare Parts List
This chapter provides an illustrated parts breakdown and a spare parts list for the Compaq TFT5600 Rackmount Keyboard and Monitor (RKM). See Table 2-1 for the names of referenced spare parts.
2-2 Compaq TFT5600 Rackmount Keyboard and Monitor (RKM) Maintenance and Service Guide

Exploded View of Spare Parts

1
2
2
2
4
5
3
3
3
6
10
4
2
2
7
8
9
3
Figure 2-1. Exploded view of the TFT5600 RKM
Illustrated Spare Parts List 2-3
Table 2-1
TFT5600 Rackmount Keyboard and Monitor (RKM) Spare Parts List
Reference Description Spare Parts Number
SPS-DISPLAY,LCD,15” 229842-001
SPS-PLASTICS
BEZEL,TRAY,FRONT
229846-001
(224046-001)
REST,PALM
(222178-001)
COVER,REAR-TOP
(222179-001)
COVER,CLUTCH
(222180-001)
SPS-RAIL,MOUNTING,W/SLIDES
MOUNTING RAILS,W/SLIDES
BRACE,CMA
SPS-TRAY,METAL
TRAY, METAL
COVER, METAL
CLIP, GROUNDING
SPS-BD,CNTRLR 229847-001
SPS-CA,VGA,MALE-MALE,9FT 238729-001
SPS-ADPTRAC 40W
229845-001
229843-001
218319-001
4 PRONG/MINIJCK
SPS-CORD
SPS-CORD,AC,PWR,10’,BLK
SPS-CORD,AC,PWR,10’,BLK-EUR
SPS-CORD,AC,PWR,10’,BLK-UK
SPS-CORD,AC,PWR,10’,BLK-IT
SPS-CORD,AC,PWR,10’,BLK-SI
SPS-CORD,AC,PWR,10’,BLK-JP
255135-001
255135-021
255135-031
255135-061
255135-111
255135-291
continued
2-4 Compaq TFT5600 Rackmount Keyboard and Monitor (RKM) Maintenance and Service Guide
Table 2-1 TFT5600 Rackmount Keyboard and Monitor (RKM) Spare Parts List
Reference Description Spare Parts Number
continued
SPS-CA,AC,LINE,C5­C14,ADAPTER
SPS-KEYBOARD
SPS-KEYBOARD,CBN
SPS-KEYBOARD,CBN-UK
SPS-KEYBOARD,CBN-GR
SPS-KEYBOARD,CBN-FR
SPS-KEYBOARD,CBN-IT
SPS-KEYBOARD,CBN-SP
SPS-KEYBOARD,CBN-DK
SPS-KEYBOARD,CBN-NO
SPS-KEYBOARD,CBN-SE
SPS-KEYBOARD,CBN-SW
SPS-KEYBOARD,CBN-PT
SPS-KEYBOARD,CBN-BE
SPS-KEYBOARD,CBN-JP
SPS-KEYBOARD,CBN,INTL
192514-001
230978-001
230978-031
230978-041
230978-051
230978-061
230978-071
230978-081
230978-091
230978-101
230978-111
230978-131
230978-181
230978-291
230978-B31
Chapter 3
Removal and Replacement
Preliminaries
IMPORTANT: Before beginning any of the procedures in Chapter 4, read and understand the cautions
and warnings in this chapter.
This chapter provides general service information for the Compaq TFT5600 Rackmount Keyboard and Monitor (RKM). Adherence to the procedures and precautions described in this chapter are essential for proper service.
3-2 Compaq TFT5600 Rackmount Keyboard and Monitor (RKM) Maintenance and Service Guide

Electrostatic

CAUTION: When the computer is plugged into an AC power source there is always voltage
applied to the system board. You must disconnect the power cord from the power source before opening the computer to prevent system board or component damage.

Precautions

To prevent damage to the system, be aware of the precautions you need to follow when setting up the unit or handling parts. A discharge of static electricity from a finger or other conductor may damage system boards or other static-sensitive devices. This type of damage may reduce the life expectancy of the device.
To prevent electrostatic damage, observe the following precautions:
Avoid any contact by transporting and storing products in static-safe
containers.
Keep electrostatic-sensitive parts in their containers until they arrive at
static-free workstations.
Place parts on a grounded surface before removing them from their
containers.
Avoid touching pins, leads, or circuitry.
Make sure you are always properly grounded when touching a static-
sensitive component or assembly.

Grounding Methods

There are several methods for grounding. Use one or more of the following methods when handling or installing electrostatic-sensitive parts:
Use a wrist strap connected by a ground cord to a grounded workstation
or computer chassis. Wrist straps are flexible straps with a minimum of 1 megohm
proper grounding, wear the strap snug against the skin.
Use heel straps, toe straps, or boot straps at standing workstations.
Wear the straps on both feet when standing on conductive floors or dissipating floor mats.
Use conductive field service tools.
Use a portable field service kit with a folding static-dissipating work
mat.
± 10 percent resistance in the ground cords. To provide

Rack Stability

Removal and Replacement Preliminaries 3-3
WARNING: To reduce the risk of personal injury or damage to the equipment, be sure that:
The leveling jackets are extended to the floor.
The full weight of the rack rests on the leveling jacks.
The stabilizing feet are attached to the rack if it is a single-rack
installation.
The racks are coupled together in multiple-rack installations.
A rack may become unstable if more than one component is extended for
any reason. Extend only one component at a time.
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