In the interest of user safety (required by safety regulations in some countries/regions) the set should be restored to its
original condition and only parts identical to those specified should be used.
This document has been published to be used for after sales service only.
The contents are subject to change without notice.
Part number: 5991-4917
Revision 031306
SERVICING NOTICES ON CHECKING
1. KEEP THE NOTICES
As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated
parts must be used.
4. BE CAREFUL WITH THE
LCD PANEL
Avoid a shock to the panel while servicing.
Take enough care to deal with it.
5. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING
There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.
PERFORM A SAFETY CHECK AFTER
6.
SERVICING
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn
on the TV.
3.
Insulation resistance between the cord plug
terminals and the eternal exposure metal
[Note 2] should be more than 1M ohm by
using the 500V insulation resistance meter
[Note 1].
4.
If the insulation resistance is less than 1M
ohm, the inspection repair should be
required.
[Note 1]
If you have not the 500V insulation
resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Earphone jack
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
IMPORTANT
When you exchange IC and Transistor with a heat sink, apply silicon grease (YG6260M) on the contact
section of the heat sink. Before applying new silicon grease, remove all the old silicon grease.
(Old grease may cause damage to the IC and Transistor).
A1-1
ABOUT LEAD FREE SOLDER (PbF)
Distinction of PbF PCB:
PCBs (manufactured) using lead free solder will have a PbF printing on the PCB.
(Please refer to figures.)
Caution:
Pb free solder has a higher melting point than standard solder;
•
Typically the melting point is 86°F~104°F(30°C~40°C) higher.
Please use a soldering iron with temperature control and adjust it to 650°F ± 20°F (350°C ± 10°C).
In case of using high temperature soldering iron, please be careful not to heat too long.
Pb free solder will tend to splash when heated too high (about 1100°F/ 600°C).
•
All products with the printed circuit board with PbF printing must be serviced with lead free solder.
•
When soldering or unsoldering, completely remove all of the solder from the pins or solder area,
and be sure to heat the soldering points with the lead free solder until it melts sufficiently.
Recommendations
Recommended lead free solder composition is Sn-3.0Ag-0.5Cu.
A1-2
CONTENTS
SERVICING NOTICES ON CHECKING.....................................................................................
HOW TO ORDER PARTS ..........................................................................................................
IMPORTANT ...............................................................................................................................
ABOUT LEAD FREE SOLDER (PbF)........................................................................................
Preset CHNo
Stereo/Dual TV SoundUS-Stereo
Tuner Sound MutingYes
G-3SignalVideo SignalInput Level1 V p-p/75 ohm
RGB SignalOutput Level-Audio SignalInput Level0.85 V p-p/50k ohm
G-4PowerPower SourceAC120V, 60Hz
Power Consumptionat AC170W at 120V 60Hz
ProtectorPower FuseYes
G-5RegulationSafetyUL/CSA
G-6TemperatureOperation0oC ~ +40oC
G-7Operating HumidityLess than 80% RH
G-8Clock and Clock
Timer Sleep TimerMax Time120 Min
On TimerProgramNo
Off TimerProgramNo
Game TimerNo
Wake Up TimerNo
Timer Back-up (at Power Off Mode) more than -- Min Sec
Number of Pixels1366(H) x 768(V)
View Range Left/Right85/85 degree
Up/Down85/85 degree
PositionFront
Size2.2 x 5.0 inch
Impedance4 ohm
10%(Typical)---
CH Coverage2~69, 4A, A-5~A-1, A~I, J~W, W+1~W+84
Sound(FS)41.25MHz
FP-FS 4.50MHz
Output Level-S/N Ratio (Weighted)-Horizontal Resolution at DVD Mode--
--
Output Level at DVD--
at TV 0.85 V p-p/1k ohm
0-1.70 V p-p/1k ohm (Variable out mode)
Digital Output Level0.5 V p-p/75 ohm
S/N Ratio at DVD (Weighted)-Harmonic Distortion -Frequency Response : at DVD--
at Video CD--
at SVCD--
at CD--
DC --
at DC-Stand by (at AC) 1W at 120V 60Hz
Energy StarYes
Per Year-- kWh/Year
Safety CircuitYes
IC Protector(Micro Fuse)Yes
RadiationFCC/IC
Laser--
Storage-20oC ~ +60oC
Yes
Step 10 Min
A3-1
GENERAL SPECIFICATIONS
G-9RemoteUnitRC-MS
Control Glow in Dark RemoconNo
Remocon FormatHP
FormatRC-6
Custom Code HP 21bit
Power SourceVoltage(D.C)3V
Total Keys35 Keys
Keys
UM size x pcsUM-4 x 2 pcs
POWER
SAP/MTS
Sound
Picture
Source
Menu
Left
OK
Right
Up
Down
back
Aspect
Info
VOL+
VOLCH+
CHLast
Mute
CC
Sleep
Ant
1
2
3
4
5
6
7
8
9
0
_
Enter
Audio Input 1RCA x 2(L/MONO, R)
S - Input 1
Video Input 2RCA x 1
Audio Input 2RCA x 2(L/MONO, R)
S - Input 2
Video OutputNo
Audio Output
Component Input 1
Analog AudioRCA x 2(L/MONO, R)
Component Input 2
Analog AudioRCA x 2(L/MONO, R)
HDMI Input 1
Analog AudioRCA x 2(L/MONO, R)
HDMI Input 2
Analog AudioNo
Sub Woofer OutNo
PC Monitor InputNo
Analog AudioNo
Digital Audio OutputCoaxial
DC Jack (Center +)No
VHF/UHF Antenna Input
AC Inlet
Audio Input 3No
S - Input 3No
Other TerminalNo
w/o Handle, Stand Approx. W x D x H (mm)
Net w/o Handle, Stand (Approx.)17.0kg (37.5lbs)
Gross (Approx.)24.0kg (52.9lbs)
Content--- Sets
Material--- / --Dimensions W x D x H(mm)--Description of Origin---
W/Color Photo LabelNo
W/HandleNo
Dimensions W x D x H(mm)917 x 318 x 716
Description of OriginYes
Height (cm)32(ORION SPEC:46)
RearPS 94V0 NON-DECABROM
Jack Panel--
Eyelet DemandYes
Measures for WhiskerYes
Yes
Yes
RCA x 2 (Variable) (L, R)
RCA x 3
RCA x 3
HDMI x 1
HDMI x 1
F Type
Yes
823.0 x 116.5 x 592.0
Sets/40' container
A3-5
DISASSEMBLY INSTRUCTIONS
1.
REMOVAL AND INSTALLATION OF
FLAT PACKAGE IC
REMOVAL
Put Masking Tape (cotton tape) around the Flat Package
1.
IC to protect other parts from any damage.
(Refer to Fig. 1-1.)
NOTE
Masking is carried out on all the parts located within
10 mm distance from IC leads.
When IC starts moving back and forth easily after
3.
desoldering completely, pickup the corner of the IC using
tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 1-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC
leads or solder lands under the IC when removing it.
Blower type IC
desoldering
machine
Masking Tape
(Cotton Tape)
Heat the IC leads using a blower type IC desoldering
2.
IC
machine. (Refer to Fig. 1-2.)
NOTE
Do not rotate or move the IC back and forth , until IC
can move back and forth easily after desoldering the
leads completely.
Blower type IC
desoldering machine
Fig. 1-1
Tweezers
IC
Peel off the Masking Tape.4.
Absorb the solder left on the pattern using the Braided
5.
Shield Wire. (Refer to Fig. 1-4.)
NOTE
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.
Fig. 1-3
Braided Shield Wire
Soldering Iron
IC
Fig. 1-2
IC pattern
Fig. 1-4
B-1
DISASSEMBLY INSTRUCTIONS
INSTALLATION
Take care of the polarity of new IC and then install the
1.
new IC fitting on the printed circuit pattern. Then solder
each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 1-5.)
Soldering Iron
Solder temporarily
Supply the solder from the upper position of IC leads
2.
Solder temporarily
sliding to the lower position of the IC leads.
(Refer to Fig. 1-6.)
Fig. 1-5
When bridge-soldering between terminals and/or the
4.
soldering amount are not enough, resolder using a Thintip Soldering Iron. (Refer to Fig. 1-8.)
Thin-tip Soldering Iron
IC
Fig. 1-8
Finally, confirm the soldering status on four sides of the
5.
IC using a magnifying glass.
Confirm that no abnormality is found on the soldering
position and installation position of the parts around the
IC. If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, always be sure to replace the IC in this
case.
Soldering IronSolder
IC
Absorb the solder left on the lead using the Braided
3.
Supply soldering
from upper position
to lower position
Shield Wire. (Refer to Fig. 1-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 1-6
Fig. 1-7
B-2
SERVICE MODE LIST
This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter to the SERVICE MODE function, press and hold both buttons simultaneously on the main unit and on the remote
control for more than the standard time in the appropriate condition. (See below chart.)
Set
Condition
TV mode
TV mode
TV mode
ALL mode
ALL mode
Set KeyOperations
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
Remocon
Key
02 sec.
12 sec.
62 sec.
8
92 sec.
Standard
Time
2 sec.
Releasing of V-CHIP PASSWORD.
Initialization of factory TV data.
NOTE:
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Check of the SUM DATA, POWER ON total hours, MICON
VERSION and DIGITAL TV MICON FIRMWARE on the screen.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Display of the Adjustment MENU on the screen.
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display
Adjustment).
If you set factory initialization, the memories are reset
such as the channel setting, and the POWER ON total
hours.
C-1
WHEN REPLACING EEPROM (MEMORY) IC
CONFIRMATION OF CHECK SUM, POWER ON TOTAL HOURS, MICON VERSION AND
DIGITAL TV MICON FIRMWARE
Initial total of MEMORY IC, POWER ON total hours, MICON VERSION and Digital TV MICON Firmware can be checked on
the screen. Total hours are displayed in 16 system of notation.
NOTE:
1.
2.
3.
4.
If you set a factory initialization, the total hours is reset to "0".
Please refer to "CONFIRMATION OF INITIAL DATA" when SUM DATA is not corresponding.
Turn on the POWER, and set to the TV mode.
Set the VOLUME to minimum.
INIT: C80F
Press both VOL. DOWN button on the set and Channel
button (8) on the remote control for more than 2 seconds.
ROM : 0000
After the confirmation of each check sum, POWER ON
total hours, MICON VERSION and Digital TV MICON
Firmware, turn off the power.
*1 DVP1 is different according to each set.
ADC: 8F97
DVP1 : F8B4 *1
DVP2 : 32A1
Initial setting data check sum.
Rom correction data check sum.
AD CONVERTER data check sum.
SCALER data check sum.
POWER ON total hours.
= (16 x 16 x 16 x thousands digit value)
+ (16 x 16 x hundreds digit value)
+ (16 x tens digit value)
+ (ones digit value)
MICON Version
Digital TV MICON Firmware
LCD ON 0000
OEC7154A_036
DTV d-l62155
FIG. 1
CONFIRMATION OF INITIAL DATA
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to INITIAL SETTING TABLE (Attached "INITIAL DATA").
Turn on the POWER, and set to the TV mode.
1.
Set the VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 2 seconds.
3.
ADDRESS and DATA should appear as FIG 2.
ADDRESS DATA
INIT 0000 B4
LCD ON 0000
OEC7154A_036
DTV d-l62155
FIG. 2
ADDRESS is now selected and should "blink". Using the UP/DOWN buton on the remote, step through the ADDRESS
4.
until required ADDRESS to be changed is reached.
Press RIGHT/LEFT button to select DATA. When DATA is selected, it will "blink".
5.
Again, step through the DATA using UP/DOWN button until required DATA value has been selected.
6.
Pressing RIGHT/LEFT button will take you back to ADDRESS for further selection if necessary.
7.
Repeat steps 4 to 6 until all data has been checked.
8.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
9.
After the data input, set to the initializing of shipping.
Turn POWER on.
10.
Press both VOL. DOWN button on the set and Channel button (1) on the remote control for more than 2 seconds.
11.
After the finishing of the initializing of shipping, the unit will turn off automatically.
12.
The unit will now have the correct DATA for the new MEMORY IC.
C-2
RE-WRITE FOR DIGITAL SOFT FIRMWARE
JG176
Ref. No.
NOTE:
Prepare the following tools for Up-Date of the Firmware.
1 Computer of WINDOWS2000
2 USB Flash Memory (Use only SanDisk Cruzer Mini USB Flash Drive 256Mb)
USA HD DTV ROM
DISC
Part No.Parts Name
APJG176095JG176
The operating manual for Re-writing is included in USA HD DTV ROM DISC (JG176).
USA HD DTV ROM
DISC
Up-Date of the Firmware
SET (REAR)
Remarks
USB CONNECTOR
C-3
ELECTRICAL ADJUSTMENTS
1. ADJUSTMENT PROCEDURE
Read and perform these adjustments when repairing the
circuits or replacing electrical parts or PCB assemblies.
CAUTION
•
Use an isolation transformer when performing any
service on this chassis.
•
When removing a PCB or related component, after
unfastening or changing a wire, be sure to put the wire
back in its original position.
•
When you exchange IC and Transistor with a heat sink,
apply silicon grease (YG6260M) on the contact section of
the heat sink. Before applying new silicon grease,
remove all the old silicon grease. (Old grease may cause
damage to the IC and Transistor).
Prepare the following measurement tools for electrical
adjustments.
1. Pattern Generator
2. BASIC ADJUSTMENTS
On-Screen Display Adjustment
1.2.Set the VOLUME to minimum.
Press the VOL. DOWN button on the set and the
channel button (9) on the remote control for more than
2 seconds to display adjustment mode on the screen as
shown in Fig. 2-1.
TV
AUTO
01 H POSI OSD
3.
Use the UP/DOWN button or Channel button (0-9) on
the remote control to select the options shown in
Fig. 2-2.
4.
Press the MENU button on the remote control to end
the adjustments.
5.
To display the adjustment screen for AV, CS, HDMI
mode, press the INPUT button on the remote control to
set to the AV, CS, HDMI mode. Press the VOL.DOWN
button on the set and the channel (9) on the remote
control for more than 2 seconds.
346
Fig. 2-1
NO.
FUNCTION
NO.
H POSI OSD
01
V POSI OSD
02
R DRIVE (N)
03
R CUTOFF (N)
04
G DRIVE (N)
05
G CUTOFF (N)
06
B DRIVE (N)
07
B CUTOFF (N)
08
R DRIVE (C)
09
R CUTOFF (C)
10
G DRIVE (C)
11
G CUTOFF (C)
12
B DRIVE (C)
13
B CUTOFF (C)
14
R DRIVE (W)
15
R CUTOFF (W)
16
G DRIVE (W)
17
G CUTOFF (W)
18
B DRIVE (W)
19
B CUTOFF (W)
20
FUNCTION
22
H POSI 60Hz
24
V POSI 60Hz
25
BAK LIGHT CENT
26
BAK LIGHT MAX
27
BAK LIGHT MIN
28
BRIGHT CENT
29
BRIGHT MAX
30
BRIGHT MIN
31
TINT
35
CONTRAST CENTER
36
CONTRAST MAX
37
CONTRAST MIN
38
COLOR CENT
39
COLOR MAX
40
COLOR MIN
63
CONTRAST 40
64
BRIGHT (3F54)
65
CONTRASR (3F54)
66
SRC TOP
67
DFEA VIMGVT
Fig. 2-2
2-1: WHITE BALANCE
1.
Place the set in Aging Test for more than 15 minutes.
2.
Receive the gray scale pattern from the Pattern
Generator.
3.
Press the INPUT button on the remote control to set to
the AV mode.
4.
Using the remote control, set the brightness and contrast
to normal position.
5.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (03) on the remote control to
select “R DRIVE (N)”.
6.
Press the UP/DOWN button on the remote control to
select the “R CUTOFF (N)”, “B DRIVE (N)”, “B CUTOFF
(N)”, “R DRIVE (C)”, “R CUTOFF (C)”, “B DRIVE (C)”, “B
CUTOFF (C)”, “R DRIVE (W)”, “R CUTOFF (W)”, “B
DRIVE (W)” and “B CUTOFF (W)”.
7.
Adjust the RIGHT/LEFT button on the remote control to
whiten the R CUTOFF (N), B DRIVE (N), B CUTOFF (N),
R DRIVE (C), R CUTOFF (C), B DRIVE (C), B CUTOFF
(C), R DRIVE (W), R CUTOFF (W), B DRIVE (W) and B
CUTOFF (W) at each step tone sections equally.
8.
Perform the above adjustments 5 and 6 until the white
color is looked like a white.
D-1
ELECTRICAL ADJUSTMENTS
2-2: Confirmation of Fixed Value (Step No.)
Please check if the fixed values of each of the adjustment items are set correctly referring below. (TV/AV/CS/HD-MI)