HP E1330A, E1330B Service Manual

Contents
HP E1330A Digital I/O Module Service Manual
Edition 3
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Chapter 1. Gener a l Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Digital I/O Descripti o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
HP E1330A/B Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Digital I/O Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Digital I/O Module Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Digital I/O Module Seri al Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Digital I/O Module Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Recommended Test Equip m ent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Inspection / Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Initial Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Shipping Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Chapter 2. Verification Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Test Conditions / Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Performance Test Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Verification Test Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Function al Verification Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operatio n Verification Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Performance Verification Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Test 2-1: Digital Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Performance Test Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Measurement Uncertainty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Test Accuracy Ratio (TAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Chapter 3. Replaceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Replaceable Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Mechanical Parts Locator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
HP E1330A Digital I/O Module Service Manual Contents 1
Chapter 4. Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Service Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Digital I/O Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Repair Strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Troubleshooting Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Identifyi ng the Problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Making Visual Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Testing the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Repair and Maintenance Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
ESD Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Soldering Printed Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Post-Repair Safety Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Appendix A. Verification Tests - C Programs . . . . . . . . . . . . . . . . . . . . . . . . . 37
Function al Verification Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Performance Verification Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Example: Digital Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2 Content s HP E1330A Digital I/O Module Service Manual
Hewlett-Packard Company certifies that this product met its published specifications at the time of shipment from the factory. Hewlett-Pack ard further certifies that its calibration measurements are traceable to the United States National Institute of Standards and Technology (formerly Na-
tional Bureau of Standards), to the extent allowed by that organization’s calibration facility, and to the calibration facilities of other International Standards Organization members.
WARRANTY
CERTIFICATION
This Hewlett-Packard product is warrante d against defects in materials and workmanship for a period of three years from date of shipment. Dura­tion and conditions of warranty for this product may be superseded when the product is integrated into (becomes a part of) other HP products. During the warranty period, Hewlett-Packard Company will, at its option, either repair or replace products which prove to be defective.
For warranty service or repair, this product must be returned to a service facility designated by Hewlett-Packard (HP). Buyer shall prepay ship­ping charges to HP and HP shall pay shipping charges to return the product to Buyer. However, Buyer shall pay all shipping charges, duties, and taxes for products returned to HP from another country.
HP warrants that its software and firmware designated by HP for use with a product will execute its programming instruct ions when properly in­stalled on that product. HP does not warrant that the operation of the product, or software, or firmware will be uninterrupted or error free.
LIMITATION OF WARRANTY
The foregoing warranty shall not apply to defects resulting from improper or inadequate maintenance by Buyer, Buyer-supplied products or inter­facing, unauthorized modification or misuse, operation outside of the environmental specifications for the product, or improper site preparation or maintenance.
The design and implementation of any circuit on this product is the sole responsibility of the Buyer. HP does not warrant the Buyer’s circuitry or
malfunctions of HP products that result from the Buyer’s circuitry. In addition, HP does not warrant any damage that occurs as a result of the Buyer’s circuit or any defects that result from Buyer-supplied products.
NO OTHER WARRANTY IS EXPRESSED OR IMPLIED. HP SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MER­CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
EXCLUSIVE REMEDIES
THE REMEDIES PROVIDED HEREIN ARE BUYER’S SOLE AND EXCLUSIVE REMEDIES. HP SHALL NOT BE LIABLE FOR ANY DI­RECT, INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, WHETHER BASED ON CONTRACT, TORT, OR ANY OTHER LEGAL THEORY.
NOTICE
The information contained in this document is subject to change without notice. HEWLETT-PACKARD (HP) MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MER­CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. HP shall not be liable for errors contained herein or for incidental or con­sequential damages in connection with the furnishing, performance or use of this material. This document contains proprietary information which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Hewlett-Packard Company. HP assumes no responsibility for the use or reliability of its softwa re on equip­ment that is not furnished by HP.
Restricted Rights Legend
Use, duplication, or disclosure by the Government is subject to restrictions as set forth in subdivision (b)(3)(ii) of the Rights in Technical Data and Computer Software clause at 52.227-7013. Hewlett-Packard Company; 3000 Hanover Street; Palo Alto, California 94304
Declaration of Conformity
According to ISO/IEC Guide 22 and EN 45014
The Hewlett-Packard Company declares that the HP E1330A/E1330B conforms to the following Product Specifications.
Safety: IEC 1010-1 (1990) Incl. Amend 1 (1992)/EN61010 (1993)
EMC: CISPR 11:1990/EN 55011 (1991): Group1 Class A IEC 801-2:1991/EN 50082-1 (1992): 4kVCD, 8kVAD IEC 801-3:1984/EN 50082-1 (1992): 3 V/m IEC 801-4:1988/EN 50082-1 (1992): 1kV Power Line
Supplementary Information: The product herewith complies with the requirements of the low voltage Directive 73/23/EEC and the EMC Direc­tive 89/336/EEX. Tested in a typi ca l co n f i g u r at io n in an H P B-size VXI main fr ame.
Hewlett-Packard Company P.O. Box 301 815 14th Street S.W. Loveland, Colorado 80539 U.S.A.
CSA C22.2 #1010.1 (1992) UL 1244
Q.A. Manager November 1994
3
The Printing History shown below lists all Editions and Updates of this manual and the printing date(s). The first printing of the manual is Edi­tion 1. The Edition number increments by 1 whenever the manual is revised. Updates, which are issued between Editions, contain replacement pages to correct the current Edition of the manual. Updates are numbered sequentially starting with Update 1. When a new Edition is created, it contains all the Update information for the previous Edition. Each new Edition or Update also includes a revised copy of this printing history page. Many product updates or revisions do not require manual changes and, conversely, manual corrections may be done without accompanying product changes. Therefore, do not expect a one-to-one correspondence between product updates and manual updates.
Edition 1 (Part Number E1330-90010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . December 1992
Edition 2 (Part Number E1330-90011) . . . . . . . . . . . . . . . . . . . . . . . . . . . November 1994
Edition 3 (Part Number E1330-90012) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . April 1996
Safety Symbols
Printing History
Instruction manual symbol affixed to prod­uct. Indicates
Caution informa­tion to avoid per­sonal injury or damage to the
field wiring terminal that must be connected to earth ground before operating the equip-
ment—protects against elect rical shock in case of fault.
OR
that the user must refer to the manual for specific Warning or
product.
Indicates the
Frame or chassis ground ter­cally connects to
WARNING
CAUTION
Indicates
minal—typi the equip­ment’s metal
frame. Alternating current (AC).
Direct current (DC).
hazardous voltages.
WARNINGS
The following general safety precautions must be observed during all phases of operation, service, and repair of this product. Failure t o comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and
intended use of the product. Hewlett-Packard Company assumes no liability for the customer’s failure to comply with these require­ments.
Ground the equipment: For Safety Class 1 equipment (equipment having a protective earth terminal), an uninterruptible safety earth ground
must be provided from the mains power source to the product input wiring terminals or supplied power cable.
DO NOT operate the product in an explosive atmosphere or in the presence of flammable gases or fumes.
For continued protection against fire, replace the line fuse(s) only with fuse(s) of the same voltage and current rating and type. DO NOT use repaired fuses or short-circuited fuse holders.
Keep away from live circuits: Operating personnel must not remove equipment covers or shields. Procedures involving the removal of covers or shields are for use by service-trained personnel only. Under certain conditions, dangerous voltages may exist even with the equipment switched off. To avoid dangerous electrical shock, DO NOT perform procedures involving cover or shield removal unless you are qualified to do so.
DO NOT operate damaged equipment: Whenever it is possible that the safety protection features built into this product have been impaired, either through physical damage, excessive moisture, or any other reason, REMOVE POWER and do not use the product until safe operation can be verified by service-trained personnel. If necessary, return the product to a Hewlett-Packard Sales and Service Office for service and repair to ensure that safety features are maintained.
DO NOT service or adjust alone: Do not attempt internal service or adjustment unless another person, capable of rendering first aid and resusci­tation, is pr esent.
DO NOT substitute parts or modify equipment: Because of the danger of introducing additional hazards, do not install substitute parts or per­form any unauthorized modification to the product. Return the product to a Hewlett-Packard Sales and Service Office for service and repair to en­sure that safety features are maintained.
4
MANUAL COMMENT SHEET
HP E1330A/B Digital I/O Service Manual
Manual Part Number E1330-90011
Edition 2 (November 1994)
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What’s in this Manual
Manual Overview
This manual shows how to service the HP E1330A/B Quad 8-Bit Digital I/O Module. Consult the HP E1330A/B User’s Manual for additional information on installing, configuring, and operating the HP E1330A/B. Consult
the appropriate mainframe user’s manual for information on configuring and operating the mainframe.
Manual Content
Chapter Title Content
1 General
Information
2 Verification
Tests
3 Replaceable
Parts
4 Service Procedures to aid in fault isolation and repair of the module.
Provides a basic description and lists the test equipment required for service.
Functional verification, operation verification, and performance verification tests.
Lists replaceable parts for the module.
What’s in this Manual 7
HP 75000 Series B Service Documentation
Suggested Sequence to Use Manuals
Manual Descriptions
Installation and Getting Started Guide. This manual contains step-by-step instructions for all aspects of plug-in module and mainframe installation. Introductory programming information and examples are also included.
Mainframe User’s Manual. This manual contains programming information for the mainframe, front panel operation information (for the HP E1301A mainframe), and general programming information for instruments installed in the mainframe.
Plug-In Module User’s Manuals. These manuals contain plug-in module programming and configuration information. Each manual contains examples for the most-used module functions, and a complete SCPI command re fe re nc e fo r th e pl ug-in module.
Mainframe Service Manual. This manual contains service information for the mainframe. It contains information for ordering replaceable parts and exchanging assemblies. Information and procedures for performance verification, adjustment, preventive maintenance, troubleshooting, and repair are also included.
Plug-In Module Service Manuals. These manual s co nt ai n plug -i n m od ul e se rv ic e information. Eac h manual contains information for exchanging the module and/or ordering replaceable parts. Depending on the module, information and procedures for functional verification, operation verification, performance verification, adjustment, preventive maintenance, troubleshooting, and repair are also provided.
HP 75000 Series B Ser vi ce D ocu m en ta ti o n 8
Chapter 1
General Information
Introduction This manual contains information required to test, troubleshoot, and repair
the HP E1330A/B Quad 8-Bit Digital I/O Module. See the HP E1330A/B User’s Manual for additional information on the HP E1330A/B. Figure 1-1 shows the HP E1330A/B Quad 8-Bit Digital I/O Module.
Figure 1-1. HP E1330A/B Digital I/O Module
Chapter 1 General Information 9
Safety Considerations
Warnings This section contains WARNINGS which must be followed for your
This product is a Safety Class I instrument that is provided with a protective earth terminal when installed in the mainframe. Check the mainframe, Digital I/O Module, and all related documentation for safety markings and instructions before operation or service.
Refer to the WARNINGS page (page iii) in this manual for a summary of safety information. Safety information for preventive maintenance, testing, and service follows and is also found throughout this manual.
protection when pe rfor m in g eq uipm e nt main te na nc e or repai r.
WARNING
SERVICE-TRAINED PERSONNEL ONLY. The information in this manual is for service-trained personnel who are familiar with electronic circuitry and are aware of the hazards involved. To avoid personal injury or damage to the instrument, do not perform procedures in this manual or do any servicing unless you are qualified to do so.
CHECK MAINFRAME POWER SETTINGS. Before applying power, verify that the mainframe setting matches the line voltage and that the correct fuse is installed. An uninterruptible safety earth ground must be provided from the main power source to the supplied power cord set.
GROUNDING REQUIREMENTS. Interruption of the protective (grounding) conductor (inside or outside the mainframe) or disconnecting the protective earth terminal will cause a potential shock hazard that could result in personal injury. (Grounding one conductor of a two-conductor outlet is not sufficient protection.)
IMPAIRED PROTECTION. Whenever it is likely that instrument protection has been impaired, the mainframe must be made inoperative and be secured against any unintended operation.
REMOVE POWER IF POSSIBLE. Some procedures in this manual may be performed with power supplied to the mainframe while protective covers are removed. Energy available at many points may, if contacted, result in personal injury. (If maintenance can be performed without power applied, the power should be removed.)
10 General Information Chapter 1
WARNING
USING AUTOTRANSFORMERS. If the mainframe is to be energized via an autotransformer (for voltage reduction) make sure the common terminal is connected to neutral (that is, the
grounded side of the main’s supply).
CAPACITOR VOLTAGES. Capacitors inside the mainframe may remain charged even when the mainframe has been disconnected from its source of supply.
USE PROPER FUSES. For continued protection against fire hazard, replace the line fuses only with fuses of the same current rating and type (such as normal blow, time delay, etc.). Do not use repaired fuses or short-circuited fuseholders.
Cautions This section contains CAUTIONS which must be followed to avoid damage
to the equipment when performing instrument maintenance or repair.
CAUTION
MAXIMUM VOLTAGE/CURRENT. The maximum voltage that may be applied between any connector pin and any other point, shield, or chassis is 5 VPeak.
STATIC ELECTRICITY. Static electricity is a major cause of component failure. To prevent damage to the electrical components in the Digital I/O module, observe anti-static techniques whenever working on a Digital I/O module.
Chapter 1 General Information 11
Digital I/O Description
The HP E1330A/B Digital I/O Module is an "instrument" in a VXIbus mainframe. As such, each Digital I/O module is assigned an error queue, input and output buffers, and a status register.
NOTE
HP E1330A/B
Description
Instruments are based on the logical addresses of the plug-in modules. See the HP 75000 Series B Installation and Getting Started Guide to set the addresses to create an instrument.
The HP E1330A/B provides four independent 8-bit digital I/O ports compatible with TTL logic levels. Each port can be software config ured for operation as input or output with either positive or negative true logic. The ports can be combined to provide 16 bit (WORD) or 32 bit (LWORD) operations. In addition to the eight digital data lines, six handshake lines are included per port. The handshake lines can also be combined (via jumpers on the component assembly) to provide proper handshaking for combined ports. The data lines of each port are provided with a jumpered pull-up for dry contact closure sensing. User connections to the Digital I/O module are made through two 60-pin connectors on the rear panel.
The HP E1330B added SCPI command capabilities related to LWORD and Block operations. The procedures in this manual work equally well with either an HP E1330A or HP E1330B.
Digital I/O Module
Specifications
Digital I/O Module
Environment
See Appendix A of the HP E1330A/B User’s Manual for HP E1330A/B specifications. These specifications are the performance standards or limits against which the instrument may be tested.
The recommended operating environment for the HP E1330A/B Digital I/O module is:
Environment Temperature Humidity
Operating 0
Storage and Shipment
o
C to +55oC <65% relative (0oC to +40oC)
o
C to +75oC <65% relativ e (0oC to +40oC)
-40
12 General Information Chapter 1
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