HP CP6015de User Manual

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HP Color LaserJet CP6015 Series Printers

Service Manual

CP6015n CP6015dn CP6015de

CP6015x CP6015xh

HP Color LaserJet CP6015 Series Printers

Service Manual

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Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws.

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Part number: Q3931-90938

Edition 1, 04/2008

Corel® is a trademark or registered trademark of Corel Corporation or Corel Corporation Limited.

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Table of contents

1 Product basics

Quick access to product information .................................................................................................... 2

Product comparison ............................................................................................................................. 3

Product features ................................................................................................................................... 4

Product walkaround .............................................................................................................................. 7

Front view ............................................................................................................................ 7

HP Color LaserJet CP6015n, HP Color LaserJet CP6015dn, and HP Color

LaserJet CP6015de ............................................................................................ 7

HP Color LaserJet CP6015x ............................................................................... 8

HP Color LaserJet CP6015xh ............................................................................. 8

Back view ............................................................................................................................. 9

Interface ports .................................................................................................................... 10

Serial number and model number location ........................................................................ 10

Supported operating systems ............................................................................................................. 11

2 Control panel

Use the control panel ......................................................................................................................... 14

Control panel menus .......................................................................................................................... 16

Menu hierarchy ................................................................................................................................... 17

Show Me How menu .......................................................................................................................... 18

Retrieve job menu .............................................................................................................................. 19

Information menu ............................................................................................................................... 20

Paper handling menu ......................................................................................................................... 21

Configure device menu ...................................................................................................................... 22

Control-panel layout ........................................................................................................... 14

Interpreting control panel indicator lights ........................................................................... 15

Getting started basics ........................................................................................................ 16

Open the menus ................................................................................................................ 17

Printing menu ..................................................................................................................... 22

PCL sub-menu .................................................................................................. 22

Print Quality menu ............................................................................................................. 24

System setup menu ........................................................................................................... 29

Output Setup menu ............................................................................................................ 35

I/O menu ............................................................................................................................ 38

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Resets menu ...................................................................................................................... 43

Diagnostics menu ............................................................................................................................... 45

Service menu ..................................................................................................................................... 49

3 Paper and print media

Supported paper and print media sizes .............................................................................................. 52

Supported paper types ....................................................................................................................... 56

Special paper or print media guidelines ............................................................................................. 58

Load paper and print media ............................................................................................................... 59

Load Tray 1 ........................................................................................................................ 59

Load Trays 2, 3, 4, or 5 ...................................................................................................... 60

Configure trays ................................................................................................................................... 66

Configure a tray when loading paper ................................................................................. 66

Configure a tray to match print job settings ....................................................................... 66

Configure a tray by using the Paper Handling menu ......................................................... 67

Automatic media type sensing (auto sense mode) ............................................................ 67

Choose an output location .................................................................................................................. 69

Standard output bin ........................................................................................................... 69

Optional output accessories .............................................................................................. 69

Configure the accessory operation mode .......................................................................... 71

Print envelopes ................................................................................................. 60

Load banner paper into Tray 1 .......................................................................... 60

Load standard-sized paper into Trays 2, 3, 4, or 5 ........................................... 60

Load undetectable standard-sized paper into Trays 2, 3, 4, and 5 ................... 62

Load custom-size paper into Tray 2, 3, 4, or 5 .................................................. 63

Load large-size paper into Tray 3, 4, or 5 ......................................................... 64

Auto-sense settings ........................................................................................... 67

3-bin stapler/stacker features ............................................................................ 69

Booklet maker finisher features ......................................................................... 69

Accessory walkaround ...................................................................................... 70

Select the operating mode at the control panel ................................................. 71

Select the operating mode in the printer driver (Windows) ............................... 72

Select the operating mode in the printer driver (Mac OS X) ............................. 72

4 Manage and maintain the product

Information pages ............................................................................................................................... 74

HP Easy Printer Care ......................................................................................................................... 75

Open the HP Easy Printer Care software .......................................................................... 75

HP Easy Printer Care software sections ............................................................................ 75

Embedded Web server ....................................................................................................................... 78

Open the embedded Web server by using a network connection ..................................... 78

Embedded Web server sections ........................................................................................ 79

Use HP Web Jetadmin software ........................................................................................................ 81

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Security features ................................................................................................................................ 82

Secure the embedded Web server .................................................................................... 82

Secure Disk Erase ............................................................................................................. 82

Data affected ..................................................................................................... 82

Additional Information ....................................................................................... 83

Job storage ....................................................................................................... 83

Lock the control-panel menus ............................................................................................ 83

Manage supplies ................................................................................................................................ 84

Print-cartridge storage ....................................................................................................... 84

HP policy on non-HP print cartridges ................................................................................. 84

HP fraud hotline and Web site ........................................................................................... 84

Replace supplies ................................................................................................................................ 85

Locate supplies .................................................................................................................. 85

Supply replacement guidelines .......................................................................................... 85

Approximate replacement intervals for supplies ................................................................ 86

Change print cartridges ..................................................................................................... 86

Change image drums ........................................................................................................ 88

Install memory ................................................................................................................... 91

Install DDR memory DIMMs .............................................................................. 91

Enable memory for Windows ............................................................................ 95

Install an HP Jetdirect or EIO print server card or EIO hard disk ...................... 96

Replace the staple cartridge .............................................................................................. 98

Replace saddle stitch staple cartridges in the booklet maker .......................................... 100

Clean the product ............................................................................................................................. 103

Clean spilled toner ........................................................................................................... 103

Clean the product exterior ............................................................................................... 103

Clean the product interior ................................................................................................ 103

Clean the 3X500 sheet input tray .................................................................................... 105

Clean the IPTU ................................................................................................................ 106

Upgrade the firmware ....................................................................................................................... 107

Determine the current firmware version ........................................................................... 107

Download new firmware from the HP Web site ............................................................... 107

Transfer the new firmware to the product ........................................................................ 107

Use FTP to upload the firmware through a browser ....................................... 107

Use FTP to upgrade the firmware on a network connection using Microsoft

Windows .......................................................................................................... 108

Use HP Web Jetadmin to upgrade the firmware ............................................. 108

Use MS-DOS commands to upgrade the firmware for USB connections ....... 109

Upgrade the HP Jetdirect firmware .................................................................................. 109

Set the real-time clock ...................................................................................................................... 111

Set the real-time clock ..................................................................................................... 111

5 Theory of operation

Basic operation ................................................................................................................................. 114

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Sequence of operation ..................................................................................................... 114

Formatter system ............................................................................................................................. 116

Sleep mode ...................................................................................................................... 116

Resolution ....................................................................................................................... 117

Input/output ...................................................................................................................... 117

CPU ................................................................................................................................. 117

Memory ............................................................................................................................ 117

Hard disk ......................................................................................................... 117

Random-access memory ................................................................................ 117

DIMM slot ........................................................................................................ 118

Firmware ......................................................................................................... 118

Nonvolatile memory ........................................................................................ 118

PJL overview ................................................................................................................... 118

PML ................................................................................................................................. 118

Control panel ................................................................................................................... 118

Engine-control system ...................................................................................................................... 119

DC controller .................................................................................................................... 120

Solenoids ........................................................................................................ 120

Switches .......................................................................................................... 121

Sensors ........................................................................................................... 122

Motors and fans .............................................................................................. 123

Fuser control .................................................................................................................... 125

Fuser temperature-control circuit .................................................................... 127

Fuser over-temperature protection .................................................................. 128

Fuser-failure detection .................................................................................... 129

Fuser identification .......................................................................................... 129

Fuser-life detection .......................................................................................... 130

Relay-failure detection ..................................................................................................... 130

Low-voltage power supply ............................................................................................... 130

Overcurrent/overvoltage protection ................................................................. 131

Safety .............................................................................................................. 131

Voltage detection ............................................................................................ 131

Sleep (powersave) mode ................................................................................ 131

High-voltage power supply .............................................................................................. 131

Laser/scanner system ...................................................................................................................... 134

Image-formation system ................................................................................................................... 136

Image-formation process ................................................................................................. 137

Step 1: Pre-exposure ...................................................................................... 138

Step 2: Primary charging ................................................................................. 138

Step 3: Laser-beam exposure ......................................................................... 139

Step 4: Development ....................................................................................... 139

Step 5: Primary transfer .................................................................................. 140

Step 6: Secondary transfer ............................................................................. 140

Step 7: Separation .......................................................................................... 141

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Step 8: Fusing ................................................................................................. 141

Step 9: ITB cleaning ........................................................................................ 142

Step 10: Drum cleaning ................................................................................... 142

Print cartridge .................................................................................................................. 143

Imaging drum ................................................................................................................... 144

Developing roller engagement and disengagement ........................................ 146

Intermediate transfer belt (ITB) unit ................................................................................. 147

Primary-transfer-roller engagement and disengagement ................................ 148

ITB unit detection ............................................................................................ 149

Secondary-transfer-roller unit .......................................................................................... 151

Calibration ........................................................................................................................ 151

Color-misregistration contol ............................................................................ 152

Image-stabilization control .............................................................................. 153

Color-sensor control (duplex models only) ...................................................................... 153

Gray-axis correction ........................................................................................ 155

Pickup, feed, and delivery system .................................................................................................... 156

Pickup-and-feed unit ........................................................................................................ 159

Cassette pickup ............................................................................................... 161

Cassette paper-size and cassette-presence detection ................... 161

Cassette lift operation ..................................................................... 163

Cassette paper-level and paper-presence detection ...................... 164

Multifeed prevention ....................................................................... 165

Multipurpose tray pickup ................................................................................. 166

Multipurpose tray last-paper detection ........................................... 167

Paper feed ....................................................................................................... 168

Skew-feed prevention ..................................................................... 169

Paper-type detection ...................................................................... 170

Feed-speed control ......................................................................... 171

Fusing and delivery unit ................................................................................................... 173

Loop control .................................................................................................... 173

Pressure-roller pressurization control ............................................................. 174

Duplexing unit .................................................................................................................. 175

Duplexing reverse and feed control ................................................................ 176

Jam detection ................................................................................................................................... 177

Optional input trays .......................................................................................................................... 179

Paper-feeder pickup and feed operation ......................................................................... 182

6 Removal and replacement

Removal and replacement strategy .................................................................................................. 186

Introduction ...................................................................................................................... 186

Required tools .................................................................................................................. 187

Types of screws ............................................................................................................... 187

Service approach ............................................................................................................. 188

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Before performing service ................................................................................................ 188

After performing service ................................................................................................... 188

Parts removal sequences ................................................................................................ 189

User-replaceable parts ..................................................................................................................... 190

Fuser ................................................................................................................................ 191

Transfer roller .................................................................................................................. 194

Intermediate-transfer belt (ITB) ........................................................................................ 196

Tray-1 pickup and separation rollers ............................................................................... 199

Tray-2, -3, -4, and -5 pickup rollers ................................................................................. 201

Formatter ......................................................................................................................... 203

1 x 500-sheet input tray installation ................................................................................. 206

3 x 500-sheet input tray installation ................................................................................. 207

Tray 2 ............................................................................................................................... 208

Trays 3, 4, and 5 .............................................................................................................. 208

Removal sequence 1 ........................................................................................................................ 209

Secondary transfer unit .................................................................................................... 210

Multipurpose drive unit ..................................................................................................... 215

Multipurpose-tray guide (Tray 1) unit ............................................................................... 219

Cassette (Tray-2) pickup unit ........................................................................................... 220

Removal sequence 2 ........................................................................................................................ 221

Rear-left cover ................................................................................................................. 222

Rear-right cover ............................................................................................................... 223

Rear cover ....................................................................................................................... 224

Low-voltage power supply unit ........................................................................................ 225

High-voltage power supply PCA (A) ................................................................................ 226

Lifter drive unit ................................................................................................................. 228

Removal sequence 2A ..................................................................................................... 230

Fuser motor ..................................................................................................... 230

Removal sequence 2B ..................................................................................................... 231

Intermediate-transfer belt (ITB) motor ............................................................. 231

Removal sequence 2C .................................................................................................... 232

Face-down output bin ...................................................................................... 232

Left cover ........................................................................................................ 233

Laser/scanner-fan duct ................................................................................... 234

Removal sequence 2D .................................................................................................... 236

Print-cartridge driver PCA ............................................................................... 236

Removal sequence 3 ........................................................................................................................ 238

Rear-left cover ................................................................................................................. 239

Face-down output bin ...................................................................................................... 240

Left cover ......................................................................................................................... 241

High-voltage power supply PCA (B) ................................................................................ 242

Formatter case ................................................................................................................. 244

DC controller PCA ........................................................................................................... 246

Removal sequence 3A ..................................................................................................... 248

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Environmental sensor ..................................................................................... 248

Removal sequence 4 ........................................................................................................................ 249

Rear-left cover ................................................................................................................. 250

Rear-right cover ............................................................................................................... 251

Rear cover ....................................................................................................................... 252

Face-down output bin ...................................................................................................... 253

Left cover ......................................................................................................................... 254

Print-cartridge driver PCA ................................................................................................ 255

Image-drum motor ........................................................................................................... 257

Removal sequence 4A ..................................................................................................... 259

Fuser fan ......................................................................................................... 259

Removal sequence 4B ..................................................................................................... 260

Print-cartridge feed motor (black) .................................................................... 260

Print-cartridge feed motor (yellow, magenta, and cyan) ................................. 261

Removal sequence 4C .................................................................................................... 262

Cartridge fan unit ............................................................................................. 262

Laser/scanner fan unit ..................................................................................... 263

Removal sequence 4D .................................................................................................... 264

Fuser power-supply unit .................................................................................. 264

Primary-transfer-roller disengagement motor ................................................. 265

Removal sequence 4 Sub-1 ............................................................................................................. 266

Print-cartridge drive unit (yellow and magenta) ............................................................... 267

Print-cartridge drive unit (cyan and black) ....................................................................... 272

Print-cartridge interface PCA (cyan and black) ................................................................ 273

Main drive unit ................................................................................................................. 274

Removal sequence 4 Sub-1A .......................................................................................... 276

Print-cartridge interface PCA (yellow and magenta) ....................................... 276

Removal sequence 4 Sub-1B .......................................................................................... 277

Cartridge-fan duct ........................................................................................... 277

Removal sequence 5 ........................................................................................................................ 278

Rear-left cover ................................................................................................................. 279

Face-down output bin ...................................................................................................... 280

Rear-upper cover ............................................................................................................. 281

Control panel ................................................................................................................... 282

Front-upper cover ............................................................................................................ 284

Right-upper cover ............................................................................................................ 285

Duplex switchback tray .................................................................................................... 286

Reverse cover .................................................................................................................. 287

VOC fan ........................................................................................................................... 289

Duplexing reverse unit ..................................................................................................... 290

Face-down delivery unit ................................................................................................... 291

Face-down cover ............................................................................................................. 293

Removal sequence 5A ..................................................................................................... 294

Scanner cover ................................................................................................. 294

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Laser/scanner assembly (yellow and magenta) .............................................. 295

Laser/scanner assembly (cyan and black) ...................................................... 297

Removal sequence 5B ..................................................................................................... 299

Front door ........................................................................................................ 299

Front-inner cover ............................................................................................. 300

Removal sequence 5C .................................................................................................... 301

Front-door assembly ....................................................................................... 301

Removal sequence 5D .................................................................................................... 302

Color-misregistration and image-density sensor unit ...................................... 302

Removal sequence 5E ..................................................................................................... 304

Pressure-release sensor unit .......................................................................... 304

Removal sequence 6 ........................................................................................................................ 305

Rear-left cover ................................................................................................................. 306

Rear-right cover ............................................................................................................... 307

Right-upper cover ............................................................................................................ 307

Right-door assembly ........................................................................................................ 308

Duplexing feed unit .......................................................................................................... 310

Multipurpose-tray (Tray-1) pickup unit ............................................................................. 312

Removal sequence 7 ........................................................................................................................ 315

Thermopile unit ................................................................................................................ 316

Front-lower cover ............................................................................................................. 317

ITB duct ........................................................................................................................... 318

Optional input trays .......................................................................................................................... 319

1 x 500-sheet input tray ................................................................................................... 319

Right door ........................................................................................................ 319

Lower-rear cover ............................................................................................. 321

Front-right cover .............................................................................................. 322

Right cover ...................................................................................................... 323

Front-upper cover ............................................................................................ 324

Lower-left cover ............................................................................................... 325

Front-lower door .............................................................................................. 326

Box .................................................................................................................. 327

Pickup unit ....................................................................................................... 328

Input tray is not attached ................................................................ 328

Input tray is attached ...................................................................... 329

Auto-close unit ................................................................................................ 331

Pickup motor ................................................................................................... 332

Paper-feeder driver PCA ................................................................................. 333

3 x 500-sheet input tray ................................................................................................... 334

Right door ........................................................................................................ 334

Lower-rear cover ............................................................................................. 334

Front-right cover .............................................................................................. 334

Right cover ...................................................................................................... 334

Front-upper cover ............................................................................................ 334

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7 Solve problems

Troubleshooting process .................................................................................................................. 342

Tools for troubleshooting .................................................................................................................. 347

Solve performance problems ........................................................................................................... 353

Solve connectivity problems ............................................................................................................. 354

Control-panel message types ........................................................................................................... 356

Control-panel messages .................................................................................................................. 357

Event log messages ......................................................................................................................... 422

Paper-handling problems ................................................................................................................. 428

Left cover ........................................................................................................ 334

Pickup unit (middle cassette) .......................................................................... 335

Pickup unit (lower cassette) ............................................................................ 336

Pickup unit (upper cassette) ............................................................................ 336

Input tray is not attached ................................................................ 336

Input tray is attached ...................................................................... 337

Auto-close unit ................................................................................................ 339

Pickup motor ................................................................................................... 339

Paper-feeder driver PCA ................................................................................. 339

Determine the problem source ........................................................................................ 342

Pre-troubleshooting checklist .......................................................................... 342

Troubleshooting checklist ................................................................................ 343

Troubleshooting flowchart ............................................................................... 344

Power subsystem ............................................................................................................ 345

Power-on checks ............................................................................................. 345

Power-on troubleshooting overview ............................................... 345

Internal print-quality test pages ........................................................................................ 347

Diagnostics page ............................................................................................. 347

Configuration pages ........................................................................................ 348

Configuration page ......................................................................... 348

HP embedded Jetdirect page ......................................................... 350

Embedded protocol page ............................................................... 351

Finding important information on the configuration pages .............. 352

Solve direct-connect problems ........................................................................................ 354

Solve network connectivity problems ............................................................................... 354

Solve network printing problems ..................................................................... 354

Verify communication over the network .......................................................... 355

Print an event log ............................................................................................................. 422

Show an event log ........................................................................................................... 422

Sample event log ............................................................................................................. 423

Clear the event log ........................................................................................................... 423

Event log message .......................................................................................................... 424

Jams ................................................................................................................................ 428

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Common causes of jams ................................................................................. 428

Jam locations .................................................................................................. 429

Clear jams ....................................................................................................... 429

Jam sensors ................................................................................... 430

AREA 1: Jams in the output bin ...................................................... 431

AREA 2 and 3: Jams in the fuser and transfer area ....................... 433

AREA 4: Jams in the duplex area ................................................... 440

AREA 5: Jams in Tray 2 and the internal paper path ..................... 445

AREA 6: Clear jams in Tray 1 ......................................................... 449

Clear jams when printing banners .................................................. 452

AREA 7: Jams in optional Trays 3, 4, and 5 ................................... 455

AREA 8: Jams in the optional finishing devices ............................. 460

Clear staple jams ............................................................................ 466

Jam recovery ................................................................................................... 470

Product feeds multiple sheets .......................................................................................... 471

Product pulls from incorrect tray ...................................................................................... 471

Product feeds incorrect page size ................................................................................... 471

Paper does not feed automatically .................................................................................. 472

Paper does not feed from Tray 2, 3, 4, or 5 ..................................................................... 472

Transparencies or glossy paper will not feed .................................................................. 473

Envelopes jam or will not feed in the product .................................................................. 473

Output is curled or wrinkled ............................................................................................. 474

Product will not duplex or duplexes incorrectly ................................................................ 474

Solve image-quality problems .......................................................................................................... 476

Example print quality problems ........................................................................................ 476

Repetitive defects ruler .................................................................................................... 476

Overhead transparency defects ....................................................................................... 478

Print quality problems associated with the environment .................................................. 478

Print quality problems associated with jams .................................................................... 478

Optimize and improve image quality ................................................................................ 478

Use supported paper ....................................................................................... 479

Calibrate the product ....................................................................................... 479

Specify the correct paper type ........................................................................ 479

Clean the fuser ................................................................................................ 480

Respond to control panel error messages ...................................................... 481

Clean the registration second transfer assembly ........................... 482

Use manual print modes ................................................................................. 484

Print-quality-troubleshooting pages ................................................................. 485

Image-quality issues ........................................................................................................ 487

Interface troubleshooting .................................................................................................................. 493

Communication checks .................................................................................................... 493

EIO troubleshooting ......................................................................................................... 493

Engine diagnostics ........................................................................................................................... 494

LED diagnostics ............................................................................................................... 494

xii ENWW

Understand lights on the formatter .................................................................. 494

HP Jetdirect LEDs .......................................................................... 494

Heartbeat LED ................................................................................ 495

Engine-test button ............................................................................................................ 495

Diagnostics menu ............................................................................................................ 496

Diagnostics mode ............................................................................................................ 496

Diagnostics that put the engine into the special diagnostics mode ................................. 497

Diagnostic tests ............................................................................................................... 497

Disable cartridge check ................................................................................................... 498

Paper-path sensors test ................................................................................................... 499

Paper-path test ................................................................................................................ 501

Manual sensor test (special-mode test) ........................................................................... 501

Manual sensor test 2 (special-mode test) ........................................................................ 502

Component tests .............................................................................................................. 503

Component test (special-mode test) ............................................................... 503

Print/stop test ................................................................................................................... 507

Color-band test ................................................................................................................ 507

Service mode functions .................................................................................................................... 508

Service menu ................................................................................................................... 508

Product resets .................................................................................................................. 509

Restore factory-set defaults ............................................................................ 509

Hard disk initialization ..................................................................................... 510

NVRAM initialization ........................................................................................ 510

Diagrams .......................................................................................................................................... 511

Connectors ...................................................................................................................... 511

DC controller PCA ........................................................................................... 511

PCAs ............................................................................................................... 511

Product base ................................................................................................... 514

1 x 500-sheet input tray ................................................................................... 517

3 x 500-sheet input tray ................................................................................... 517

IPTU ................................................................................................................ 518

Sensors ............................................................................................................................ 518

Sensors ........................................................................................................... 518

Product base ................................................................................................... 520

1 x 500-sheet input tray ................................................................................... 522

3 x 500-sheet input tray ................................................................................... 523

IPTU ................................................................................................................ 524

Fans ................................................................................................................................. 525

Fans ................................................................................................................ 525

Product base ................................................................................................... 526

Motors .............................................................................................................................. 526

Motors ............................................................................................................. 526

Product base ................................................................................................... 528

1 x 500-sheet input tray ................................................................................... 529

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3 x 500-sheet input tray ................................................................................... 530

IPTU ................................................................................................................ 531

Solenoids ......................................................................................................................... 531

Solenoids ........................................................................................................ 531

Product base ................................................................................................... 532

1 x 500-sheet input tray ................................................................................... 532

3 x 500-sheet input tray ................................................................................... 533

Switches .......................................................................................................................... 534

Switches .......................................................................................................... 534

Product base ................................................................................................... 534

1 x 500-sheet input tray ................................................................................... 535

3 x 500-sheet input tray ................................................................................... 535

Block diagrams ................................................................................................................ 537

Main assemblies ............................................................................................. 537

Main parts ....................................................................................................... 540

PCAs ............................................................................................................... 541

1 x 500-sheet input tray ................................................................................... 542

3 x 500-sheet input tray ................................................................................... 543

Intermediate paper-transfer unit (IPTU) .......................................................... 544

General timing chart ........................................................................................................ 545

General circuit diagrams .................................................................................................. 545

Signals .............................................................................................................................................. 550

8 Output accessories and intermediate paper-transfer unit (IPTU)

Theory of operation .......................................................................................................................... 580

Intermediate paper-transfer unit (IPTU) ........................................................................... 580

Basic operation ............................................................................................... 580

Feed operation ................................................................................................ 582

Jam detection .................................................................................................. 582

3-bin stapler/stacker ........................................................................................................ 583

Basic operation ............................................................................................... 583

Electrical circuitry ............................................................................ 584

Feed drive system ........................................................................................... 584

Construction of the control system ................................................. 585

Paper delivery path (stapler/stacker and booklet maker) ............... 587

Intermediate-process output-bin assembly (stapler/stacker and booklet

maker) ............................................................................................................. 591

Stack job offset ............................................................................... 591

Process output bin paper-stacking operation .................................................. 593

Offset operation ............................................................................................... 593

Stack trailing-edge assist operation ................................................................ 594

Stack delivery operation .................................................................................. 594

Staple operation (stapler/stacker and booklet maker) ..................................... 595

Staple unit ....................................................................................... 598

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Shift the staple unit .......................................................................................... 599

Stack operation (stapler/stacker and booklet maker) ...................................... 601

Output bin operation ....................................................................... 601

Shutter operation ............................................................................ 603

Jam detection .................................................................................................. 604

Power supply ................................................................................................... 605

Power-supply route ......................................................................... 605

Protection function .......................................................................... 605

HP Booklet Maker/Finisher accessory ............................................................................. 606

Basic operation ............................................................................................... 606

Basic operation of the stacker unit ................................................. 606

Electrical circuitry of the stacker unit .............................................. 606

Basic operation of the booklet maker unit ...................................... 607

Electrical circuitry for the booklet maker unit .................................. 608

Feed drive system .......................................................................... 608

Paper-delivery path (booklet maker only) ....................................... 613

Basic operation for the booklet maker ............................................................. 614

Control of the inlet flappers ............................................................................. 618

Control of paper movement ............................................................................. 621

Alignment of paper .......................................................................................... 623

Control the phase of the crescent roller .......................................................... 625

Overview of folding .......................................................................................... 627

Control of stack movement ............................................................................. 628

Fold the stack .................................................................................................. 628

Double folding a stack ..................................................................................... 631

Intermediate-process-tray assembly ............................................................... 632

Staple operation .............................................................................................. 633

Stapler unit ..................................................................................... 633

Stapling operation ........................................................................... 634

Stitcher (stapler) unit ...................................................................... 634

Stack operation ............................................................................................... 635

Jam detection .................................................................................................. 635

Detect jams in the stacker unit ....................................................... 636

Detect jams in the booklet maker unit ............................................ 636

Power supply ................................................................................................... 637

Power-supply route for the stacker unit .......................................... 637

Protective function for the stacker unit ........................................... 638

Power-supply route for the booklet maker unit ............................... 638

Protective function for the booklet maker unit ................................ 638

Specifications ................................................................................................................................... 639

Accessory specifications .................................................................................................. 639

Stapler/stacker output-bin capacities ............................................................................... 644

Booklet-maker output-bin capacities ................................................................................ 645

Removal and replacement ............................................................................................................... 646

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Intermediate paper-transfer unit (IPTU) ........................................................................... 646

IPTU ................................................................................................................ 646

Reverse guide ................................................................................................. 648

Rear cover ....................................................................................................... 649

Upper-guide assembly .................................................................................... 652

Damper unit ..................................................................................................... 653

Right-belt drive unit ......................................................................................... 654

Left-belt drive unit ............................................................................................ 657

Finisher-lock assembly .................................................................................... 659

IPTU paper-feed motor 1 ................................................................................ 661

IPTU paper-feed motor 2 ................................................................................ 662

IPTU driver PCA .............................................................................................. 663

Booklet maker and stapler/stacker .................................................................................. 664

Identify the booklet maker and stapler/stacker ............................................... 664

Remove the booklet maker and stapler/stacker from the printer .................... 665

External covers ............................................................................................... 668

Entrance lower-guide assembly ..................................................... 668

Front door ....................................................................................... 669

Rear cover ...................................................................................... 670

Front-foot cover .............................................................................. 671

Rear-foot cover ............................................................................... 671

Front inside-upper cover ................................................................. 672

Front inside-lower cover (booklet maker only) ................................ 673

Left-upper cover ............................................................................. 674

Top door ......................................................................................... 676

Grate-shaped upper guide .............................................................. 678

Move output bins 1 and 2 ............................................................... 679

Grate-shaped lower guide .............................................................. 681

PCA cover ...................................................................................... 682

Drive system ................................................................................................... 683

Stapler ............................................................................................ 683

Stapler assembly ............................................................................ 685

Swing unit ....................................................................................... 688

Upper crossmember unit ................................................................ 692

Saddle unit (booklet maker only) .................................................... 695

Saddle-stapler assembly (booklet maker only) ............................... 699

Positioning plate unit (inner side-plate assembly) (booklet maker

only) ................................................................................................ 700

Document feed system ................................................................................... 703

Operation-tray assembly ................................................................ 703

Output-bin 1 .................................................................................... 708

Output-bin 2 .................................................................................... 710

Upper output bin (stapler-stacker only) .......................................... 712

Buffer rollers ................................................................................... 713

xvi ENWW

Booklet-delivery output bin (booklet maker only) ............................ 714

Booklet-delivery output bin unit (booklet maker only) ..................... 715

Return roller unit ............................................................................. 716

Pressure roller unit ......................................................................... 718

Entrance upper guide unit .............................................................. 723

Upper-delivery guide (booklet maker only) ..................................... 725

Inlet feed unit (stapler-stacker only) ............................................... 726

Inlet feed unit (booklet maker only) ................................................ 729

Paper-folding roller (booklet maker only) ........................................ 732

Electrical system ............................................................................................. 737

Stacker controller PCA ................................................................... 737

Saddle-stitcher controller PCA (booklet maker only) ...................... 738

Solve problems ................................................................................................................................. 739

Intermediate paper-transfer unit (IPTU) ........................................................................... 739

......................................................................................................................... 739

Stapler/stacker and booklet maker .................................................................................. 739

Individual component diagnostics ................................................................... 739

Manual sensor test ......................................................................... 739

Component test .............................................................................. 740

LED diagnostics .............................................................................. 741

Diagrams ......................................................................................................... 743

Cross sections ................................................................................ 743

Sensors ......................................................................................... 746

Microswitches ................................................................................. 750

Solenoids ........................................................................................ 752

Motors ............................................................................................. 754

Clutches .......................................................................................... 756

PCA ................................................................................................ 757

Variable resistors, LED, and check pins ........................................ 760

Circuit diagrams .............................................................................. 763

Adjustments ................................................................................................... 768

Adjust the alignment position .......................................................... 768

Adjust the staple position ................................................................ 768

Adjust the folding position to the stitch position (Booklet maker

only) ................................................................................................ 770

Adjust the stitcher unit .................................................................... 773

9 Parts and diagrams

Order parts, accessories, and supplies ............................................................................................ 778

Order directly from HP ..................................................................................................... 778

Order directly through the software ................................................................................. 778

Customer self-repair parts ................................................................................................................ 780

Customer self-repair parts ............................................................................................... 780

Service documentation .................................................................................................... 781

ENWW xvii

Part numbers ................................................................................................................... 781

Accessories ..................................................................................................... 781

Print cartridges ................................................................................................ 782

Image drums ................................................................................................... 782

Maintenance kits ............................................................................................. 782

Memory ........................................................................................................... 782

Cables and interfaces ..................................................................................... 783

Printer ............................................................................................................................................... 784

Printer unit ....................................................................................................................... 784

Printer parts ..................................................................................................................... 785

Input accessories ............................................................................................................................. 832

Input trays ........................................................................................................................ 832

Output accessories ........................................................................................................................... 850

Intermediate paper-transfer unit (IPTU) ........................................................................... 850

Stapler/stacker and booklet-maker .................................................................................. 858

Alphabetical parts list ....................................................................................................................... 926

Numerical parts list ........................................................................................................................... 952

Appendix A Service and support

Hewlett-Packard limited warranty statement .................................................................................... 979

Print cartridge and image drum limited warranty statement ............................................................. 981

Color LaserJet Fuser Kit, Transfer Kit, and Roller Kit Limited Warranty Statement ......................... 982

Customer self repair warranty service .............................................................................................. 983

Customer support ............................................................................................................................. 984

Availability of support and service .................................................................................................... 985

HP maintenance agreements ........................................................................................................... 985

On-site service agreements ............................................................................................. 985

Priority onsite service ....................................................................................................... 985

Next-day onsite service ................................................................................................... 985

Weekly (volume) on-site service ...................................................................................... 985

Appendix B Product specifications

Physical specifications ..................................................................................................................... 988

Electrical specifications .................................................................................................................... 989

Acoustic specifications ..................................................................................................................... 990

Environmental specifications ............................................................................................................ 991

Appendix C Regulatory information

FCC regulations ............................................................................................................................... 994

Environmental product stewardship program ................................................................................... 995

Protecting the environment .............................................................................................. 995

Ozone production ............................................................................................................ 995

Power consumption ......................................................................................................... 995

xviii ENWW

Paper use ........................................................................................................................ 995

Plastics ............................................................................................................................ 995

HP LaserJet print supplies ............................................................................................... 995

Return and recycling instructions ..................................................................................... 996

United States and Puerto Rico ........................................................................ 996

Multiple returns (more than one cartridge) ..................................... 996

Single returns ................................................................................. 996

Shipping .......................................................................................... 996

Non-U.S. returns ............................................................................................. 996

Paper ............................................................................................................................... 996

Material restrictions .......................................................................................................... 996

Disposal of waste equipment by users in private households in the European

Union ............................................................................................................................... 997

Material Safety Data Sheet (MSDS) ................................................................................ 997

For more information ....................................................................................................... 998

Declaration of Conformity ................................................................................................................. 999

Certificate of volatility ..................................................................................................................... 1000

Types of memory ........................................................................................................... 1000

Volatile memory ............................................................................................ 1000

Non-volatile memory ..................................................................................... 1000

Hard-disk-drive memory ................................................................................ 1000

Safety statements ........................................................................................................................... 1001

Laser safety ................................................................................................................... 1001

Canadian DOC regulations ............................................................................................ 1001

VCCI statement (Japan) ................................................................................................ 1001

Power cord statement (Japan) ....................................................................................... 1001

EMI statement (Korea) ................................................................................................... 1001

Laser statement for Finland ........................................................................................... 1002

Substances Table (China) ............................................................................................. 1003

Index ............................................................................................................................................................... 1005

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List of tables

Table 1-1 Product guides ................................................................................................................................... 2

Table 1-2 Product models .................................................................................................................................. 3

Table 1-3 Features ............................................................................................................................................. 4

Table 2-1 Embedded Jetdirect and EIO <X> Jetdirect menus ......................................................................... 38

Table 3-1 Supported paper and print media sizes ........................................................................................... 52

Table 3-2 Supported envelopes and postcards ............................................................................................... 53

Table 3-3 Supported paper and print media sizes for the optional HP 3-bin Stapler/Stacker and HP Booklet

Maker/Finisher accessories ................................................................................................................................ 53

Table 3-4 Tray 1 paper information .................................................................................................................. 56

Table 3-5 Trays 2, 3, 4, and 5 paper information ............................................................................................. 56

Table 3-6 3-bin stapler/stacker features ........................................................................................................... 69

Table 3-7 Booklet-maker finisher features ....................................................................................................... 69

Table 5-1 Sequence of operation ................................................................................................................... 114

Table 5-2 Solenoids ....................................................................................................................................... 121

Table 5-3 Switches ......................................................................................................................................... 121

Table 5-4 Sensors .......................................................................................................................................... 122

Table 5-5 Motors ............................................................................................................................................ 123

Table 5-6 Fans ............................................................................................................................................... 125

Table 5-7 Fuser components ......................................................................................................................... 126

Table 5-8 Converted DC voltages .................................................................................................................. 131

Table 5-9 High-voltage power supply circuits ................................................................................................. 132

Table 5-10 Primary-transfer-roller engagement states ................................................................................... 148

Table 5-11 ITB unit detection ......................................................................................................................... 149

Table 5-12 Image-stabilization controls .......................................................................................................... 153

Table 5-13 Switches and sensors for the pickup, feed, and delivery system ................................................. 156

Table 5-14 Motors and solenoids for the pickup, feed, and delivery system ................................................. 158

Table 5-15 Main operations within the pickup-and-feed system .................................................................... 160

Table 5-16 Switch states for paper-size detection ......................................................................................... 162

Table 5-17 Duplexing-unit components ......................................................................................................... 175

Table 5-18 Jams that the product detects ...................................................................................................... 177

Table 5-19 Electrical components for the optional input trays ....................................................................... 180

Table 7-1 Pre-troubleshooting checklist ......................................................................................................... 342

Table 7-2 Troubleshooting flowchart .............................................................................................................. 345

Table 7-3 Important information on the configuration pages .......................................................................... 352

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Table 7-4 Control-panel messages ................................................................................................................ 357

Table 7-5 Causes and solutions for delivery delay jam .................................................................................. 431

Table 7-6 Causes and solutions for fuser delivery delay jams ....................................................................... 433

Table 7-7 Causes and solutions for wrapping jams ....................................................................................... 433

Table 7-8 Causes and solutions for fuser delivery stationary jams ................................................................ 433

Table 7-9 Causes and solutions for residual media jams .............................................................................. 434

Table 7-10 Causes and solutions for pickup delay jams 2 ............................................................................. 434

Table 7-11 Causes and solutions for pickup stationary jam ........................................................................... 435

Table 7-12 Causes and solutions for fuser delivery stationary jam ................................................................ 435

Table 7-13 Causes and solutions for duplexing reverse jams 1 .................................................................... 440

Table 7-14 Causes and solutions for duplexing reverse jams 2 .................................................................... 440

Table 7-15 Causes and solutions for duplexing repickup jams 1 ................................................................... 440

Table 7-16 Causes and solutions for residual media jams ............................................................................ 441

Table 7-17 Causes and solutions for duplexing repickup jams 2 ................................................................... 441

Table 7-18 Causes and solutions for pickup delay jam 1: tray pickup ........................................................... 445

Table 7-19 Causes and solutions for pickup stationary jams ......................................................................... 445

Table 7-20 Causes and solutions for pickup delay jam 1; MP-tray pickup ..................................................... 449

Table 7-21 Causes and solutions for pickup stationary jams ......................................................................... 449

Table 7-22 Causes and solutions for pickup delay jam .................................................................................. 455

Table 7-23 Causes and solutions for delivery delay jams 1 ........................................................................... 460

Table 7-24 Causes and solutions for delivery delay jams 2 ........................................................................... 461

Table 7-25 Causes and solutions for delivery stationary jams ....................................................................... 461

Table 7-26 Communication check .................................................................................................................. 493

Table 7-27 Paper-path sensors diagnostic tests ............................................................................................ 499

Table 7-28 N-media-sensor test values ......................................................................................................... 500

Table 7-29 Manual sensor diagnostic tests .................................................................................................... 502

Table 7-30 Manual sensor test 2 diagnostic tests .......................................................................................... 502

Table 7-31 Component test details ................................................................................................................ 504

Table 7-32 Sensors ........................................................................................................................................ 518

Table 7-33 Fans ............................................................................................................................................. 525

Table 7-34 Motors .......................................................................................................................................... 526

Table 7-35 Solenoids ..................................................................................................................................... 531

Table 7-36 Switches ....................................................................................................................................... 534

Table 7-37 Input/output signals to and from DC Controller PCA ................................................................... 550

Table 8-1 Components of the IPTU ................................................................................................................ 581

Table 8-2 IPTU components .......................................................................................................................... 582

Table 8-3 Motors for the stack job offset ........................................................................................................ 592

Table 8-4 Sensors for the stack job offset ...................................................................................................... 592

Table 8-5 Sensors used in stapling ................................................................................................................ 596

Table 8-6 Motors used in stapling .................................................................................................................. 596

Table 8-7 Output-bin-1-shift area sensor PCA ............................................................................................... 603

Table 8-8 Output-bin-2-shift area sensor PCA ............................................................................................... 603

Table 8-9 Sensors and paper sizes ............................................................................................................... 618

Table 8-10 Solenoids and paper sizes ........................................................................................................... 619

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Table 8-11 Stapling and stacking specifications (stapler/stacker and booklet maker) ................................... 639

Table 8-12 Specifications for booklet making (Booklet maker only) ............................................................. 642

Table 8-13 Stapler/stacker output-bin capacities ........................................................................................... 644

Table 8-14 Booklet-maker output-bin capacities ............................................................................................ 645

Table 8-15 Manual sensor test letter designations ........................................................................................ 739

Table 8-16 Component test motors and solenoids ........................................................................................ 740

Table 8-17 LED .............................................................................................................................................. 741

Table 8-18 Stapler/stacker cross-sectional view ............................................................................................ 743

Table 8-19 Booklet maker cross-sectional view highlighting the stapling/stacking paper path ...................... 744

Table 8-20 Booklet maker cross-sectional view highlighting the booklet-making paper path ........................ 745

Table 8-21 Sensors (booklet maker) .............................................................................................................. 748

Table 8-22 Microswitches (stapler/stacker) .................................................................................................... 750

Table 8-23 Microswitches (booklet maker) ..................................................................................................... 751

Table 8-24 Solenoids (stapler/stacker) ........................................................................................................... 752

Table 8-25 Solenoids (booklet maker) ........................................................................................................... 753

Table 8-26 Motors (stapler/stacker) ............................................................................................................... 754

Table 8-27 Motors (booklet maker) ................................................................................................................ 755

Table 8-28 Clutches (stapler/stacker) ............................................................................................................ 756

Table 8-29 PCA (stapler/stacker) ................................................................................................................... 757

Table 8-30 PCA (booklet maker) .................................................................................................................... 759

Table 8-31 SW504 settings ............................................................................................................................ 772

Table 8-32 Do not use the following setting. .................................................................................................. 773

Table 9-1 Printer external covers and panels ................................................................................................ 787

Table 9-2 Printer front-door assembly ............................................................................................................ 789

Table 9-3 Printer right-door assembly ............................................................................................................ 791

Table 9-4 Printer internal components (1 of 7) ............................................................................................... 793

Table 9-5 Printer internal components (2 of 7) ............................................................................................... 795

Table 9-6 Printer internal components (3 of 7) ............................................................................................... 797

Table 9-7 Printer internal components (4 of 7) ............................................................................................... 799

Table 9-8 Printer internal components (5 of 7) ............................................................................................... 803

Table 9-9 Printer internal components (6 of 7) ............................................................................................... 805

Table 9-10 Printer internal components (7 of 7) ............................................................................................. 807

Table 9-11 Printer multi-purpose-drive assembly ........................................................................................... 809

Table 9-12 Printer lifter-drive assembly .......................................................................................................... 811

Table 9-13 Printer cassette ............................................................................................................................ 813

Table 9-14 Printer cassette paper-pickup assembly ...................................................................................... 815

Table 9-15 Printer multi-purpose paper-pickup assembly .............................................................................. 817

Table 9-16 Printer multi-purpose-tray assembly ............................................................................................ 819

Table 9-17 Printer multi-purpose-guide assembly ......................................................................................... 821

Table 9-18 Printer face-down paper-delivery assembly ................................................................................. 823

Table 9-19 Printer duplexing-reverse assembly ............................................................................................. 825

Table 9-20 Printer duplexing-tray assembly ................................................................................................... 827

Table 9-21 Printer duplexing-feed assembly .................................................................................................. 829

Table 9-22 Printer PCA assembly location ..................................................................................................... 831

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Table 9-23 Input-tray main body (1x500-sheet) ............................................................................................. 835

Table 9-24 Input-tray main body (3x500-sheet) ............................................................................................. 839

Table 9-25 Input-tray auto-close assembly .................................................................................................... 843

Table 9-26 Input-tray cassette ........................................................................................................................ 845

Table 9-27 Input-tray paper-pickup assembly ................................................................................................ 847

Table 9-28 Input-tray PCA assembly ............................................................................................................. 849

Table 9-29 Intermediate-feed main body ....................................................................................................... 851

Table 9-30 Intermediate-feed lower-guide assembly ..................................................................................... 853

Table 9-31 Intermediate-feed upper-guide assembly .................................................................................... 855

Table 9-32 PCA assembly .............................................................................................................................. 857

Table 9-33 External panels and covers (stapler/stacker) ............................................................................... 861

Table 9-34 External panels and covers (booklet-maker) ............................................................................... 863

Table 9-35 Finisher main body (stapler/stacker and booklet-maker) ............................................................. 869

Table 9-36 Output bin 1 (stack upper-tray assembly) (stapler/stacker) ......................................................... 873

Table 9-37 Output bin 1 (stack upper-tray assembly) (booklet-maker) .......................................................... 877

Table 9-38 Output bin 2 (stack lower-tray assembly) (stapler/stacker and booklet-maker) ........................... 881

Table 9-39 Top output bin (stack sub-tray assembly) (stapler/stacker) ......................................................... 883

Table 9-40 Operation-tray assembly (stapler/stacker and booklet-maker) .................................................... 885

Table 9-41 Paper-feeder motor assembly (stapler/stacker and booklet-maker) ............................................ 887

Table 9-42 Return-roller assembly (stapler/stacker and booklet-maker) ....................................................... 889

Table 9-43 Pressure-roller assembly (stapler/stacker and booklet-maker) .................................................... 891

Table 9-44 Swing-guide assembly (stapler/stacker and booklet-maker) ....................................................... 893

Table 9-45 Entrance upper-guide assembly (stapler/stacker and booklet-maker) ......................................... 895

Table 9-46 Staple assembly (stapler/stacker and booklet-maker) ................................................................. 897

Table 9-47 Saddle assembly (booklet-maker) ................................................................................................ 903

Table 9-48 Saddle-tray assembly (booklet-maker) ........................................................................................ 907

Table 9-49 Saddle-guide assembly (booklet-maker) ..................................................................................... 909

Table 9-50 Saddle-stapler assembly (booklet-maker) ................................................................................... 911

Table 9-51 Saddle paper-feeder assembly (stapler/stacker) ......................................................................... 913

Table 9-52 Saddle paper-feeder assembly (booklet-maker) .......................................................................... 915

Table 9-53 Pass lower-guide assembly (booklet-maker) ............................................................................... 917

Table 9-54 Inner side-plate assembly (booklet-maker) .................................................................................. 919

Table 9-55 Saddle paper-delivery assembly (booklet-maker) ........................................................................ 921

Table 9-56 Motor-mount assembly (booklet-maker) ...................................................................................... 923

Table 9-57 PCA assembly .............................................................................................................................. 925

Table 9-58 Alphabetical parts list ................................................................................................................... 926

Table 9-59 Numerical parts list ....................................................................................................................... 952

Table B-1 Product dimensions ....................................................................................................................... 988

Table B-2 Product dimensions, with all doors and trays fully opened ............................................................ 988

Table B-3 Power requirements (HP Color LaserJet CP6015 Series) ............................................................ 989

Table B-4 Power consumption HP Color LaserJet CP6015 Series (average, in watts), ............................... 989

Table B-5 Sound power and pressure level (HP Color LaserJet CP6015 Series) ......................................... 990

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List of figures

Figure 1-1 Sample model and serial number label .......................................................................................... 10

Figure 3-1 3-bin stapler/stacker accessory ...................................................................................................... 70

Figure 3-2 Booklet-maker finisher accessory ................................................................................................... 71

Figure 4-1 Supply item locations ...................................................................................................................... 85

Figure 4-2 Location of product components that require cleaning ................................................................. 104

Figure 4-3 Location of components that require cleaning .............................................................................. 105

Figure 4-4 Location of IPTU components that require cleaning ..................................................................... 106

Figure 5-1 Relationship between the main product systems ......................................................................... 114

Figure 5-2 Engine-control system .................................................................................................................. 119

Figure 5-3 DC controller block diagram .......................................................................................................... 120

Figure 5-4 Fuser components ........................................................................................................................ 126

Figure 5-5 Fuser temperature-control circuit .................................................................................................. 127

Figure 5-6 Low-voltage power-supply circuit .................................................................................................. 130

Figure 5-7 High-voltage power supply circuits ............................................................................................... 132

Figure 5-8 Laser/scanner system ................................................................................................................... 134

Figure 5-9 Image-formation system ............................................................................................................... 136

Figure 5-10 Image-formation process ............................................................................................................ 137

Figure 5-11 Pre-exposure .............................................................................................................................. 138

Figure 5-12 Primary charging ......................................................................................................................... 138

Figure 5-13 Laser-beam exposure ................................................................................................................. 139

Figure 5-14 Development ............................................................................................................................... 139

Figure 5-15 Primary transfer .......................................................................................................................... 140

Figure 5-16 Secondary transfer ...................................................................................................................... 140

Figure 5-17 Separation ................................................................................................................................... 141

Figure 5-18 Fusing ......................................................................................................................................... 141

Figure 5-19 ITB cleaning ................................................................................................................................ 142

Figure 5-20 Drum cleaning ............................................................................................................................. 142

Figure 5-21 Print-cartridge system ................................................................................................................. 143

Figure 5-22 Imaging-drum system ................................................................................................................. 145

Figure 5-23 Developing-roller engagement and disengagement control ....................................................... 146

Figure 5-24 ITB unit ........................................................................................................................................ 147

Figure 5-25 Three states of primary-transfer-roller engagement and disengagement ................................... 149

Figure 5-26 Secondary-transfer-roller unit ..................................................................................................... 151

Figure 5-27 Toner patterns for calibration ...................................................................................................... 152

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Figure 5-28 Color-sensor control .................................................................................................................... 154

Figure 5-29 Gray-axis correction .................................................................................................................... 155

Figure 5-30 Switches and sensors for the pickup, feed, and delivery system ............................................... 156

Figure 5-31 Motors and solenoids for the pickup, feed, and delivery system ................................................ 158

Figure 5-32 Three main units of the pickup, feed, and delivery system ......................................................... 159

Figure 5-33 Cassette-pickup mechanism ....................................................................................................... 161

Figure 5-34 Cassette paper-size detection switches ..................................................................................... 162

Figure 5-35 Cassette lift mechanism .............................................................................................................. 164

Figure 5-36 Paper-level-detection mechanism .............................................................................................. 165

Figure 5-37 Multifeed prevention .................................................................................................................... 166

Figure 5-38 Multipurpose tray pickup mechanism .......................................................................................... 167

Figure 5-39 Multipurpose tray last-paper detection ........................................................................................ 168

Figure 5-40 Paper-feed mechanism ............................................................................................................... 169

Figure 5-41 Skew-feed prevention ................................................................................................................. 170

Figure 5-42 Media sensor unit ........................................................................................................................ 171

Figure 5-43 Loop-control mechanism ............................................................................................................. 173

Figure 5-44 Pressure-roller pressurization control ......................................................................................... 174

Figure 5-45 Duplexing unit ............................................................................................................................. 175

Figure 5-46 Optional input trays ..................................................................................................................... 179

Figure 5-47 Signals for the input trays ........................................................................................................... 180

Figure 5-48 Paper-feeder pickup and feed operation .................................................................................... 182

Figure 6-1 Screwdrivers ................................................................................................................................. 187

Figure 6-2 Removal sequence 1 flowchart ..................................................................................................... 209

Figure 6-3 Remove the secondary transfer unit (1 of 9) ................................................................................ 210

Figure 6-4 Remove the secondary transfer unit (2 of 9) ................................................................................ 210

Figure 6-5 Remove the secondary transfer unit (3 of 9) ................................................................................ 211

Figure 6-6 Remove the secondary transfer unit (4 of 9) ................................................................................ 211

Figure 6-7 Remove the secondary transfer unit (5 of 9) ................................................................................ 212

Figure 6-8 Remove the secondary transfer unit (6 of 9) ................................................................................ 212

Figure 6-9 Remove the secondary transfer unit (7 of 9) ................................................................................ 213

Figure 6-10 Remove the secondary transfer unit (8 of 9) .............................................................................. 213

Figure 6-11 Remove the secondary transfer unit (9 of 9) .............................................................................. 214

Figure 6-12 Remove the multipurpose drive unit (1 of 7) ............................................................................... 215

Figure 6-13 Remove the multipurpose drive unit (2 of 7) ............................................................................... 215

Figure 6-14 Remove the multipurpose drive unit (3 of 7) ............................................................................... 216

Figure 6-15 Remove the multipurpose drive unit (4 of 7) ............................................................................... 216

Figure 6-16 Remove the multipurpose drive unit (5 of 7) ............................................................................... 217

Figure 6-17 Remove the multipurpose drive unit (6 of 7) ............................................................................... 217

Figure 6-18 Remove the multipurpose drive unit (7 of 7) ............................................................................... 218

Figure 6-19 Remove the multipurpose-tray guide unit ................................................................................... 219

Figure 6-20 Remove the cassette (Tray-2) pickup unit .................................................................................. 220

Figure 6-21 Removal sequence 2 flowchart ................................................................................................... 221

Figure 6-22 Remove rear-left cover ............................................................................................................... 222

Figure 6-23 Remove rear-right cover ............................................................................................................. 223

xxvi ENWW

Figure 6-24 Remove rear cover (1 of 2) ......................................................................................................... 224

Figure 6-25 Remove rear cover (2 of 2) ......................................................................................................... 224

Figure 6-26 Remove the low-voltage power supply unit ................................................................................ 225

Figure 6-27 Remove the high-voltage power supply PCA (A) (1 of 3) ........................................................... 226

Figure 6-28 Remove the high-voltage power supply PCA (A) (2 of 3) ........................................................... 226

Figure 6-29 Remove the high-voltage power supply PCA (A) (3 of 3) ........................................................... 227

Figure 6-30 Remove the lifter drive unit (1 of 2) ............................................................................................. 228

Figure 6-31 Remove the lifter drive unit (2 of 2) ............................................................................................. 228

Figure 6-32 Unlocked position of the lifter drive unit (correct) ........................................................................ 229

Figure 6-33 Locked position of the lifter drive unit (incorrect) ........................................................................ 229

Figure 6-34 Remove the fuser motor ............................................................................................................. 230

Figure 6-35 Remove the intermediate-transfer belt (ITB) motor .................................................................... 231

Figure 6-36 Remove face-down output bin .................................................................................................... 232

Figure 6-37 Remove left cover (1 of 2) ........................................................................................................... 233

Figure 6-38 Remove left cover (2 of 2) ........................................................................................................... 233

Figure 6-39 Remove the laser/scanner-fan duct (1 of 3) ............................................................................... 234

Figure 6-40 Remove the laser/scanner-fan duct (2 of 3) ............................................................................... 234

Figure 6-41 Remove the laser/scanner-fan duct (3 of 3) ............................................................................... 235

Figure 6-42 Remove the print-cartridge driver PCA (1 of 3) ........................................................................... 236

Figure 6-43 Remove the print-cartridge driver PCA (2 of 3) ........................................................................... 236

Figure 6-44 Remove the print-cartridge driver PCA (3 of 3) ........................................................................... 237

Figure 6-45 Removal sequence 3 flowchart ................................................................................................... 238

Figure 6-46 Remove rear-left cover ............................................................................................................... 239

Figure 6-47 Remove face-down output bin .................................................................................................... 240

Figure 6-48 Remove left cover (1 of 2) ........................................................................................................... 241

Figure 6-49 Remove left cover (2 of 2) ........................................................................................................... 241

Figure 6-50 Remove the high-voltage power supply PCA (B) (1 of 3) ........................................................... 242

Figure 6-51 Remove the high-voltage power supply PCA (B) (2 of 3) ........................................................... 242

Figure 6-52 Remove the high-voltage power supply PCA (B) (3 of 3) ........................................................... 243

Figure 6-53 Remove the formatter case (1 of 3) ............................................................................................ 244

Figure 6-54 Remove the formatter case (2 of 3) ............................................................................................ 244

Figure 6-55 Remove the formatter case (3 of 3) ............................................................................................ 245

Figure 6-56 Remove the DC controller PCA (1 of 2) ...................................................................................... 246

Figure 6-57 Remove the DC controller PCA (2 of 2) ...................................................................................... 247

Figure 6-58 Remove the environmental sensors ........................................................................................... 248

Figure 6-59 Removal sequence 4 flowchart ................................................................................................... 249

Figure 6-60 Remove rear-left cover ............................................................................................................... 250

Figure 6-61 Remove rear-right cover ............................................................................................................. 251

Figure 6-62 Remove rear cover (1 of 2) ......................................................................................................... 252

Figure 6-63 Remove rear cover (2 of 2) ......................................................................................................... 252

Figure 6-64 Remove face-down output bin .................................................................................................... 253

Figure 6-65 Remove left cover (1 of 2) ........................................................................................................... 254

Figure 6-66 Remove left cover (2 of 2) ........................................................................................................... 254

Figure 6-67 Remove the print-cartridge driver PCA (1 of 3) ........................................................................... 255

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Figure 6-68 Remove the print-cartridge driver PCA (2 of 3) ........................................................................... 255

Figure 6-69 Remove the print-cartridge driver PCA (3 of 3) ........................................................................... 256

Figure 6-70 Remove the image-drum motor (1 of 3) ...................................................................................... 257

Figure 6-71 Remove the image-drum motor (2 of 3) ...................................................................................... 257

Figure 6-72 Remove the image-drum motor (3 of 3) ...................................................................................... 258

Figure 6-73 Remove the fuser fan .................................................................................................................. 259

Figure 6-74 Remove the print-cartridge feed motor (black) ........................................................................... 260

Figure 6-75 Remove the print-cartridge feed motor (yellow, magenta, and cyan) ......................................... 261

Figure 6-76 Remove the cartridge fan unit (1 of 2) ........................................................................................ 262

Figure 6-77 Remove the cartridge fan unit (2 of 2) ........................................................................................ 262

Figure 6-78 Remove the laser/scanner fan unit (1 of 2) ................................................................................. 263

Figure 6-79 Remove the laser/scanner fan unit (2 of 2) ................................................................................. 263

Figure 6-80 Remove the fuser power-supply unit (1 of 2) .............................................................................. 264

Figure 6-81 Remove the fuser power-supply unit (2 of 2) .............................................................................. 264

Figure 6-82 Remove the primary-transfer-roller disengagement motor (1 of 2) ............................................. 265

Figure 6-83 Remove the primary-transfer-roller disengagement motor (2 of 2) ............................................. 265

Figure 6-84 Removal sequence 4 Sub-1 flowchart ........................................................................................ 266

Figure 6-85 Remove the print-cartridge drive unit (yellow and magenta) ...................................................... 267

Figure 6-86 Gear alignment (1 of 7) ............................................................................................................... 268

Figure 6-87 Gear alignment (2 of 7) ............................................................................................................... 268

Figure 6-88 Gear alignment (3 of 7) ............................................................................................................... 269

Figure 6-89 Gear alignment (4 of 7) ............................................................................................................... 269

Figure 6-90 Gear alignment (5 of 7) ............................................................................................................... 270

Figure 6-91 Correct position of print-cartridge drive unit (6 of 7) ................................................................... 271

Figure 6-92 Incorrect position of print-cartridge drive unit (7 of 7) ................................................................. 271

Figure 6-93 Remove the print-cartridge drive unit (cyan and black) .............................................................. 272

Figure 6-94 Remove the print-cartridge interface PCA (cyan and black) ....................................................... 273

Figure 6-95 Remove the main drive unit (1 of 3) ............................................................................................ 274

Figure 6-96 Remove the main drive unit (2 of 3) ............................................................................................ 274

Figure 6-97 Print-cartridge interface PCA (yellow and magenta) ................................................................... 276

Figure 6-98 Remove the cartridge-fan duct ................................................................................................... 277

Figure 6-99 Removal sequence 5 flowchart ................................................................................................... 278

Figure 6-100 Remove rear-left cover ............................................................................................................. 279

Figure 6-101 Remove face-down output bin .................................................................................................. 280

Figure 6-102 Remove rear-upper cover ......................................................................................................... 281

Figure 6-103 Remove the control panel (1 of 2) ............................................................................................ 282

Figure 6-104 Remove the control panel (2 of 2) ............................................................................................ 283

Figure 6-105 Front-upper cover ..................................................................................................................... 284

Figure 6-106 Remove right-upper cover ........................................................................................................ 285

Figure 6-107 Remove and replace the duplex switchback tray ..................................................................... 286

Figure 6-108 Remove reverse cover (1 of 4) ................................................................................................. 287

Figure 6-109 Remove reverse cover (2 of 4) ....................................................................................

re 6-110 Remove reverse cover (3 of 4) ................................................................................................. 288

igu

Figure 6-111 Remove reverse cover (4 of 4) ................................................................................................. 288

............. 287

xxviii ENWW

Figure 6-112 Remove the VOC fan ............................................................................................................... 289

Figure 6-113 Remove the duplexing reverse unit .......................................................................................... 290

Figure 6-114 Remove the face-down delivery unit (1 of 3) ............................................................................ 291

Figure 6-115 Remove the face-down delivery unit (2 of 3) ............................................................................ 291

Figure 6-116 Remove the face-down delivery unit (3 of 3) ............................................................................ 292

Figure 6-117 Remove face-down cover ......................................................................................................... 293

Figure 6-118 Remove the laser/scanner assembly (yellow and magenta) (1 of 3) ........................................ 295

Figure 6-119 Remove the laser/scanner assembly (yellow and magenta) (2 of 3) ........................................ 295

Figure 6-120 Remove the laser/scanner assembly (yellow and magenta) (3 of 3) ........................................ 296

Figure 6-121 Remove the laser/scanner assembly (cyan and black) (1 of 3) ................................................ 297

Figure 6-122 Remove the laser/scanner assembly (cyan and black) (2 of 3) ................................................ 297

Figure 6-123 Remove the laser/scanner assembly (cyan and black) (3 of 3) ................................................ 298

Figure 6-124 Remove front door .................................................................................................................... 299

Figure 6-125 Remove front-inner cover ........................................................................................................ 300

Figure 6-126 Remove front-door assembly .................................................................................................... 301

Figure 6-127 Remove the color-misregistration and image-density sensor unit (1 of 3) ................................ 302

Figure 6-128 Remove the color-misregistration and image-density sensor unit (2 of 3) ................................ 302

Figure 6-129 Remove the color-misregistration and image-density sensor unit (3 of 3) ................................ 303

Figure 6-130 Remove the pressure-release sensor unit (1 of 2) ................................................................... 304

Figure 6-131 Remove the pressure-release sensor unit (2 of 2) ................................................................... 304

Figure 6-132 Removal sequence 6 flowchart ................................................................................................. 305

Figure 6-133 Remove rear-left cover ............................................................................................................. 306

Figure 6-134 Remove rear-right cover ........................................................................................................... 307

Figure 6-135 Remove right-upper cover ........................................................................................................ 307

Figure 6-136 Remove right-door assembly (1 of 4) ........................................................................................ 308

Figure 6-137 Remove right-door assembly (2 of 4) ........................................................................................ 308

Figure 6-138 Remove right-door assembly (3 of 4) ........................................................................................ 309

Figure 6-139 Remove right-door assembly (4 of 4) ........................................................................................ 309

Figure 6-140 Remove the duplexing feed unit (1 of 3) ................................................................................... 310

Figure 6-141 Remove the duplexing feed unit (2 of 3) ................................................................................... 310

Figure 6-142 Remove the duplexing feed unit (3 of 3) ................................................................................... 311

Figure 6-143 Remove the multipurpose tray (1 of 5) ..................................................................................... 312

Figure 6-144 Remove the multipurpose tray (2 of 5) ..................................................................................... 312

Figure 6-145 Remove the multipurpose tray (3 of 5) ..................................................................................... 313

Figure 6-146 Remove the multipurpose tray (4 of 5) ..................................................................................... 313

Figure 6-147 Remove the multipurpose tray (5 of 5) ..................................................................................... 314

Figure 6-148 Removal sequence 7 flowchart ................................................................................................. 315

Figure 6-149 Remove the thermopile unit (1 of 2) ......................................................................................... 316

Figure 6-150 Remove the thermopile unit (2 of 2) ......................................................................................... 316

Figure 6-151 Remove front-lower cover ......................................................................................................... 317

Figure 6-152 Remove the ITB duct (1 of 2) .................................................................................................... 318

Figure 6-153 Remove the ITB duct (2 of 2) .................................................................................................... 318

Figure 6-154 Remove the right door (1 of 2) .................................................................................................. 319

Figure 6-155 Remove the right door (2 of 2) .................................................................................................. 320

ENWW xxix

Figure 6-156 Remove the lower-rear cover (1 of 2) ....................................................................................... 321

Figure 6-157 Remove the lower rear cover (2 of 2) ....................................................................................... 321

Figure 6-158 Remove the front-right cover (1 of 2) ........................................................................................ 322

Figure 6-159 Remove the front-right cover (2 of 2) ........................................................................................ 322

Figure 6-160 Remove the right cover ............................................................................................................. 323

Figure 6-161 Remove the front-upper cover .................................................................................................. 324

Figure 6-162 Remove the lower-left cover ..................................................................................................... 325

Figure 6-163 Remove the front-lower cover (1 of 2) ...................................................................................... 326

Figure 6-164 Remove the front-lower cover (2 of 2) ...................................................................................... 326

Figure 6-165 Remove the box (1 of 2) ........................................................................................................... 327

Figure 6-166 Remove the box (2 of 2) ........................................................................................................... 327

Figure 6-167 Remove the pickup unit (1 of 3) ................................................................................................ 328

Figure 6-168 Remove the pickup unit (1 of 3) ................................................................................................ 329

Figure 6-169 Remove the pickup unit (2 of 3) ................................................................................................ 329

Figure 6-170 Remove the pickup unit (2 of 3) ................................................................................................ 330

Figure 6-171 Remove the auto-close unit (1 of 2) .......................................................................................... 331

Figure 6-172 Remove the auto-close unit (2 of 2) .......................................................................................... 331

Figure 6-173 Remove the pickup motor ......................................................................................................... 332

Figure 6-174 Remove the paper-feeder driver PCA ...................................................................................... 333

Figure 6-175 Remove the pickup unit (middle cassette) (1 of 2) ................................................................... 335

Figure 6-176 Remove the pickup unit (middle cassette) (2 of 2) ................................................................... 335

Figure 6-177 Remove the pickup unit (upper cassette) (1 of 3) ..................................................................... 336

Figure 6-178 Remove the pickup unit (upper cassette) (1 of 3) ..................................................................... 337

Figure 6-179 Remove the pickup unit (upper cassette) (2 of 3) ..................................................................... 337

Figure 6-180 Remove the pickup unit (upper cassette) (3 of 3) ..................................................................... 338

Figure 7-1 Configuration page ....................................................................................................................... 349

Figure 7-2 HP embedded Jetdirect page ....................................................................................................... 350

Figure 7-3 Embedded protocol page ............................................................................................................. 351

Figure 7-4 Sample event log .......................................................................................................................... 423

Figure 7-5 Jam locations ................................................................................................................................ 429

Figure 7-6 Locations of Jam sensors ............................................................................................................. 431

Figure 7-7 Paper-deck sensors ...................................................................................................................... 455

Figure 7-8 IPTU paper sensors ...................................................................................................................... 460

Figure 7-9 Print-quality troubleshooting procedure ........................................................................................ 485

Figure 7-10 Yellow print-quality troubleshooting page ................................................................................... 486

Figure 7-11 Yellow comparison page ............................................................................................................. 486

Figure 7-12 Black print-quality troubleshooting page ..................................................................................... 487

Figure 7-13 Engine-test button ....................................................................................................................... 495

Figure 7-14 Front and right door switch on the right side ............................................................................... 498

Figure 7-15 Front-door switch on the left side ................................................................................................ 498

Figure 7-16 DC controller PCA ....................................................................................................................... 511

Figure 7-17 Cartridge driver PCA ................................................................................................................... 511

Figure 7-18 Fuser control PCA ....................................................................................................................... 512

Figure 7-19 Duplexing driver PCA .................................................................................................................. 512

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ENWW

Figure 7-20 Input-tray driver PCA .................................................................................................................. 513

Figure 7-21 IPTU driver PCA ......................................................................................................................... 513

Figure 7-22 Product connector locations (1 of 6) ........................................................................................... 514

Figure 7-23 Product connector locations (2 of 6) ........................................................................................... 514

Figure 7-24 Product connector locations (3 of 6) ........................................................................................... 515

Figure 7-25 Product connector locations (4 of 6) ........................................................................................... 515

Figure 7-26 Product connector locations (5 of 6) ........................................................................................... 516

Figure 7-27 Product connector locations (6 of 6) ........................................................................................... 516

Figure 7-28 1 x 500-sheet input tray .............................................................................................................. 517

Figure 7-29 3 x 500-sheet input tray (1 of 2) .................................................................................................. 517

Figure 7-30 3 x 500-sheet input tray (2 of 2) .................................................................................................. 518

Figure 7-31 IPTU ............................................................................................................................................ 518

Figure 7-32 Product sensor locations (1 of 3) ................................................................................................ 520

Figure 7-33 Product sensor locations (2 of 3) ................................................................................................ 521

Figure 7-34 Product sensor locations (3 of 3) ................................................................................................ 522

Figure 7-35 1 x 500-sheet input-tray sensor locations ................................................................................... 523

Figure 7-36 3 x 500-sheet input-tray sensor locations (1 of 2) ....................................................................... 523

Figure 7-37 3 x 500-sheet input-tray sensor locations (2 of 2) ....................................................................... 524

Figure 7-38 IPTU sensor locations ................................................................................................................. 524

Figure 7-39 Product fan locations ................................................................................................................. 526

Figure 7-40 Product motor locations (1 of 2) .................................................................................................. 528

Figure 7-41 Product motor locations (2 of 2) .................................................................................................. 529

Figure 7-42 1 x 500-sheet input tray motor locations ..................................................................................... 530

Figure 7-43 3 x 500-sheet input tray motor locations ..................................................................................... 530

Figure 7-44 IPTU motor locations .................................................................................................................. 531

Figure 7-45 Product solenoid locations .......................................................................................................... 532

Figure 7-46 1 x 500-sheet input-tray solenoid locations ................................................................................ 533

Figure 7-47 3 x 500-sheet input-tray solenoid locations ................................................................................ 533

Figure 7-48 Product switch locations ............................................................................................................. 534

Figure 7-49 1 x 500-sheet input-tray switch locations .................................................................................... 535

Figure 7-50 3 x 500-sheet input-tray switch locations (1 of 2) ....................................................................... 535

Figure 7-51 3 x 500-sheet input-tray switch locations (2 of 2) ....................................................................... 536

Figure 7-52 Main assemblies (1 of 2) ............................................................................................................. 537

Figure 7-53 Main assemblies (2 of 2) ............................................................................................................. 539

Figure 7-54 Main parts ................................................................................................................................... 540

Figure 7-55 PCAs ........................................................................................................................................... 541

Figure 7-56 1 x 500-sheet input tray .............................................................................................................. 542

Figure 7-57 3 x 500-sheet input tray .............................................................................................................. 543

Figure 7-58 IPTU ............................................................................................................................................ 544

Figure 7-59 General timing chart .................................................................................................................... 545

Figure 7-60 General circuit diagram (1 of 4) .................................................................................................. 546

Figure 7-61 General circuit diagram (2 of 4) .................................................................................................. 546

Figure 7-62 General circuit diagram (3 of 4) .................................................................................................. 547

Figure 7-63 General circuit diagram (4 of 4) .................................................................................................. 548

ENWW xxxi

Figure 8-1 Paper path of the IPTU ................................................................................................................. 580

Figure 8-2 Signal flow in the IPTU .................................................................................................................. 581

Figure 8-3 Motors and sensors of the IPTU ................................................................................................... 582

Figure 8-4 Basic operation of the stapler/stacker ........................................................................................... 583

Figure 8-5 Electrical circuitry of the stapler/stacker ........................................................................................ 584

Figure 8-6 Electrical circuitry of the stapler/stacker ........................................................................................ 584

Figure 8-7 Output bins of the stapler/stacker ................................................................................................. 585

Figure 8-8 Stacker controller PCA (1 of 2) ..................................................................................................... 586

Figure 8-9 Stacker controller PCA (2 of 2) ..................................................................................................... 587

Figure 8-10 Paper path when set to non-sort ................................................................................................. 588

Figure 8-11 Paper path for sizes other than A4, B5, or LTR .......................................................................... 589

Figure 8-12 Paper path (1 of 5) ...................................................................................................................... 590

Figure 8-13 Paper path (2 of 5) ...................................................................................................................... 590

Figure 8-14 Paper path (3 of 5) ...................................................................................................................... 590

Figure 8-15 Paper path (4 of 5) ...................................................................................................................... 591

Figure 8-16 Paper path (5 of 5) ...................................................................................................................... 591

Figure 8-17 Motors and sensors for stack job offset ...................................................................................... 592

Figure 8-18 Stack job offset example ............................................................................................................. 592

Figure 8-19 Process output bin ...................................................................................................................... 593

Figure 8-20 Job offset operation (1 of 2) ........................................................................................................ 593

Figure 8-21 Job offset operation (2 of 2) ........................................................................................................ 594

Figure 8-22 Stack trailing-edge assist operation ............................................................................................ 594

Figure 8-23 Stack delivery .............................................................................................................................. 595

Figure 8-24 Stapler unit .................................................................................................................................. 595

Figure 8-25 Staple location ............................................................................................................................ 596

Figure 8-26 Paper path for stapling ................................................................................................................ 597

Figure 8-27 Rollers and sensors for stapling ................................................................................................. 597

Figure 8-28 Paper path .................................................................................................................................. 598

Figure 8-29 Shift process for the staple unit .................................................................................................. 598

Figure 8-30 Stapling operation (1 of 2) .......................................................................................................... 599

Figure 8-31 Stapling operation (2 of 2) .......................................................................................................... 599

Figure 8-32 Front 1-point stapling .................................................................................................................. 600

Figure 8-33 Rear 1-point stapling ................................................................................................................... 600

Figure 8-34 2-point stapling ............................................................................................................................ 601

Figure 8-35 Items detected by the area sensors (PS981, PS982, PS983) .................................................... 602

Figure 8-36 Output-bin components .............................................................................................................. 603

Figure 8-37 Shutter location ........................................................................................................................... 604

Figure 8-38 Jam detection sensors ................................................................................................................ 605

Figure 8-39 Power-supply route ..................................................................................................................... 605

Figure 8-40 Stacker unit basics ...................................................................................................................... 606

Figure 8-41 Electrical circuitry of the stacker unit ........................................................................................... 607

Figure 8-42 Booklet maker unit basics ........................................................................................................... 607

Figure 8-43 Electrical circuitry for the booklet maker unit .............................................................................. 608

Figure 8-44 Feed drive for the stacker unit .................................................................................................... 608

xxxii ENWW

Figure 8-45 Feed drive for the booklet maker unit ......................................................................................... 609

Figure 8-46 Components of the stacker unit control system (1 of 2) ............................................................. 610

Figure 8-47 Components of the stacker unit control system (2 of 2) ............................................................. 610

Figure 8-48 Components of the booklet-maker-unit control system .............................................................. 612

Figure 8-49 Components of the booklet-maker control system ..................................................................... 613

Figure 8-50 Booklet-maker-unit paper path ................................................................................................... 614

Figure 8-51 Paper delivery for booklet maker ................................................................................................ 615

Figure 8-52 Alignment plates ......................................................................................................................... 615

Figure 8-53 Stitching the stack ....................................................................................................................... 616

Figure 8-54 Position the stack ........................................................................................................................ 617

Figure 8-55 Fold and deliver the stack ........................................................................................................... 618

Figure 8-56 A3/279 mm x 432 mm 11 x 17 paper path (3 sheets) ................................................................. 619

Figure 8-57 B4/LGL paper path (3 sheets) .................................................................................................... 620

Figure 8-58 A4R/LTRR Paper Path (3 sheets) ............................................................................................... 620

Figure 8-59 Paper movement (1 of 3) ............................................................................................................ 622

Figure 8-60 Paper movement (2 of 3) ............................................................................................................ 622

Figure 8-61 Paper movement (3 of 3) ............................................................................................................ 622

Figure 8-62 Paper alignment (1 of 8) ............................................................................................................. 623

Figure 8-63 Paper alignment (2 of 8) ............................................................................................................. 623

Figure 8-64 Paper alignment (3 of 8) ............................................................................................................. 623

Figure 8-65 Paper alignment (4 of 8) ............................................................................................................. 624

Figure 8-66 Paper alignment (5 of 8) ............................................................................................................. 624

Figure 8-67 Paper alignment (6 of 8) ............................................................................................................. 625

Figure 8-68 Paper alignment (7 of 8) ............................................................................................................. 625

Figure 8-69 Paper alignment (8 of 8) ............................................................................................................. 625

Figure 8-70 Crescent-roller process (1 of 4) .................................................................................................. 626

Figure 8-71 Crescent-roller process (2 of 4) .................................................................................................. 626

Figure 8-72 Crescent-roller process (3 of 4) .................................................................................................. 627

Figure 8-73 Crescent-roller process (4 of 4) .................................................................................................. 627

Figure 8-74 Movement of the stack ................................................................................................................ 628

Figure 8-75 Stack sequence .......................................................................................................................... 628

Figure 8-76 Folding position (1 of 5) .............................................................................................................. 629

Figure 8-77 Folding process (2 of 5) .............................................................................................................. 629

Figure 8-78 Folding start position (3 of 5) ...................................................................................................... 630

Figure 8-79 Folding start position (4 of 5) ...................................................................................................... 630

Figure 8-80 Folding stop position (5 of 5) ...................................................................................................... 630

Figure 8-81 Double-folding process (1 of 5) ................................................................................................... 631

Figure 8-82 Double-folding process (2 of 5) ................................................................................................... 631

Figure 8-83 Double-folding process (3 of 5) ................................................................................................... 631

Figure 8-84 Double-folding process (4 of 5) ................................................................................................... 632

Figure 8-85 Double-folding process (5 of 5) ................................................................................................... 632

Figure 8-86 Location of the staplers ............................................................................................................... 633

Figure 8-87 Stapling operation (1 of 2) .......................................................................................................... 633

Figure 8-88 Stapling operation (2 of 2) .......................................................................................................... 634

ENWW xxxiii

Figure 8-89 Stitcher unit ................................................................................................................................. 635

Figure 8-90 Sequence of stitching ................................................................................................................. 635

Figure 8-91 Rotation of the cam ..................................................................................................................... 635

Figure 8-92 Jams in the stacker unit .............................................................................................................. 636

Figure 8-93 Jams in the booklet maker unit ................................................................................................... 637

Figure 8-94 Power-supply route for the stacker unit ...................................................................................... 637

Figure 8-95 Power supply route for the booklet maker unit ........................................................................... 638

Figure 8-96 Stapling position .......................................................................................................................... 642

Figure 8-97 Staple and folding position .......................................................................................................... 644

Figure 8-98 Remove IPTU ............................................................................................................................. 646

Figure 8-99 Remove IPTU ............................................................................................................................. 646

Figure 8-100 Correct placement of the IPTU (1 of 2) ..................................................................................... 647

Figure 8-101 Incorrect placement of the IPTU (2 of 2) ................................................................................... 647

Figure 8-102 Remove the reverse guide ........................................................................................................ 648

Figure 8-103 Remove the rear cover (1 of 4) ................................................................................................. 649

Figure 8-104 Remove the rear cover (2 of 4) ................................................................................................. 649

Figure 8-105 Remove the rear cover (3 of 4) ................................................................................................. 650

Figure 8-106 Remove the rear cover (4 of 4) ................................................................................................. 650

Figure 8-107 Reassemble the rear cover ....................................................................................................... 651

Figure 8-108 Remove upper-guide assembly (1 of 2) .................................................................................... 652

Figure 8-109 Remove upper-guide assembly (2 of 2) .................................................................................... 652

Figure 8-110 Remove the damper unit .......................................................................................................... 653

Figure 8-111 Remove the right-belt drive unit (1 of 6) ................................................................................... 654

Figure 8-112 Remove the right-belt drive unit (2 of 6) ................................................................................... 654

Figure 8-113 Remove the right-belt drive unit (3 of 6) ................................................................................... 655

Figure 8-114 Remove the right-belt drive unit (4 of 6) ................................................................................... 655

Figure 8-115 Remove the right-belt drive unit (5 of 6) ................................................................................... 656

Figure 8-116 Remove the right-belt drive unit (6 of 6) ................................................................................... 656

Figure 8-117 Remove the left-belt drive unit (1 of 3) ...................................................................................... 657

Figure 8-118 Remove the left-belt drive unit (2 of 3) ...................................................................................... 658

Figure 8-119 Remove the left-belt drive unit (3 of 3) ...................................................................................... 658

Figure 8-120 Remove the finisher-lock assembly (1 of 3) .............................................................................. 659

Figure 8-121 Remove the finisher-lock assembly (2 of 3) .............................................................................. 660

Figure 8-122 Remove the finisher-lock assembly (3 of 3) .............................................................................. 660

Figure 8-123 Remove the IPTU paper-feed motor 1 ...................................................................................... 661

Figure 8-124 Remove the IPTU paper-feed motor 2 ...................................................................................... 662

Figure 8-125 Remove the IPTU driver PCA ................................................................................................... 663

Figure 8-126 Booklet maker and stapler/stacker (1 of 2) ............................................................................... 664

Figure 8-127 Booklet maker and stapler/stacker (2 of 2) ............................................................................... 664

Figure 8-128 Remove output accessory (1 of 5) ............................................................................................ 665

Figure 8-129 Remove output accessory (2 of 5) ............................................................................................ 665

Figure 8-130 Remove output accessory (3 of 5) ............................................................................................ 666

Figure 8-131 Remove output accessory (4 of 5) .................................................................................

Fig

e 8-132 Remove output accessory (5 of 5) ............................................................................................ 667

........... 666

xxxiv ENWW

Figure 8-133 Remove entrance lower-guide assembly (1 of 2) ..................................................................... 668

Figure 8-134 Remove entrance lower-guide assembly (2 of 2) ..................................................................... 668

Figure 8-135 Remove the front door .............................................................................................................. 669

Figure 8-136 Remove the rear cover (1 of 2) ................................................................................................. 670

Figure 8-137 Remove the rear cover (2 of 2) ................................................................................................. 670

Figure 8-138 Remove the front-foot cover ..................................................................................................... 671

Figure 8-139 Remove the rear-foot cover ...................................................................................................... 671

Figure 8-140 Remove the front inside-upper cover ........................................................................................ 672

Figure 8-141 Remove the front inside-lower cover (1 of 2) ............................................................................ 673

Figure 8-142 Remove the front inside-lower cover (2 of 2) ............................................................................ 673

Figure 8-143 Remove the left-upper cover (1 of 3) ........................................................................................ 674

Figure 8-144 Remove the left-upper cover (2 of 3) ........................................................................................ 675

Figure 8-145 Remove the left-upper cover (3 of 3) ........................................................................................ 675

Figure 8-146 Remove the top door (1 of 3) .................................................................................................... 676

Figure 8-147 Remove the top door (2 of 3) .................................................................................................... 676

Figure 8-148 Remove the top door (3 of 3) .................................................................................................... 677

Figure 8-149 Remove the grate-shaped upper guide .................................................................................... 678

Figure 8-150 Move output bins (1 of 3) .......................................................................................................... 679

Figure 8-151 Move output bins (2 of 3) .......................................................................................................... 679

Figure 8-152 Move output bins (3 of 3) .......................................................................................................... 680

Figure 8-153 Remove grate-shaped lower guide ........................................................................................... 681

Figure 8-154 Remove the PCA cover ............................................................................................................ 682

Figure 8-155 Remove stapler (1 of 3) ............................................................................................................ 683

Figure 8-156 Remove stapler (2 of 3) ............................................................................................................ 684

Figure 8-157 Remove stapler (3 of 3) ............................................................................................................ 684

Figure 8-158 Remove stapler assembly (1 of 5) ............................................................................................ 685

Figure 8-159 Remove stapler assembly (2 of 5) ............................................................................................ 685

Figure 8-160 Remove stapler assembly (3 of 5) ............................................................................................ 686

Figure 8-161 Remove stapler assembly (4 of 5) ............................................................................................ 686

Figure 8-162 Remove stapler assembly (5 of 5) ............................................................................................ 687

Figure 8-163 Remove the swing unit (1 of 6) ................................................................................................. 688

Figure 8-164 Remove the swing unit (2 of 6) ................................................................................................. 689

Figure 8-165 Remove the swing unit (3 of 6) ................................................................................................. 689

Figure 8-166 Remove the swing unit (4 of 6) ................................................................................................. 690

Figure 8-167 Remove the swing unit (5 of 6) ................................................................................................. 690

Figure 8-168 Remove the swing unit (6 of 6) ................................................................................................. 691

Figure 8-169 Remove the upper crossmember unit (1 of 5) .......................................................................... 692

Figure 8-170 Remove the upper crossmember unit (2 of 5) .......................................................................... 693

Figure 8-171 Remove the upper crossmember unit (3 of 5) .......................................................................... 693

Figure 8-172 Remove the upper crossmember unit (4 of 5) .......................................................................... 694

Figure 8-173 Remove the upper crossmember unit (5 of 5) .......................................................................... 694

Figure 8-174 Remove the saddle unit (1 of 7) ................................................................................................ 695

Figure 8-175 Remove the saddle unit (2 of 7) ................................................................................................ 696

Figure 8-176 Remove the saddle unit (3 of 7) ................................................................................................ 696

ENWW xxxv

Figure 8-177 Remove the saddle unit (4 of 7) ................................................................................................ 697

Figure 8-178 Remove the saddle unit (5 of 7) ................................................................................................ 697

Figure 8-179 Remove the saddle unit (6 of 7) ................................................................................................ 698

Figure 8-180 Remove the saddle unit (7 of 7) ................................................................................................ 698

Figure 8-181 Remove the saddle-stapler assembly ...................................................................................... 699

Figure 8-182 Remove the positioning plate unit (1 of 5) ................................................................................ 700

Figure 8-183 Remove the positioning plate unit (2 of 5) ................................................................................ 701

Figure 8-184 Remove the positioning plate unit (3 of 5) ................................................................................ 701

Figure 8-185 Remove the positioning plate unit (4 of 5) ................................................................................ 702

Figure 8-186 Remove the positioning plate unit (5 of 5) ................................................................................ 702

Figure 8-187 Remove the operation-tray assembly (1 of 6) ........................................................................... 704

Figure 8-188 Remove the operation-tray assembly (2 of 6) ........................................................................... 704

Figure 8-189 Remove the operation-tray assembly (3 of 6) ........................................................................... 705

Figure 8-190 Remove the operation-tray assembly (4 of 6) ........................................................................... 705

Figure 8-191 Remove the operation-tray assembly (5 of 6) ........................................................................... 706

Figure 8-192 Remove the operation-tray assembly (6 of 6) ........................................................................... 707

Figure 8-193 Correct position of sheet .......................................................................................................... 707

Figure 8-194 Remove output-bin 1 (1 of 3) .................................................................................................... 708

Figure 8-195 Remove output-bin 1 (2 of 3) .................................................................................................... 709

Figure 8-196 Remove output-bin 1 (3 of 3) .................................................................................................... 709

Figure 8-197 Remove output-bin 2 (1 of 3) .................................................................................................... 710

Figure 8-198 Remove output-bin 2 (2 of 3) .................................................................................................... 711

Figure 8-199 Remove output-bin 2 (3 of 3) .................................................................................................... 711

Figure 8-200 Remove the upper output bin ................................................................................................... 712

Figure 8-201 Remove buffer rollers ................................................................................................................ 713

Figure 8-202 Remove booklet-delivery output bin (1 of 2) ............................................................................. 714

Figure 8-203 Remove booklet-delivery output bin (2 of 2) ............................................................................. 714

Figure 8-204 Remove the saddle-delivery output bin (1 of 3) ........................................................................ 715

Figure 8-205 Remove the saddle delivery output bin (2 of 3) ........................................................................ 715

Figure 8-206 Remove the saddle delivery output bin (3 of 3) ........................................................................ 716

Figure 8-207 Remove the return roller unit (1 of 2) ........................................................................................ 717

Figure 8-208 Remove the return roller unit (2 of 2) ........................................................................................ 717

Figure 8-209 Remove the pressure roller unit (1 of 8) ................................................................................... 718

Figure 8-210 Remove the pressure roller unit (2 of 8) ................................................................................... 719

Figure 8-211 Remove the pressure roller unit (3 of 8) ................................................................................... 719

Figure 8-212 Remove the pressure roller unit (4 of 8) ................................................................................... 720

Figure 8-213 Remove the pressure roller unit (5 of 8) ................................................................................... 720

Figure 8-214 Remove the pressure roller unit (6 of 8) ................................................................................... 721

Figure 8-215 Remove the pressure roller unit (7 of 8) ................................................................................... 721

Figure 8-216 Remove the pressure roller unit (8 of 8) ................................................................................... 722

Figure 8-217 Remove the entrance upper guide unit (1 of 3) ........................................................................ 723

Figure 8-218 Remove the entrance upper guide unit (2 of 3) ........................................................................ 724

Figure 8-219 Remove the entrance upper guide unit (3 of 3) ........................................................................ 724

Figure 8-220 Remove the upper-delivery guide ............................................................................................. 725

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Figure 8-221 Remove the inlet feed unit (1 of 4) ............................................................................................ 726

Figure 8-222 Remove the inlet feed unit (2 of 4) ............................................................................................ 727

Figure 8-223 Remove the inlet feed unit (3 of 4) ............................................................................................ 727

Figure 8-224 Remove the inlet feed unit (4 of 4) ............................................................................................ 728

Figure 8-225 Remove the inlet feed unit (1 of 4) ............................................................................................ 729

Figure 8-226 Remove the inlet feed unit (2 of 4) ............................................................................................ 730

Figure 8-227 Remove the inlet feed unit (3 of 4) ............................................................................................ 730

Figure 8-228 Remove the inlet feed unit (4 of 4) ............................................................................................ 731

Figure 8-229 Remove the paper-folding roller (1 of 9) ................................................................................... 732

Figure 8-230 Remove the paper-folding roller (2 of 9) ................................................................................... 733

Figure 8-231 Remove the paper-folding roller (3 of 9) ................................................................................... 733

Figure 8-232 Remove the paper-folding roller (4 of 9) ................................................................................... 734

Figure 8-233 Remove the paper-folding roller (5 of 9) ................................................................................... 734

Figure 8-234 Remove the paper-folding roller (6 of 9) ................................................................................... 735

Figure 8-235 Remove the paper-folding roller (7 of 9) ................................................................................... 735

Figure 8-236 Remove the paper-folding roller (8 of 9) ................................................................................... 736

Figure 8-237 Remove the paper-folding roller (9 of 9) ................................................................................... 736

Figure 8-238 Remove the stacker controller PCA .......................................................................................... 737

Figure 8-239 Remove the saddle-stitcher controller PCA .............................................................................. 738

Figure 8-240 LEDs on the output accessories ............................................................................................... 741

Figure 8-241 Stapler/stacker cross-sectional view ......................................................................................... 743

Figure 8-242 Booklet maker cross-sectional view highlighting the stapling/stacking paper path ................... 744

Figure 8-243 Booklet maker cross-sectional view highlighting the booklet-making paper path ..................... 745

Figure 8-244 Sensors (stapler/stacker) .......................................................................................................... 746

Figure 8-245 Sensors (booklet maker) ........................................................................................................... 748

Figure 8-246 Microswitches (stapler/stacker) ................................................................................................. 750

Figure 8-247 Microswitches (booklet maker) ................................................................................................. 751

Figure 8-248 Solenoids (stapler/stacker) ....................................................................................................... 752

Figure 8-249 Solenoids (booklet maker) ........................................................................................................ 753

Figure 8-250 Motors (stapler/stacker) ............................................................................................................ 754

Figure 8-251 Motors (booklet maker) ............................................................................................................. 755

Figure 8-252 Clutches (stapler/stacker) ......................................................................................................... 756

Figure 8-253 PCA (stapler/stacker) ................................................................................................................ 757

Figure 8-254 Stacker controller PCA .............................................................................................................. 758

Figure 8-255 PCA (booklet maker) ................................................................................................................. 758

Figure 8-256 Saddle-stitcher controller PCA .................................................................................................. 760

Figure 8-257 Stacker controller PCA switches ............................................................................................... 761

Figure 8-258 Saddle-stitcher controller PCA switches ................................................................................... 761

Figure 8-259 Stapler/stacker stacker controller PCA circuit diagram (1 of 2) ................................................ 763

Figure 8-260 Stacker controller PCA circuit diagram (2 of 2) ......................................................................... 763

Figure 8-261 Saddle-stitcher controller PCA circuit diagram (1 of 2) ............................................................. 765

Figure 8-262 Saddle-stitcher controller PCA circuit diagram (2 of 2) ............................................................. 765

Figure 8-263 Saddle-stitcher controller PCA circuit diagram ......................................................................... 766

Figure 8-264 SW4 settings ............................................................................................................................. 768

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Figure 8-265 SW4 settings ............................................................................................................................. 769

Figure 8-266 SW504 settings ......................................................................................................................... 770

Figure 8-267 Mark the paper .......................................................................................................................... 770

Figure 8-268 Folding position adjustment (1 of 2) .......................................................................................... 771

Figure 8-269 Folding position adjustment (2 of 2) .......................................................................................... 771

Figure 8-270 Positive and negative width adjustment .................................................................................... 772

Figure 8-271 Adjust the stitcher (1 of 6) ......................................................................................................... 773

Figure 8-272 Adjust the stitcher (1 of 6) ......................................................................................................... 773

Figure 8-273 Adjust the stitcher (2 of 6) ......................................................................................................... 774

Figure 8-274 Adjust the stitcher (3 of 6) ......................................................................................................... 774

Figure 8-275 Adjust the stitcher (5 of 6) ......................................................................................................... 774

Figure 8-276 Adjust the stitcher (6 of 6) ......................................................................................................... 775

Figure 9-1 Printer-unit major assemblies (1 of 2) ........................................................................................... 784

Figure 9-2 Printer-unit major assemblies (2 of 2) ........................................................................................... 785

Figure 9-3 Printer external covers and panels ............................................................................................... 786

Figure 9-4 Printer front-door assembly ........................................................................................................... 788

Figure 9-5 Printer right-door assembly ........................................................................................................... 790

Figure 9-6 Printer internal components (1 of 7) ............................................................................................. 792

Figure 9-7 Printer internal components (2 of 7) ............................................................................................. 794

Figure 9-8 Printer internal components (3 of 7) ............................................................................................. 796

Figure 9-9 Printer internal components (4 of 7) ............................................................................................. 798

Figure 9-10 Printer internal components (5 of 7) ........................................................................................... 802

Figure 9-11 Printer internal components (6 of 7) ........................................................................................... 804

Figure 9-12 Printer internal components (7 of 7) ........................................................................................... 806

Figure 9-13 Printer multi-purpose-drive assembly ......................................................................................... 808

Figure 9-14 Printer lifter-drive assembly ........................................................................................................ 810

Figure 9-15 Printer cassette ........................................................................................................................... 812

Figure 9-16 Printer cassette paper-pickup assembly ..................................................................................... 814

Figure 9-17 Printer multi-purpose paper-pickup assembly ............................................................................ 816

Figure 9-18 Printer multi-purpose-tray assembly ........................................................................................... 818

Figure 9-19 Printer multi-purpose-guide assembly ........................................................................................ 820

Figure 9-20 Printer face-down paper-delivery assembly ................................................................................ 822

Figure 9-21 Printer duplexing-reverse assembly (duplex model) ................................................................... 824

Figure 9-22 Printer duplexing-tray assembly (duplex model) ......................................................................... 826

Figure 9-23 Printer duplexing-feed assembly (duplex model) ........................................................................ 828

Figure 9-24 Printer PCA assembly location ................................................................................................... 830

Figure 9-25 Input-tray units (1x500-sheet and 3x500-sheet) ......................................................................... 832

Figure 9-26 Input-tray main body (1x500-sheet) ............................................................................................ 834

Figure 9-27 Input-tray main body (3x500-sheet) ............................................................................................ 838

Figure 9-28 Input-tray auto-close assembly ................................................................................................... 842

Figure 9-29 Input-tray cassette ...............................................................................................

re 9-30 Input-tray paper-pickup assembly ............................................................................................... 846

igu

Figure 9-31 Input-tray PCA assembly ............................................................................................................ 848

Figure 9-32 Intermediate-feed main body ...................................................................................................... 850

....................... 844

xxxviii ENWW

Figure 9-33 Intermediate-feed lower-guide assembly .................................................................................... 852

Figure 9-34 Intermediate-feed upper-guide assembly ................................................................................... 854

Figure 9-35 PCA assembly ............................................................................................................................ 856

Figure 9-36 Stapler/stacker unit ..................................................................................................................... 858

Figure 9-37 Booklet-maker (multi-function finisher) whole unit ...................................................................... 859

Figure 9-38 External panels and covers (stapler/stacker) .............................................................................. 860

Figure 9-39 External panels and covers (booklet-maker) .............................................................................. 862

Figure 9-40 Finisher main body (1 of 5) (stapler/stacker and booklet-maker) ............................................... 864

Figure 9-41 Finisher main body (2 of 5) (stapler/stacker and booklet-maker) ............................................... 864

Figure 9-42 Finisher main body (3 of 5) (stapler/stacker and booklet-maker) ............................................... 865

Figure 9-43 Finisher main body (4 of 5) (stapler/stacker and booklet-maker) ............................................... 867

Figure 9-44 Finisher main body (5 of 5) (stapler/stacker and booklet-maker) ............................................... 868

Figure 9-45 Output bin 1 (stack upper-tray assembly) (1 of 2) (stapler/stacker) ............................................ 871

Figure 9-46 Output bin 1 (stack upper-tray assembly) (2 of 2) (stapler/stacker) ............................................ 872

Figure 9-47 Output bin 1 (stack upper-tray assembly) (1 of 2) (booklet-maker) ............................................ 874

Figure 9-48 Output bin 1 (stack upper-tray assembly) (2 of 2) (booklet-maker ) ........................................... 876

Figure 9-49 Output bin 2 (stack lower-tray assembly) (1 of 2) (stapler/stacker and booklet-maker) ............. 878

Figure 9-50 Output bin 2 (stack lower-tray assembly) (2 of 2) (stapler/stacker and booklet-maker) ............. 880

Figure 9-51 Top output bin (stack sub-tray assembly) (stapler/stacker) ........................................................ 882

Figure 9-52 Operation-tray assembly (1 of 2) (stapler/stacker and booklet-maker) ....................................... 883

Figure 9-53 Operation-tray assembly (2 of 2) (stapler/stacker and booklet-maker) ....................................... 884

Figure 9-54 Paper-feeder motor assembly (stapler/stacker and booklet-maker) ........................................... 886

Figure 9-55 Return-roller assembly (stapler/stacker and booklet-maker) ...................................................... 888

Figure 9-56 Pressure-roller assembly (stapler/stacker and booklet-maker) .................................................. 890

Figure 9-57 Swing-guide assembly (stapler/stacker and booklet-maker) ...................................................... 892

Figure 9-58 Entrance upper-guide assembly (stapler/stacker and booklet-maker) ....................................... 894

Figure 9-59 Staple assembly (stapler/stacker and booklet-maker) ................................................................ 896

Figure 9-60 Saddle assembly (1 of 4) (booklet-maker) .................................................................................. 898

Figure 9-61 Saddle assembly (2 of 4) (booklet-maker) .................................................................................. 898

Figure 9-62 Saddle assembly (3 of 4) (booklet-maker) .................................................................................. 899

Figure 9-63 Saddle assembly (4 of 4) (booklet-maker) .................................................................................. 902

Figure 9-64 Saddle-tray assembly (booklet-maker) ....................................................................................... 906

Figure 9-65 Saddle-guide assembly (booklet-maker) .................................................................................... 908

Figure 9-66 Saddle-stapler assembly (booklet-maker) .................................................................................. 910

Figure 9-67 Saddle paper-feeder assembly (stapler/stacker) ........................................................................ 912

Figure 9-68 Saddle paper-feeder assembly (booklet-maker) ......................................................................... 914

Figure 9-69 Pass lower-guide assembly (booklet-maker) .............................................................................. 916

Figure 9-70 Inner side-plate assembly (booklet-maker) ................................................................................. 918

Figure 9-71 Saddle paper-delivery assembly (booklet-maker) ...................................................................... 920

Figure 9-72 Motor-mount assembly (booklet-maker) ..................................................................................... 922

Figure 9-73 PCA assembly ............................................................................................................................ 924

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HP CP6015de User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual