The information in this guide is subject to change without notice.
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THE FURNISHING, PERFORMANCE, OR USE OF THIS MATERIAL.
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MAINTENANCE AND SERVICE GUIDE
Compaq ProLiant 4500 Servers
First Edition (May 1995)
Text Number 188470-001
CHMP
v
PREFACE
This Maintenance and Service Guide is a troubleshooting guide that can be used for
reference when servicing the Compaq ProLiant Family of Servers.
Compaq Computer Corporation reserves the right to make changes to Compaq
ProLiant 4500 Servers without notice.
Symbols
The following text and symbols mark special messages throughout this guide:
WARNING: Text set off in this manner indicates that failure to follow
directions in the warning could result in bodily harm or loss of life.
CAUTION: Text set off in this manner indicates that failure to follow
directions could result in damage to equipment or loss of data.
IMPORTANT: Text set off in this manner presents clarifying information or
specific instructions.
NOTE: Text set off in this manner presents commentary, sidelights, or interesting
points of information.
Technician Notes
WARNING: Only authorized technicians trained by Compaq should
attempt to repair this equipment. All troubleshooting and repair procedures are detailed to allow only subassembly/module level repair. Because of the complexity of the individual boards and subassemblies, no
one should attempt to make repairs at the component level or to make
modifications to any printed wiring board. Improper repairs can create a
safety hazard. Any indications of component replacement or printed
wiring board modifications may void any warranty.
CAUTION: To properly ventilate your system, you must provide at least
12 inches (30.48 cm) of clearance at the front and back of the computer.
CAUTION: The computer is designed to be electrically grounded.
To ensure proper operation, plug the AC power cord into a properly
grounded AC outlet only.
Maintenance and Service Guide
vi Preface
Locating Additional Information
The following documentation is available to support these products:
nUser Documentation
nCompaq Service Quick Reference Guide
nService Training Guides
nCompaq Service Advisories and Bulletins
nCompaq QuickFind
nCompaq Insight Manager 2.0
Maintenance and Service Guide
vii
CONTENTS
Chapter 1
ILLUSTRATED PARTS CATALOG
Compaq ProLiant 4500 Server1-1
Mechanical Exploded View of the Compaq ProLiant 45001-1
Components Exploded View of the Compaq ProLiant 45001-2
Spares Parts List1-3
Chapter 2
REMOVAL AND REPLACEMENT PROCEDURES
ELECTROSTATIC DISCHARGE INFORMATION2-1
PREPARATION PROCEDURES2-2
POWER SUPPLY SAFETY INTERLOCK2-2
REMOVAL AND REPLACEMENT PROCEDURES2-3
Front Bezel Door/Side Access Panel2-3
System Unit Cover2-4
Mass Storage Devices2-5
Removable Media Storage Devices2-5
Hot-Pluggable Hard Drives 2-7
Important Guidelines About Replacing Hot-Pluggable Hard Drives 2-7
Replacing Hot-Pluggable Drives 2-8
Cable Folding Routing Diagrams2-9
Cable Diagram for Diskette Drive 2-9
Cable Diagram for Removable Media Storage Devices 2-10
Cable Diagram for Internal Fast-Wide SCSI-2 Device 2-10
This chapter provides subassembly/module-level removal and replacement procedures for the
Compaq ProLiant 4500 Family of Servers. After completing all necessary removal and
replacement procedures, run the DIAGNOSTICS program to verify that all components
operate properly.
NOTE: Refer to the support software guide for procedures on using the
Compaq System Configuration utility when installing or removing expansion
boards, mass storage devices, and Extended Industry Standard Architecture
(EISA) options.
To service Compaq ProLiant 4500 Servers, you need:
A discharge of static electricity can damage static-sensitive devices or microcircuitry. Proper
packaging and grounding techniques are necessary precautions to prevent damage. To prevent
electrostatic damage observe the following precautions:
nTransport products in static-safe containers such as conductive tubes, bags, or boxes.
nKeep electrostatic-sensitive parts in their containers until they arrive at static-free stations.
nCover work stations with approved static-dissipating material. Provide a wrist strap
connected to the work surface and properly grounded tools and equipment.
nKeep work area free of non-conductive materials such as ordinary plastic assembly aids and
foam packing.
nAlways be properly grounded when touching a static-sensitive component or assembly.
nAvoid touching pins, leads or circuitry.
nAlways place drives PCB assembly side down on the foam.
nUse conductive field service tools.
Maintenance and Service Guide
2-2 Removal and Replacement Procedures
PREPARATION PROCEDURES
CAUTION: The Compaq ProLiant 4500 Server should always be operated with
Before beginning any of the removal and replacement procedures, complete the following steps:
1.Turn the computer and any peripheral devices off.
2.Disconnect the AC power cord from the AC outlet, then from the server.
3.Disconnect all external peripheral devices from the server.
POWER SUPPLY SAFETY INTERLOCK
The Compaq ProLiant 4500 Server is equipped with a safety interlock switch to minimize the risk
of exposure to high voltage and maintain proper air flow for cooling of the processor and mass
storage devices. When the side access panel is removed, the power supply is automatically
disabled. This safety feature can be defeated with a Service Maintenance Key (Spares Part
Number 148757-001) if power is required when servicing the server with the side access panel
removed.
WARNING: High voltage present. Extreme care must be taken when running
the Compaq ProLiant 4500 Server with the system unit cover removed and the
safety interlock defeated.
the system unit cover on. Proper cooling will not be achieved with the system
unit cover off.
Figure 2-1. Power Supply Interlock Defeat
Maintenance and Service Guide
Removal and Replacement Procedures
2-3
REMOVAL AND REPLACEMENT
PROCEDURES
Front Bezel Door/Side Access Panel
WARNING: High voltage present. Extreme care must be taken when running
the Compaq ProLiant 4500 Server without the system unit cover on.
Figure 2-2. Opening Front Bezel Door
1.Unlock front bezel door and swing open.
Figure 2-3. Removing the Side Access Panel
2.Loosen slotted thumb screws at front panel.
Maintenance and Service Guide
2-4 Removal and Replacement Procedures
3.Slide the side access panel forward and then lift out.
4.Reverse steps for replacing side access panel.
System Unit Cover
Figure 2-4. Removing the Front Bezel Door
1.Lift and remove the front bezel door.
Figure 2-5. Removing the System Unit Cover
2.Unscrew and remove screws at front panel.
3.Slide system unit cover forward and then up.
4.Reverse steps for replacing system unit cover.
Maintenance and Service Guide
Removal and Replacement Procedures
2-5
Mass Storage Devices
The Compaq ProLiant 4500 Server contains two areas for mass storage devices: the removable
media area and the hot-pluggable hard drive bays.
Figure 2-6. Mass Storage Device Locations and Bay Numbers
Removable Media Storage Devices
Table 2-1 shows the supported mass storage devices and their supported locations.
1.2-GB Tape Drive
TurboDAT Drive w/ Autoloader (full height device
requires both bays, 5 and 6)
* CD-ROM drive in bay 5 must be removed.
765
üü
ü
ü
ü
ü
ü
ü
ü *
ü *
ü *
ü
ü *
ü *
Maintenance and Service Guide
2-6 Removal and Replacement Procedures
Figure 2-7. Removing a Storage Device from the Removable Media
1.Unlock and open the front bezel door.
2.Remove the side access panel.
3.Disconnect power and signal cables from rear of drive.
4.Remove retaining screws.
5.Slide mass storage device out.
6.Reverse steps for installation.
Maintenance and Service Guide
Removal and Replacement Procedures
2-7
Hot-Pluggable Hard Drives
Hot-Pluggable hard drives used in combination with the Compaq Smart SCSI Array Controller
can be replaced while the power is still on.
NOTE: It is not necessary to set the SCSI ID jumpers on a Compaq replacement Hot-
Pluggable hard drive. The SCSI ID is set automatically by the backplane board and the
Hot-Pluggable tray when the drive is installed.
CAUTION: Before removing any Hot-Pluggable hard drive, read the guidelines listed in
the following section.
Important Guidelines About Replacing
Hot-Pluggable Hard Drives
When a drive configured for fault tolerance is replaced, the replacement drive will
automatically begin being restored when it is installed. When a drive is in the process of being
restored, the On-line LED will flash green. The LED will continue to flash until the drive is
completely restored.
Figure 2-8. Hot-Pluggable Hard Drive LED Indicators
When replacing Hot-Pluggable hard drives, these guidelines must be followed:
nNever remove more than one drive at a time. When a drive is replaced, the controller uses
data from the other drives in the array to reconstruct data on the replacement drive. If more
than one drive is removed, a complete data set is not available to reconstruct data on the
replacement drive(s).
nNever remove a working drive when another drive has failed. Drives that have been
failed by the controller are indicated by the amber DriveFailure LED on the drive tray.
Permanent data loss will occur if a working drive is removed when replacing a failed drive.
Maintenance and Service Guide
2-8 Removal and Replacement Procedures
nNever remove a drive while another drive is being rebuilt. A drives' On-line LED will be
flashing green whenever it is being rebuilt. A replaced drive is restored from data stored on
the other drives.
nNever turn a ProLiant Storage System off while the Server controlling it is powered on.
Doing so will cause the server's SMART Controller to mark the drives as "failed." This
could result in permanent data loss.
nIf an on-line spare drive is installed, wait for it to complete rebuilding before replacing
the failed drive. When a drive fails, the on-line spare will become active and begin being
rebuilt as a replacement drive. After the on-line spare has been completely rebuilt (On-line
LED will be on solid), the failed drive should be replaced with a new replacement drive. Donot replace the failed drive with the on-line spare.
nA POST error message (1786) will occur when the system is turned on if a drive(s) has
been replaced while the system is OFF. When this occurs you will be prompted to:
PRESS F1 TO BOOT THE SYSTEM AND REBUILD THE REPLACED DRIVE OR,
PRESS F2 TO BOOT THE SYSTEM AND NOT REBUILD THE DRIVE(S).
CAUTION: Pressing F2 will cause permanent data loss to the entire logical drive. F2
should be pressed only if all of the drives have been replaced or if complete data loss is
desired.
Replacing Hot-Pluggable Hard Drives
The front access drive bay area is located behind the front bezel door and can hold up to four half
height hot-pluggable hard drives.
Figure 2-9. Replacing a Hot-Pluggable Hard Drive
To Remove Drive
1.Press the releases on the ejector levers and swing levers out as shown.
This will pull the drives out of the backplane connector.
2.Slide the Hot-Pluggable hard drive out.
Maintenance and Service Guide
Removal and Replacement Procedures
2-9
To Install a Drive
1.Slide the hot-pluggable hard drive all the way into the drive cage.
2.Swing the ejector levers in to seat the drive tray's connector into the backplane connector.
Cable Folding and Routing Diagrams
CAUTION: When routing cables, always make sure that the cables are not in
a position where they will be pinched or crimped.
Cable Diagram for Diskette Drive
Figure 2-10. Diskette Drive Cable, Spares Part No. 143706-001
Maintenance and Service Guide
2-10 Removal and Replacement Procedures
Cable Diagram for Removable Media Storage Devices
(2-Device with Termination)
Figure 2-11. Removable Media Storage Device Cable,
Spares Part No. 148728-001
Cable Diagram for Internal Fast-Wide SCSI-2 Device
and Removable Media Storage Devices
Figure 2-12. Internal SCSI Cables,
Spares Part No. 199606-003
Spares Part No. 148728-001
Maintenance and Service Guide
Removal and Replacement Procedures
2-11
than one single-channel SCSI controller. A multi-channel controller, such as the
Boards
IMPORTANT: All SCSI hard drives on the same SCSI bus must be internal
(within the server) or in an external storage system, but not both. A
configuration with both internal and external SCSI hard drives requires more
Compaq SMART SCSI Array Controller, supports both internal and external
SCSI hard drives on separate SCSI buses.
IMPORTANT: All integrated 32-Bit SCSI-2 Controllers must be terminated by
connecting one of the following to the Fast-SCSI-2 or Fast-Wide SCSI-2
connector on the system board:
- Terminated SCSI cable
- SCSI cable that is also attached to the lower SCSI-2 connector of a
hot-pluggable backplane
- 50-pin Active Terminator (Spare Part No. 169178-001)
This section describes how to remove and replace the hot-pluggable hard drive backplane board,
memory modules, system, processor and option boards.
Hot-Pluggable Drive Backplane Board
Figure 2-13. Removing the Backplane Board
1. Label and remove all hard drives.
CAUTION: Be sure to label the drives before removing so that they can be
replaced in their original positions. Failure to do so will result in permanent data
loss.
Maintenance and Service Guide
2-12 Removal and Replacement Procedures
2. Remove processor board(s).
Label and disconnect all cables from the backplane board.
3.
Remove the Pass-Thru board.
4.
Remove retaining screws (8).
5.
Remove board.
6.
Reverse steps to replace backplane board.
7.
Memory
The ProLiant 4500 Server comes standard with 16 megabytes of system memory. Memory can be
expanded to a maximum of 1.024 gigabytes by installing a matched set of four JEDEC
4-, 8-, 16-, 32-, or 64-megabyte 60-, 70-, or 80-ns industry-standard SIMM modules in the eight
SIMM sockets on the system board for a total of 512 megabytes and the eight SIMM sockets on
the 512-megabyte Memory Expansion Board.
Figure 2-14. Removing the SIMM Module
1. Remove the side access panel.
Press the SIMM connector latches outward [A].
2.
Tilt the SIMM module forward [B].
3.
Lift the SIMM module out [C].
4.
To replace the SIMM module reverse these steps.
5.
Maintenance and Service Guide
IMPORTANT: Run Compaq System Configuration Utility if installed memory
size has changed. A POST error message will be displayed at power up
prompting you to run the System Configuration Utility.
Removal and Replacement Procedures
2-13
The following guidelines MUST be followed when installing or replacing memory:
coreecting (ECC) memory is based on the parity scheme; one byte data, one bit
Compaq SIMMs or JEDEC-compliant SIMMs that conform to this parity scheme
n SIMMs must be installed in matched sets of four at time; for example: four 16-megabyte
modules.
n Matched SIMMs must be the same size and speed.
n Install SIMM sets in bank 1 first, then in bank 2.
CAUTION: Use only JEDEC standard SIMMs. Non-JEDEC SIMMs may
adversely affect data integrity.
NOTE: The Compaq ProLiant 4500 requires that RAM be installed in
increments of four SIMMs at a time. The SIMMs must be the same size and
speed. The specific SIMM bit pattern required to support error checking and
parity. The data byte and parity are constructed of DRAMs that are "n"
locations deep by 4-bits wide or 1-bit wide and "n" can be any number. (that is,
"n" locations deep x 4-bits wide or "n" locations deep x 1-bit wide.) Use
only.
The following table shows typical memory configurations for the Compaq ProLiant 4500 Server.