HP C5ZZ User Manual
ELECTRICAL
A1
REPRODUCTION AUTOLITE BATTERIES
Autolite batteries are an excellent reproduction for your ‘65-’72
Mustang. Case is original type with proper lettering. Case also includes
original “tabs” for proper mounting on early batteries. Batteries include
state-of-the-art “guts” for easy starting. Group 24 only currently
available. Shipped dry (you will need to find a local source for
Electrolite). L10.75” W/Tab x W6.75” x H9”.
65-72 .. AUT-B101 .............. 500 Cold cranking amps ... 99.00
65-72 .. AUT-B102 .............. 650 Cold cranking amps . 129.95
AUTOLITE BATTERY COVER
Give your car the original look, with the use of any 24F60 flat top
maintenance free battery with the correct post location. Easy to install,
just follow the instructions.
A1 65-72 .. AUT-C101 .............. Cover & Tag ..................... 44.95
OPTIMA BATTERY
Optima is a sealed, zero-maintenance battery that last
longer, recharges faster, more dependable than any
battery on the market. It can’t even leak, so it can be
shipped UPS ready to go! L9.94” x W6.75” x H7.81”
B1 65-73 .. 800S ..................... 800 Cold cranking amps . 139.95
B1
YOUR MUSTANGS ELECTRICAL SYSTEM
Like most cars, your Mustangs electrical system consists of a
primary and secondary system. The primary system is
everything related to the engines starting and ignition system.
The secondarysystem consists of all wiring for headlights,
tailights, and interior lights. Refer to the wiring diagram books
that we sell. Also, pick up a (Repro) Shop Manual . After
studying the schematics for some time, youll easily understand
how everything works. We have grouped this section by specific
areas (starting, charging, interior, headlights, tailights and
wiring looms), to help you find what you may need.
Note: 12 volt negative ground means that your Mustangs frame
and metal body is the negative side of the electrical system. The
wiring in your car carries the positive side to lights, etc.
BATTERY CABLE BRACKETS & GROMMETS
C1 65-66 .. C5ZZ-14302KR ...... Bracket with Grommets ... pr.9.95
65-66 .. STARTER GROMMET Grommet only ................... 1.99
MOTORCRAFT BATTERY CABLES
These cables give you the 60’s look with 90’s Performance.
65-68 .. 64-GRW ................ Engine to firewall ............... 6.95
65-73 .. 7164 .....................Solenoid to Starter ........... 14.95
65-73 .. 7304 ..................... Ground Cable ................. 16.95
65-73 .. 7364 .....................Battery to Solenoid ........... 14.95
DIAMONDBACK SHIELDED BATTERY CABLES
Braided alloy shielding gives you the great “Braided”
look and resists heat and abrasion. Heavy duty 4 gauge
cable with Solid brass terminals - 3 times more conductive
than lead.
65-73 .. 20142 ...................Solenoid to Starter ........... 13.95
65-73 .. 20038 ................... Ground Cable .................. 15.99
E1 65-73 .. 20012 ...................Battery to Solenoid ........... 11.99
BATTERY HINTS
When replacing the battery, wear safety goggles,
and make sure the ignition is in the off position.
Keep flame and sparks away. When picking up the
battery, avoid pressing on sides, as it may force
gas and/or acid from the top. Replace clean cable ends, before
installing your new battery. Be sure cables are properly oriented
D1
E1
C1
CONCOURS BATTERY CABLE SETS
Sets of Three Concours Quality, Style and Markings.
65-66 .. 64-BC-6 .................I6 ................................... 49.95
D1 65-66 .. 64-BC-8 .................V8 .................................. 49.95
67-69 .. 67-BC-6 .................I6 ................................... 49.95
67-69 .. 67-BC-8 .................V8 .................................. 49.95
70-71 .. 70-BC-6 .................I6 ................................... 49.95
70-71 .. 70-BC-8 .................V8 .................................. 49.95
72-73 .. 72-BC-6 .................I6 ................................... 49.95
72-73 .. 72-BC-8 .................V8 .................................. 49.95
BATTERY POST TO FENDER SHIELD
66 ....... C6ZZ-10760AR ......Can be used on 65 ............ 2.95
positive (+) and negative (-). On 64-73 Mustangs, the positive cable is
mounted between the positive battery terminal and solenoid, and is
usually shorter. The negative cable goes from the battery (neg) to the
engine block (ground).
Note: Most dead batteries that fail to start on a cold morning, many
times is actually because of dirty battery terminals and cable ends.
36
H1
H2
J1
H4
H3
ELECTRICAL
BATTERY TRAY
G1 65-73 .. BM-1000 ...............Mat, kills acid on contact .... 4.95
65-70 .. HDWR-244 ............ Hardware Kit ..................... 3.75
H1 65-66 .. C5ZZ-10732CR ......All .................................. 14.95
H1 67-70 .. C7ZZ-10732CR ......All .................................. 24.95
H1 71-73 .. D0OZ-10732CR ......All .................................. 16.95
H1 71-73... D0OZ-10732B ........ All ................................... 25.00
65-66 BATTERY TRAY HOLD DOWN UPGRADE KIT
G1
A must for 65-66 owners that are not using the original style (27F)
battery . This allows you to securely bolt down a group 24 battery due
to the missing tabs that are on the side of the battery . Use (H2) 67-70
Bracket & Bolt kit to complete the installation.
J1 C5ZZ-10732BR ...................Conversion bar ................. 14.95
BATTERY TRAY HOLD DOWN
H3 65-66 .. C5DZ-10718AR ............................................... 4.95
65-66 .. HDWR-232 ............Nut & Bolt ......................... 1.00
H2/4 67-70 .. C5AZ-10718AR ......Bracket & Bolts ................ 12.95
H4 67-70 .. D0AZ-10756AR ......J-Bolts .......................... pr. 6.95
71-73 ... D3OZ-10718B ................................................ 10.00
TRUNK MOUNT BATTERY KIT
Provides better weight distribution and traction. All necessary
hardware included.
K1 64-73 .. TMB-101 ...............All .................................. 69.95
1965-66 Battery Conversion. U Shape bracket. Single bolt instillation.
K1
L1
L3
L2
L4
HOW DO I KNOW MY IGNITION SWITCH IS BAD?
If your ignition switch fails to engage the
starter, it may be bad. After hundreds of
starts, this switch can wear down by dirty or
worn contacts. A bad switch can also cause the
solenoid and starter to stick on, and also fail to engage the
accessories contact.
IGNITION SWITCH
L2 65-66... C3AZ-11584A ......... Bezel ............................... 15.00
L1 65-66... SW-583 .................. Switch ............................. 15.95
65-66 .. C4DZ-10A885AR ....Spacer .............................. 8.95
L4 67-68... C6OZ-11584A ........ Bezel ............................... 12.00
L3 67........ SW-417 .................. Switch ............................. 17.95
68-69 ... SW-1054 ................ Switch ............................. 18.95
69 ....... BP1895 .................Bulb, Switch lamp ........... pr.1.39
70 ........ SW-882 ..................Switch ............................. 31.95
71-72 ... SW-992A ................ Switch ............................. 27.95
73 ........ SW-1038 ................Switch ............................. 23.95
IGNITION RESISTOR WIRE
Used between Ignition and Coil to prevent point burn.
65-69 ... DY-37.....................Wire .................................. 9.95
70-72 ... DY-84A................... Wire ................................ 29.95
73 ........ DY-85 ..................... Wire ................................ 16.95
REMANUFACTURED STARTERS
Remanufactured, ask for current details on core.
65 ....... 76060 ...................260,289, AT ................... 59.95
65-66 .. 76062 ................... 260, 289, MT ................. 59.95
65-70 .. 76061 ................... I6, AT ............................. 59.95
67-70 .. 76069 ................... 200, MT ......................... 69.95
67-70 .. 76061 ................... BB ................................. 59.95
68-72 .. 76062 ................... 302, MT ......................... 59.95
68-73 .. 76060 ................... 250, AT .......................... 59.95
69-70 .. 76062 ................... 351, MT ......................... 59.95
69-73 .. 76060 ................... 351, AT .......................... 59.95
69-71 .. 76063 ................... 429 ................................ 59.95
37
ELECTRICAL
STARTER SOLENOID
65-73 .. HDWR-266 ............Mounting screws ................ 1.00
M1 64-73 .. SW-3 ..................... ALL ................................ 21.00
Solenoids with the concours markings and color.
64-65 .. C5AZ-11450AR ......All .................................. 34.95
66 ....... C6AZ-11450AR ...... All .................................. 34.95
67-71 .. C7AZ-11450AR ......All .................................. 34.95
72-73 .. D2AF-11450AR ...... All .................................. 34.95
CONCOURS VOLTAGE REGULATOR
65-73 .. HDWR-266 ............Mounting screws ................ 1.00
65-66 .. HDWR-436 ............ Mounting screw protectors .. 1.00
N1 64 ....... C2AF-10505BR ......Gen ................................ 49.95
N1 64 ....... C4TF-10316DR ......Gen W/ AC ...................... 44.95
N2 65-67 .. C5AF-10316BR ...... Black .............................. 44.95
N3 68-70 .. C8TF-10316AR ......Blue ............................... 44.95
ELECTRONIC VOLTAGE REGULATOR
For state-of-the-art voltage for your early Mustang, this regulator will
do the job. Bolt in replacement. A must w/ 120 amp alternators.
65-73 .. HDWR-266 ............ Mounting screws ................ 1.00
N4 65-73 .. GR-540-A ............... All .................................. 44.95
REMANUFACTURED GENERATOR
Remanufactured, ask for current details on core.
P1 64 ....... 5855 .....................I6 ................................... 89.95
P1 64 ....... 5838 .....................V8 .................................. 59.95
GENERATOR WIRE HARNESS
64 ....... 64-GEN-6 .............. I6 ................................... 59.95
64 ....... 64-GEN-8 .............. 8Cyl ............................... 59.95
REMANUFACTURED ALTERNATOR
Remanufactured, ask for current details on core.
Q1 65-69 .. 66189 ................... I6, 60 Amp ..................... 69.95
Q1 65-68 .. 66190 ................... SB, FE, 60 Amp .............. 59.95
Q1 72-73 .. 66197 ................... 250, 100 Amp .............. 149.95
Q1 72-73 .. 66198 ................... 302, 100 Amp .............. 149.95
Q1 72-73 .. 66198 ................... 351, 100 Amp .............. 149.95
Q1 65-73 .. ALT-101 .................Terminal Covers ................. 4.95
M1
N1
N2
N3
P1 Q1
ALTERNATOR TROUBLESHOOTING
The alternator is the one part that tells you when
its going bad. When the light on the dash (ALT)
comes on, or flickers, it usually means that one
(or both) of the two diodes in the alternator has failed, and its time
for a new or rebuilt one. If youre unsure, a local shop can run an
electrical test on the alternator, voltage regulator and battery.
Sometimes a low engine idle, and/or loose belt can make the ALT
light flicker. When an alternator fails it usually takes the voltage
regulator along with it. So its highly advisable to replace both. If you
drive your Mustang a lot, we recommend a state-of-art Motorcraft
Voltage Regulator No. GR-540-A (65-73). For 67-70 Shelbys and
68 California Specials, a higher amp alternator is recommended for
those Cougar/T-Bird tailights. Use higher amp versions for air
conditioning, too. Concours Restorers should rebuild their
alternators with our kit instead of a rebuilt/exchange.
N4
ALTERNATOR - HI-PO PULLEY
Bolt-on HP! Factory on all 65’-68’ Shelby High rpm pulley
65-70 .. C5ZZ-10344AR ......Steel ............................... 29.95
ALTERNATOR - WIRING HARNESS (E5)
Alternator to Regulator. (1 of 3 under hood looms) Attaches to the
back of alternator, plugs into main headlight harness and ground.
65 ....... 65-ALT-101 ............ I6 W/ Lamps ................... 21.95
65 ....... 65-ALT-102 ............ V8 W/ Lamps .................. 21.95
65 ....... 65-ALT-103 ............ I6 W/ Gauges .................. 21.95
65 ....... 65-ALT-104 ............ V8 W/ Gauges ................. 21.95
66 ....... 66-ALT-105 ............ I6 All .............................. 19.95
66 ....... 66-ALT-106 ............ V8 All ............................. 19.95
67-68 .. 67-ALT-107 ............ I6 W/O Tach .................... 21.95
67-68 .. 67-ALT-108 ............ V8 W/O Tach ................... 29.95
67-68 .. 67-ALT-110 ............ BB W/ Tach ..................... 29.95
69 ....... 69-ALT-111 ............ All W/O Tach ................... 24.95
69 ....... 69-ALT-112 ............ All W/ Tach...................... 49.95
70 ....... 70-ALT-113 ............ All W/O Tach ................... 29.95
70 ....... 70-ALT-114 ............ All W/ Tach...................... 49.95
71 ....... 71-ALT-115 ............ All W/O Instrument .......... 39.95
71 ....... 71-ALT-116 ............ All W/ Instrument ............. 39.95
72 ....... 72-ALT-117 ............ All W/O Instrument .......... 39.95
72 ....... 72-ALT-118 ............ All W/ Instrument ............. 39.95
38
MUSTANG WIRING LOOMS AND HARNESSES
Rewiring your Mustang, using reproduced looms
and harnesses should not seem as difficult as at
first impression.
Your Mustang is basically made up of an under-dash harness with
two attached looms. These looms include the firewall to headlamp
and dash to taillight. From the firewall to headlamp loom is attached
the alternator to voltage regulator loom. Courtesy lights (roof)
come off the taillight loom. The under-dash harness includes many
plugs for the headlight, turn signal and wiper switches. The cigar
lighter, radio, courtesy lights, dash lights, tach, etc., also go through
the under-dash harness. If youre thoroughly confused by now, get a
copy of the Wiring Diagrams Book.
If you are unsure about wiring your car, an auto electric shop can
install your looms for you. Dont attempt wiring, splicing, etc., unless
you know what youre doing, as an electrical fire can result from a
mistake.
R1
S1
S2
T1
ELECTRICAL
ALTERNATOR - BRACKETS
65-73 ... GY-934................... Adjusting Bracket .............. 43.00
65-73 ... GY-1014................. Mounting Bracket.............. 30.00
65-73 ... YS-30 ..................... Mounting Spacer ................. 7.00
65-69 .. M-10313-A302 ...... Chrome Motorsport ....... pr.24.95
WIRE LOOM MOUNTING KIT
Includes all straps, anchors and clips need to install loom.
R1 64-66 .. C5ZZ-14000KR ...... 21piece kit ...................... 14.95
67 ....... C7ZZ-14000KR ......25 piece kit ..................... 19.95
68 ....... C8ZZ-14000KR ......24 piece kit ..................... 19.95
69 ....... C9ZZ-14000KR ......25 piece kit ..................... 24.95
ENGINE GAUGE FEED (E2)
From firewall to engine components. On 64-66 it also plugs into heater
blower motor. (1 of 3 under hood wire looms)
65-73 .. O/P EXT ................. Oil sending unit extension ... 9.95
65-73 .. HDWR-116 ............J wire clip for O/P EXT ..... 3.00
64 ....... 64-GF-101 .............I6 ................................... 34.95
64 ....... 64-GF-102 .............V8 .................................. 34.95
65 ....... 65-GF-103 .............I6, w/lamps ..................... 29.95
65 ....... 65-GF-104 ............. V8, w/lamps, 2 spd. heater 29.95
65 ....... 65-GF-104A ...........V8, w/lamps, 3 spd. heater 34.95
65 ....... 65-GF-105 ............. I6, w/gauges .................... 34.95
65 ....... 65-GF-106 .............V8, w/gauges ................... 34.95
66 ....... 66-GF-107 .............I6 ................................... 34.95
66 ....... 66-GF-108 .............V8 .................................. 34.95
67-68 .. 67-GF-109 .............I6 ................................... 21.95
67-68 .. 67-GF-110 .............SB, w/o tech .................... 21.95
67-68 .. 67-GF-111 ............. SB, W/tech ...................... 21.95
67-68 .. 67-GF-112 .............BB ................................. 21.95
68 ....... 68-GF-113 .............SB, w/AC ........................ 27.95
69-70 .. 69-GF-114 .............I6 ................................... 31.95
69-70 .. 69-GF-115 .............SB .................................. 24.95
69-70 .. 69-GF-116 .............BB ................................. 21.95
69 ....... 69-GF-119 .............Boss 302 ........................ 34.95
71-73 .. 71-GF-117 .............SB .................................. 21.95
71-73 .. 71-GF-118 .............BB ................................. 21.95
E1 - Heater Motor, 65-66 Part of E2
E2 - Engine Gauge Feed
E3 - Hood turn signial wiring
E4 - Headlamp loom wiring harness
E5 - Alternator wiring loom
E6 - Headlamp wiring extension 67-70
E7 - Firewall to solenoid N/A 67-70
HOW DO I KNOW IF MY HEADLIGHT SWITCH IS BAD?
If your headlights dim or flicker, or if your dash and/or
taillights flicker, then the switch is bad. Circuit
breakers are in the switch, and after much use, can
fail. Remember to depress button on side of switch to remove
switch handle (pulls out).
FUSE - PARTS
65-68 .. FS-CL ....................Fuse Clips (10) ................ 10.95
65-73 .. 66421 ................... Fuse Kit w/o Instrument ... kit1.49
65-73 .. BP/SFE-4 ............... Instrument Fuse (5) ............ 1.49
HEADLAMP
Incandescents are an OE replacement, Halogens give you 50% brighter
light with 25% longer range for better safety.
65-66 .. HDWR-223 ............Adjusting kit (one lamp) ...... 4.00
67-68 .. HDWR-412 ............ ...................................... 4.00
69 ....... HDWR-413 ............ ...................................... 5.50
70 ....... HDWR-414 ............ ...................................... 4.00
71-73 .. HDWR-416 ............ ...................................... 3.50
65-73 .. 6014 .....................Incandescent, (Exc. 69) ...... 4.95
T1 65-73 ... 6014 SCRIPT .......... Incandescent w/FoMoCo . 14.95
65-73 .. H6024 ................... Halogen, (Exc. 69) ........... 12.95
69 ....... 4000 .....................Incandescent, Low ............. 4.95
T1 69 ........ 4000 SCRIPT.......... Incandescent, w/FoMoCo ... 14.95
69 ....... H5006 ................... Halogen, Low .................... 5.95
69 ....... 5001 .....................Incandescent, High ............ 4.95
T1 69 ........ 5001 SCRIPT.......... Incandescent, w/FoMoCo 14.95
69 ....... H5001 ................... Halogen, High .................... 5.99
HEADLIGHT - DIMMER SWITCH AND CAP
S2 65-73 .. SW-263 .................Switch ............................ 10.95
S1 65-73 .. C5ZZ-13533AR ......Dimmer Cap ...................... 5.95
S1 65-73 ... C5ZZ-13533A .........Dimmer Cap ....................... 9.00
39
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