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Printing History
The dates on the title page change only when a new edition is published.
Please address any comments or questions to:
Publications Manager
System Peripherals Operation
HP5000 Printers - MS 44MC
Hewlett-Packard Company
19111 Pruneri dge Avenue
Cupertino, CA 95014
ii
Copyrights and Trademark Credits
Adobe™, PostScript™
Adobe Systems Incorporated whi c h may be registered in certain jurisdictions.
Other product na mes mentioned in this manual may also be trademarks and are used
This manual describes how to install and use the 3,000-sheet
High-Capacity Output (HCO) on your Hewlett-Packard 5000 Model
D640 printer. The HCO supports a variety of paper sizes and can
handle up to 40 pages per minute (ppm).
High-capacity output
(up to 3,000 sheets)
Figure 1 High-capacity output for Model D640 printer
Related documents
The information in this manual supplements the following documents:
l
Model D640 Installation Manual
l
Model D640 User Manual
If you’re using the 3,000-sheet HCO, the installation procedures in
this manual replace the HCO installation procedures in the
D640 Installation Manual
Model
.
Chapter 1: Introduction 1
Installing the HCO
NoteBefore you connect the HCO to your printer, make sure the printer
power is turned off.
Unpacking the HCO
The HCO is shipped separately from your printer. The outer carton
contains the HCO and the HCO accessories box. Unpack the HCO
accessories before you unpack the HCO.
WARNING!The HCO weighs over 66 pounds (30 kilograms). To prevent injury,
follow these instructions to unpack the HCO.
To unpack the HCO:
Step 1 Remove the accessories box from the outer carton. See
Figure 2.
Accessories
Figure 2 Unpacking the accessories box
Step 2 Remove the power cable and user manual (near the HCO’s
2 Chapter 1: Introduction
HCO
legs).
Step 3 Grasp the HCO box and set it upright. Then, remove the
cardboard on top of the HCO.
The HCO’s legs and casters should rest on the bottom of the box.
Step 4 Grasp the top and bottom of the HCO and roll it slowly out of
the box. Make sure the HCO doesn’t fall back as you roll it
from the box. See Figure 3.
HCO
Figure 3 Removing the HCO
CAUTIONWhen you unpack and install the HCO, do not use the paper input guide
on the back of the HCO to move or lift the HCO. You might damage
the guide.
Step 5 Remove the plastic bag and all the packing tape from the
HCO and set the packing material aside.
Don’t forget to open the HCO door and remove the tape on the paper
guides inside the HCO. Otherwise, paper jams will o cc u r .
It’s a good idea to save the packing material in case you need to ship
the HCO in the future.
Chapter 1: Introduction 3
Checking the accessories
Before you set up the HCO, use this checklist to make sure you’ve
received all the accessories.
HCO accessories checklist
HCO (and att ac he d interfac e ca bl e)
❑
Tray
❑
Paper guides (with captive knurled screws), quantity = 2
❑
Stopper
❑
Stopper guide (and 2 captive screws)
❑
Paper output guide
❑
Joinin g frame (and 4 captive screws)
❑
Power ca ble, user manual, and scr ew drive r (Not shown below.)
❑
HCOTray
Paper guides
Figure 4 HCO and accessories
4 Chapter 1: Introduction
Stopper
Joining frame
Stopper guide
Paper output guide
The following table shows the screws and bolts you need to install the
HCO. These are included with the HCO accessories.
Screws and bolts
ExamplesDescriptionQuantity
❑
Screw and washer
(M4 x 12)
6
❑
❑
Screw
(M4 x 6)
Spacer bolts
(A, B, C)
A
B
C
To install the HCO, you need the following tools:
l
#2 Phillips screwdriver. A screwdriver is included with the HCO.
l
Medium flat-blade screwdriver
2
A = 1
B = 1
C = 2
Chapter 1: Introduction 5
Assembling the HCO
The HCO comes with a stopper unit, tray, and paper guides. (See the
checklist on page 4 for a complete list of accessories.)
To attach these accessories to the HCO:
Step 1 Use the two screws (M4 x 6) to attach the stopper to the
lower rear of the HCO. See Figure 5.
.
Screws
M4 x 6
Stopper
Figure 5 Attaching the stopper
Attaching the stopper prevents the HCO from tipping backward when
you install the other HCO accessories.
6 Chapter 1: Introduction
Step 2 Slip the hooks on the back of the tray over the tray base. Use
the six screws (M4 x 12) and washers to attach the tray to the
tray base. See Figure 6.
The tray has six drilled holes for the screws.
Tray
Tray base
Washer
Screw
M4 x12
Side view
Tray
Tray base
Figure 6 Attaching the tray to the HCO
Chapter 1: Introduction 7
Step 3 Locate the left paper guide and slide it through the left slot of
the paper tray. See Figure 8.
The paper guides are labeled T,L for top left and T,R for top right. The
shorter arm should be on top and the flange should point inward.
Step 4 Locate the paper size markers on the HCO and find the
alignment hole that corresponds to the desired paper size.
See Figure 7.
NotePaper size markers appear on both the top and bottom of the HCO.
Paper size
markers
Alignment
holes
B5
B5
B4LTR
LGL
EXEC
11/17A4A3
B4 LTR
LGL
EXEC
11/17A4A3
Figure 7 Paper size markers
NoteWhen you first install the HCO, Hewlett-Packard recommends you set
the paper guides as far apart as possible (A3/A4 setting). You don’t
need to adjust the guides unless the HCO has paper stacking
problems.
8 Chapter 1: Introduction
Step 5 With the paper size markers as a guide, use the captive
knurled screws to attach the paper guide to the HCO.
See Figure 8.
Step 6 Repeat Step 3 through Step 5 for the right paper guide.
Knurled screw
(captive)
Paper guide [T,L]
Paper guide [T,R]
Knurled screw
(captive)
Power switch
Figure 8 Left and right paper guides
Chapter 1: Introduction 9
Preparing the printer
After assembling the HCO, prepare the D640 printer for the HCO.
To prepare the printer:
Step 1 Unscrew and remove the paper output cover from the printer.
See Figure 9.
Paper output
cover
Figure 9 Removing the paper output cover
10 Chapter 1: Introduction
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