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HP 10000 G2 Series Rack Options
HP assumes you are
Part Number: 489899-006
Installation Guide
Abstract
This document is for the person who installs racks and rack products. This procedure is performed only by trained personnel.
qualified in performing installations and trained in recognizing hazards in rack products.
October 2013
Edition: 6
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© Copyright 2008, 2013 Hewlett-Packard Development Company, L.P.
The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express
warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall
not be liable for technical or editorial errors or omissions contained herein.
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Contents
About this guide ........................................................................................................................... 7
Rack options installation guide .................................................................................................................... 7
Important safety information ........................................................................................................................ 7
Additional rack considerations .................................................................................................................... 7
Rack options ................................................................................................................................ 9
Ordering rack options ................................................................................................................................ 9
100 Kilo Sliding Shelf kit ............................................................................................................. 11
About this device..................................................................................................................................... 11
Kit contents ................................................................................................................................... 11
Required tools ............................................................................................................................... 11
Preparing the sliding shelf rail assemblies for installation .............................................................................. 11
Installing the sliding shelf rail assemblies .................................................................................................... 12
Installing the sliding shelf .......................................................................................................................... 14
Using the 100 Kilo Sliding Shelf ................................................................................................................ 16
Airflow Optimization kit .............................................................................................................. 17
About this device..................................................................................................................................... 17
Kit contents ................................................................................................................................... 17
Required tools ............................................................................................................................... 17
Installing foam rail gaskets ....................................................................................................................... 17
Installing foam rail gaskets between racks......................................................................................... 18
Installing the floor gasket .......................................................................................................................... 20
Ballast kit ................................................................................................................................... 22
About this device..................................................................................................................................... 22
Kit contents ................................................................................................................................... 22
Required tools ............................................................................................................................... 22
Installing the ballast kit ............................................................................................................................. 22
Baying kit .................................................................................................................................. 25
About this device..................................................................................................................................... 25
Kit contents ................................................................................................................................... 25
Required tool ................................................................................................................................ 25
Installing the baying kit ............................................................................................................................ 25
Cable Management Bracket kit .................................................................................................... 28
About this device..................................................................................................................................... 28
Kit contents ................................................................................................................................... 28
Required tools ............................................................................................................................... 28
Installing the 1U cable management bracket ............................................................................................... 29
Installing the 2U cable management bracket ............................................................................................... 30
Installing the cable management D-ring bracket ........................................................................................... 30
Front mount .................................................................................................................................. 31
Side mount ................................................................................................................................... 32
Installing the cross-over bracket ................................................................................................................. 32
Installing the hook-and-loop cabling straps .................................................................................................. 34
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Cable Management Tray kit ......................................................................................................... 36
About this device..................................................................................................................................... 36
Kit contents ................................................................................................................................... 36
Required tool ................................................................................................................................ 36
Installing the cable management tray ......................................................................................................... 37
Installing the cable management inner and outer trays ................................................................................. 39
Ground bonding stud location .................................................................................................................. 41
Fan (110V/220V) kit .................................................................................................................. 42
About this device..................................................................................................................................... 42
Kit contents ................................................................................................................................... 42
Required tools ............................................................................................................................... 42
Installing the fan ...................................................................................................................................... 42
Filler Panel kit ............................................................................................................................. 45
About this device..................................................................................................................................... 45
Kit contents ................................................................................................................................... 45
Required tools ............................................................................................................................... 45
Installing the filler panel ........................................................................................................................... 45
Front Door kit ............................................................................................................................. 46
About this device..................................................................................................................................... 46
Kit contents ................................................................................................................................... 46
Required tools ............................................................................................................................... 46
Installing the hinge brackets and lock catches ............................................................................................. 47
Installing the front door ............................................................................................................................ 48
Ground Bonding kit..................................................................................................................... 49
About this device..................................................................................................................................... 49
Kit contents ................................................................................................................................... 49
Required tools ............................................................................................................................... 49
Installing the ground bonding rack option kit on HP 10000 G2 Series Racks .................................................. 49
Installing the ground bonding rack option kit on HP 10000 G2 Series Rack side panels ......................... 55
Installing the ground bonding rack option kit on HP 10000 G2 Series Rack fan kits ............................... 57
Installing the ground bonding rack option kit on HP 10000 G2 Series Rack 150-mm extension kits ......... 59
Installing the ground bonding rack option kit on HP 10000 G2 Series Rack 200-mm extension kits ......... 59
Installing the ground bonding rack option kit on HP 10000 Series Racks ........................................................ 62
Installing the ground bonding rack option kit on HP 10000 Series Rack side panels .............................. 67
Installing the ground bonding rack option kit on HP 10000 Series Rack fan kits .................................... 67
Heavy Duty Stabilizer kit ............................................................................................................. 69
About this device..................................................................................................................................... 69
Kit contents ................................................................................................................................... 69
Required tools ............................................................................................................................... 69
Installing the rack stabilizer option kit ......................................................................................................... 69
Hook-and-Loop Cabling Strap Clip kit ........................................................................................... 72
About this device..................................................................................................................................... 72
Kit contents ................................................................................................................................... 72
Required tools ............................................................................................................................... 72
Installing the hook-and-loop cabling strap clips ............................................................................................ 73
Light kit ...................................................................................................................................... 76
About this device..................................................................................................................................... 76
Kit contents ................................................................................................................................... 76
Required Tool ............................................................................................................................... 76
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Important safety information ...................................................................................................................... 76
Installing the 110V/220V Light ................................................................................................................. 77
Operating the 110V/220V Light ............................................................................................................... 79
Connecting the power cord to the 110V/220V light .................................................................................... 79
Connecting devices to the 110V/220V light ............................................................................................... 79
HP 110V/220V light kit specifications ....................................................................................................... 80
F14W/133-T8 fluorescent lamp specifications ............................................................................................ 81
Material disposal .................................................................................................................................... 82
Mini Stabilizer kit........................................................................................................................ 83
About this device..................................................................................................................................... 83
Kit contents ................................................................................................................................... 83
Required tools ............................................................................................................................... 83
Installing the stabilizer ............................................................................................................................. 83
Rack Air Duct kit ......................................................................................................................... 86
About this kit .......................................................................................................................................... 86
Kit contents ................................................................................................................................... 86
Required tools ............................................................................................................................... 87
Installation video ..................................................................................................................................... 88
Installing the Top Exhaust Retrofit kit ........................................................................................................... 88
Removing the rear doors ................................................................................................................ 88
Installing the solid rack top plate ..................................................................................................... 89
Installing the solid rack base plate ................................................................................................... 90
Installing the airflow gasket ............................................................................................................. 91
Installing the floor gasket ................................................................................................................ 93
Installing the Top Exhaust Extension kit ....................................................................................................... 93
Removing the rear doors ................................................................................................................ 94
Installing the rear extension assembly ............................................................................................... 95
Installing the solid rear doors .......................................................................................................... 97
Assembling the kits ........................................................................................................................ 98
Installing the kit assembly ............................................................................................................. 101
Adjusting the kit .......................................................................................................................... 102
Baying options ...................................................................................................................................... 103
Rear Extension kit ..................................................................................................................... 105
About this device................................................................................................................................... 105
Kit contents ................................................................................................................................. 105
Required tools ............................................................................................................................. 105
Removing the rear doors ........................................................................................................................ 105
Installing the rear extension assembly ....................................................................................................... 107
Installing the rear doors .......................................................................................................................... 109
Installing the cable management brackets ................................................................................................. 110
Server/Utility Shelf kit ................................................................................................................ 112
About this device................................................................................................................................... 112
Kit contents ................................................................................................................................. 112
Required tools ............................................................................................................................. 112
Installing the server/utility shelf ............................................................................................................... 112
Side Panel kit ........................................................................................................................... 116
About this device................................................................................................................................... 116
Kit contents ................................................................................................................................. 116
Required tools ............................................................................................................................. 116
Installing the side panels ........................................................................................................................ 117
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Tie-Down kit ............................................................................................................................. 119
About this device................................................................................................................................... 119
Required tools ............................................................................................................................. 119
Kit contents ................................................................................................................................. 119
Installing the tie-down kit .............................................................................................................. 119
Securing the rack to the floor ........................................................................................................ 121
1200 mm Full Frame Rack Tie-down Kit .................................................................................................... 121
Required tools ............................................................................................................................. 121
1200 mm full frame rack tie-down kit contents ................................................................................. 121
Installing the 1200 mm full frame rack tie-down kit .......................................................................... 121
Securing the 1200 mm full frame rack to the floor ........................................................................... 123
Vertical PDU Mounting kit .......................................................................................................... 124
About this device................................................................................................................................... 124
Kit contents ................................................................................................................................. 124
Required tools ............................................................................................................................. 124
Installing the Vertical PDU Mounting kit .................................................................................................... 124
Electrostatic discharge ............................................................................................................... 126
Preventing electrostatic discharge ............................................................................................................ 126
Grounding methods to prevent electrostatic discharge ................................................................................ 126
Support and other resources ...................................................................................................... 127
Before you contact HP ............................................................................................................................ 127
HP contact information ........................................................................................................................... 127
Acronyms and abbreviations ...................................................................................................... 128
Documentation feedback ........................................................................................................... 129
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About this guide
Remove all pluggable power supplies and modules to reduce the weight of the product before
product is not fastened to the rails. When the component weighs more than 22.5 kg (50 lb),
Rack options installation guide
This installation guide includes the instructions for installing rack option kits that are compatible with the HP
10000 G2 Series Rack.
For more information, see the HP 10000 G2 Series Rack User Guide on the HP website
(http://www.hp.com/go/rackandpower).
Important safety information
WARNING: To reduce the risk of personal injury or damage to the equipment, be sure that:
• The rear leveling feet are extended to the floor.
• The full weight of the rack rests on the rear leveling feet and front stabilizer feet.
WARNING: To reduce the risk of personal injury or damage to the rack and equipment, the
racks must be positioned and secured together according to these instructions. Failure to do so
could result in an unstable installation.
WARNING: Components can be very heavy. To reduce the risk of personal injury or damage to
the equipment:
•
lifting it.
• Observe local occupational health and safety requirements and guidelines for manual
material handling.
• Get help to lift and stabilize the product during installation or removal, especially when the
at least two people must lift the component into the rack together. If the component is loaded
into the rack above chest level, a third person must assist in aligning the rails while the other
two support the component.
• Use caution when installing the component in or removing the component from the rack; it is
unstable when not fastened to the rails.
Additional rack considerations
Consider the following specifications and components, with regard to your specific rack configuration:
• Power—If a UPS is installed, do not exceed its output rating. Be sure to review the installation
instructions provided with each component for important cautions and warnings.
• PDUs—Install PDUs before installing other components.
• Height—The height of the rack and of rack-mountable components is measured in U increments, where
U = 4.5 cm (1.75 in). When you are configuring your rack installation, remember that the total U
measurement of the components you want to install cannot exceed the stated U height of the rack.
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