HP 4000 Technical Instructions

HP4000TECH
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HP4000/4000N/4000T/
000TN/4050/4050N/4050SE/
4 4050T/4050TN Canon LBP-1760MS/3175/
175MS (FX-6)
3 Canon Laserclass 3170/3175
Photo 1
Photo 2
Photo 3
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Step 1
Place the cartridge top down, drum side up, on the table with the metal drum axle facing you. With a Phillips #1 screwdriver, remove two screws.
(See Photo 1)
Step 2
Pull the drum axle (metal side plate) away.
(See Photo 2)
Step 3
e the axle aside
lac
P back, and tape it or hold it with your thumb and grab the drum by the small
Lift and pull the drum out, being
gear end careful not to catch the large drum gear on the corner of the recovery blade,it may
end or tear the blade, causing future
b toner leaks.
(See Photo 3)
Wrap the drum if it is to be used again,and place it off to the side.
.
#1 Phillips Screwdriver
mall Flat Blade Screwdriver
S Needlenose Pliers Padding Powder Soft Lint-Free Cloth Cotton Swabs Conductive Grease Punch or Bent Extraction Tool Anhydrous Isopropyl Alcohol Vacuum or Compressed Air
ull the dr
P
.
um shutter
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2 HP4000 Technical Instructions
Notes
Photo 4
Photo 5
Photo 6
S
tep 4
Next, using a pair of needlenose pliers, grasp the PCR by the metal shaft, remove
t, and place it off to the side as well.
i
See Photo 4)
(
Step 5
You can now remove the two pins that hold the cartridge together. These are tapered pins pushed in from the outside, so they must be removed from the inside of the cartridge. With the drum shutter held back, use a long punch or bent extraction tool, and tap, then press, the tapered pins out from the inside on both ends of the cartridge.
(See Photo 5 and 6)
The OEM pins can be reused during re-assembly, or after-market pins which have a shoulder (allowing them to be removed from the outside) can be used instead. Set the toner hopper aside for now.
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Photo 7
Photo 8
Step 6
Hold the waste hopper with the wiper
, and remove the two
blade facing y
ou Phillips head screws holding the wiper blade.
(See Phot
o 7)
Step 7
Lift the wiper blade out and away. Dump out all waste toner from the hopper, being
eful not t
ar
c
o damage the r or foam seal (on the upper back of the waste hopper).Clean the PCR saddles with
on swab and alcohol.
ott
a c
(See Photo 8)
ecovery blade
4 HP4000 Technical Instructions
Notes
Photo 16
Photo 17
Photo 18
S
tep 13
Next, use a Phillips screwdriver to remove the two screws on the left (gear) side of the toner hopper.
(See Photo 16)
Step 14
Pressing backward on the latch with a small, flat blade screwdriver remove the side plate. All the gears will stay attached to the side cover and can easily be air cleaned.
(See Photo 17)
Step 15
Remove the white plastic drive gear and black plastic stabilizer arm from the mag roller.
(See Photo 18)
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Photo 19
Photo 20
NOTE: Be careful not to lose the small C­shaped inner-bearing guide attached to the stabilizer arm
(See Photo 19)
The mag roller can now be removed.
(See Photo 20)
HP4000 Technical Instructions 3
Photo 9
Photo 10
Photo 12
RIGHT
S
tep 8
Clean or replace the wiper blade and reinstall it at this time. Clean the PCR
sing a mild soap & water.Re-install the
u PCR, and then apply padding powder to a new drum and install it. Be careful when installing the drum axle that the inner shoulder fits into the depression around the hole in the side piece com­pletely (See Photo 9), so as not to pinch the waste hopper side piece against the drum gear (See photos #10 “right”, and #11 “wrong”). This can cause bind­ing, gear noise and a possible “error code 51”. The waste hopper is now fin­ished and can be set aside.
Step 9
Take the toner hopper and place it on the table with the mag roller side facing you.The drum cover is attached on the left side by a wire only, while the right side is attached by both a wire and the curved, spring-loaded plastic “drum cover arm”. First, lift the drum cover arm spring and latch it on the cutout of the arm.
(See Photo 12)
Photo 11
RONG
W
Step 12
Turn the wire back and upward until the keyed flat piece of the wire on the left (gear) side is vertical and aligned with the vertical slot on the plastic side plate, then slide it out .
(See Photo 15)
Do not force it, as it will come out easily when aligned correctly. You have now com­pletely removed the drum cover (it is very easy to re-install in reverse order). Set it aside until the end.
Photo 13
Photo 14
Step 10
Next, take a flat blade screwdriver and
y the dr
pr
um arm outward until it comes
completely off of the shaft.
hoto 13)
ee P
(S
Step 11
At this point, pull out the drum shutter bar until it is completely released from the toner hopper.
o 14)
hot
ee P
(S
Photo 15
N
eed help with a particular remanu-
facturing problem?
Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900
HP4000 Technical Instructions 5
Photo 21
Photo 22
Photo 23
S
tep 16
Remove the white plastic mag roller guide, while noting the correct position
or re-assembly.
f
See Photo 21)
(
OTE:It will cause banding if put back on
N
wrong.
Step 17
Remove the two Phillips head screws holding on the doctor blade.
(See Photo 22)
NOTE: These screws are longer than all of the other screws in this cartridge and must be used here only.
Step 18
Pry out gently on each end of the doctor blade with a small flat blade screwdriver to aid in removal.
(See Photo 23)
Notes
Photo 24
Photo 25
Step 19
Dump the remaining toner from the
oner hopp
t
er and vacuum or clean with compressed air. Clean the toner sensor with a cotton swab and alcohol.
(See Phot
o 24)
Step 20
Also vacuum or with compressed air clean the mag roller “magnetic seals” (indicated with arrows).
o 25)
hot
ee P
(S
N
eed help with a particular remanu-
facturing problem?
Call the Technical Resource Center from 8am - 5pm PST: 800 394.9900
6 HP4000 Technical Instructions
Notes
Photo 26
Photo 27
S
tep 21
Clean the old conductive grease off of the mag roller bias contact plate and add a
ery small amount of fresh conductive
v grease. (See Photo 26)
The hopper may now be filled through the magnetic roller opening and reassembled in reverse order.
Step 23
Complete toner hopper assembly, includ­ing reinstallation of the drum cover assembly. With the toner hopper and waste hopper units reassembled, test each one for free movement and lack of noise by turning them manually.
(See Photo 27)
None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.
F
aphics (FG) is a distr
r
e G
utur
ibut
ompatible replacement parts and products for imagining equipment.
or of c
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