HP 3100 Service Manual

Product Service Manual
HP LaserJet 3100 Product
Service Manual
Copyright Information
1997 Hew lett- Packard
©
Company All Rights Reserved.
Reproduction, adaptation, or trans lation without prior written permis sion is p rohibited except as allowed under copyright laws.
Part Number: C3948-90958 First Edition, March 1998
Warranty
The inf ormation contained in this document is subject to change without notice .
Hewlett-Packar d makes no warranty of any kind with respect to this information. HEWLETT-PACKARD SPECIFICALLY DISCL AIMS THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
Hewlett-Packard shall not be liable for an y direct, indir ect, incidental, consequential, or other damage alleged in connect ion w ith the fu rni shin g or use of this information.
NOTICE TO U.S. GOVERNMENT USERS: RESTRICTED RIGHTS COMMERCIAL COMPUTER SOFTWARE: “Use, duplication, or disclosure by t he Government is subject to restrictions as set forth in subparagraph (c)(1)(ii) of the Rights in Technical Data Clause at DFARS 52.227-7013.”
Material scanned by this product may be protected by governmental laws and ot her regulations, such as copyright laws. The customer is solely responsible for complying with all such laws and regulations.
This product may be serviced only in the country for which it was designed to be used.
Trademark Credits
JetSuite Pro Desktop for Hewlett-Packard is a trademark of JetFax, Inc.
Microsoft, Windows, and MS-DOS are U.S. registered trademarks of Microsoft Corporation.
Iris is a registered trademark of the Caere Corporation.
NERGY STAR is a U.S.
E
registered service mark of the United States Environmental Protection Agency.
CompuSe rve is a tr ademark of CompuServe, Inc.
All other products mentioned herein may be trademarks of their r espective companies.
Hewlett-Packard Company 11311 Chinden Boulevard Boise, Idaho 83714 U.S.A.

Contents

1 Product Information
Chapter contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Product features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Product specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Model and serial numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Regulatory information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Laser statement for Finland . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
FCC regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Telephone consumer protection act (U.S.). . . . . . . . . . . . . . . . 27
IC CS-03 requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Canadian DOC regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Environmental product stewardship program . . . . . . . . . . . . . . 30
Material safety data sheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2 Installation and operation
EN
Chapter contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Operating environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Media requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Toner cartridge information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Storing opened toner cartridges . . . . . . . . . . . . . . . . . . . . . . . . 38
Toner Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Control panel messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Menu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3 Maintenance
Chapter contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Life expectancies of consumables . . . . . . . . . . . . . . . . . . . . . . . . . 54
Cleaning and maintaining the equipment . . . . . . . . . . . . . . . . . . . . 55
Cleaning the document scanner path . . . . . . . . . . . . . . . . . . . . . . . 56
Cleaning the print path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Using a cleaning page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Recalibrating the document scanner. . . . . . . . . . . . . . . . . . . . . . . . 63
Contents
3
4 Functional overview
Chapter contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Basic functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Printer functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
ECU/power system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Print engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Power system (on ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Formatter system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Central processing unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Parallel interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Draft mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Image formation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Toner cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Step 1: Primary charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Step 2: Scanning exposure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Step 3: Developing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Step 4: Transferring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Step 5: Separating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Step 6: Drum cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Fixing stage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Printer feed system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Paper jam detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Solenoid, photosensors, and switches . . . . . . . . . . . . . . . . . . . 80
Document scanner system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Basic sequence of operation (formatter-to-printer) . . . . . . . . . . . . . 83
Contents
4
5 Removal and replacement
Chapter contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Removal and replacement strategy. . . . . . . . . . . . . . . . . . . . . . . . . 86
Required tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Back cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Right side cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Left side cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Left front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Top cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
RFI shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Document scanner assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Printer door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Document release door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Upper guide assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Contact image sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Document scanner assembly/motor . . . . . . . . . . . . . . . . . . . . 104
Document scanner pickup roller . . . . . . . . . . . . . . . . . . . . . . . 106
EN
Internal assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
LIU board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Formatter board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Metal side plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Exit roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Delivery assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Fuser pressure plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Front casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Heating element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Pressure roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Face-up/face-down lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Fuser exit roller assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Paper exit sensor flag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Laser/scanner assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Pickup roller assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Paper feed frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Transfer roller guide and transfer roller. . . . . . . . . . . . . . . . . . 132
Kick plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Separation pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Subpads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Feed assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Bottom assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Cable guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Main Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
EN
6 Troubleshooting
Chapter contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Basic troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Image formation troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 156
Check the toner cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Solving image quality problems . . . . . . . . . . . . . . . . . . . . . . . 157
Solving paper feed problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Functional checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Engine test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Internal reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Printing all reports at once . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Half-self test functional check. . . . . . . . . . . . . . . . . . . . . . . . . 171
Drum rotation functional check . . . . . . . . . . . . . . . . . . . . . . . . 172
Heating element check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
High-voltage power supply check. . . . . . . . . . . . . . . . . . . . . . 174
Paper curl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Paper path check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Contents
5
Troubleshooting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Paper path and components. . . . . . . . . . . . . . . . . . . . . . . . . . 177
Document path and components . . . . . . . . . . . . . . . . . . . . . . 178
Repetitive image defect ruler . . . . . . . . . . . . . . . . . . . . . . . . . 179
Main wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Service menus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Control panel service menu . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Extended service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Softswitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
To change the country code softswitch. . . . . . . . . . . . . . . . . . 189
Firmware download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
7 Parts and diagrams
Chapter contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
How to use the parts lists and diagrams . . . . . . . . . . . . . . . . . . . . 194
Ordering parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Consumables and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Ordering consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Common hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Alphabetical parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Numerical parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Index
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Contents
6
EN
Figures
Figure 1. Model and serial number label . . . . . . . . . . . . . . . . . 18
Figure 2. Document scanner path . . . . . . . . . . . . . . . . . . . . . . 19
Figure 3. Printer path (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 4. Printer path (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 5. Rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 6. Control panel layout . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 7. Basic configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Figure 8. Printer unit functional block diagram . . . . . . . . . . . . . 67
Figure 9. ECU loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Figure 10. High-voltage power supply circuit . . . . . . . . . . . . . . . 71
Figure 11. Image formation block diagram . . . . . . . . . . . . . . . . . 74
Figure 12. Simplified paper path . . . . . . . . . . . . . . . . . . . . . . . . . 78
Figure 13. Solenoid, photosensors, and switches . . . . . . . . . . . 80
Figure 14. Simplified document path . . . . . . . . . . . . . . . . . . . . . 82
Figure 15. General timing diagram . . . . . . . . . . . . . . . . . . . . . . . 84
Figure 16. Back cover removal (1 of 2) . . . . . . . . . . . . . . . . . . . . 88
Figure 17. Back cover removal (2 of 2) . . . . . . . . . . . . . . . . . . . . 89
Figure 18. Right side cover removal . . . . . . . . . . . . . . . . . . . . . . 90
Figure 19. Left side cover removal . . . . . . . . . . . . . . . . . . . . . . . 91
Figure 20. Left front cover removal . . . . . . . . . . . . . . . . . . . . . . . 92
Figure 21. Top cover removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Figure 22. RFI shield removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Figure 23. Printer door removal (1 of 3) . . . . . . . . . . . . . . . . . . . 95
Figure 24. Printer door removal (2 of 3) . . . . . . . . . . . . . . . . . . . 96
Figure 25. Printer door removal (3 of 3) . . . . . . . . . . . . . . . . . . . 97
Figure 26. Document release door removal (1 of 2) . . . . . . . . . . 98
Figure 27. Document release door removal (2 of 2) . . . . . . . . . . 99
Figure 28. Upper guide assembly removal (1 of 2) . . . . . . . . . . 100
Figure 29. Upper guide assembly removal (2 of 2) . . . . . . . . . . 101
Figure 30. Contact image sensor removal (1 of 2) . . . . . . . . . . 102
Figure 31. Contact image sensor removal (2 of 2) . . . . . . . . . . 103
Figure 32. Document scanner assembly/motor removal (1 of 2) 104 Figure 33. Document scanner assembly/motor removal (2 of 2) 105
Figure 34. Document scanner pickup roller removal . . . . . . . . 106
Figure 35. LIU board removal . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Figure 36. Formatter board removal (1 of 2) . . . . . . . . . . . . . . . 108
Figure 37. Formatter board removal (2 of 2) . . . . . . . . . . . . . . . 109
Figure 38. Metal side plate removal . . . . . . . . . . . . . . . . . . . . . 110
Figure 39. Exit roller removal . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Figure 40. Delivery assembly removal (1 of 2) . . . . . . . . . . . . . 112
Figure 41. Delivery assembly removal (2 of 2) . . . . . . . . . . . . . 113
EN
Contents-7
Figure 42. Fuser pressure plate removal . . . . . . . . . . . . . . . . . 114
Figure 43. Fuser pressure plate replacement . . . . . . . . . . . . . . 115
Figure 44. Front casing removal . . . . . . . . . . . . . . . . . . . . . . . . 116
Figure 45. Heating element removal (1 of 2) . . . . . . . . . . . . . . 117
Figure 46. Heating element removal (2 of 2) . . . . . . . . . . . . . . 118
Figure 47. Pressure roller guide removal . . . . . . . . . . . . . . . . . 119
Figure 48. Face-up/face-down lever replacement . . . . . . . . . . 120
Figure 49. Fuser exit roller assembly removal . . . . . . . . . . . . . 121
Figure 50. Paper exit sensor flag replacement . . . . . . . . . . . . . 122
Figure 51. Laser/scanner assembly removal . . . . . . . . . . . . . . 123
Figure 52. Solenoid removal (1 of 2) . . . . . . . . . . . . . . . . . . . . 124
Figure 53. Solenoid removal (2 of 2) . . . . . . . . . . . . . . . . . . . . 125
Figure 54. Pickup roller assembly removal (1 of 2) . . . . . . . . . 126
Figure 55. Pickup roller assembly removal (2 of 2) . . . . . . . . . 127
Figure 56. Paper pickup roller assembly replacement . . . . . . . 128
Figure 57. Paper feed frame removal (1 of 3) . . . . . . . . . . . . . . 129
Figure 58. Paper feed frame removal (2 of 3) . . . . . . . . . . . . . . 130
Figure 59. Paper feed frame removal (3 of 3) . . . . . . . . . . . . . . 131
Figure 60. Transfer roller guide and transfer roller removal . . . 132
Figure 61. Kick plate removal . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Figure 62. Kick plate spring replacement . . . . . . . . . . . . . . . . . 134
Figure 63. Separation pad removal . . . . . . . . . . . . . . . . . . . . . 135
Figure 64. Subpad removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Figure 65. Feed assembly removal (1 of 3) . . . . . . . . . . . . . . . 137
Figure 66. Feed assembly removal (2 of 3) . . . . . . . . . . . . . . . 138
Figure 67. Feed assembly removal (3 of 3) . . . . . . . . . . . . . . . 139
Figure 68. Cable guide removal . . . . . . . . . . . . . . . . . . . . . . . . 140
Figure 69. Motor removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Figure 70. ECU removal (1 of 4) . . . . . . . . . . . . . . . . . . . . . . . . 142
Figure 71. ECU removal (2 of 4) . . . . . . . . . . . . . . . . . . . . . . . . 143
Figure 72. ECU removal (3 of 4) . . . . . . . . . . . . . . . . . . . . . . . . 144
Figure 73. ECU removal (4 of 4) . . . . . . . . . . . . . . . . . . . . . . . . 145
Figure 74. Feet removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Figure 75. Engine test switch location . . . . . . . . . . . . . . . . . . . 168
Figure 76. Toner cartridge high-voltage connection points . . . . 174
Figure 77. High-voltage connector assembly . . . . . . . . . . . . . . 175
Figure 78. Overriding SW101 . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Figure 79. Paper path and components . . . . . . . . . . . . . . . . . . 177
Figure 80. Document path and components . . . . . . . . . . . . . . . 178
Figure 81. Repetitive image defect ruler . . . . . . . . . . . . . . . . . . 179
Figure 82. General circuit diagram (1 of 2) . . . . . . . . . . . . . . . . 180
Figure 83. General circuit diagram (2 of 2) . . . . . . . . . . . . . . . . 181
Figure 84. Major assembly locations . . . . . . . . . . . . . . . . . . . . 197
Figure 85. Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Figure 86. External covers and panels . . . . . . . . . . . . . . . . . . . 200
Figure 87. Printer door (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . 202
Figure 88. Printer door (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . 204
8
EN
Figure 89. Document scanner assembly . . . . . . . . . . . . . . . . . 206
Figure 90. Internal components (1 of 3) . . . . . . . . . . . . . . . . . . 208
Figure 91. Internal components (2 of 3) . . . . . . . . . . . . . . . . . . 210
Figure 92. Internal components (3 of 3) . . . . . . . . . . . . . . . . . . 212
Figure 93. Electrical components assembly . . . . . . . . . . . . . . . 214
Figure 94. Paper pickup assembly . . . . . . . . . . . . . . . . . . . . . . 216
Figure 95. Feed assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Figure 96. Separation guide assembly . . . . . . . . . . . . . . . . . . . 220
Figure 97. Delivery assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 222
EN
9
10
EN
Tables
Table 1. Product features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 2. Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 3. Performance specifications . . . . . . . . . . . . . . . . . . . . 16
Table 4. Power specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 17
Table 5. Operating acoustical emissions . . . . . . . . . . . . . . . . . 17
Table 6. Environmental requirements. . . . . . . . . . . . . . . . . . . . 36
Table 7. Media requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Table 8. Control panel messages. . . . . . . . . . . . . . . . . . . . . . . 40
Table 9. Menu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Table 10. Life expectancies of consumables . . . . . . . . . . . . . . . 54
Table 11. DC power distribution . . . . . . . . . . . . . . . . . . . . . . . . . 70
Table 12. Timing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Table 13. Control panel service menu . . . . . . . . . . . . . . . . . . . 182
Table 14. Extended service menu tree. . . . . . . . . . . . . . . . . . . 184
Table 15. Extended service mode self-test failures . . . . . . . . . 185
Table 16. Extended service mode tests . . . . . . . . . . . . . . . . . . 186
Table 17. Extended service mode reports . . . . . . . . . . . . . . . . 187
Table 18. Country code softswitch sequences. . . . . . . . . . . . . 190
Table 19. Consumables and accessories. . . . . . . . . . . . . . . . . 195
Table 20. Common fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Table 21. Supports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Table 22. External covers and panels . . . . . . . . . . . . . . . . . . . 201
Table 23. Printer door (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . 203
Table 24. Printer door (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . 205
Table 25. Document scanner assembly . . . . . . . . . . . . . . . . . . 207
Table 26. Internal components (1 of 3). . . . . . . . . . . . . . . . . . . 209
Table 27. Internal components (2 of 3). . . . . . . . . . . . . . . . . . . 211
Table 28. Internal components (3 of 3). . . . . . . . . . . . . . . . . . . 213
Table 29. Electrical components assembly . . . . . . . . . . . . . . . 215
Table 30. Paper pickup assembly . . . . . . . . . . . . . . . . . . . . . . 217
Table 31. Feeder assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Table 32. Separation guide assembly . . . . . . . . . . . . . . . . . . . 221
Table 33. Delivery assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Table 34. Alphabetical parts list . . . . . . . . . . . . . . . . . . . . . . . . 224
Table 35. Numerical parts list. . . . . . . . . . . . . . . . . . . . . . . . . . 230
EN
Contents-11
12
EN
1

Product Information

Chapter contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Product features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Product specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Model and serial numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Regulatory information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
EN
Chapter contents 13

Introduction

The HP LaserJet 3100 product is a powerful business tool with the capabilities of a full range of office equipment. With the HP LaserJet 3100 product, you can:
Print—Easily print documents with the laser quality you have
come to expect from an HP LaserJet printer.
Fax—Use the HP LaserJet 3100 product as a standalone fax
machine to send and receive faxes, as well as perform advanced
tasks such as forwarding faxes to other locations. Use the
software to send faxes from and receive them to your computer.
Copy—Make superior laser-quality copies. You can make up to
99 copies of a 30-page original. You can also enlarge, reduce,
adjust contrast and collate.
Scan—Scan important documents to create electronic files.
Use Software—Use the software to print, fax, copy, or scan. Also
use the software to store and organize scanned documents.
Product Information
14
EN

Product features

Table 1. Product features
Feature Description
Print speed 6 pages per minute (ppm)
Copy speed 6 ppm
Fax transmission speed 6 seconds per page
Margins for scanned items 0.16 in (4.06 mm) at leading and trailing edges
0.12 in (3.05 mm) at sides
Margins for printed pages 0.20 in (5.08 mm) at sides
0.25 in (6.35 mm) at leading and trailing edges
Fax compatibility International Telecommunications Union (ITU) Group 3
Fax coding schemes MR, MMR, MH, and JBIG
Modem speed 14,400 bits per second (bps)
Speed dialing Yes
Distinctive ring detect Yes
Multiple copies Up to 99 per job
Copy Reduction/ Enlargement
Memory 2 megabytes (MB) (approximately 150 pages)
Printer Duty Cycle 6,000 single-sided pages per month
Document Scanner Duty Cycle
EN
50% to 200%
2,500 single-sided items per month
Product features 15

Product specifications

Table 2. Physical specifications
Category Specification
Height 10.71 in (272 mm) without supports attached;
15.91 in (404 mm) with supports attached
Depth 15.36 in (390 mm) without supports attached;
23.55 in (598 mm) with supports attached
Width 15.12 in (384 mm)
Weight (cartridge installed) 23.37 pounds (10.6 kilograms)
Table 3. Performance specifications
Category Specification
Print resolution 600 dots per inch (dpi)
Scan resolution 600 dpi enhanced; 300 dpi optical, with 256 levels of gray
Fax resolution Standard: 203 by 98 dpi
Fine: 203 by 196 dpi Superfine: 300 by 300 dpi (no halftone) Photo: 300 by 300 dpi (halftone enabled)
Print speed 6 ppm
Copy speed 6 ppm
16 Product Information
EN
Table 4. Power specifications
Category Specification
Power requirements 100 to 127 Volts alternating current (Vac) +/-10%; 50 to 60 hertz
220 to 240 Vac +/-10%; 50 hertz
Power consumption (in continuous copy mode)
Power consumption (idle) 9 watts
Minimum recommended circuit capacity
135 watts
4.2 amps (110 volts) 2 amps (220 volts) (4.2 amps maximum pull)
Table 5. Operating acoustical emissions (per International Standards Organization 9296) specifications
Category Specification
Sound Power Level,
L
(1 bel = 10 decibels)
WAd
Sound Pressure Level,
L
(Operator Position)
pAm
5.7 bels (B)
52 decibels (dB)
Sound Pressure Level,
L
(Bystander Position)
pAm
EN
43 dB
Product specifications 17

Model and serial numbers

The model number and serial number are listed on an identification label located on the back of the printer. The model number of the HP LaserJet 3100 product is C3948A.
The serial number contains information about the Country of Origin, the Revision Level, the Production Code, and production number of the HP LaserJet 3100 product.
The label also contains power rating and regulatory information.
Figure 1. Model and serial number label
18 Product Information
EN

Product overview

3
2
1
7
Figure 2. Document scanner path
Document output support
1
Document output slot
2
Document release door/control panel
3
Document feeder tray guides
4
Document feeder tray
5
4
5
6
EN
Document feeder support
6
Special media lever
7
Product overview 19
4
5
6 7
3
2
1
Figure 3. Printer path (1 of 2)
Front paper output
1
Paper path lever
2
Control panel
3
Printer door
4
Printer door release latches
5
Paper output support
6
Paper input support
7
5
Product Information
20
EN
1
Figure 4. Printer path (2 of 2)
Output bin
1
Input bin
2
Paper guides
3
Single-sheet input slot
4
2
3
4
EN
Product overview 21
2
1
Figure 5. Rear view
Power cable connector
1
Phone line connector (or connectors, depending on country)
2
Parallel cable connector
3
3
Product Information
22
EN

Regulatory information

Safety
Transportation
Non-operating Magnetic Field Emissions, IATA Packaging Instructions 902
Laser safety statement
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration has implemented regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products marketed in the United States. This printer is certified as a “Class 1” laser product under the U.S. Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation Control for Health and Safety Act of 1968. Since radiation emitted inside this printer is completely confined within protective housings and external covers, the laser beam cannot escape during any phase of normal user operation.
WARNING!
Using controls, making adjustments, or performing procedures other than those specified in this manual may result in exposure to hazardous radiation.
EN
Regulatory information 23
Laser statement for Finland
Luokan 1 laserlaite
Klass 1 Laser Apparat
HP LaserJet 3100 laserkirjoitin on käyttäjän kannalta turvallinen luokan 1 laserlaite. Normaalissa käytössä kirjoittimen suojakotelointi estää lasersäteen pääsyn laitteen ulkopuolelle.Laitteen turvallisuusluokka on määritetty standardin EN 60825-1 (1994) mukaisesti.
Varoitus!
Laitteen käyttäminen muulla kuin käyttöohjeessa mainitulla tavalla saattaa altistaa käyttäjän turvallisuusluokan 1 ylittävälle näkymättömälle lasersäteilylle.
Varning!
Om apparaten används på annat sätt än i bruksanvisning specificerats, kan användaren utsättas för osynlig laserstrålning, som överskrider gränsen för laserklass 1.
HUOLTO HP LaserJet 3100 -kirjoittimen sisällä ei ole käyttäjän huollettavissa olevia kohteita. Laitteen saa avata ja huoltaa ainoastaan sen huoltamiseen koulutettu henkilö. Tällaiseksi huoltotoimenpiteeksi ei katsota väriainekasetin vaihtamista, paperiradan puhdistusta tai muita käyttäjän käsikirjassa lueteltuja, käyttäjän tehtäväksi tarkoitettuja ylläpitotoimia, jotka voidaan suorittaa ilman erikoistyökaluja.
Varo!
Mikäli kirjoittimen suojakotelo avataan, olet alttiina näkymättömälle lasersäteilylle laitteen ollessa toiminnassa. Älä katso säteeseen.
Varning!
Om laserprinterns skyddshölje öppnas då apparaten är i funktion, utsättas användaren för osynlig laserstrålning. Betrakta ej strålen.
Tiedot laitteessa käytettävän laserdiodin säteilyominaisuuksista:
Product Information
24
Aallonpituus 775-795 nm Teho 5 mW Luokan 3B laser
EN
FCC regulations
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy. If is not installed and used in accordance with the instructions, it may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase separation between equipment and receiver.
Connect equipment to an outlet on a circuit different from that to
which the receiver is located.
Consult your dealer or an experienced radio/TV technician.
Note
Note
Any changes or modifications to the printer that are not expressly approved by HP could void the user’s authority to operate this equipment.
Use of a shielded interface cable is required to comply with the Class B limits of Part 15 of FCC rules.
FCC part 68 requirements
This equipment complies with FCC rules, Part 68. On the back of this equipment is a label that contains, among other information, the FCC registration number and ringer equivalence number (REN) for this equipment. If requested, this information must be provided to the telephone company.
The REN is used to determine the quantity of devices which may be connected to the telephone line. Excessive RENs on the telephone line may result in the devices not ringing in response to an incoming call. In most, but not all, areas, the sum of the RENs should not exceed five (5.0). To be certain of the number of devices that may be connected to the line, as determined by the total RENs, contact the telephone company to determine the maximum REN for the calling area.
EN
Regulatory information 25
This equipment uses the following USOC jacks: RJ11C An FCC-compliant telephone cord and modular plug is provided with
this equipment. This equipment is designed to be connected to the telephone network or premises wiring using a compatible modular jack which is Part 68 compliant.
This equipment cannot be used on telephone company-provided coin service. Connection to Party Line Service is subject to state tariffs.
If this equipment causes harm to the telephone network, the telephone company will notify you in advance that temporary discontinuance of service may be required. If advance notice isn’t practical, the telephone company will notify the customer as soon as possible. Also, you will be advised of your right to file a complaint with the FCC if you believe it is necessary.
The telephone company may make changes in its facilities, equipment, operations, or procedures that could affect the operation of the equipment. If this happens, the telephone company will provide advance notice in order for you to make the necessary modifications in order to maintain uninterrupted service.
If trouble is experienced with this equipment, please see the numbers in the front of this manual for repair and (or) warranty information.
If the trouble is causing harm to the telephone network, the telephone company may request you remove the equipment from the network until the problem is resolved.
The following repairs can be done by the customer: Replace any original equipment that came with the HP LaserJet 3100
product. This includes the toner cartridge, the supports for trays and bins, the power cord and the telephone cord.
It is recommended that the customer install an AC surge arrestor in the AC outlet to which this device is connected. This is to avoid damage to the equipment caused by local lightning strikes and other electrical surges.
Product Information
26
EN
Telephone consumer protection act (U.S.)
The Telephone Consumer Protection Act of 1991 makes it unlawful for any person to use a computer or other electronic device, including fax machines, to send any message unless such message clearly contains, in a margin at the top or bottom of each transmitted page or on the first page of the transmission, the date and time it is sent and an identification of the business, other entity, or individual sending the message and the telephone number of the sending machine or such business, other entity, or individual. (The telephone number provided may not be a 900 number or any other number for which charges exceed local or long-distance transmission charges.)
In order to program this information into your facsimile, please see “Setting the fax header” and “Setting the time and date” in the user guide.
EN
Regulatory information 27
IC CS-03 requirements
NOTICE: The Industry Canada label identifies certified equipment. This certification means that the equipment meets certain telecommunications network protective, operational and safety requirements as prescribed in the appropriate Terminal Equipment Technical Requirement document(s). The Department does not guarantee the equipment will operate to the user’s satisfaction.
Before installing this equipment, users should ensure that it is permissible to be connected to the facilities of the local telecommunications company. The equipment must also be installed using an acceptable method of connection. The customer should be aware that compliance with the above conditions may not prevent degradation of service in some situations.
Repairs to certified equipment should be coordinated by a representative designated by the supplier. Any repairs or alterations made by the user to this equipment, or equipment malfunctions, may give the telecommunications company cause to request the user to disconnect the equipment.
Users should ensure for their own protection that the electrical ground connections of the power utility, telephone lines and internal metallic water pipe system, if present, are connected together. This precaution may be particularly important in rural areas.
Caution:
themselves, but should contact the appropriate electric inspection authority, or electrician, as appropriate.
The Ringer Equivalence Number (REN) of this device is 0.7. NOTICE: The Ringer Equivalence Number (REN) assigned to each
terminal device provides an indication of the maximum number of terminals allowed to be connected to a telephone interface. The termination on an interface may consist of any combination of devices subject only to the requirement that the sum of the Ringer Equivalence Number of all the devices does not exceed 5.
The standard connecting arrangement code (telephone jack type) for equipment with direct connections to the telephone network is CA11A.
Product Information
28
Users should not attempt to make such connections
EN
Declaration of conformity
according to ISO/IEC Guide 22 and EN 45014
Manufacturer’s Name Manufacturer’s Address
declares, that the product
Product Name: Model Number Product Options
conforms to the following Product Specifications
Safety: IEC 950:1991+A1+A2+A3 / EN 60950:1992+A1+A2+A3
EMC: CISPR 22:1993+A1 / EN 55022:1994 Class B1
Supplementary Information
The product herewith complies with the requirements of the following Directives and carries the CE­marking accordingly:
- the EMC directive 89/336/EEC
- the Low Voltage Directive 73/23/EEC
1
This product was tested in a typical configuration with Hewlett-Packard Personal Computer Systems.
2
This Device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cau s e undesired operation.
For Compliance Information ONLY, contact:
Australia Contact: Product Regulations Manager, Hewlett-Packard Australia Ltd., 31-41 Joseph Street,
: Hewlett-Packard Company
: 11311 Chinden Boulevard
Boise, Idaho 83714-1021, USA
HP LaserJet 3100 product
: C3948A
: ALL
EN 41003:1993 IEC 825-1:1993 / EN 60825-1:1994 Class 1 (Laser/LED)
EN 50082-1:1992
IEC 801-2:1991 / prEN 55024-2:1992-3kV CD, 8kV AD IEC 801-3:1984 / prEN 55024-3:1991-3 V/m IEC 801-4:1988 / prEN 55024-4:1992-0.5 kV Signal Lines
IEC 1000-3-2:1995 / EN61000-3-2:1995
IEC 1000-3-3:1994 / EN61000-3-3:1995 FCC Title 47 CFR, Part 15 Class B2 / ICES-003, Issue 2 AS / NZS 3548:1995 / CISPR 22:1993 Class B
:
March 25, 1997
Blackburn, Victoria 3130, Australia
:
1.0 kV Power Lines
1
European Contact: Your Local Hewlett-Packard Sales and Service Office or Hewlett-Packard Gmbh,
Department HQ-TRE / Standards Europe, Herrenberger Strasse 130, D-71034 Böblingen (FAX: +49-7031-14-3143)
USA Contact: Product Regulations Manager, Hewlett-Packard Company, PO Box 15, Mail Stop 160,
Boise, ID, 83707-0015 (Phone: 208-396-6000)
EN
Regulatory information 29
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