HP A5585A, 2/20, 4/40, 6/60, 4/100, 6/100, 6/120, 6/140, 8/140, 10/140, 12/140 Upgrade And Replacement Instructions
Specifications and Main Features
Frequently Asked Questions
User Manual
Tape Library
Upgrade and Replacement Instructions
For Models 2/20, 4/40, 6/60, 4/100, 6/100, 6/120, 6/140,
8/140, 10/140, and 12/140
Edition 3
Part Number: C7200-90034
December 2000
Printed in USA
Notice
This document contains information that is protected by copyright. All
rights are reserved. No part of this document may be photocopied,
reproduced, or translated into another language. The information
contained in this document is subject to change without notice.
Printing History
New editions of this manual incorporate all material updated since the
previous edition. The manual printing date and part number indicate the
current edition. The printing date changes when a new edition is printed.
(Minor corrections and updates incorporated at reprint do not change
this date.)
Edition 1:May 1999: C7200-90005
Initial printing.
Edition 2:April 2000: C7200-90013
Added information for LVDS Fibre Channel card,
partial availability, upgrading firmware, and
instructions for library model 6/140.
Edition 3:December 2000: C7200-90034
ii
Added information for the new high-performance
Fibre Channel board, instructions for upgrading
to LTO, combined the upgrade information into
this manual, enhanced the exploded views, and
added information on library model 12/140 and
redundant power supplies.
Typographical Conventions and Terms
Keycap: Menu choices and screens on the library.
[Soft Key]: Soft-key buttons to press.
Indicates the menus you need to enter on the library front panel.
Main Menu ->
Operations ->
Drive and Tape
Operations
WARNINGWarnings call attention to a procedure or practice that could
result in personal injury if not correctly performed. Do not
proceed until you fully understand and meet the required
conditions.
CAUTIONCautions call attention to an operating procedure or practice that could
damage the product if not correctly performed. Do not proceed until you
understand and meet these required conditions.
NOTENotes explain significant concepts or operating instructions.
TIPTips provide hints or shortcuts for a procedure.
For the purpose of this documentation, we will use the term Model
12/140 to indicate all library models that are five levels and higher.
These models include: 4/100, 6/100, 6/120, 6/140, 8/140, 10/140, and
12/140.
The first number (12) indicates drive capacity and the second number
(140) indicates slot capacity.
iii
In This Manual
Chapter 1 Upgrading the Library: Describes components
included with the DLT, Ultrium, redundant
power supply, and Fibre Channel upgrade kits, as
well as upgrade procedures.
Chapter 2 Removing and Replacing Major Library
Components: Shows exploded views of all
replaceable parts, and describes how to remove/
replace all major components on the library.
Chapter 3 Downloading Firmware and Interpreting
LEDs: Describes how to download firmware and
use the LEDs to interpret library conditions.
Appendix AConfiguring the Library: Describes how to
configure the library for Fibre Channel and
remote management.
Jumper cables with 68-pin high-density differential
2
connectors
Fibre Channel cable1
Serial number label1
Upgrade instructions1
Chapter 11-3
Upgrading the Library
Upgrade Kit Components
Redundant Power Supply Upgrade Kit
Table 1-5Redundant Power Supply Upgrade Kit
DescriptionQuantity
Power supply module enclosure1
Individual power supply units2
Upgrade instructions1
Chapter 11-4
Upgrading the Library
Upgrading Drive Capacity
Upgrading Drive Capacity
Remember to:
❏ Ensure you are installing the same drive type on each level of the
library. Each level should only contain DLT or Ultrium drives.
❏ If you have a Fibre Channel library and are adding Ultrium drives
to your library, check that the high performance Fibre Channel
card is installed on the same level as the Ultrium drive to ensure
appropriate throughput (see Table 3-7 on page 3-14 and Table 3-8
on page 3-15 for more information on these cards).
This procedure includes information for adding DLT and/or Ultrium
drives to your existing library.
Upgrading the Library
Upgrading Firmware
If you are adding Ultrium drives to your existing DLT library, you need
to download firmware first before adding the new drive module. Older
versions of firmware may not be compatible with Ultrium components.
See “Upgrading Firmware” on page 3-2 for the procedure.
Installing a Drive Module
NOTEYu may need to power cycle the host to use the new drive. Refer to the
backup software or operating system documentation for more
information.
1. Select the drive location, and remove the vacant drive slot cover by
removing the two 6-32 T-15 screws with a Torx screwdriver.
WARNINGDo not insert your hand or foreign objects through the empty
drive bay and into the vertical lift assembly area.
Chapter 11-5
Upgrading the Library
Upgrading Drive Capacity
2. Hold the drive module with one hand on the drive module handle,
while the other hand supports the bottom (Figure 1-1).
3. Install the drive by inserting the rail at the top of the drive module
into the slot at the top of the drive module opening in the library.
Figure 1-1Installing a Drive Module
4. Tighten the top and bottom thumbscrews, securing the drive module
to the library.
Chapter 11-6
Upgrading the Library
Upgrading Drive Capacity
5. Connect the external cables and terminator to the drive.
•For SCSI configurations: Daisy-chain the library controller to
the first (left) drive. Connect each subsequent drive to the host
interface card so that it each drive is on its own bus. Terminate
the library controller and the right drive. (See Figure 1-2 on page
1-8 for an example.)
•For Fibre configurations: See Figure 1-3 on page 1-9 for an
example of how to cable a Fibre Channel library and page A-4 for
front panel configuration information.
6. Add the upgrade serial number label to the pull-out tab on the back of
the library. Apply this label to the tape library to ensure proper
identification of any upgrades.
Upgrading the Library
Chapter 11-7
Upgrading the Library
Upgrading Drive Capacity
Figure 1-2Example of SCSI Cable Connections (Model 2/20)
1Host (user configured)
2Remote management card LAN connection
3Appropriate 68-pin SCSI terminator
4Jumper cable with SCSI 68-pin connectors
5SCSI cable from drive 1 to host
6SCSI cable from drive 2 to host
Chapter 11-8
Upgrading the Library
Upgrading Drive Capacity
Figure 1-3Example of Fibre Channel Connections (Model 2/20)
Upgrading the Library
1Hosts (user configured)5SCSI cable from the library controller card to
drive 1
2Hub or switch6SCSI cable from bus 1 on the Fibre Channel
controller card to drive 1
3Remote management card
LAN connection
7SCSI cable from bus 2 on the Fibre Channel
controller card to drive 2
4Appropriate SCSI terminator8Fibre Channel cable to hub or switch
Chapter 11-9
Upgrading the Library
Upgrading Drive Capacity
Configuring the New Drive
NOTEYou may need to use the host backup software to recognize the new drive
when bringing it online. If the software or operating system does not have
the capability to automatically detect the new drive, you may need to
reboot.
Bring the new drive module online using the front panel display.
1. Enter the
2. Specify which drive module has been added, and press
3. Select
Administration then the Online Drive Repair menus.
[OK].
[Put drive online].
4. If you have increased the number of drives since the last power cycle,
you must power cycle the library for it to recognize the additional
drives.
The library will automatically run a self-test to check the inventory
when the drive has been brought online. When the drive is
successfully brought online, the new drive will adopt the SCSI ID of
the current drive position. The LED on the back of the drive will be
green. See Table 3-6 on page 3-13 for more information on drive
LEDs.
NOTEIf you have two or more of the same drive type with different firmware
revisions, the library will go into a partial availability state due to a
firmware mismatch. When this occurs, the front panel will display
Available
, and the LED bar beneath the front panel display will be solid
Partly
amber. Download new drive firmware to ensure all the drives are using
the same firmware revision. If you are still getting the
Partly Available
message, consult your user guide or service manual for potential causes.
Chapter 11-10
Upgrading the Library
Adding Fibre Channel or Remote Management Cards
Adding Fibre Channel or Remote
Management Cards
Remember to:
❏ Use high-performance Fibre Channel cards on any level of the
library that contains Ultrium drives. See Table 3-7 on page 3-14
and Table 3-8 on page 3-15 for an illustration of the highperformance and standard-performance Fibre Channel cards.
CAUTIONThis library contains very sensitive electrical components. It is important
to follow the proper procedures to prevent electrostatic discharge (ESD).
Use wrist-grounding straps and anti-static mats when removing and
replacing cards and major assemblies.
Upgrading the Library
Failure to follow proper procedures could lead to intermittent failures or
premature hard failures.
CAUTIONThe Fibre Channel printed circuit boards contains a laser system that is
classified as a “Class-I Laser Product” under a U.S. Department of Health
and Human Services (DHHS) Radiation Performance standard according
to the Radiation Control for Health and Safety Act of 1968 and EN608251(+A11) safety of laser products.
Chapter 11-11
Upgrading the Library
Adding Fibre Channel or Remote Management Cards
NOTEBefore powering the library off to remove a card from the library, review
the LEDs on the back of each card to ensure there is no activity. See
Figure 1-4 and “Back Panel LEDs” on page 3-8.
Figure 1-4Library Card Positions
1Vacant slot
2Remote management card
3Library controller card
4Fibre Channel card
5Slave controller card
Chapter 11-12
Upgrading the Library
Adding Fibre Channel or Remote Management Cards
To add a card to the library:
1. Power off the library.
2. Select the appropriate location for the card, and remove the vacant
slot cover. See Figure 1-4 on page 1-12.
3. Align the top and bottom edges of the card you are adding with the
card slot.
4. Gently push the card into the library until the card is flush with the
library.
5. Tighten the thumbscrews (finger tight).
6. Connect external cable(s).
7. Add the upgrade serial number label to the pull-out tab on the back of
the library. Apply this label to the tape library to ensure proper
identification of any upgrades you do.
Upgrading the Library
8. Power on the library.
NOTEIf the new card has a different version of firmware than the library, the
library could go into a partial availability state due to a firmware
mismatch. In this state, the front panel will display
Partly Available, and
the LED bar beneath the front panel display will be solid amber. If this
occurs, then download the most recent library firmware (See “Upgrading
Firmware” on page 3-2.)
9. If installing Fibre Channel or remote management cards, configure
the new card from the library front panel. See Appendix A,
Configuring the Library for more information.
Chapter 11-13
Upgrading the Library
Upgrading to a Redundant Power Supply
Upgrading to a Redundant Power Supply
Remember to:
❏ If you are adding redundant power to your library, you need to use
redundant power supplies on all library levels. All power supplies
must either be redundant or standard. Mixed power supplies are
not supported.
1. Disconnect all power cords from the library.
2. Remove the power supply that is shipped with the library by
loosening the two thumbscrews screws and pulling the module
straight out (see Figure 1-5 on page 1-15).
3. Install the redundant power supply module by aligning the bottom of
the module with the bottom of the power supply bay (see Figure 1-5
on page 1-15).
4. Fully insert the power supply module into the back of the power
supply bay.
5. Tighten the two 6-32 x .25 T15 screws to secure the module to the
library.
6. Reconnect the power cords to the bottom of the power supplies.
7. Ensure the individual power supply units are fully installed inside
the power supply module. The LEDs on each supply will be solid
green when the supply is online. See Table 3-9 on page 3-16 for more
information on the power supply LEDs.
Chapter 11-14
Upgrading to a Redundant Power Supply
Figure 1-5Adding the Redundant Power Supply Module
Upgrading the Library
Upgrading the Library
Chapter 11-15
Upgrading the Library
Upgrading to a Redundant Power Supply
Chapter 11-16
Replacing Library Parts
2Removing and Replacing Major
Library Components
Each replacement procedure is rated on how difficult it is to correctly
perform this procedure. [1]: Easiest -> [3] Moderate -> [5] Most Difficult
Chapter 22-1
Removing and Replacing Major Library Components
Overview
Overview
NOTEFor the purpose of this documentation, we will use the term Model 12/140
to indicate all library models that are five levels and higher. These models
include: 4/100, 6/100, 6/120, and 6/140, 8/140, 10/140, and 12/140.
Most library parts that are used in Model 12/140 are the same as Models
2/20, 4/40, and 6/60. The procedures for replacing these common parts
are documented in this chapter with exceptions noted where applicable
Some parts are unique to Model 12/140. These differences are because of
the library’s increased size and the custom cabinet. Table 2-1 provides an
overview of common parts and unique parts.
Table 2-1Common and Unique Parts
Replacement Procedures
Common for all Library
Models
Front panel display (page 2-67)12/140 Transport assembly
Vertical lift assembly (not used
on Model 2/20) (page 2-48)
Power supply (page 2-59)Library side panels (page 2-36