Hoshizaki F801MWJC User Manual

Hoshizaki
Hoshizaki America, Inc.
Modular Flaker
Models
F-450MAH(-C) F-801MAH(-C), MWH(-C)
“A Superior Degree
of Reliability”
www.hoshizaki.com
F-1001MAH(-C), MWH(-C), MRH(-C), MLH(-C) F-1500MAH(-C), MWH(-C), MRH(-C) F-2000MWH(-C), MRH(3)(-C), MLH(-C)
INSTRUCTION MANUAL
Issued: 6-3-2013 Revised: 10-4-2013
WARNING
Only qualied service technicians should install and service the appliance. To obtain the name and phone number of your local Hoshizaki Certied Service Representative, visit www.hoshizaki.com. No installation or service should be undertaken until the technician has thoroughly read this Instruction Manual. Likewise, the owner/manager should not proceed to operate the appliance until the installer has instructed them on its proper operation. Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage. Proper installation is the responsibility of the installer. Product failure or property damage due to improper installation is not covered under warranty.
Hoshizaki provides this manual primarily to assist qualied service technicians in the installation, maintenance, and service of the appliance.
Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, send an e-mail message, or write to the Hoshizaki Technical Support Department for assistance.
Phone: 1-800-233-1940; (770) 487-2331 Fax: 1-800-843-1056; (770) 487-3360
E-mail: techsupport@hoshizaki.com
HOSHIZAKI AMERICA, INC. 618 Highway 74 South Peachtree City, GA 30269 Attn: Hoshizaki Technical Support Department
NOTE: To expedite assistance, all correspondence/communication MUST include the
following information:
• Model Number
• Serial Number
• Complete and detailed explanation of the problem.
2
IMPORTANT
This manual should be read carefully before the appliance is installed and operated. Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use and maintenance of the appliance. Retain this manual for any further reference that may be necessary.
CONTENTS
Important Safety Information ................................................................................................. 5
I. Specications ...................................................................................................................... 7
A. Electrical and Refrigerant Data ..................................................................................... 7
1. F-450MAH(-C) .......................................................................................................... 7
2. F-801M_H(-C) .......................................................................................................... 7
3. F-1001M_H(-C) ........................................................................................................ 8
4. F-1500M_H(-C) ........................................................................................................ 8
5. F-2000M_H(3)(-C) ................................................................................................... 9
B. Dimensions/Connections ............................................................................................ 10
1. Air-Cooled Models (MAH(-C)) ................................................................................ 10
2. Water-Cooled Models (MWH(-C)) ...........................................................................11
3. Remote Models (MRH(3)(-C)) ............................................................................... 12
4. Low Side, Parallel Rack System Models (MLH(-C)) .............................................. 13
5. Remote Condenser Unit URC-5F (use with F-1001MRH(-C)) ............................... 14
6. Remote Condenser Unit URC-14F (use with F-1500MRH(-C)) ............................. 14
7. Remote Condenser Unit URC-22F (use with F-2000MRH(3)(-C)) ......................... 15
II. Installation and Operating Instructions ............................................................................ 16
A. Location ...................................................................................................................... 16
B. Checks Before Installation ........................................................................................... 16
C. How to Remove Panels ............................................................................................... 17
D. Dispenser Unit/Ice Storage Bin and Icemaker Setup .................................................. 18
E. Electrical Connection .................................................................................................. 19
F. Water Supply and Drain Connections .......................................................................... 21
1. Icemaker ................................................................................................................ 22
2. Water-Cooled Condenser....................................................................................... 23
G. Installation of Remote Condenser Unit ....................................................................... 25
1. Location ................................................................................................................. 25
2. Checks Before Installation ..................................................................................... 26
3. Setup ..................................................................................................................... 26
4. Line Set Size and Refrigerant Charge ................................................................... 26
5. Line Set Installation ............................................................................................... 27
6. Electrical Connection ............................................................................................. 30
7. Stacking Remote Condenser Unit .......................................................................... 31
H. Connection to an R-404A Parallel Rack System ......................................................... 32
1. Line Set Size and Rack System Requirements ...................................................... 32
2. Line Set Installation ............................................................................................... 32
I. Final Checklist .............................................................................................................. 35
J. Startup ......................................................................................................................... 36
3
III. Maintenance ................................................................................................................... 38
A. Maintenance Schedule ................................................................................................ 39
B. Cleaning and Sanitizing Instructions ........................................................................... 40
IV. Preparing the Icemaker for Periods of Non-Use ............................................................. 44
V. Disposal ........................................................................................................................... 46
4

Important Safety Information

Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property.
WARNING Indicates a hazardous situation which could result in death or
serious injury.
NOTICE Indicates a situation which could result in damage to the
appliance or property.
IMPORTANT Indicates important information about the installation, use, and
care of the appliance.
WARNING
The appliance should be destined only to the use for which it has been expressly conceived. Any other use should be considered improper and therefore dangerous. The manufacturer cannot be held responsible for injury or damage resulting from improper, incorrect, and unreasonable use. Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage.
To reduce the risk of death, electric shock, serious injury, or re, follow basic precautions including the following:
• Only qualied service technicians should install and service the appliance.
• The appliance must be installed in accordance with applicable national, state, and
local codes and regulations.
• Electrical connection must be hard-wired and must meet national, state, and local
electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, re, or damage.
• The icemaker requires an independent power supply of proper capacity. See the
nameplate for electrical specications. Failure to use an independent power supply of proper capacity can result in a tripped breaker, blown fuse, damage to existing wiring, or component failure. This could lead to heat generation or re.
THE ICEMAKER MUST BE GROUNDED. Failure to properly ground the icemaker could result in death or serious injury.
• To reduce the risk of electric shock, do not touch the power switch or control switch
with damp hands.
• Move the power switch to the "OFF" position and turn off the power supply before
servicing. Lockout/Tagout to prevent the power supply from being turned back on inadvertently.
• Do not place ngers or any other objects into the ice discharge opening.
• Do not make any alterations to the appliance. Alterations could result in electric
shock, injury, re, or damage.
5
WARNING, continued
• The appliance is not intended for use by persons (including children) with reduced
physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
• Children should be properly supervised around the appliance.
• Do not climb, stand, or hang on the appliance or allow children or animals to do so.
Serious injury could occur or the appliance could be damaged.
• Do not use combustible spray or place volatile or ammable substances near the
appliance. They might catch re.
• Keep the area around the appliance clean. Dirt, dust, or insects in the appliance
could cause harm to individuals or damage to the appliance.
Additional Warning for Remote Models
THE REMOTE CONDENSER UNIT MUST BE GROUNDED. The power supply and ground connection to the remote condenser unit are supplied from the icemaker. Failure to properly ground the remote condenser unit could result in death or serious injury.
• Wire routing (conduit) and disconnect (if required) must meet national, state, and
local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, re, or damage.
NOTICE
• Follow the water supply, drain connection, and maintenance instructions carefully to
reduce the risk of costly water damage.
• In areas where water damage is a concern, install in a contained area with a oor
drain.
• Install the icemaker in a location that stays above freezing. Normal operating
ambient temperature must be within 45°F to 100°F (7°C to 38°C).
• Do not leave the icemaker on during extended periods of non-use, extended
absences, or in sub-freezing temperatures. To properly prepare the icemaker for
these occasions, follow the instructions in "IV. Preparing the Icemaker for Periods of Non-Use."
• Do not place objects on top of the appliance.
• The dispenser unit/ice storage bin is for ice use only. Do not store anything else in
the dispenser unit/ice storage bin.
6
I. Specications

A. Electrical and Refrigerant Data

The rating label and nameplate provide electrical and refrigerant data. The rating label can be seen by removing the front panel. The nameplate is located on the rear panel. For certication marks, see the nameplate. We reserve the right to make changes in specications and design without prior notice.

1. F-450MAH(-C)

Single Phase
Model Number F-450MAH(-C)
AC Supply Voltage 115-120/60/1 Compressor 120V 7.5RLA 54.5LRA Gear Motor 115V 2.4FLA 1/4HP Fan Motor 115V 0.85FLA 1/15HP Other 115V 0.03A Maximum Fuse Size 20 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI-427PSI LO-230PSI Refrigerant 404A 1 LB.
20 AMPS
20 AMPS
20 AMPS

2. F-801M_H(-C)

Single Phase
Model Number F-801MAH(-C) F-801MWH(-C)
AC Supply Voltage 115-120/60/1 115-120/60/1 Compressor 120V 7.5RLA 54.5LRA 120V 7.5RLA 54.5LRA Gear Motor 120V 3.0FLA 1/4HP 120V 3.0FLA 1/4HP Fan Motor 120V 0.85FLA 1/15HP --- --- --­Other 120V 0.03A 120V 0.03A Maximum Fuse Size 20 AMPS 20 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI - 427PSI LO - 230PSI HI - 427PSI LO - 230PSI Refrigerant 404A 1 LB. 12 OZ. 404A 1 LB. 1 OZ.
20 AMPS 20 AMPS
20 AMPS 20 AMPS
20 AMPS 20 AMPS
7

3. F-1001M_H(-C)

Single Phase
Model Number F-1001MAH(-C) F-1001MWH(-C) F-1001MRH(-C) F-1001MLH(-C)
AC Supply Voltage 208-230/60/1(3 wire
with neutral)
Compressor 208-230V 5.9RLA
46LRA Gear Motor 120V 3.0FLA 1/4HP 120V 3.0FLA 1/4HP 120V 3.0FLA 1/4HP 120V 3.0FLA 1/4HP Fan Motor 115V 0.85FLA
1/15HP Other 120V 0.03A 120V 0.03A 120V 0.53A 120V 0.53A Maximum Fuse Size 15 AMPS 15 AMPS 15 AMPS 15 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI - 427PSI
Refrigerant 404A 2 LB. 4.1 OZ. 404A 12.3 OZ. 404A
15 AMPS 15 AMPS 15 AMPS 15 AMPS
15 AMPS 15 AMPS 15 AMPS 15 AMPS
15 AMPS 15 AMPS 15 AMPS 15 AMPS
LO - 230PSI
208-230/60/1 (3 wire with neutral) 208-230V 5.9RLA 46LRA
--- --- --- 120V 3A MAX --- --- ---
HI - 427PSI LO - 230PSI
208-230/60/1 (3 wire with neutral) 208-230V 5.9RLA 46LRA
HI - 427PSI LO - 230PSI
Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-5F: 4 LB. 1.2OZ.
115-120/60/1
--- --- ---
HI - 427PSI LO - 230PSI 404A

4. F-1500M_H(-C)

Single Phase
Model Number F-1500MAH(-C) F-1500MWH(-C) F-1500MRH(-C)
AC Supply Voltage 208-230/60/1(3 wire with
neutral) Compressor 208-230V 9.3RLA 56LRA 208-230V 9.3RLA 56LRA 208-230V 9.3RLA 56LRA Gear Motor 120V 5.6FLA 0.54HP 120V 5.6FLA 0.54HP 120V 5.6FLA 0.54HP Fan Motor 115V 0.85FLA 1/15HP 120V 0.51FLA 8W Remote: 120V 3A MAX
Other 120V 0.03A 120V 0.03A 120V 0.03A Maximum Fuse Size 20 AMPS 20 AMPS 20 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI - 427PSI LO - 230PSI HI - 427PSI LO - 230PSI HI - 427PSI LO - 230PSI Refrigerant 404A 2 LB. 5 OZ. 404A 1 LB. 4 OZ. 404A
20 AMPS 20 AMPS 20 AMPS
20 AMPS 20 AMPS 20 AMPS
20 AMPS 20 AMPS 20 AMPS
208-230/60/1 (3 wire with neutral)
208-230/60/1 (3 wire with neutral)
Cabinet: 120V 0.51FLA 8W
Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-14F: 9 LB. 9 OZ.
8

5. F-2000M_H(3)(-C)

Single Phase
Model Number F-2000MWH(-C) F-2000MRH(-C) F-2000MLH(-C)
AC Supply Voltage 208-230/60/1 (3 wire with
neutral) Compressor 240V 10.8RLA 96LRA 240V 10.8RLA 96LRA --- --- --­Gear Motor 120V 5.6FLA 0.54HP 120V 5.6FLA 0.54HP 120V 5.6FLA 0.54HP Fan Motor 120V 0.51FLA 8W 120V 3A MAX 120V 0.51FLA 8W Other 120V 0.03A (-C is 0.53A) 120V 0.03A (-C is 0.53A) 120V 0.03A (-C is 0.53A) Maximum Fuse Size 30 AMPS 30 AMPS 15 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI - 460PSI LO - 290PSI HI - 460PSI LO - 290PSI HI - 460PSI LO - 290PSI Refrigerant 404A 2 LB. 6 OZ. 404A
Model Number F-2000MRH3(-C)
AC Supply Voltage 208-230/60/3 Compressor 240V 9.0RLA 75LRA Gear Motor 120V 5.6FLA 0.54HP Fan Motor 120V 3A MAX Other 120V 0.03A (-C is 0.53A) Maximum Fuse Size 20 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI - 460PSI LO - 290PSI Refrigerant 404A
30 AMPS 30 AMPS 15 AMPS
30 AMPS 30 AMPS 15 AMPS
30 AMPS 30 AMPS 15 AMPS
Three Phase
20 AMPS
20 AMPS
20 AMPS
Total Refrigerant Charge with
Hoshizaki Remote Condenser
Unit URC-22F: 14 LB. 9 OZ.
208-230/60/1 (3 wire with neutral)
Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-22F: 14 LB. 9 OZ.
115/60/1
404A
9

B. Dimensions/Connections

1. Air-Cooled Models (MAH(-C))

Side
Model Shown: F-801MAH
F-450MAH(-C) F-801MAH(-C) F-1001MAH(-C) F-1500MAH(-C)
A 560 [22] 560 [22] 560 [22] 770 [30-3/8] B 550 [21-5/8] 550 [21-5/8] 550 [21-5/8] 766 [30-3/16] C 395 [15-9/16] 395 [15-9/16] 395 [15-9/16] 602 [23-11/16] D 558 [21-15/16] 659 [25-15/16] 659 [25-15/16] 874 [34-7/16] E 507 [19-15/16] 599 [23-9/16] 607 [23-7/8] 820 [32-5/16] F 475 [18-11/16] 575 [22-5/8] 575 [22-5/8] 730 [28-3/4] G 130 [5-1/8] 169 [6-5/8] 130 [5-1/8] 133 [5-1/4] H 48 [1-7/8] 24 [15/16] 22 [7/8] 25 [1]
I 41 [1-5/8] 41 [1-5/8] 41 [1-5/8] 45 [1-3/4]
J 64 [2-1/2] 67 [2-5/8] 64 [2-1/2] 86 [3-3/8]
Units: mm [in.]
Rear
Model Shown: F-801MAH
Bottom
F-450/801/1001MAH(-C)
NOTICE
• Allow 6" (15 cm) clearance at rear
and sides for proper air circulation and ease of maintenance and/or service should they be required. Allow
24"(61cm) clearance at top to allow
for removal of the auger.
• The dispenser unit/ice storage bin
opening must accommodate the bottom opening as in the illustration.
Model Shown: F-801MAH
Bottom
F-1500MAH(-C)
Model Shown: F-1500MAH
10

2. Water-Cooled Models (MWH(-C))

Units: mm [in.]
Side
Model Shown: F-801MWH
F-801MWH(-C)
F-1001MWH(-C) A 560 [22] 770 [30-3/8] 766 [30-3/16] B 550 [21-5/8] 766 [30-3/16] 762 [30] C 395 [15-9/16] 602 [23-11/16] 602 [23-11/16] D 659 [25-15/16] 874 [34-7/16] 874 [34-7/16] E 599 [23-9/16] 811 [31-15/16] 811 [31-15/16] F 575 [22-5/8] 730 [28-3/4] 705 [27-3/4] G 169 [6-5/8] 133 [5-1/4] 133 [5-1/4] H 24 [15/16] 25 [1]
I 41 [1-5/8] 50 [1-15/16]
J 67 [2-5/8] 86 [3-3/8]
K
185 [7-5/16] 371 [14-5/8] 746 [17-5/8]
L
145 [5-11/16] 136 [5-3/8] 59 [2-5/16]
M
80 [3-1/8] 121 [4-3/4] 133 [5-1/4]
F-1500MWH(-C) F-2000MWH(-C)
46 [1-13/16]
52 [2-1/16]
74 [3]
Rear
Model Shown: F-801MWH
Bottom
F-801/1001MWH(-C)
Model Shown: F-801MWH
Bottom
F-1500/2000MWH(-C)
NOTICE
• Allow 6" (15 cm) clearance at rear
and sides for proper air circulation and ease of maintenance and/or service should they be required. Allow
24"(61cm) clearance at top to allow
for removal of the auger.
• The dispenser unit/ice storage bin
opening must accommodate the bottom opening as in the illustration.
Model Shown: F-1500MWH
11

3. Remote Models (MRH(3)(-C))

F-1500MRH(-C)
F-2000MRH(-C)
F-1001MRH(-C)
Model Shown: F-1001MRH
F-1001MRH(-C) F-1500MRH(-C) F-2000MRH(3)(-C)
A 560 [22] 770 [30-3/8] 766 [30-3/16] B 550 [21-5/8] 766 [30-3/16] 762 [30] C 395 [15-9/16] 602 [23-11/16] 602 [23-11/16] D 659 [25-15/16] 874 [34-7/16] 874 [34-7/16] E 607 [23-7/8] 811 [31-15/16] 811 [31-15/16] F 575 [22-5/8] 730 [28-3/4] 705 [27-3/4] G
130 [5-1/8] 133 [5-1/4] 133 [5-1/4]
H 22 [7/8] 25 [1]
I 41 [1-5/8] 50 [1-15/16]
J 64 [2-1/2] 86 [3-3/8]
K
434 [17-1/16] 524 [20-5/8] 524 [20-5/8]
L
40 [1-9/16] 36 [1-7/16] 92 [3-5/8]
M 100 [3-15/16]
N 75 [2-15/16] 75 [2-15/16] 75 [2-15/16]
62 [2-7/16] 62 [2-7/16]
46 [1-13/16]
52 [2-1/16]
74 [3]
Units: mm [in.]
RearSide
Model Shown: F-1001MRH
Bottom
F-1001MRH(-C)
Model Shown: F-1001MRH
Bottom
F-1500/2000MRH(-C)
NOTICE
• Allow 6" (15 cm) clearance at rear
and sides for proper air circulation and ease of maintenance and/or service should they be required. Allow
24"(61cm) clearance at top to allow
for removal of the auger.
• The dispenser unit/ice storage bin
opening must accommodate the bottom opening as in the illustration.
Model Shown: F-1500MRH
12

4. Low Side, Parallel Rack System Models (MLH(-C))

Units: mm [in.]
Side
Model Shown: F-1001MLH
F-1001MLH(-C) F-2000MLH(-C)
A 560 [22] 766 [30-3/16] B 550 [21-5/8] 762 [30] C 395 [15-9/16] 602 [23-11/16] D 659 [25-15/16] 874 [34-7/16] E 607 [23-7/8] 811 [31-15/16] F 575 [22-5/8] 705 [27-3/4] G
130 [5-1/8] 133 [5-1/4]
H 22 [7/8]
I 41 [1-5/8]
J 64 [2-1/2]
K
434 [17-1/16] 524 [20-5/8]
L
40 [1-9/16] 92 [3-5/8]
M 100 [3-15/16]
F-2000MLH(-C)
F-1001MLH(-C)
46 [1-13/16]
52 [2-1/16]
74 [3]
62 [2-7/16]
Rear
Model Shown: F-1001MLH
Bottom
F-1001MLH(-C)
Model Shown: F-1001MLH
Bottom
F-2000MLH(-C)
NOTICE
• Allow 6" (15 cm) clearance at rear
and sides for proper air circulation and ease of maintenance and/or service should they be required. Allow
24"(61cm) clearance at top to allow
for removal of the auger.
• The dispenser unit/ice storage bin
opening must accommodate the bottom opening as in the illustration.
Model Shown: F-2000MLH
13

5. Remote Condenser Unit URC-5F (use with F-1001MRH(-C))

NOTICE
Allow 24" (61cm) clearance
at front and rear for proper air circulation and ease of maintenance and/or service should they be required.
URC-5F Heat of Rejection Icemaker Model
F-1001MRH 7,660 BTU/hr F-1001MRH-C 7,840 BTU/hr
AT 90°F (32°C)
WT 70°F (21°C)
Top
Rear
Units: mm [in.]

6. Remote Condenser Unit URC-14F (use with F-1500MRH(-C))

NOTICE
Allow 24" (61cm) clearance
at front and rear for proper air circulation and ease of maintenance and/or service should they be required.
URC-14F Heat of Rejection Icemaker Model
F-1500MRH(-C) 13,194 BTU/hr
AT 90°F (32°C)
WT 70°F (21°C)
Top
Rear
Units: mm [in.]
14

7. Remote Condenser Unit URC-22F (use with F-2000MRH(3)(-C))

NOTICE
Allow 24" (61cm) clearance
at front and rear for proper air circulation and ease of maintenance and/or service should they be required.
URC-22F Heat of Rejection Icemaker Model
F-2000MRH(-C) 17,690 BTU/hr F-2000MRH3 16,890 BTU/hr F-2000MRH3-C 16,750 BTU/hr
AT 90°F (32°C)
WT 70°F (21°C)
Top
Rear
Units: mm [in.]
15

II. Installation and Operating Instructions

WARNING
• The appliance must be installed in accordance with applicable national, state, and
local codes and regulations.
• Failure to install, operate, and maintain the appliance in accordance with this
manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage.
CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the dispenser unit/ice storage bin.

A. Location

NOTICE
• The icemaker is not intended for outdoor use. Normal operating ambient
temperature must be within 45°F to 100°F (7°C to 38°C); Normal operating water temperature must be within 45°F to 90°F (7°C to 32°C). Operation of the icemaker, for extended periods, outside of these normal temperature ranges may affect icemaker performance.
• The icemaker will not work at sub-freezing temperatures. To prevent damage
to the water supply line, drain the icemaker if the air temperature is going to go
below 32°F (0°C). See "IV. Preparing the Icemaker for Periods of Non-Use."
• The icemaker should not be located next to ovens, grills, or other high heat producing
equipment.
• Allow 6" (15 cm) clearance at rear and sides for proper air circulation and ease of maintenance and/or service should they be required. Allow 24" (61 cm) clearance at top to
allow for removal of the auger.
• The location should provide a rm and level foundation for the appliance.

B. Checks Before Installation

• Visually inspect the exterior of the shipping container and immediately report any
damage to the carrier. Upon opening the container, any concealed damage should also be immediately reported to the carrier.
• Remove the shipping carton, tape, and packing material. If any are left in the appliance,
it will not work properly.
• See the nameplate on the rear panel, and check that your voltage supplied corresponds
with the voltage specied on the nameplate.
• Remove the panels to prevent damage when installing the appliance. See "II.C. How to Remove Panels."
• Remove the package containing the accessories.
16
• Remove the protective plastic lm from the panels. If the appliance is exposed to the
sun or to heat, remove the lm after the appliance cools.
• Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the
fan blade (if applicable) turns freely.
• Check that the compressor is snug on all mounting pads.
• Flaker models can be installed on an ice storage bin only. Cubelet models can be
installed on either a dispenser unit or an ice storage bin. The ice storage bins listed below are recommended.
Model Number Bin Width Recommended Hoshizaki Ice Storage Bin
F-450 F-801 F-1001 F-1500 F-2000
22" or Wider B-300 Series
30" or Wider B-500 Series
For further options, contact your local Hoshizaki distributor.
NOTICE! Remote models must be connected to an appropriate remote condenser unit. The remote condenser units listed below are recommended. Connection to a different remote condenser unit will void the warranty unless Hoshizaki approves a different remote condenser unit for your specic application. For further details, contact your local Hoshizaki distributor.
Model Number Recommended Hoshizaki Remote Condenser Unit
F-1001MRH(-C) URC-5F F-1500MRH(-C) URC-14F F-2000MRH(3)(-C) URC-22F
• On low-side models, an R-404A parallel rack system is needed. See "II.H. Connection to an R-404A Parallel Rack System" for refrigeration circuit details.

C. How to Remove Panels

Top Panel
See Fig. 1
• Front Panel: Remove the screw. Lift up and
towards you.
• Top Panel: Lift up at front slightly, push rearward
and lift off.
• Side Panels: Remove the screw. Slide forward
slightly and lift off.
Side Panel
Side Panel
Front Panel
Model Shown: F-801MAH
17
Fig. 1

D. Dispenser Unit/Ice Storage Bin and Icemaker Setup

WARNING
The installer must ensure the dispenser unit/ice storage bin is compatible with the icemaker, and the dispenser unit/ice storage bin and icemaker are properly attached and secured.
1a) Dispenser Unit: Follow the dispenser unit's setup procedure. Note that only cubelet
models can be installed on a dispenser unit; aker models cannot be installed on a
dispenser unit.
1b) Ice Storage Bin: Unpack the ice storage bin and attach the 4 adjustable legs provided
(bin accessory) to the bottom of the ice storage bin.
2) Position the dispenser unit/ice storage bin in its permanent location.
3) If required, install an adapter kit or top kit. Contact your local Hoshizaki distributor for recommendations.
4) Level the dispenser unit/ice storage bin in both the left-to-right and front-to-rear directions. Ifusing an ice storage bin, adjust the ice storage bin legs to level.
5) Place the icemaker on top of the dispenser unit/ice storage bin.
6a) Dispenser Unit: Follow the dispenser unit, adapter kit, or top kit instructions for
securing the icemaker. If no instructions are available, secure the icemaker using the
mounting brackets provided. Rotate the mounting brackets so that they t ush to the
dispenser unit. SeeFig.2a. Secure the mounting brackets to the icemaker with the bolts provided. Secure the mounting brackets to the dispenser unit with self-tapping screws (not provided). NOTICE! Use care to avoid damage to dispenser unit components
when attaching the mounting brackets.
6b) Ice Storage Bin: Follow the ice storage bin, adapter kit, or top kit instructions for
securing the icemaker. If no instructions are available, secure the icemaker using the 2mounting brackets and the bolts provided. See Fig.2b.
Icemaker
Ice Storage Bin
Mounting Brackets
Fig. 2a
Mounting Brackets
Bolts
Self-Tapping Screws (Not Provided)
Icemaker
Fig. 2b
Dispenser Unit
Model Shown: F-801MAHModel Shown: F-1500MAH-C
Bolts
18

E. Electrical Connection

WARNING
For All Models
• Electrical connection must be hard-wired and must meet national, state, and local
electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, re, or damage.
• The icemaker requires an independent power supply of proper capacity. See
the nameplate for electrical specications. Failure to use an independent power supply of proper capacity can result in a tripped breaker, blown fuse, damage to existing wiring, or component failure. This could lead to heat generation or re.
THE ICEMAKER MUST BE GROUNDED. Failure to properly ground the icemaker could result in death or serious injury.
• Electrical connection must be made in accordance with the instructions on the "WARNING" tag, provided with the pig tail leads in the junction box. See Fig. 3.
Additional Warnings for Remote Models
THE REMOTE CONDENSER UNIT MUST BE GROUNDED. Power supply and ground wire to the remote condenser unit are supplied from the icemaker. See
"II.G.6. Electrical Connection." Failure to properly ground the remote condenser
unit could result in death or serious injury.
• To reduce the risk of electric shock, make all remote condenser unit connections
before connecting the icemaker power supply.
NOTICE
On remote models, the appliance must have power for a minimum of 4hours prior to startup to prevent compressor damage.
• Usually an electrical permit and services of a licensed electrician are required.
• The maximum allowable voltage variation is ±10 percent of the nameplate rating.
• On single phase models, the white lead must be connected to the neutral conductor of the
power source. NOTICE! Miswiring may result in damage to the icemaker.
• On three phase models, the transformer’s voltage tap switch must be positioned to match
incoming voltage at startup.
NOTICE! On three phase models, connect the highest incoming voltage supply ("stinger leg") to the power wire dedicated to the compressor. See the wiring label on the icemaker.
• The opening for the power supply connection is 7/8" DIA to t a 1/2" trade size conduit.
19
F-450MAH(-C)
115-120/60/1
 WARNING
ELECTRICAL CONNECTION
THIS UNIT MUST BE GROUNDED
Failure to properly ground or wire this unit could result in death, serious injury, or severe damage to the icemaker. The white lead must be connected to the neutral conductor of the power source. See diagram below.
JUNCTION BOX
1
15-120V
BROWN
WHITE
L
N
 WARNING
F-801M_H(-C)
F-1001MLH(-C)
F-2000MLH(-C)
F-1001MAH(-C)
F-1001MWH(-C)
F-1001MRH(-C) F-1500M_H(-C)
F-2000MWH(-C)
F-2000MRH(-C)
Fig. 3
F-2000MRH3(-C)
ELECTRICAL CONNECTION
THIS UNIT MUST BE GROUNDED
Failure to properly ground or wire this unit could result in death, serious injury, or severe damage to the icemaker. This unit must be connected to a three-phase power source. The transformer’s voltage tap switch must be positioned to match incoming voltage at startup. See diagram below.
208-230/60/3
V
208-
230V
208-230
208-
230V
L1
L2
L3
JUNCTION BOX
BROWN
RED
BLACK
20

F. Water Supply and Drain Connections

See Fig. 4, 5, and 6
WARNING
Water supply and drain connections must be installed in accordance with applicable national, state, and local regulations.
NOTICE
• Normal operating water temperature must be within 45°F to 90°F (7°C to
32°C). Operation of the appliance, for extended periods, outside of this normal temperature range may affect appliance performance.
• Water supply pressure must be a minimum of 10 PSIG and a maximum of
113PSIG. If the pressure exceeds 113 PSIG, the use of a pressure reducing valve is required.
• External lters, strainers, or softeners may be required depending on water quality.
Contact your local Hoshizaki Certied Service Representative or local Hoshizaki distributor for recommendations.
• A plumbing permit and services of a licensed plumber may be required in some areas.
• The icemaker drain line, dispenser unit/ice storage bin drain line, and water-cooled
condenser drain line (if applicable) must be run separately.
• Drain lines must have 1/4" fall per foot (2 cm per 1 m) on horizontal runs to get a good ow. A vented tee connection is also required for proper ow.
• Drain lines should not be piped directly to the sewer system. An air gap of a minimum of
2vertical inches (5 cm) must be between the end of the drain pipes from the icemaker,
dispenser unit/ice storage bin, and water-cooled condenser (if applicable) and the oor
drain.
21

1. Icemaker

Icemaker Water Supply Inlet
1/2" Female Pipe
Thread (FPT)
Minimum Icemaker Water Supply Line Size
1/4" Nominal ID
Copper Water Tubing or Equivalent
Icemaker Drain Outlet
3/4" Female Pipe
Thread (FPT)
Minimum Icemaker Drain Line Size
3/4" NominalID
Hard Pipe or Equivalent
• An icemaker water supply line shut-off valve and drain valve must be installed.
• Be sure there is sufficient extra water supply line and drain line for the appliance to be
pulled out for service.
Minimum 1/4" Nominal ID Copper
Water Tubing or Equivalent
Icemaker Water Supply Inlet
1/2" FPT
Icemaker
Shut-Off Valve
Icemaker Drain Outlet
3/4" FPT
Vent Tube
Bin Drain Outlet
3/4" FPT
Minimum 3/4" Nominal ID
Hard Pipe or Equivalent
Fig. 4
Model Shown: F-801MAH
Air-Cooled and Remote Models
Ice Storage Bin
Drain Valve
Be sure there is sufficient extra water supply line and drain line for the appliance to be pulled out for service.
Separate piping to approved drain. Leave a two-inch (5 cm) vertical air gap between the end of each pipe and the drain.
Two-inch (5cm) air gap
Floor
Drain
22

2. Water-Cooled Condenser

a) Connection to an Open Drain System
Condenser Water Supply Inlet
1/2" Female Pipe
Thread (FPT)
Minimum Condenser Water Supply Line Size
1/4" Nominal ID Copper
Water Tubing or Equivalent
Condenser Drain Outlet
3/8" Female Pipe
Thread (FPT)
Minimum Condenser Drain Line Size
1/4" Nominal ID Hard Pipe
or Equivalent
• A condenser water supply line shut-off valve and drain valve must be installed.
• In some areas, a back ow preventer may be required in the cooling water circuit.
• In order to maintain the proper high side pressure, the condenser water supply inlet
temperature should not drop below 45°F (7°C) and the condenser drain outlet temperature must be in the 104°F to 115°F (40°C to 46°C) range. Once the icemaker installation is complete, conrm the condenser drain outlet temperature 5 minutes after a freeze cycle starts. If the condenser drain outlet temperature is not in the proper range, use a
at blade screwdriver to rotate the adjustment screw on the water-regulating valve until
the temperature is in the proper range (rotate counterclockwise to raise temperature or clockwise to lower temperature).
Icemaker Water Supply Inlet
1/2" FPT
Icemaker
Minimum 1/4" Nominal ID Copper
Water Tubing or Equivalent
Vent Tube
Condenser Drain Outlet
3/8" FPT
Condenser Water Supply Inlet
1/2" FPT
Icemaker Drain Outlet
3/4" FPT
Vent Tube
Bin Drain Outlet
3/4" FPT
Minimum 1/4"
Nominal ID Hard Pipe or Equivalent
Minimum 3/4" Nominal ID
Hard Pipe or Equivalent
Fig. 5
Model Shown: F-801MWH
Connection to an Open Drain System
Ice Storage Bin
Water-Cooled Models
Drain Valve
Shut-Off Valve
Minimum 1/4" Nominal ID Copper
Water Tubing or Equivalent
Be sure there is sufficient extra water supply line and drain line for the appliance to be pulled out for service.
Separate piping to approved drain. Leave a two-inch (5 cm) vertical air gap between the end of each pipe and the drain.
Two-inch (5 cm) air gap
Floor
Drain
23
b) Connection to a Closed Loop System
Condenser Water Supply Inlet
1/2" Female Pipe
Thread (FPT)
Minimum Condenser Water Supply Line Size
1/4" Nominal ID Copper
Water Tubing or Equivalent
Condenser Return Outlet
3/8" Female Pipe
Thread (FPT)
Minimum Condenser Return Line Size
1/4" Nominal ID Copper
Water Tubing or Equivalent
• Shut-off valves and drain valves must be installed at both the condenser water supply inlet
and condenser return outlet.
• Minimum water ow to the condenser is 4 GPM.
• The pressure differential between the condenser water supply inlet and condenser return
outlet must be no less than 10 PSIG.
• When using a glycol blend, the solution mixture must be less than 30% glycol.
• In order to maintain the proper high side pressure, the condenser water supply inlet
temperature should not drop below 45°F (7°C) and the condenser return outlet temperature must be in the 104°F to 115°F (40°C to 46°C) range. Once the icemaker installation is complete, conrm the condenser return outlet temperature 5 minutes after a freeze cycle starts. If the condenser return outlet temperature is not in the proper range,
use a at blade screwdriver to rotate the adjustment screw on the water-regulating valve
until the temperature is in the proper range (rotate counterclockwise to raise temperature or clockwise to lower temperature).
Icemaker Water Supply Inlet
1/2" FPT
Minimum 1/4" Nominal ID Copper
Water Tubing or Equivalent
Condenser Return Outlet
3/8" FPT
Condenser Water Supply Inlet
1/2" FPT
Icemaker Drain Outlet
3/4" FPT
Vent Tube
Bin Drain Outlet
3/4" FPT
Minimum 3/4" Nominal ID
Hard Pipe or Equivalent
Icemaker
Ice Storage Bin
Drain Valve
Shut-Off Valve
Be sure there is sufficient extra water supply line and drain line for the appliance to be pulled out for service.
Separate piping to approved drain. Leave a two-inch (5 cm) vertical air gap between the end of each pipe and the drain.
Two-inch (5 cm) air gap
Fig. 6
Model Shown: F-801MWH
Water-Cooled Models
Connection to a Closed Loop System
24
Floor
Drain

G. Installation of Remote Condenser Unit

WARNING
• Installation of remote condenser unit must be performed by properly trained and
EPA-certied service personnel.
• The remote condenser unit must be installed in accordance with applicable
national, state, and local codes and regulations.
• Failure to install the remote condenser unit within these guidelines may adversely
affect safety, performance, component life, and warranty coverage.
• Power supply and ground wire to the remote condenser unit are supplied from the icemaker. For details, see section "II.G.6. Electrical Connection."

1. Location

NOTICE
• The remote condenser unit is intended for outdoor use. Normal operating ambient
temperature must be within -20°F to +122°F (-29°C to +50°C). Operation of the remote condenser unit, for extended periods, outside of this normal temperature range may affect appliance performance.
• The maximum line length for the standard line sizes and refrigerant charge is
66' (20 m). With larger line sizes and/or additional refrigerant, the maximum line
length is 100' (30.5 m). For details, see "II.G.4 Line Set Size and Refrigerant Charge."
• The maximum vertical distance between the remote condenser unit and the
icemaker is 33' (10 m) above or 10' (3 m) below the icemaker. These distances are measured tting to tting. See Fig. 7.
The remote condenser unit must be positioned in a permanent site under the following guidelines:
• A rm and at site.
• A dry and well ventilated area with 24" (61cm) clearance at front and rear for proper air
circulation and ease of maintenance and/or service should they be required. See Fig. 8.
Icemaker
Min. 24" (61 cm) Clearance
Air Air
Max. 33' (10 m)
Remote Condenser Unit
Icemaker
Max. 10' (3 m)
Service Loop
Fig. 7
Service Loop
Remote Condenser Unit
25
Fig. 8

2. Checks Before Installation

1) Remove the shipping carton, tape, and packing material.
2) Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the fan blades move freely.

3. Setup

1) Secure the legs to the remote condenser unit with the 8 bolts and nuts provided. See Fig. 9.
2) The legs have 8 mounting holes. Secure the legs
Fig. 9
Bolts with Split Lock Washer and Flat Washer
to the permanent site with 8 bolts (not included).

4. Line Set Size and Refrigerant Charge

NOTICE
The icemaker, line set, and remote condenser unit must contain the same type of refrigerant. Mixing of refrigerants will result in improper operation and possible damage to the refrigeration system.
Line Set Size and Refrigerant Charge
Line Set Hoshizaki Remote
Hoshizaki Icemaker
F-1001MRH(-C) URC-5F 1/4" OD3/8" OD Not
F-1500MRH(-C) URC-14F 3/8" OD1/2" OD Not
F-2000MRH(3)(-C) URC-22F 3/8" OD5/8" OD Not
Condenser Unit
Line Set Up to 66' (20 m) Liquid Line
Discharge Line
Charge Adjustment
Applicable
Applicable
Applicable
Greater than 66' (20 m)
Maximum 100' (30.5 m)
Liquid
Line
3/8" OD1/2" OD Add 16.5 oz. (468g)
3/8" OD1/2" OD Add 0.4 oz. for each
3/8" OD5/8" OD Add 0.4 oz. for each
Discharge Line
Charge Adjustment (R-404A)
to compensate for larger diameter line sizes, then add
0.4oz. for each foot over 66' (40g for each meter over 20m). Write new total charge on icemaker's rating label.
foot over 66' (40g for each meter over 20m). Write new total charge on icemaker's rating label.
foot over 66' (40g for each meter over 20m). Write new total charge on icemaker's rating label.
Nuts
26

5. Line Set Installation

Precharged factory line sets, available as optional equipment from Hoshizaki America,
are recommended. For details, see "II.G.5.a) Factory Line Set Installation." Field fabricated line sets are allowed. For details, see "II.G.5.b) Field Fabricated Line Set Installation."
a) Factory Line Set Installation
1) Route the factory line set (see "II.G.4 Line Set Size and Refrigerant Charge" for
details) from the remote condenser unit to the icemaker. Leave a service loop behind the icemaker to allow the icemaker to be pulled out for service. See Fig. 10. Factory fabricated line sets are precharged and do not need to be evacuated. If the line set is
too long or too short, see "II.G.5.a)(1) Factory Line Set Modication."
NOTICE
• Ensure that there are no traps and no kinks in the line set. The service loop is not
considered an oil trap.
• Do not coil extra line set.
2) Connect the refrigerant lines to the appropriate male ttings on the remote condenser unit rst and then at the icemaker. Make a proper connection as follows:
a. Remove the protective covers from the male tting and female coupling. b. Apply Polyol Ester (POE) refrigerant oil or Parker Super O Lube to the entire male
tting, including O-ring, diaphragm, and threads before making the connection. SeeFig. 11. NOTICE! Do not use thread sealant on the ttings. Use POE
refrigerant oil or Parker Super O Lube only.
c. Make sure the male tting and female coupling are properly aligned, then start the
connection by hand to ensure that it is not cross threaded.
d. Tighten the connection with a wrench until it is tight. At this point, the nut has
covered most of the threads on the male tting.
e. Mark a reference line on the female coupling and the remote condenser unit or
icemaker panel. Using a backup wrench on the back of the female coupling, tighten the six-sided nut of the female coupling an additional 1/6 turn. See Fig. 12
3) If you lengthened the line set as outlined in "II.G.5.a)(1) Factory Line Set Modication" and it exceeds 66' (20 m), see "II.G.4. Line Set Size and Refrigerant Charge" for proper
charging of the appliance.
(1) Factory Line Set Modication
1) Recover the line set charge through the Schrader access ports on the Parker quick connect couplings and store it in an approved container. Do not discharge the refrigerant into the atmosphere. Remove the extra line set length or add extra tubing. When adding extra tubing, insulate the additional copper tubes separately.
2) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the lines through the Schrader access ports on the Parker quick connect couplings (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). WARNING! Do not use R-404A as a mixture with
pressurized air for leak testing.
27
3) Evacuate through the Schrader access ports on the Parker quick connect couplings and charge with R-404A refrigerant vapor to a pressure of 15 to 30 PSIG. Go to step 2 in
"II.G.5.a) Factory Line Set Installation."
b) Field Fabricated Line Set Installation
1) Route the copper tube liquid line and copper tube discharge line (see "II.G.4 Line Set Size and Refrigerant Charge" for details) from the remote condenser unit to the
icemaker. Leave a service loop behind the icemaker to allow the icemaker to be pulled out for service. See Fig. 10.
NOTICE
• Ensure that there are no traps and no kinks in the line set. The service loop is not
considered an oil trap.
• Do not coil extra line set. Fabricate the line set to the proper length.
2) Insulate the two copper tubes separately.
3) Install Parker quick connect couplings on each end. OS-QUICK, a universal quick connect coupling kit available as optional equipment from Hoshizaki America, is recommended. NOTICE! Before brazing, remove the Schrader valve core from the
access port. When brazing, protect the coupling by using a wet cloth to prevent the coupling from overheating. Do not use silver alloy or copper alloy containing arsenic.
4) Allow the coupling to cool, then replace the Schrader valve core.
5) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the lines through the Schrader access ports on the Parker quick connect couplings (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). WARNING! Do not use R-404A as a mixture with
pressurized air for leak testing.
6) Evacuate through the Schrader access ports on the Parker quick connect couplings and charge with R-404A refrigerant vapor to a pressure of 15 to 30 PSIG.
7) Connect the refrigerant lines to the appropriate male ttings on the remote condenser unit rst and then at the icemaker. Make a proper connection as follows:
a. Remove the protective covers from the male tting and female coupling. b. Apply Polyol Ester (POE) refrigerant oil or Parker Super O Lube to the entire male
tting, including O-ring, diaphragm, and threads, before making the connection. SeeFig. 11. NOTICE! Do not use thread sealant on the ttings. Use POE
refrigerant oil or Parker Super O Lube only.
c. Make sure the male tting and female coupling are properly aligned, then start the
connection by hand to ensure that it is not cross threaded.
d. Tighten the connection with a wrench until it is tight. At this point, the nut has
covered most of the threads on the male tting.
e. Mark a reference line on the female coupling and the remote condenser unit or
icemaker panel. Using a backup wrench on the back of the female coupling, tighten the six-sided nut of the female coupling an additional 1/6 turn. See Fig. 12.
8) If the line set exceeds 66' (20 m), see "II.G.4. Line Set Size and Refrigerant Charge" for
proper charging of the appliance.
28
Fig. 10
Remote Condenser Unit
Remote Condenser Unit
Male Fitting
Female Coupling
Discharge Line (Insulated)
See "II.G.4 Line Set Size and Refrigerant Charge" for details.
Liquid Line (Insulated)
See "II.G.4 Line Set Size and Refrigerant Charge" for details.
Service Loop
Male Fitting
Female Coupling
Discharge Line (Insulated)
See "II.G.4 Line Set Size and Refrigerant Charge" for details.
Liquid Line (Insulated)
See "II.G.4 Line Set Size and Refrigerant Charge" for details.
Service Loop
Icemaker
F-1001MRH(-C)
Icemaker
F-1500MRH(-C) F-2000MRH(3)(-C)
Fig. 11
Fig. 12
Male Fitting
Brush
Threads
Reference Line
Backup Wrench
Diaphragm
O-Ring
Wrench
Apply POE Oil or Parker Super O Lube to Entire Male Fitting
After Tight, Tighten an Additional 1/6 Turn
1/6 Tu r n
Backup Wrench
DO NOT USE
THREAD SEALANT
Wrench
29

6. Electrical Connection

WARNING
• Electrical connection must meet national, state, and local electrical code
requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, re, or damage.
• To reduce the risk of electric shock, make all remote condenser unit connections
before connecting the icemaker power supply.
THE REMOTE CONDENSER UNIT MUST BE GROUNDED. Install a ground wire from the icemaker fan motor junction box to the remote condenser unit junction box. Use wire of an appropriate gage and outdoor rating. Failure to properly ground the remote condenser unit could result in death or serious injury.
• Install line and neutral wires from the fan motor leads in the icemaker fan motor
junction box to the leads in the remote condenser unit junction box. Use wire of an appropriate gage and outdoor rating.
• Do not connect the fan motor leads in the icemaker to incoming power source. Do
not connect the fan motor leads in the icemaker together. Do not allow the leads to contact the junction box walls.
• Do not connect the remote condenser unit to an external power source.
NOTICE
On remote models, the appliance must have power for a minimum of 4hours prior to startup to prevent compressor damage.
• Usually an electrical permit and services of a licensed electrician are required.
• The opening for the power supply connection is 7/8" DIA to t a 1/2" trade size conduit.
1) Remove the remote condenser unit louver panel. See Fig. 13.
2) Remove the icemaker fan motor junction box cover. Remove the remote condenser unit junction box cover.
Fig. 13
Remote Condenser Unit
Screws
Junction Box Cover
Louver Panel
Fan Motor Junction Box Cover
Icemaker
30
Screw
3) Install a ground wire from the icemaker fan motor junction box to the remote condenser unit junction box. Use wire of an appropriate gage and outdoor rating.
4) Install line and neutral wires from the fan motor leads in the icemaker fan motor junction box to the leads in the remote condenser unit junction box. Use wire of an appropriate gage and outdoor rating.
5) Replace the junction box covers and the louver panel in their correct positions.

7. Stacking Remote Condenser Unit

1) Install the lower remote condenser unit as described earlier in this section.
2) Place the upper remote condenser unit on top of the lower remote condenser unit. See Fig. 14.
3) Secure the upper remote condenser unit to the lower remote condenser unit with the 4screws provided.
4) Install refrigerant lines and make electrical connection as described earlier in this section.
Upper Remote Condenser Unit
Screws
Screws
Lower Remote Condenser Unit
Fig. 14
31

H. Connection to an R-404A Parallel Rack System

WARNING
• Installation must be performed by properly trained and EPA-certied service
personnel.
• Failure to install the appliance within these guidelines may adversely affect safety,
performance, component life, and warranty coverage.
NOTICE
The icemaker, line set, and rack system must contain the same type of refrigerant. Mixing of refrigerants will result in improper operation and possible damage to the refrigeration system.

1. Line Set Size and Rack System Requirements

Line Set Size and Rack System Requirements
Suction Pressure
Maximum Load at Hoshizaki Icemaker
F-1001MLH(-C) 1/4" OD3/8" OD 5,700 BTU/h 31 PSIG for a -2°F (-19°C) evaporator
Liquid Line
Suction Line
90°F (32°C) Ambient
70°F (21°C) Water
(Evaporator Pressure Regulator (EPR) Valve is factory adjusted. Adjust only if necessary.)
F-2000MLH(-C) 3/8" OD5/8" OD 11,600 BTU/h 22 PSIG for a -14°F (-26°C) evaporator
• Install a p-trap in the suction line if required by the rack system's instructions.
• The icemaker is shipped with a holding charge of 3.5 oz. of R-404A.
• Charging port-equipped Parker quick connect couplings are needed to connect the line set
to the icemaker.

2. Line Set Installation

1) Route the copper tube liquid line and copper tube suction line (see "II.H.1 Line Set Size and Rack System Requirements" for details) from the rack system to the icemaker.
Leave a service loop behind the icemaker to allow the icemaker to be pulled out for service. See Fig. 15. NOTICE! Do not coil extra line set. Fabricate the line set to the
proper length.
2) Insulate the 2 copper tubes separately.
3) Braze the charging port-equipped Parker quick connect couplings to the icemaker end of the copper tubes. Do not connect the charging port-equipped Parker quick connect couplings to the icemaker at this time.
4) When using couplings to connect the line set to the rack system, braze them to the rack system end of the copper tubes. Otherwise, braze the line set directly to the rack system. Do not open the rack system service valves at this time.
32
5) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the line set copper tubes (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). WARNING! DO NOT use R-404A as a mixture with pressurized air for leak testing.
6) Evacuate the line set copper tubes through the charging ports on the Parker quick connect couplings and charge with R-404A refrigerant vapor to a pressure of 15 to 30 PSIG.
7) Connect the refrigerant lines to the appropriate ttings on the rack system rst (if not already brazed on), then at the icemaker.
If the couplings to the rack system are not Parker quick connect couplings, follow the coupling manufacturer's instructions. Make a proper Parker quick connect coupling connection as follows:
a. Remove the protective covers from the male tting and female coupling. b. Apply Polyol Ester (POE) refrigerant oil to the entire male tting, including threads,
O-ring, and diaphragm, before making the connection. See Fig. 16. NOTICE!
Do not use thread sealant on the ttings. Use POE refrigerant oil or Parker SuperOLube only.
c. Make sure the male tting and female coupling are properly aligned, then start the
connection by hand to ensure that it is not cross threaded.
d. Place a backup wrench on the back of the female coupling, then tighten the
connection with a wrench until it is tight. At this point, the nut has covered most of the threads on the male tting. NOTICE! Failure to use a backup wrench may
result in damage to the line set and possible refrigerant leaks.
e. Mark a reference line on the female coupling and the unit panel. Using a backup
wrench on the back of the female coupling, tighten the six-sided nut of the female coupling an additional 1/6 turn. See Fig. 17.
8) Open the rack system service valves.
33
Rack System-Threaded Connection
Male Threaded Fitting
Female Threaded Coupling
Suction Line (Insulated)
See "II.H.1 Line Set
Size and Rack System
Requirements" for
Liquid Line (Insulated)
See "II.H.1 Line Set
Size and Rack System
Requirements" for
details.
Rack System-Braze Connection
Liquid Line (Insulated)
See "II.H.1 Line Set
Size and Rack System
Requirements" for
details.
details.
Braze Connection
Suction Line (Insulated)
See "II.H.1 Line Set
Size and Rack System
Requirements" for
details.
Male Fitting
Female Coupling (Charging Ports)
Suction Line (Insulated)
See "II.H.1 Line Set Size and Rack System Requirements"
for details.
Liquid Line (Insulated)
See "II.H.1 Line Set Size and Rack System Requirements"
for details.
Male Fitting
Female Coupling (Charging Ports)
Suction Line (Insulated)
See "II.H.1 Line Set Size and Rack System Requirements"
for details.
Liquid Line (Insulated)
See "II.H.1 Line Set Size and Rack System Requirements"
for details.
Fig. 15
Icemaker
F-1001MLH(-C)
Service Loop
Icemaker
F-2000MLH(-C)
Service Loop
Male Fitting
Brush
Threads
Fig. 16
Reference Line
Diaphragm
O-Ring
Wrench
DO NOT USE
THREAD SEALANT
Apply POE Oil or Parker Super O Lube to Entire Male Fitting
1/6 Turn
After Tight, Tighten an Additional 1/6 Turn
Fig. 17
Backup Wrench
34
Backup Wrench
Wrench

I. Final Checklist

WARNING
CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews
are securely in place after installation. Make sure that none have fallen into the dispenser unit/ice storage bin.
1) Is the icemaker level?
2) Is the icemaker in a site where the ambient temperature is within 45°F to 100°F (7°C to 38°C) and the water temperature within 45°F to 90°F (7°C to 32°C) all year around?
3) Is there at least 6" (15 cm) clearance at rear and sides and 24" (61 cm) at the top of the
icemaker for proper air circulation ease of maintenance and service?
4) Have the shipping carton, tape, and packing material been removed from the appliance?
5) Have all electrical and water connections been made? Do electrical and water connections meet all national, state, and local code and regulation requirements?
6) Has the power supply voltage been checked or tested against the nameplate rating? Has a proper ground been installed to the icemaker? On remote models, has a proper ground also been installed to the remote condenser unit? On three phase models, has the transformer's voltage tap switch been positioned to match incoming voltage?
7) Are the water supply and drain lines sized as specied? Are the water supply line shut-off valve(s) and drain valve(s) installed? Has the water supply pressure been checked to ensure a minimum of 10 PSIG and a maximum of 113 PSIG?
8) Is the compressor snug on all mounting pads? Have the refrigerant lines been checked to make sure they do not rub or touch other lines or surfaces? Has the fan blade (if applicable) been checked to make sure it turns freely?
9) On remote and low side, parallel rack system models, is the line set tightened and free of leaks and kinks?
10) On remote models, has the appliance power supply been on for a minimum of 4 hours?
11) On remote models, is the remote condenser unit in a site where the ambient temperature is within -20°F to +122°F (-29°C to +50°C) all year around?
12) On remote models, is there at least 24" (61 cm) clearance around the remote condenser
unit for proper air circulation and ease of maintenance and service?
13) Are all components, fasteners, and thumbscrews securely in place?
14) Has the end user been given the instruction manual, and instructed on how to operate the appliance and the importance of the recommended periodic maintenance?
15) Has the end user been given the name and telephone number of an authorized service agent?
16) Has the warranty card been lled out and forwarded to the factory for warranty registration?
35

J. Startup

WARNING
All parts are factory-adjusted. Improper adjustments may adversely affect safety, performance, component life, and warranty coverage.
NOTICE
• If the appliance is turned off, wait for at least 3 minutes before restarting the
appliance to prevent damage to the compressor.
• At startup, conrm that all internal and external connections are free of leaks.
• On remote models, the appliance must have power for a minimum of 4hours prior
to startup to prevent compressor damage.
1) Open the water supply line shut-off valve(s).
2) Remove the front panel.
3) Move the control switch on the control box to the "ICE" position, then move the power switch to the "ON" position.
4) Replace the front panel in its correct position.
5) Turn on the power supply to start the automatic icemaking process.
6) Once the unit starts to produce ice, allow it to run for another 30 minutes.
7) Turn off the power supply, then remove the front panel.
8) Move the control switch to the "DRAIN" position, then replace the front panel in its
correct position. Turn on the power supply and allow the water system to drain for 5 minutes.
9) Conrm bin control operation: a) Turn off the power supply, then remove
Bin Control Assembly
Proximity Switch
the front and top panels.
b) Move the power switch to the "OFF"
position.
c) Remove the strap connecting the spout
Strap
Spout
Actuator
to the chute assembly. See Fig. 18. Pull up the chute assembly slightly so that you can access the actuator located in the top of the chute.
d) Move the control switch to the "ICE"
position, then move the power switch to
the "ON" position.
Evaporator Assembly
Fig. 18
36
e) Turn on the power supply to start the automatic icemaking process. WARNING!Keep
hands, hair, and loose clothing clear of the cutter on top of the evaporator assembly. Allow the icemaker to run until the compressor starts (approximately
60seconds).
f) Press and hold the actuator paddle located in the top of the chute. The icemaker
should shut down within 6seconds.
g) Move the power switch to the "OFF" position, then turn off the power supply.
h) Replace the chute assembly and strap in their correct positions.
i) Move the power switch to the "ON" position.
j) Replace the top and front panels in their correct positions.
10) Pour warm water into the dispenser unit/ice storage bin and melt any remaining ice. Clean the dispenser unit/ice storage bin liner using a neutral cleaner. Rinse thoroughly after cleaning.
11) Turn on the power supply to start the automatic icemaking process.
12) On water-cooled models, conrm proper condenser drain outlet/return outlet
temperature as outlined in "II.F.2. Water-Cooled Condenser."
37

III. Maintenance

The appliance must be maintained in accordance with the instruction manual and labels provided. Consult with your local Hoshizaki Certied Service Representative about maintenance service.
WARNING
• Only qualied service technicians should service the appliance.
• To reduce the risk of electric shock, do not touch the icemaker power switch or
control switch with damp hands.
Before Servicing: Move the icemaker's power switch to the "OFF" position. Turn off
the power supply. Place the disconnect (if applicable) in the off position. Lockout/Tagout to prevent the power supply from being turned back on inadvertently.
CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after any maintenance is done to the appliance. Make sure that none have fallen into the dispenser unit/ice storage bin.
Spout
Drip Guide (F-1500 and larger)
Float Switch
Rubber O-Ring (F-801 and larger)
Nylon Ring (F-801 and larger)
Extruding Head
Strap
Strap
Evaporator Assembly
Packing
Reservoir
Packing (F-450)
Chute Bracket (F-1001 and smaller)
Proximity Switch
Shaft
Baffles
Chute
Plate
Packing Bin Control Assembly Mount
Actuator
Chute Insulation
Ties (Hook and Loop)
Fig. 19
Packing
Model Shown: F-1500MAH
38

A. Maintenance Schedule

The maintenance schedule below is a guideline. More frequent maintenance may be required depending on water quality, the appliance's environment, and local sanitation regulations.
Maintenance Schedule
Frequency Area Task
Daily Scoop Clean the ice scoop using a neutral cleaner. Rinse thoroughly after
cleaning. Bi-Weekly Air Filters Inspect. Wash with warm water and neutral cleaner if dirty. Monthly External Water
Filters Icemaker Exterior Wipe down with a clean, soft cloth. Use a damp cloth containing a neutral
Underside of Icemaker and Top Kits; Bin Door and Snout
Every 6 Months
Yearly Inlet Water Valve
After 3 Years, then Yearly
Icemaker and Dispenser Unit/Ice Storage Bin
Evaporator Condensate Drain Pan and Gear Motor Drain Pan
Icemaker and Dispenser Unit/Ice Storage Bin Drains
Extruding Head Seal Bolts
and Drain Valve Water Hoses Inspect the water hoses and clean/replace if necessary. Condenser Inspect. Clean if necessary by using a brush or vacuum cleaner. Icemaker Inspect for oil spots, loose components, fasteners, and wires. Upper Bearing
(extruding head)
Upper Bearing (extruding head); Lower Bearing and O-Ring (lower housing); Mechanical Seal; Evaporator Cylinder; Auger
Check for proper pressure and change if necessary.
cleaner to wipe off oil or dirt build up. Clean any chlorine staining (rust
colored spots) using a non-abrasive cleanser.
Wipe down with a clean cloth and warm water.
Clean and sanitize per the cleaning and sanitizing instructions provided in
this manual.
Wipe down with a clean cloth and warm water. Slowly pour one cup of
sanitizing solution (prepare as outlined in the sanitizing instructions in this
manual) into the evaporator condensate drain pan. Be careful not to overow
the pan. The solution will ow down to the gear motor drain pan and out the
drain line to sanitize these areas. Repeat with a cup of clean water to rinse.
Check to make sure they are clear.
Inspect for leakage around seal bolts. Tighten (see torque values below) or
replace as necessary. Seal bolts must be replaced once removed because
seal material is one-time use only. If new seal bolts do not have preapplied
threadlocker, apply Loctite243 or equivalent threadlocker to seal bolt
threads.
• Torque for F-1001 and Smaller: 11.1 ft-lb/15 N·m
• Torque for F-1500 and Larger: 25.8 ft-lb/35 N·m Tighten 2 times. Allow at
least 5 sec. in between each tightening.
Close the water supply line shut-off valve and drain the water system. Clean
the inlet water valve screen and clean and inspect the drain valve.
Check for wear using .02" round stock or pin gauge. Replace both upper
bearing and lower bearing if wear exceeds factory recommendations. See
the Service Manual for details.
Inspect. Replace both upper bearing and lower bearing if wear exceeds
factory recommendations. Replace the mechanical seal if the seal's contact
surfaces are worn, cracked, or scratched. See the Service Manual for
details.
39

B. Cleaning and Sanitizing Instructions

The icemaker must be cleaned and sanitized at least twice a year. More frequent cleaning and sanitizing may be required in some conditions.
WARNING
• To prevent injury to individuals and damage to the icemaker, do not use ammonia
type cleaners.
• Carefully follow any instructions provided with the cleaning and sanitizing
solutions.
• Always wear liquid-proof gloves and goggles to prevent the cleaning and sanitizing
solutions from coming into contact with skin or eyes.
• After cleaning and sanitizing, do not use ice made from the cleaning and sanitizing
solutions. Be careful not to leave any solution on the parts or in the dispenser unit/ice storage bin.
1. Cleaning Solution
Dilute 9.6 . oz. (0.29 l) of Hoshizaki "Scale Away" with 1.6 gal. (6.0 l) of warm water. This
is a minimum amount. Make more solution if necessary. IMPORTANT! For safety and maximum effectiveness, use the solution immediately after dilution.
2. Cleaning Procedure
1) Close the icemaker water supply line shut-off valve.
2) Turn off the power supply, then remove the front panel. Make sure the power switch is
in the "ON" position, then move the control switch to the "DRAIN" position. Replace the
front panel in its correct position.
3) Turn on the power supply and allow the water system to drain for 5 minutes.
4) Turn off the power supply, then remove the front and top panels. Move the power switch
to the "OFF" position.
5) Remove all of the ice from the dispenser unit/ice storage bin.
6) Remove the strap connecting the spout to the chute assembly, then remove the spout. See Fig. 19.
7) Pour the cleaning solution over the extruding head until the evaporator assembly and
the reservoir are full and the solution starts to overow into the drain pan.
Note: If there is excess scale on the extruding head, ll the evaporator assembly and
reservoir as described above, then use a clamp on the reservoir hose between
the reservoir and evaporator assembly to block ow. Pour additional cleaning
solution over the extruding head until the evaporator assembly is completely full.
8) Replace the spout and strap in their correct positions.
9) Allow the icemaker to sit for 10 minutes before operation. If you placed a clamp on the reservoir hose in step 7, remove it before operation.
40
10) In bad or severe water conditions, clean the oat switch as described below. Otherwise,
continue to step 11.
a. Remove the oat switch from the reservoir cover. b. Wipe down the oat switch with the cleaning solution. c. Rinse the oat switch thoroughly with clean water. d. Replace the oat switch in its correct position.
11) Move the control switch to the "ICE" position, then move the power switch to the "ON"
position. Replace the panels in their correct positions. Turn on the power supply and make ice using the solution until the icemaker stops making ice.
12) Turn off the power supply, then remove the front panel. Move the control switch to the
"DRAIN" position, then replace the front panel in its correct position.
13) Turn on the power supply and allow the water system to drain for 5 minutes.
14) Turn off the power supply, then remove the front panel. Move the control switch to the
"ICE" position, then replace the front panel in its correct position.
15) Open the icemaker water supply line shut-off valve, then turn on the power supply to supply water to the reservoir.
16) After the gear motor starts, turn off the power supply. Remove the front panel, then move
the control switch to the "DRAIN" position. Replace the front panel in its correct position.
17) Turn on the power supply and allow the water system to drain for 5 minutes.
Note: If you do not sanitize the unit, go to step 14 in "III.B.5. Sanitizing
Procedure - Final."
18) Turn off the power supply, then close the icemaker water supply line shut-off valve.
3. Sanitizing Solution
Dilute 2.5 . oz. (74 ml or 5 tbs) of a 5.25% sodium hypochlorite solution (chlorine
bleach) with 5 gal. (19 l) of warm water. This is a minimum amount. Make more solution if necessary. IMPORTANT! For safety and maximum effectiveness, use the solution
immediately after dilution.
4. Sanitizing Procedure - Initial
1) Make sure the power supply is off and the icemaker water supply line shut-off valve
is closed. Remove the front and top panels, then move the power switch to the "OFF"
position.
2) Remove the strap connecting the spout to the chute assembly, then remove the spout. Remove the packing (F-450) or rubber O-ring and nylon ring (F-801 and larger) at the top of the cylinder and also remove the chute bracket (F-1001 and smaller) or drip guide (F-1500 and larger) and packing between the spout and chute.
3) Pour the sanitizing solution over the extruding head until the evaporator assembly and
the reservoir are full and the solution starts to overow into the drain pan.
4) Remove the proximity switch from the chute assembly, then remove the chute assembly from the icemaker.
5) Remove the packing at the bottom of the chute. Remove the 3 ties and the chute insulation.
41
6) Remove the 2 baffles.
7) Remove the plate and the packing from the top of the ice chute, then remove the bin control assembly by sliding it slightly towards the chute opening and lifting it off.
8) Disassemble the bin control assembly by removing the 2 snap pins, shaft, and actuator.
9) Soak the spout, rubber O-ring and nylon ring (F-801 and larger), packings, chute bracket (F-1001 and smaller), drip guide (F-1500 and larger), chute, baffles, plate, and bin control assembly in the sanitizing solution for 10 minutes then wipe them down.
10) Rinse the parts thoroughly with clean water. NOTICE! If the solution is left on these
parts, they will rust.
11) Replace all parts in their correct positions. IMPORTANT! When installing the baffles, make sure that the bent surface (the one without the studs) faces the actuator so that the bent surface can guide the ice to the center of the actuator.
12) Move the control switch to the "ICE" position, then move the power switch to the "ON"
position. Replace the panels in their correct positions, then turn on the power supply. Make ice using the solution until the icemaker stops making ice.
13) Turn off the power supply, then remove the front panel. Move the control switch to the
"DRAIN" position, then replace the front panel in its correct position.
14) Turn on the power supply and allow the water system to drain for 5 minutes.
15) Turn off the power supply.
5. Sanitizing Procedure - Final
1) Mix a new batch of the sanitizing solution.
2) Make sure the power supply is off and the icemaker water supply line shut-off valve
is closed. Remove the front and top panels, then move the power switch to the "OFF"
position.
3) Remove the strap connecting the spout to the chute assembly, then remove the spout.
4) Pour the sanitizing solution over the extruding head until the evaporator assembly and
the reservoir are full and the solution starts to overow into the drain pan.
5) Replace the spout and strap in their correct positions.
6) Allow the icemaker to sit for 10 minutes before operation.
7) Move the control switch to the "ICE" position, then move the power switch to the "ON"
position. Replace the panels in their correct positions, then turn on the power supply. Make ice using the solution until the icemaker stops making ice.
8) Turn off the power supply, then remove the front panel. Move the control switch to the
"DRAIN" position, then replace the front panel in its correct position.
9) Turn on the power supply and allow the water system to drain for 5 minutes.
10) Turn off the power supply, then remove the front panel. Move the control switch to the
"ICE" position, then replace the front panel in its correct position.
11) Open the icemaker water supply line shut-off valve, then turn on the power supply to supply water to the reservoir.
42
12) After the gear motor starts, turn off the power supply. Remove the front panel, then move
the control switch to the "DRAIN" position. Replace the front panel in its correct position.
13) Turn on the power supply and allow the water system to drain for 5 minutes.
14) Turn off the power supply, then remove the front panel. Move the control switch to the
"ICE" position, then replace the front panel in its correct position.
15) Turn on the power supply to start the automatic icemaking process. Allow the icemaker to run for 30 minutes, then turn off the power supply.
16) Pour warm water into the dispenser unit/ice storage bin and melt any remaining ice. Clean the dispenser unit/ice storage bin liner using a neutral cleaner. Rinse thoroughly after cleaning.
17) Turn on the power supply to start the automatic icemaking process.
43

IV. Preparing the Icemaker for Periods of Non-Use

NOTICE
When storing the icemaker for an extended time or in sub-freezing temperatures, follow the instructions below to prevent damage.
When the icemaker is not used for two or three days under normal conditions, it
is sufficient to only move the power switch to the "OFF" position. When storing the
appliance for extended time or in sub-freezing temperatures, follow the instructions below.
1. Remove the water from the icemaker water supply line:
1) Turn off the power supply, then remove the front panel.
2) Move the power switch to the "OFF" position.
3) Close the icemaker water supply line shut-off valve, then open the icemaker water supply line drain valve.
4) Allow the line to drain by gravity.
5) Attach a compressed air or carbon dioxide supply to the icemaker water supply line drain valve.
6) Move the control switch to the "ICE" position, then move the power switch to the "ON"
position. Replace the front panel in its correct position, then turn on the power supply.
7) Blow the icemaker water line out using the compressed air or carbon dioxide supply.
8) Close the icemaker water supply line drain valve.
2. Drain the evaporator:
1) Turn off the power supply, then remove the front panel.
2) Move the control switch to the "DRAIN" position, then replace the front panel in its
correct position.
3) Turn on the power supply and allow the water system to drain for 5 minutes.
4) Turn off the power supply, then remove the front panel. Move the power switch to the
"OFF" position.
5) Remove the evaporator drain line hose from the evaporator and attach a compressed air or carbon dioxide supply to the hose.
6) Turn on the power supply, then move the power switch to the "ON" position. Blow out
the evaporator drain line using the compressed air or carbon dioxide supply until water stops coming out.
7) Move the power switch to the "OFF" position, then turn off the power supply. Reconnect
the evaporator drain line hose.
8) Move the control switch to the "ICE" position. Replace the front panel in its correct
position.
9) Remove all ice from the dispenser unit/ice storage bin. Clean the dispenser unit/ice storage bin liner using a neutral cleaner. Rinse thoroughly after cleaning.
44
3. On water-cooled models, remove the water from the water-cooled condenser:
1) Make sure the power supply is off, then remove the front panel and right side panel.
2) Close the condenser water supply line shut-off valve. If connected to a closed loop system, also close the condenser return line shut-off valve.
3) Open the condenser water supply line drain valve. If connected to a closed loop system, also open the condenser return line drain valve.
4) Attach a compressed air or carbon dioxide supply to the condenser water supply line drain valve.
5) Open the water regulating valve by using a screwdriver to pry up on the spring retainer underneath the spring. While holding the valve open, blow out the condenser using the compressed air or carbon dioxide supply until water stops coming out.
6) Close the drain valve(s).
7) Replace the right side panel and front panel in their correct positions.
45

V. Disposal

The appliance contains refrigerant and must be disposed of in accordance with applicable national, state, and local codes and regulations. Refrigerant must be recovered by properly certied service personnel.
46
HOSHIZAKI AMERICA, INC.
618 Hwy. 74 S., Peachtree City, GA 30269 USA TEL (770) 487-2331 FAX (770) 487-3360 www.hoshizaki.com 1A2878-021
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