Horizon Fitness R3 User Manual

BIKE U S E R ’ S GUIDE
FOR MODEL:
R3
H-SERIES
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BEFORE
YOU BEGIN
ASSEMBLYASSEMBLY
3
INTRODUCTION
IMPORTANT
PRECAUTIONS
BIKE
OPERATION
CONDITIONING
GUIDELINES
TROUBLESHOOTING
& MAINTENANCE
LIMITED
WARRANTY
INTRODUCTION
CONGRATULATIONS and THANK YOU for your purchase of this Horizon Fitness bike!
Whether your goal is to win races or simply enjoy a fuller, healthier lifestyle, a Horizon Fitness bike can help you attain it – adding club-quality performance to your at-home workouts, with the ergonomics and innovative features you need to get stronger and healthier, faster. Because we're committed to designing fitness equipment from the inside out, we use only the highest quality components. It's a commitment we back with one of the strongest frame-to-brake warranty packages in the industry.
You want exercise equipment that offers the most comfort, the best reliability and the highest quality in its class.
Horizon Fitness delivers.
IN TR OD UCTIO N
TA B LE O F C O N TENTS
Important Precautions
Assembly
Before You Begin
Bike Operation
Conditioning Guidelines
Troubleshooting & Maintenance
Limited Warranty
CONTACT INFORMATION
4
5
13
14
25
31
35
Back Panel
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BEFORE
YOU BEGIN
4
INTRODUCTION ASSEMBLY
BEFORE
YOU BEGIN
BIKE
OPERATION
LIMITED
WARRANTY
TROUBLESHOOTING
& MAINTENANCE
CONDITIONING
GUIDELINES
ASSEMBLY
IMPORTANT
PRECAUTIONS
BEFORE
YOU BEGIN
ASSEMBLY
5
INTRODUCTION
BIKE
OPERATION
CONDITIONING
GUIDELINES
TROUBLESHOOTING
& MAINTENANCE
LIMITED
WARRANTY
SAVE THESE INSTRUCTIONS
Read all instructions before using this bike. When using an electrical product, basic precautions should always be followed, including the following: Read all instructions before using this bike. It is the responsibility of the owner to ensure that all users of this bike are adequately informed of all warnings and precautions. If you have any questions after reading this manual, contact Customer Tech Support at the number listed on the back panel of this manual.
IM PO RTA NT PRE CA UT IO NS
At NO time should pets or children under the age of 12 be closer to the bike than 10 feet. At NO time should children under the age of 12 use the bike. Children over the age of 12 should not use the bike without adult supervision.
It is essential that your bike is used only indoors, in a climate controlled room. If your bike has been exposed to colder temperatures or high moisture climates, it is strongly recommended that the bike is warmed up to room temperature before first time use. Failure to do so may cause premature electronic failure.
To reduce the risk of burns, fire, electrical shock or injury to persons:
• If you experience chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and consult your physician before continuing.
• Maintain a comfortable pace.
• To maintain balance, it is recommended to keep a grip on the handlebars while exercising, mounting or dismounting the machine.
• Do not wear clothes that might catch on any part of the bike.
• Do not insert or drop any object into any opening.
• Unplug bike before moving or cleaning it. To clean, wipe surfaces down with soap and slightly damp cloth only; never use solvents. (See MAINTENANCE)
• This bike should not be used by persons weighing more than 300 pounds. Failure to comply will void the warranty.
• This bike is intended for in-home use only. Do not use this bike in any commercial, rental, school or institutional setting. Failure to comply will void the warranty.
• Do not use bike in any location that is not temperature controlled such as but not limited to: garages, porches, pool rooms, bathrooms, car ports or outdoors. Failure to comply may void the warranty.
• Use the bike only as described in this manual.
AS SE MB LY
IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!
There are several areas during the assembly process of a bike that special attention must be paid. It is very important to follow the assembly instructions correctly and to make sure all parts are firmly tightened. If the assembly instructions are not followed correctly, the bike could have frame parts that are not tightened and will seem loose and may cause irritating noises. To prevent damage to the bike, the assembly instructions must be reviewed and corrective actions should be taken.
UNPACKING
Unpack the product where you will be using it. Place the product on a level flat surface. It is recommended that you place a protective covering on your floor. During each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before completely tightening any ONE bolt.
NOTE: A light application of grease may aid in the installation of hardware. Any grease, such as lithium bike grease is recommended.
Before proceeding, find your bike’s serial number located on the front stabilizer tube and enter it in the space provided below. Also locate the model name which is located on the front plastics.
ENTER YOUR SERIAL NUMBER AND MODEL NAME IN THE BOxES BELOW:
SERIAL NUMBER :
MODEL NAME:
* Refer to the SERIAL NUMBER and MODEL NAME when calling for service. * Also enter this serial number on your Warranty Card.
IMPORTANT
PRECAUTIONS
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BEFORE
YOU BEGIN
6
INTRODUCTION
IMPORTANT
PRECAUTIONS
ASSEMBLY
BEFORE
YOU BEGIN
BIKE
OPERATION
LIMITED
WARRANTY
TROUBLESHOOTING
& MAINTENANCE
CONDITIONING
GUIDELINES
BEFORE
YOU BEGIN
ASSEMBLY
7
INTRODUCTION
IMPORTANT
PRECAUTIONS
BIKE
OPERATION
CONDITIONING
GUIDELINES
TROUBLESHOOTING
& MAINTENANCE
LIMITED
WARRANTY
CONSOLE
MAIN FRAME
SEAT ADJUSTMENT LEVER
FRONT STABILIZER TUBE
WATER BOTTLE CAGE
UPPER HANDLEBAR
LOWER HANDLEBAR
BASE FRAME
CAP
SEAT FRAME
SEAT BACK
SEAT GUIDERAIL
SEAT BASE
REAR STABILIZER TUBE
END CAP
PEDALS
CONSOLE MAST
MAST BOOT
FRONT CAP
REMOTE RESISTANCE TOGGLES
TOOLS INCLUDED PARTS INCLUDED
c Phillips Screwdriver
c 4mm L Wrench
c 5mm L Wrench
c 5mm T Wrench
c 13/15mm Flat Wrench
c 1 Console c 1 Console Mast c 1 Main Frame c 1 Base Frame c 1 Front Stabilizer Tube c 2 Pedals with Straps
c 1 Mast Boot
c 1 Seat Back
c 1 Seat Frame
c 1 Water Bottle Holder
c 1 Seat Base
c 1 Lower Handlebar
c 1 Upper Handlebar
c 5 Hardware Bags
c 1 Rear Stabilizer
c 2 Front End Caps
c 2 Rear End Caps
c 2 Levelers and Adjusters
c 1 Audio Adaptor Cable
If you have questions or if there are any missing parts, contact Customer Tech Support.
If any warning decals become worn, damaged, or missing, they should be replaced.
Contact information is located on the back panel of this manual.
For a complete exploded diagram, visit us at www.horizonfitness.com
ASSEMBLY ST E P 1
Open HARDWARE BAG FOR STEP 1.
Slide REAR END CAPS onto REAR STABILIZER TUBE.
Attach 2 LEVELERS and LEVELER ADJUSTERS (found in the hardware box) to the bottom of the REAR STABILIZER TUBE and secure tightly.
Attach the REAR STABILIZER TUBE to the BASE FRAME using 4 BOLTS (A), 4 SPRING WASHERS (B) and 4 FLAT WASHERS (C).
Slide FRONT END CAPS into FRONT STABILIZER TUBE with wheels facing forward and attach using 2 SCREWS (D) with provided PHILLIPS SCREWDRIVER.
Attach the FRONT STABILIZER TUBE to the MAIN FRAME using 4 BOLTS (A), 4 SPRING WASHERS (B) and 4
FLAT WASHERS (C).
A
B
C
D
E
F
REAR STABILIZER TUBE REAR END CAPS
LEVELER
LEVELER ADJUSTER
BASE FRAME
BOLT (A)
SPRING WASHER (B) FLAT WASHER (C)
SCREW (D) 10 mm Qty: 2
SPRING WASHER (B)
15.4 mm Qty: 8
WASHER (C) 18 mm Qty: 8
BOLT (A) 20 mm Qty: 8
HARDWARE BAG FOR STEP 1 CONTENTS :
BOLT (A)
SPRING WASHER (B) FLAT WASHER (C)
FRONT END CAP
SCREW (D)
WASHER (C)
BOLT (A) SPRING WASHER (B)
FRONT STABILIZER TUBE
MAIN FRAME
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BEFORE
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8
INTRODUCTION
IMPORTANT
PRECAUTIONS
ASSEMBLY
BEFORE
YOU BEGIN
BIKE
OPERATION
LIMITED
WARRANTY
TROUBLESHOOTING
& MAINTENANCE
CONDITIONING
GUIDELINES
BEFORE
YOU BEGIN
ASSEMBLY
9
INTRODUCTION
IMPORTANT
PRECAUTIONS
BIKE
OPERATION
CONDITIONING
GUIDELINES
TROUBLESHOOTING
& MAINTENANCE
LIMITED
WARRANTY
MAIN FRAME
CONNECT WIRES
BASE FRAME
BOLT (A)
SPRING WASHER (B)
WASHER (C)
ASSEMBLY ST E P 2
Open HARDWARE BAG FOR STEP 2.
Connect wires from BASE FRAME to MAIN FRAME.
Slide MAIN FRAME into BASE FRAME.
Attach the BASE FRAME to the MAIN FRAME using 5 BOLTS (A), 5 SPRING WASHERS (B) and 5 WASHERS (C).
DO NOT PINCH WIRES!
A
B
C
D
SPRING WASHER (B)
15.4 mm Qty: 5
WASHER (C) 18 mm Qty: 5
BOLT (A) 20 mm Qty: 5
HARDWARE BAG FOR STEP 2 CONTENTS :
ASSEMBLY ST E P 3
RIGHT PEDALRIGHT CRANK ARM
LEFT PEDAL
PEDAL STRAP
LEFT CRANK ARM
PEDAL STRAP
Note: There is no hardware bag for this step.
Attach the PEDAL STRAP to the PEDALS.
Attach the RIGHT PEDAL onto the RIGHT CRANK ARM, tightening it CLOCKWISE with the provided 13mm/15mm FLAT WRENCH.
Attach the LEFT PEDAL onto the LEFT CRANK ARM, tightening it COUNTER-CLOCKWISE with the provided 13mm/15mm FLAT WRENCH.
Note: The LEFT CRANK ARM is reverse threaded so it is very important that it is tightened
COUNTER-CLOCKWISE. Tightening it the opposite way can damage the pedal or the crank arm or both.
A
B
C
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BEFORE
YOU BEGIN
10
INTRODUCTION
IMPORTANT
PRECAUTIONS
ASSEMBLY
BEFORE
YOU BEGIN
BIKE
OPERATION
LIMITED
WARRANTY
TROUBLESHOOTING
& MAINTENANCE
CONDITIONING
GUIDELINES
BEFORE
YOU BEGIN
ASSEMBLY
11
INTRODUCTION
IMPORTANT
PRECAUTIONS
BIKE
OPERATION
CONDITIONING
GUIDELINES
TROUBLESHOOTING
& MAINTENANCE
LIMITED
WARRANTY
ASSEMBLY ST E P 4
SEAT FRAME
BOLTS (F)
WAVY WASHERS (G)
SEAT BASE
SEAT GUIDE RAIL
SEAT FRAME
SEAT LEVER CLAMP
SEAT LEVER
Open HARDWARE BAG FOR STEP 4.
Attach the SEAT BASE to the SEAT FRAME using 4 BOLTS (F) and 4 WAVY WASHERS (G).
Remove SEAT GUIDE RAIL CAPS, then remove the PRE-ATTACHED BOLTS, SPRING WASHERS and WASHERS from both ends of the SEAT GUIDE RAIL and lift from BASE FRAME. Note the orientation of the seat guide rail.
Slide the SEAT FRAME through the rear of the SEAT GUIDE RAIL as shown above. Lock SEAT FRAME into place by pushing down on SEAT LEVER. NOTE: Seat lever will face forward when in locked position.
Attach the RUBBER STOPPER to the bottom of the SEAT GUIDE RAIL using 1 SCREW (H).
Set assembled SEAT GUIDE RAIL on the grooves of the BASE FRAME.
Re-attach the PRE-ATTACHED BOLTS, SPRING WASHERS and WASHERS through the BASE FRAME into each end of the SEAT GUIDE RAIL. DO NOT TIGHTEN UNTIL ALL FOUR BOLTS HAVE BEEN STARTED.
Snap SEAT GUIDE RAIL CAPS back onto each end of SEAT GUIDE RAIL.
A
B
C
D
E
F
G
H
BOLT (F) 35 mm Qty: 4
WAVY WASHER (G) 18 mm Qty: 4
Side View
SCREW (H) 8 mm Qty: 1
RUBBER STOPPER Qty: 1
HARDWARE BAG FOR STEP 4 CONTENTS :
RUBBER STOPPER
SCREW (H)
SEAT GUIDE RAIL CAP
PRE-ATTACHED WASHERS
PRE-ATTACHED SPRING WASHERS
PRE-ATTACHED BOLTS
SEAT GUIDE RAIL
BASE FRAME
SEAT FRAME
BOLTS (F)
WAVY WASHERS (G)
SEAT BASE
SEAT GUIDE RAIL
SEAT FRAME
SEAT LEVER CLAMP
SEAT LEVER
CAP
STEP B
SEAT GUIDE RAIL
SEAT FRAME
SEAT LEVER CLAMP
SEAT LEVER
STEP D
NOTE: Be sure to keep SEAT LEVER positioned upward as shown. Orientate SEAT LEVER CLAMP with rounded edge facing away from SEAT GUIDE RAIL as shown above.
ASSEMBLY ST E P 5
SPRING WASHER (B)
15.4 mm Qty: 4
BOLT (F) 35 mm Qty: 4
BOLT (E) 15 mm Qty: 4
WAVY WASHER (G) 18 mm Qty: 4
Side View
HARDWARE BAG FOR STEP 5 CONTENTS :
Open HARDWARE BAG FOR STEP 5.
Connect the SEAT FRAME WIRES to the PULSE GRIP WIRES as shown above.
Press COVERED WIRE into WIRE CLIP just before EXPOSED WIRES as shown above. Tuck EXPOSED WIRES under RECESS in LOWER HANDLEBAR.
Attach the LOWER HANDLEBAR to the SEAT FRAME using 4 BOLTS (E) and 4 SPRING WASHERS (B).
DO NOT PINCH WIRES!
Attach the SEAT BACK to the SEAT FRAME using 4 BOLTS (F) and 4 WAVY WASHERS (G).
A
B
C
D
E
BOLTS (E)
SPRING WASHERS (B)
SEAT FRAME WIRES
PULSE GRIP WIRES
LOWER HANDLEBAR
EXPOSED WIRES
RECESS
WIRE CLIP
COVERED WIRE
BOLTS (F)
WAVY WASHERS (G)
SEAT BACK
EXPOSED WIRES
RECESS
WIRE CLIP
COVERED WIRE
EXPOSED WIRES
RECESS
WIRE CLIP
COVERED WIRE
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