Honeywell CP-700, WEB-700, WEB-700-O User Manual

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WEB-700 WEB-700-O CP-700

INSTALLATION INSTRUCTIONS

About This Guide 2

ABOUT THIS GUIDE

This document covers the mounting and wiring of the Tridium® WEB/CP-700 (T-700) controller. It assumes that you are an engineer, technician, or service person who is performing control system installation. Instructions in this document apply to the following products:

Model Description

WEB-700 WEB-700-O CP-700

NPB-PWR-UN-H 90–263Vac universal input/15Vdc output power supply module, DIN mountable.

NPB-WPM-US Wall-mount, 120V AC power adapter.

NOTE: Not covered in this document is the Niagara

tioning unit. Refer to the Niagara AX Install and Startup Guide for this information. In addition, the mounting and wiring of controller expansion options are covered in separate documents. See the section About Expansion Options, page 11.

DIN mount 7 series controller, powered by separate plug-in power supply module or wall mount AC power adapter. Controller supports optional remote I/O expansion modules and internal communications option cards.

software installation and configuration required for a fully func-

PRODUCT DESCRIPTION

The WEB/CP-700 controller is a compact embedded processor platform using on-board Flash memory for backup, in an expandable DIN-modular package. Designed for use in commercial environments, the WEB/CP-700 runs the NiagaraAX Framework to provide integrated control, supervision, and network management solutions for wide variety of networked field devices. NiagaraAX-3.5 or later is required.

Packaging and Features

The WEB/CP-700 features a DIN-mount controller base with mounting tabs for alternate panel mount. Two available comm option card slots are accessed under the controller’s removable cover.

Fig. 1 and Fig. 2 show locations of important features of the WEB/CP-700.

Typical installation requires an NPB-PWR-UN-H universal power supply module (furnishing 15Vdc) for power, attaching to the controller’s left side. An RS-485 port is on the controller’s opposite right end connector, along with 15Vdc power for support of remote I/O expansion modules, either chained directly and/or wired remotely.

NOTE: Instead of using the NPB-PWR-UN-H power supply module, you can adapt an NPB-WPM-US wall mount AC

Fig. 1. WEB/CP-700 Cover removed with 2 options installed on main board.

power adapter to power the WEB/CP-700 controller. However, you cannot directly attach I/O expansion modules in this configuration, nor power remote I/O modules from that NPB-WPM-US.

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WEB-700 WEB-700-O CP-700

Main controller board

Removed option cards

DIN-mount base with screw tabs for panel mount

Connector ports

NiMH battery pack

and shield removed

Fig. 2. WEB/CP-700 main controller board and 2 option cards uninstalled.

As a 7 series controller, the WEB/CP-700 uses a PowerPC 440EPx processor, 1GB Flash storage, and 1 GB DDR-2 RAM. TCP/ IP access is via two standard Gigabit Ethernet ports. Serial communications ports (RS-232, RS-485) are standard.

One or two option cards can be added for additional communications, e.g. LonWorks FTT-10, or another RS-232 port. A MiniPCI slot is also available for WiFi 802.11g support. The WEB/CP-700 uses the QNX Neutrino operating system, with the Oracle Java Hotspot VM (Virtual Machine).

Two status LEDs are visible atop the cover. Integral contact inputs are provided to allow system monitoring of UPS power and battery, and an external enclosure door. A rechargeable NiMH battery pack is included inside the unit, and a separate connector provides recharging and monitoring of an external 12V sealed lead-acid battery ordered separately.

The table below provides a summary of features of the WEB/CP-700 controller model.

Table 1. WEB/CP-700 features and options

Model Description Ports

WEB-700-O CP-700

DIN-mountable controller. PowerPC 440Epx 667MHz processor, 1GB NAND Flash storage, 1 GB base DDR-2 system RAM.

Includes integral NiMH battery pack, two open enhanced comm option card slots, one open MiniPCI slot (for WiFi 802.11g option card). Not furnished is NPB-PWR-UN-H universal power supply, or external 12V sealed lead-acid battery and harness.

Two 1GB Ethernet, RJ-45

One RS-232 Serial, DB-9 male

One RS-485 Serial, isolated, with 15V/ 12Vdc power, 6position plug on right side.

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WEB-700 WEB-700-O CP-700

Technical Specifications

WEB/CP-700 PLATFORM

• PowerPC 440Epx @ 667MHz processor (speed approximate due to spread spectrum clock).

• 1GB on-board NAND Flash storage.

• 1 GB DDR-2 333Mhz RAM (maximum Java Heap size 384MB).

• Two (2) Gigabit Ethernet ports.

• Standard RS-232 port.

• 6-position end connector with isolated RS-485/15Vdc power (usable as a standard non-powered isolated RS-485 port, or to support remote I/O modules).

• MiniPCI option slot, for optional NPB-WIFI-7 802.11 b/g WIFI adapter (WEBsAX-3.6 required).

• Two (2) available comm option slots in the WEB/CP-700, for LonWorks, RS-485 or RS-232, GPRS/Edge Cellular,

802.15.4 wireless,

• LEDs on front of unit to monitor power and system status.

• Available contact inputs (3) to monitor external UPS AC present, UPS battery level, external enclosure door status.

POWER SUPPLY

• Requires universal AC input (90V – 264V) NPB-PWR-UN-H power supply module, supplies 15Vdc, 30VA. Alternately, a NPB-WPM-US wall-mount AC adapter can power the WEB/CP-700 only (requires removal of barrel plug end and wiring to end connector).

• Includes integral rechargeable NiMH backup battery pack, for short duration AC power fail operation.

• Connection for external, rechargeable, 12V sealed lead-acid battery, for continuous system operation over longer power outages. Provides trickle charge and monitoring support to separately ordered batteries.

OPERATING SYSTEM

• QNX Neutrino Real-Time Operating System.

• Oracle Hotspot JVM (Java Virtual Machine) in units with WEBsAX-3.6 or later; IBM J9 JVM is used in units with WEBsAX-3.5.

• NiagaraAX software (WEBsAX-3.5 or later required). WEBsAX-3.6 or later required to use the optional NPB-WIFI-7 adapter.

etc.

Jennic

PHYSICAL

• Plastic DIN-mount backplate with screw tabs for alternate panel mounting.

• Removable snap-on plastic cover with status LEDs and connecting cable.

• Cooling by internal air convection.

• Dimensions: 8.7" (221mm) wide x 5.6" (142mm) high x 2.44" (62mm) deep.

• Weight: Net 1.67 lbs. (0.76 kg), Gross 2.0 lbs. (0.91 kg).

ENVIRONMENT

• Operating temperature range: 32°F to 122°F (0°C to 50°C).

• Relative humidity range: 10% to 90% at 77°F (25°C), non-condensing.

• Mechanical ambient conditions are as follows: — Vibration, in operation: 5 to 9 Hz: 3.5mm amplitude, 9 to 150Hz: 1g. — Shock resistance, in operation: 15g acceleration, 11 ms duration.

• Storage temperature range: 32°F to 158°F (0°C to 70°C).

• Storage relative humidity range: 5% to 94%, non-condensing.

Equipment Ratings

ELECTRICAL

• Input voltage range: 15Vdc (from separate AC power supply, 90Vac to 264Vac, 50/60Hz).

• Power consumption: 20VA maximum.

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WEB-700 WEB-700-O CP-700

CAUTION

WARNING

PREPARATION

Unpack the WEB/CP-700 and inspect the package contents for damaged or missing components. If damaged, notify the appropriate carrier at once and return any damaged components for immediate repair or replacement. See “Returning a Defective Unit” on page 25.

• Included in this Package

• Material and Tools Required

Included in this Package

Included in this package you should find the following items:

• WEB/CP-700 controller.

• WEB/CP-700 Installation Instructions, Form Number 95-7776.

• Hardware bag containing the following items: — Two (2) 6-position screw terminal plugs, one for integral contact inputs (door tamper, UPS battery OK, UPS AC present),

one end-mount to wire RS-485/power to optional remote expansion devices. — One (1) 2-position screw terminal plug for external sealed lead-acid (SLA) rechargeable battery (not provided). — One (1) grounding wire, with quick-disconnect 0.187" female connector.

Material and Tools Required

The following supplies and tools are typically required for installation:

• NPB-PWR-UN-H universal AC power supply module, 90-263 Vac input, 15Vdc 30W output, DIN-mount capable, with grounding wire. Alternatively, a NPB-WPM-US wall-mount AC adapter can power the WEB/CP-700 controller only. You must cut off the adapter’s barrel plug end, and then wire leads into the controller’s end connector. A multimeter is needed to check polarity.

• DIN rail, type NS35/7.5 (35mm x 7.5mm) and DIN rail end-clips (stop clips), unless using panel mounting method with screws through mounting tabs.

• Suitable tools and fasteners for mounting unit and accessories.

• #2 phillips screwdriver: used to install and remove an optional option card.

• Small flat-blade screwdriver: used for making wiring connections to removable screw terminal plugs.

• (Optional) One or two 12V sealed-lead-acid (SLA) rechargeable backup batteries, with wire harness for connecting to the 2-position connector on the unit. Should be sized as required by the system. See Contact Input wiring to WEB/CP-700, page

17.

PRECAUTIONS

This document uses the following warning and caution conventions:

Cautions remind the reader to be careful. They alert readers to situations where there is a chance that the reader might perform an action that cannot be undone, might receive unexpected results, or might lose data. Cautions contain an explanation of why the action is potentially problematic.

Warnings alert the reader to proceed with extreme care in situations where there is a chance that the reader might do something that can result in personal injury or equipment damage. Warnings contain an explanation of why the action is potentially dangerous.

Safety Precautions

The following items are warnings of a general nature relating to the installation and start-up of the WEB/CP-700 controller. Be sure to heed these warnings to prevent personal injury or equipment damage.

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WEB-700 WEB-700-O CP-700

WARNING

CAUTION

A 120Vac or 240Vac circuit powers the NPB-PWR-UN-H power supply for the controller. 15Vdc input (DC only) to controller.

Disconnect power before installation or servicing to prevent electrical shock or equipment damage.

Make all connections in accordance with national and local electrical codes. Use copper conductors only.

To reduce the risk of fire or electrical shock, install in a controlled environment relatively free of contaminants.

This device is only intended for use as a monitoring and control device. To prevent data loss or equipment damage, do not use it for any other purpose.

Static Discharge Precautions

Static charges produce voltages high enough to damage electronic components. The microprocessors and associated circuitry within a WEB/CP-700 controller are sensitive to static discharge. Follow these precautions when installing, servicing, or operating the system:

Work in a static-free area.

Discharge any static electricity you may have accumulated. Discharge static electricity by touching a known, securely grounded object. Do not handle printed circuit boards (PCBs) without proper protection against static discharge. Use a wrist strap when handling PCBs. The wrist strap clamp must be secured to earth ground.

Battery Precautions

The NiMH battery used in this device may present a risk of fire or chemical burn if mistreated. Do not disassemble, heat above 122ºF (50ºC), or incinerate. Replace battery pack with NPB-BATT-7 only. Use of another battery may present a risk of fire or explosion.

Dispose of used battery promptly. Keep away from children. Do not disassemble and do not dispose of in fire.

Replace external backup battery with Listed Power Source Battery Only.

MOUNTING

NOTE: This product is intended for indoor use only. The unit should not be exposed to ambient conditions outside of

the range of 32ºF (0ºC) to 122ºF (50ºC), or relative humidity outside the range of 10 to 90% at 77ºF (25ºC), noncondensing. Refer to Environment, page 5 for further details on mechanical and storage specifications.

Before mounting the unit, install any option card(s) and memory upgrade. See About Expansion Options, page

11.

Environmental Requirements

Note the following requirements for the WEB/CP-700 mounting location:

• If mounting inside an enclosure, that enclosure should be designed to keep the unit within its required operating range considering a 20-watt dissipation by the controller, plus dissipation from any other devices installed in the same enclosure. This is especially important if the controller is mounted inside an enclosure with other heat producing equipment.

• Do not mount the unit: — in an area with excessive moisture, corrosive fumes, or explosive vapors. — where vibration or shock is likely to occur. — in a location subject to electrical noise. This includes the proximity of large electrical contractors, electrical machinery,

welding equipment, spark igniters, and variable frequency drives.

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WEB-700 WEB-700-O CP-700

4.1" (104)

5.6" (142)

3.46" (88)

11.75" (298)

15.125" (384)

Mounting on DIN rail

Removing from DIN rail

NPB-PWR-UN-H

DIN rail end clip

NPB-PWR-UN-H

IO-16-REM-H

WEB/CP-700

Secure controller or last directly attached I/O module using either screws or DIN rail end clip (if end clip does not interfere with 6position end connector).

Physical Mounting

The following information applies about physically mounting the unit.

• You can mount the WEB/CP-700 in any orientation. It it not necessary to remove the cover before mounting.

• Mounting on a 35mm wide DIN rail is recommended. The WEB/CP-700 unit base has a molded DIN rail slot and locking clip, as does the NPB-PWR-UN-H power supply module and any I/O expansion modules. Mounting on a DIN rail ensures accurate alignment of connectors between all modules.

• If DIN rail mounting is impractical, use screws in mounting tabs on the NPB-PWR-UN-H module and the WEB/CP-700, as well as any end-connected accessory. Tab mounting dimensions are on the last page of this document.

Fig. 3 and the following procedure provides step-by-step DIN rail mounting instructions for the WEB/CP-700.

NOTE: Mount the NPB-PWR-UN-H power supply first, then the WEB/CP-700 controller, then any directly attached I/O

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expansion module.

Fig. 3. WEB/CP-700 and accessory mounting details.

WEB-700 WEB-700-O CP-700

CAUTION

Cover

LED ribbon cable

Connector for LED cable

LED cable left connected between cover and controller board

To mount on DIN rail

1. Securely install the DIN rail with at least two screws, near the two rail ends.

2. Position the NPB-PWR-UN-H power supply module on the rail, tilting to hook DIN rail tabs over one edge of the DIN rail

(Fig. 3).

3. Use a screwdriver to pry down the plastic locking clip, and push down and in on the module, to force the locking clip to snap over the other edge of the DIN rail.

4. Mount the WEB/CP-700 controller onto the DIN rail in the same way, such that its left 6-position end connector faces the NPB-PWR-UN-H power supply.

5. Slide the two devices together along the DIN rail to connect their 6-position connectors.

6. If installing any I/O expansion modules, repeat this for each one, until all are mounted on the DIN rail and firmly connected

into one assembly.

7. To keep the final assembly together, secure at both ends with DIN rail end-clips provided by the DIN rail vendor. This also prevents the assembly from sliding on the DIN rail. See Fig. 3.

Removing and Replacing the Cover

You must remove the WEB/CP-700 cover to connect the battery (new unit), and/or to replace the NiMH battery, install any option cards, or replace the NiMH battery. The cover snaps onto the base with four plastic end tabs–two on each end.

An LED ribbon cable connects the cover to the main board. Be careful when lifting the cover off. If the controller is on a flat work surface, you can leave the cable connected, with the cover next to the unit. See Fig. 4.

NOTE: If accessory modules are plugged into the WEB/CP-700, you may need to slide them away from the unit to get to

• To remove the cover, press in the tabs on both ends of the unit, and carefully lift it off (see previous Caution). If necessary, unplug the LED cable from the cover, at the connector on the back of the cover (see Fig. 4).

• To replace the cover, make sure that the LED cable is connected and not folded outside the base. Orient the cover so the cutout area for comm ports is correct, then push inwards to snap in place.

the end cover tabs.

Fig. 4. Removing WEB/CP-700 cover.

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+ 19 hidden pages

Honeywell CP-700, WEB-700, WEB-700-O User Manual

CONTENTS

ABOUT THIS GUIDE

Related Documentation

PRODUCT DESCRIPTION

Packaging and Features

Technical Specifications

Equipment Ratings

PREPARATION

Included in this Package

Material and Tools Required

PRECAUTIONS

Safety Precautions

Static Discharge Precautions

Battery Precautions

MOUNTING

Environmental Requirements

Physical Mounting

Removing and Replacing the Cover