Honeywell International Inc. (“HII”) reserves the right to make changes in specifications and other information contained in this
document without prior notice, and the reader should in all cases consult HII to determine whether any such changes have been
made. The information in this publication does not represent a commitment on the part of HII.
HII shall not be liable for technical or editorial errors or omissions contained herein; nor for incidental or consequential damages
resulting from the furnishing, performance, or use of this material.
This document contains proprietary information that is protected by copyright. All rights are reserved. No part of this document
may be photocopied, reproduced, or translated into another language without the prior written consent of HII.
RFTerm is a trademark or registered trademark of EMS Technologies, Inc. in the United States and/or other countries.
Microsoft
trademarks or trademarks of Microsoft Corporation.
Intel® and Atom™ are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the United States and other
countries.
Summit Data Communications, the Laird Technologies Logo, the Summit logo, and “Connected. No Matter What” are trademarks of Laird Technologies, Inc.
Wi-Fi
marks or registered trademarks of Wi-Fi Alliance.
The Bluetooth
®
Windows, ActiveSync®, MSN, Outlook®, Windows Mobile®, the Windows logo, and Windows Media are registered
®
, WMM®, Wi-Fi Mutlimedia™, Wi-Fi Protected Access®, WPA™, WPA2™ and the Wi-Fi CERTIFIED™ logo are trade-
®
word mark and logos are owned by the Bluetooth SIG, Inc.
Symbol® is a registered trademark of Symbol Technologies. MOTOROLA, MOTO, MOTOROLA SOLUTIONS and the Stylized
M Logo are trademarks or registered trademarks of Motorola Trademark Holdings, LLC and are used under license.
Freefloat, Link*One and Access*One are trademarks of Freefloat, Mölndalsvägen 30B, SE-412 63Gothenburg, Sweden.
RAM® and RAM Mount™ are both trademarks of National Products Inc., 1205 S. Orr Street, Seattle, WA 98108.
Qualcomm
®
is a registered trademark of Qualcomm Incorporated. Gobi is a trademark of Qualcomm Incorporated.
Verizon® is a registered trademark of Verizon Trademark Services LLC.
®
T-MOBILE
AT &T
is a registered trademark of Deutsche Telekom AG.
®
is a registered trademark of AT&T Intellectual Property.
SD and SDHC are trademarks or registered trademarks of SD-3C, LLC in the United States, other countries or both.
®
SanDisk
Transcend
and CompactFlash® are trademarks of SanDisk Corporation, registered in the United States and other countries.
®
is a registered trademark of Transcend Information, Inc.
Other product names or marks mentioned in this document may be trademarks or registered trademarks of other companies
and are the property of their respective owners.
Patents
For patent information, please refer to www.hsmpats.com.
Table of Contents
Chapter 1 - Thor VM1 Agency Information
FCC Part 15 Statement........................................................................................................1-1
Thor VM1 mobile computers meet or exceed the requirements of all applicable standards organizations for safe operation.
However as with any electrical equipment, the best way to ensure safe operation is to operate them according to the agency
guidelines that follow. Read these guidelines before using your Thor VM1.
This documentation is relevant for the following Thor models: VM1W.
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. The battery should be disposed of by
a qualified recycler or hazardous materials handler. Do not incinerate the battery or dispose of the battery with general
waste materials.
FCC Part 15 Statement
This device complies with FCC Rules, part 15. Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause undesired operation.
NOTE - This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Caution - Changes or modifications made to this equipment not expressly approved by Honeywell may void the FCC authorization to operate this equipment.
FCC 5GHz Statement
LAN devices are restricted to indoor use only in the band 5150-5250 MHz.
For the band 5600-5650 MHz, no operation is permitted.
When using IEEE 802.11a wireless LAN, this product is restricted to indoor use, due to its operation in the 5.15- to 5.25GHz Frequency range. The FCC requires this product to be used indoors for the frequency range of 5.15 GHz to 5.25
GHz to reduce the potential for harmful interference to co-channel mobile satellite systems. High-power radar is allocated
as the primary user of the 5.25- to 5.35-GHz and 5.65- to 5.85-GHz bands. These radar stations can cause interference
with and/or damage to this device.
EMC Directive Requirements
This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
Canada, Industry Canada (IC) Notices
This Class A digital apparatus complies with Canadian RSS-GEN issue 3:2010 and RSS-210 issue 8:2010.
Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept
any interference, including interference that may cause undesired operation of the device.
Radio Frequency (RF) Exposure Information
The radiated output power of the Honeywell Thor VM1 is below the Industry Canada (IC) radio frequency exposure limits. The
Honeywell Thor VM1 should be used in such a manner such that the potential for human contact during normal operation is
minimized.
This device has been certified for use in Canada. Status of the listing in the Industry Canada’s REL (Radio Equipment List) can
be found at the following web address: Additional Canadian information on RF exposure also can be found at the following web
address: Canada, avis d'Industry Canada (IC)
1 - 1
Cet appareil numérique de classe A est conforme aux normes canadiennes RSS-GEN numéro 3:2010 et RSS-210 numéro
8:2010.
Son fonctionnement est soumis aux deux conditions suivantes : (1) cet appareil ne doit pas causer d'interférence et (2) cet
appareil doit accepter toute interférence, notamment les interférences qui peuvent affecter son fonctionnement.
Informations concernant l'exposition aux fréquences radio (RF)
La puissance de sortie émise par de le Honeywell Thor VM1 est inférieure à la limite d'exposition aux fréquences radio d'Industry Canada (IC). Utilisez le Honeywell Thor VM1 de façon à minimiser les contacts humains lors du fonctionnement normal.
Ce périphérique est homologué pour l'utilisation au Canada. Pour consulter l'entrée correspondant à l’appareil dans la liste
d'équipement radio (REL - Radio Equipment List) d'Industry Canada rendez-vous sur: Pour des informations supplémentaires
concernant l'exposition aux RF au Canada rendez-vous sur : ANATEL (Brazil)
Este equipamento opera em caráter secundário, isto é, não tem direito a proteção contra interferência prejudicial, mesmo de
estações do mesmo tipo, e não causar interferência a sistema operando em caráter primário.
COFETEL
ANEXO CUMPLIMIENTO REGULATORIO NOM-121-SCT1-2009
EQUIPO: Terminal montada en vehículo
MARCA: Honeywell
MODELO: VM1 W
Para su uso en México, la operación de este equipo está sujeta a las siguientes dos condiciones: (1) es posible que este equipo
o dispositivo no cause interferencia perjudicial y (2) este equipo o dispositivo debe aceptar cualquier interferencia, incluyendo la
que pueda causar su operación no deseada.
Este equipo ha sido diseñado para operar con las antenas que enseguida se enlistan y para una ganancia máxima de antena
de 2.0 y 1.0 dBi @ 2.4 GHz WLAN; 4.0 y 5.0 dBi @ 5 GHz WLAN; -1.5 dBi @ 2.4 GHz para Bluetooth. Siendo únicas las antenas con que cuenta la terminal. El uso con este equipo de antenas no incluidas en esta lista o que tengan una ganancia mayor
que lo especificado quedan prohibidas. La impedancia requerida de la antena es de 50 ohms.1
Marca Modelo Tipo Ganancia
LARSENR380500314Dipolo, Banda Dual 2.0 y1.0 dBi @ 2.4 GHz WLAN
LARSEN R380500314Dipolo, Banda Dual 4.0 y 5.0 dBi @ 5 GHz WLAN
ANATEL (Brazil)
Este equipamento opera em caráter secundário, isto é, não tem direito a proteção contra interferência prejudicial, mesmo de
estações do mesmo tipo, e não causar interferência a sistema operando em caráter primário.
Vehicle Power Supply Connection Safety Statement
WARNING - For proper and safe installation, the input power cable must be connected to a fused circuit on the vehicle. If the
supply connection is made directly to the battery, the fuse should be installed in the positive lead within 5 inches of the battery’s
positive (+) terminal. The fused circuit requires a maximum time delay (slow blow) fuse with a current rating as noted below.
•For 12VDC input, use a 10A slow blow fuse that has a DC voltage rating greater than 12VDC.
•For 24VDC input, use a 6A slow blow fuse that has a DC voltage rating greater than 24VDC.
•For 36VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 36VDC.
•For 48VDC input, use a 3A slow blow fuse that has a DC voltage rating greater than 48VDC.
Note: For North America, a UL Listed fuse is to be used
Li-Ion Battery
When disposing of the Thor VM1 UPS battery, the following precautions should be observed: The battery should be disposed of
properly. The battery should not be disassembled or crushed. The battery should not be heated above 212°F (100°C) or incinerated.
1 - 2
Safety requirements restrict the temperature at which the Li-Ion UPS battery can be charged. Charging is disabled if the ambi-
1177
Complies with
IDA Standards
DA104647
ent temperature is outside of the 0ºC to 35ºC safe charging range. In order to maintain UPS charge the Thor VM1 should have
power applied while the unit is within the safe charging range for at least an hour each day.
RF Safety Notice
This device is intended to transmit RF energy. For protection against RF exposure to humans and in accordance with
FCC rules and Industry Canada rules, this transmitter should be installed such that a minimum separation distance of at
least 20 cm (7.8 in.) is maintained between the antenna and the general population. This device can only be co-located
with FCC ID:TWG-SDCPE15N.
Bluetooth
Class II
Honeywell Scanning & Mobility Product Environmental Information
Refer to www.honeywellaidc.com/environmental for the RoHS / REACH / WEEE information.
CE Mark
The CE marking on the product indicates that this device is in conformity with the following directives:
• 1995/5/EC R&TTE
• 2011/65/EU RoHS (Recast)
In addition, complies to 2006/95/EC Low Voltage Directive, when shipped with recommended power supply.
European contact:
Hand Held Products Europe BV
Nijverheidsweg 9-13
5627 BT Eindhoven
The Netherlands
Honeywell shall not be liable for use of our product with equipment (i.e., power supplies, personal computers, etc.) that is not CE
marked and does not comply with the Low Voltage Directive.
Dealer License - Republic of Singapore
WWAN is not available in Singapore.
Part
Number
Republic of Singapore - Dealer License Number DA104647 complies with IDA Standards.
1 - 3
1 - 4
2
UPS
SYS
SSD
Wi Fi
THOR
VM1
Getting Started
Overview
The Thor VM1 Vehicle Mount Computer (VMC) is a rugged, vehicle mounted computer running a Microsoft® Windows® Embedded Standard 2009 operating system and capable of wireless data communications from a fork-lift truck or any properly configured vehicle. Wireless communications are supported over a 802.11 WLAN network and, optionally, over a WWAN network.
The Bluetooth® module supports Bluetooth printers and scanners.
CAUTION - Before shipping the Thor VM1, be sure to Disconnect UPS Battery (page 4-55) .
!
The Thor VM1 is designed for use with a vehicle Quick Mount Smart Dock. The dock installs in the vehicle and connects to
vehicle power. The dock provides conditioned input power for the Thor VM1. Peripheral connections are on the dock. The Thor
VM1 is designed to easily be removed from the dock with a latch on the lower rear of the Thor VM1 housing. Since the dock
remains attached to the vehicle, the Thor VM1 computer can easily be moved from one vehicle equipped with a dock to another
vehicle equipped with a dock.
The Thor VM1 contains a UPS battery which, when fully charged, can power the Thor VM1 for a minimum of 30 minutes. This
can be when the Thor VM1 is not attached to a Quick Mount Smart Dock or when the Thor VM1 is attached to a dock but the
vehicle power is interrupted, such as when the vehicle battery is being changed.
Contact Technical Assistance (page 9-1) for information on the latest upgrades for your Thor VM1.
About this Guide
This user’s guide has been developed for a Thor VM1 with a Microsoft® Windows® Embedded Standard 2009 operating system.
Out of the Box
The following items may be packaged separately:
• Thor VM1
• Quick Mount Smart Dock (includes 10-60VDC power cable)
• RAM or U-Bracket vehicle mount kit
2 - 1
If you ordered additional accessories for the Thor VM1, verify they are also included with the order. Keep the original packaging
material in the event the Thor VM1 should need to be returned for service. For details, see Product Service and Repair (page 9-
1).
Initial Setup for Thor VM1
This page lists a quick outline of the steps you might take when setting up a new Thor VM1. More instruction for each step is
listed later in this guide.
Contact Technical Assistance (page 9-1) if you need additional help.
Hardware Setup
1. Install RAM Mount (page 4-18) or Install U Bracket Mount (page 4-24) to the vehicle.
2. Place Thor VM1 in the Dock (page 4-16).
3. Connect Cables (page 4-27) for any peripherals.
4. Connect Power (page 4-28).
5. Secure all cables in Strain Relief Cable Clamps (page 4-27).
6. Press the Power Switch (page 3-5) on the dock to the on position.
7. Press the Power Button (page 3-5) on the Thor VM1.
Software
Languages
The Thor VM1 may be shipped with an English only operating system. Contact Technical Assistance (page 9-1) to
order a Thor VM1 Recovery DVD (page 5-27) in a different language. The language installed is identified on the Soft-ware tab of the About (see page 5-3) control panel.
First Boot
When a new Thor VM1 starts up a EULA (End User License Agreement) may be displayed on the touch screen. It
remains on the screen until the Accept or Decline button is tapped with a stylus.
Tap the Accept button to accept the EULA terms and the Thor VM1 continues the startup process. The EULA is not
presented to the user again.
Tap the Decline button to decline the EULA and the Thor VM1 reboots. It will continue to reboot until the Accept but-
ton is tapped with the stylus.
Software Setup
Hardware setup should be completed before starting software setup.
1. If prompted, perform Touch Screen Calibration (page 5-26).
2. Select a Power Scheme (page 5-18) and set timers.
3. Adjust Speaker Volume (page 2-5).
4. Pair Bluetooth (page 5-6) devices
5. Set Wireless client parameters using the Summit Client Utility (page 6-1).
6. Set terminal emulation parameters.
Quick Mount Smart Dock
The Thor VM1 assembly consists of two parts, the Thor VM1 computer and the Quick Mount Smart Dock.
The Thor VM1 contains an internal UPS battery that, once fully charged, powers the Thor VM1 for a minimum of 30 minutes
when the unit is not mounted in the dock.
The dock provides:
2 - 2
• A mount for the Thor VM1 computer. The dock attaches to a vehicle via a RAM or U-bracket mount or to a RAM table stand
UPS
SYS
SSD
WiFi
Power Button
Speakers
Microphone
Ambient
Light
Sensor
for use in an office environment.
• Conditioned power for the Thor VM1. The dock accepts 10-60VDC power input directly or 50-150VDC power input with a DC/
DC converter.
• COM1 and COM2 serial connections for a tethered scanner, printer, PC connection, etc.
• USB host connection via an adapter cable.
• CANbus connection via an adapter cable.
• Headset connection via an adapter cable. When a headset is not attached, the microphone and speakers on the Thor VM1
are active.
• Strain relief cable mounts.
• Mobility of the Thor VM1, since the dock remains attached to the vehicle the Thor VM1 computer can easily be moved from
one vehicle equipped with a dock to another.
External antenna connectors may be present on the back of the Thor VM1. The connectors may include:
• 802.11 antenna connectors, used when the Thor VM1 is not equipped with internal antennas.
• External GPS antenna connector, when the Thor VM1 is equipped with GPS.
• External WWAN antenna connectors, when the Thor VM1 is equipped with WWAN. Optional WWAN radio (available in North
America, Europe, New Zealand, and Australia only).
Components
Front View
2 - 3
Back View with Quick Mount Smart Dock
Antenna Connectors
SIM Card
Access Panel
COM1 Connector
COM2 Connector
USB Connector
CANbus/Audio
Connector
Quick Release HandleProvision for Padlock
Provision for
Laptop Security
Cable
Power
Switch
Power
Connector
Fuse
SD Card
Access
Panel
RAM Ball
Strain Relief
Clamps
CompactFlash
Hard Drive
SD (Secure Digital)
Memory Card Slot
SIM Card Slot
for WWAN Radio
UPS Battery
Disconnect
SD
SIM
Access Panels
SD Card Access Panel with door removedSIM Card Access Panel with door removed
2 - 4
SSD
Access Panel Door is labeled with and .
Access Panel Door is labeled with .
Backlights and Indicators
Display Backlight
There are several configuration options for the Thor VM1 display backlight:
Power Management
The display backlight is controlled by power management. When the user activity timer expires, the display backlight is
turned off. Timeouts can be set for the available power management schemes.
See Power Options (page 5-18) for configuration options.
Backlight Brightness
The intensity of the display backlight can be manually configured:
• Use the 2nd + F7 keppress to increase backlight brightness or the 2nd + F8 keypress to decrease backlight
brightness.
Refer to the Screen Control (page 5-22) panel for the current display brightness level.
Screen Blanking
The Thor VM1 can be configured to blank (blackout) the display while the vehicle is in motion.
Refer to the Screen Control (page 5-22) panel for information.
Keypad Backlight
The integrated keypad backlight follows the display backlight. If the display backlight is on, the keypad backlight is on.
Speaker Volume
The speaker volume can be adjusted via the Thor VM1 keypad:
•Use the 2nd + F9 keppress to increase speaker volume or the 2nd + F10 keypress to decrease speaker volume.
The current volume level can be viewed on the Sounds (page 5-24) control panel or via the system tray speaker icon.
These items can also be used to adjust speaker volume
2 - 5
Power Up
!
If a USB drive, such as a thumb drive is attached to the Thor VM1, the device attempts to boot from the USB drive and
cannot. Please remove the USB drive and power up the Thor VM1 again.
The Quick Mount Smart Dock has a power switch on the back.
The “On” side of this rocker switch has a raised bump to allow the state of the switch to be determined when the switch may not
be easily viewed, for example, after the dock is mounted in a vehicle.
After external power has been connected and the Thor VM1 has been mounted in the dock, press the side of the power switch
with the raised bump to pass power from the dock to the Thor VM1.
Next locate the power button on the front of the Thor VM1.
Press the power button to turn the Thor VM1 on. When the Windows desktop is displayed or an application begins, the power up
sequence is complete.
See Power Controls (see page 3-5) for more information.
2 - 6
Rebooting the Thor VM1
!
If a USB drive, such as a thumb drive is attached to the Thor VM1, the device attempts to boot from the USB drive:
• If the USB drive contains a bootable sector, the Thor VM1 boots from the USB drive.
• If the USB drive does not contain a bootable sector, the Thor VM1 does not boot. Remove the USB drive and boot
the Thor VM1 again.
Restart
Restart performs a controlled shutdown of the Thor VM1 and then restarts the device.
• Use the Ctrl + Alt + Del keypress sequence to start the task manager. Tap the Shut Down button and select
Restart from the pull-down list. Tap the OK button to restart the Thor VM1..
•Select Start > Shut Down > Restart and tap OK to restart the Thor VM1
Tapping the Touch Screen with a Stylus
Note: Always use the point of the stylus for tapping or making strokes on the touch screen.
Never use an actual pen, pencil, or sharp/abrasive object to write on the touch screen.
Hold the stylus as if it were a pen or pencil. Touch an element on the screen with the tip of the stylus then remove the stylus from
the screen.
Firmly press the stylus into the stylus holder when the stylus is not in use.
Using a stylus is similar to moving the mouse pointer then left-clicking icons on a desktop computer screen.
Using the stylus to tap icons on the touch screen is the basic action that can:
• Open applications
• Choose menu commands
• Select options in dialog boxes or drop-down boxes
• Drag the slider in a scroll bar
• Select text by dragging the stylus across the text
• Place the cursor in a text box prior to typing in data
• Place the cursor in a text box prior to retrieving data using a scanner/imager.
A right click is generated by tapping the mouse icon , usually located in the upper right hand corner of the screen. After
tapping, the mouse icon highlights the right button. The next touch screen tap is treated as a right click. The mouse icon
returns to the left button highlighted so subsequent taps are treated as left clicks.
Note: If the mouse icon is not displayed, this feature can be enabled by tapping the PenMount icon in the System Tray. From
the menu that pops up, tap the Right Button to enable the mouse icon. When this option is enabled, a checkmark is
displayed in the menu.
A stylus replacement kit is available.
When a dialog box is too large for the display, tap and drag the dialog box up or down or from side to side to view the remainder
of the dialog box.
Setup Terminal Emulation Parameters
Note: The instructions below are for Honeywell RFTerm. If a different terminal emulation software is installed on your Thor VM1
refer to the documentation for that software.
Before you make a host connection, you will, at a minimum, need to know:
• the alias name or IP address (Host Address) and
• the port number (Telnet Port) of the host system to properly set up your host session.
1. Make sure the mobile client network settings are configured and functional. If you are connecting over wireless LAN
(802.11x), make sure your mobile client is communicating with the Access Point.
2. From Start > Program, run RFTerm or tap the RFTerm icon on the desktop.
3. Select Session > Configure from the application menu and select the “host type” that you require. This will depend on the
type of host system that you are going to connect to; i.e., 3270 mainframe, AS/400 5250 server or VT host.
2 - 7
4. Enter the “Host Address” of the host system that you wish to connect to. This may either be a DNS name or an IP address
of the host system.
5. Update the telnet port number, if your host application is configured to listen on a specific port. If not, just use the default
telnet port.
6. Select OK.
7. Select Session > Connect from the application menu or tap the “Connect” button on the Tool Bar. Upon a successful
connection, you should see the host application screen displayed.
To change options such as Display, Colors, Cursor, Bar Code, etc., refer to these sections in the RFTerm Reference Guide for
complete descriptions of these and other features.
Cleaning the Touch Screen
Note: These instructions are for components made of glass. If there is a removable protective film sheet on the display, remove
the film sheet before cleaning the screen.
Keep fingers and rough or sharp objects away from the bar code reader scanning aperture and the mobile device touch screen.
®
If the glass becomes soiled or smudged, clean only with a standard household cleaner such as Windex
isopropyl alcohol. Dampen the cloth with the cleaner and then wipe the surface.
Do not use paper towels or harsh-chemical-based cleaning fluids since they may result in damage to the glass surface. Use a
clean, damp, lint-free cloth.
Do not scrub optical surfaces. If possible, clean only those areas which are soiled. Lint and particulates can be removed with
clean, filtered canned air.
without vinegar or use
Startup Help
Contact Technical Assistance (page 9-1) if you need more help.
Touch screen is not accepting stylus
taps or needs recalibration.
Thor VM1 seems to lockup as soon
as it is rebooted.
Press Ctrl+Esc to force the Start Menu to appear. Use the tab, backtab and arrow keys
to move the cursor from element to element.
See Touch Screen Calibration (page 5-26).
There may be slight delays while the wireless client connects to the network, authorization for voice-enabled applications complete, and Bluetooth relationships establish or reestablish.
When an application begins, the Thor VM1 is ready for use.
2 - 8
3
CF Slot
SD Slot
Antenna Connectors
CompactFlash
Hard Drive
Secure
Digital
Memory
Card
Power
Connector
SIM
Card
USB
Connector
CANbus/
Audio
Connector
Serial
Connector
COM2
Serial
Connector
COM2
Serial
Connector
COM1
SIM Slot
Hardware Overview
System Hardware
802.11a/b/g/n Wireless Client
The Thor VM1 has an 802.11a/b/g/n network card that supports diversity with two internal or external antennas. Power
management for the network card is configured with the Summit Client Utility (page 6-1).
Central Processing Unit
The CPU is a 1.6 GHz Intel Atom processor. The operating system is Microsoft Windows Embedded Standard 2009. The
OS image is stored on an internal CompactFlash memory card and is loaded into DRAM for execution.
Input/Output Components
The Thor VM1 supports the following I/O components of the core logic:
• Two 9-pin RS-232 serial ports, COM1 and COM2.
• One slot for SD memory card.
• CompactFlash (CF) memory card drive.
• Integrated keyboard.
• Ports available via adapter cables: USB host port, CANbus, Audio. USB client port is not supported with Windows
Embedded Standard 2009.
System Memory
Main system memory is 2 GB SDRAM.
Video Subsystem
The Thor VM1 video subsystem consists of a color TFT display. The video subsystem complies with the VESA VL bus
standard. The resolution of this display is pixels. This resolution complies with the VGA graphics industry standard.
The display supports screen blanking to eliminate driver distraction when the vehicle is in motion.
Audio Interface
Speakers are located on the bottom front of the Thor VM1. A headset adapter cable provides a connection for headset
operation. When a headset is plugged into the adapter cable, the main speakers are disabled.
3 - 1
A microphone is located at the upper right of the Thor VM1 display, near the Thor VM1 emblem. When a headset is
plugged into the adapter cable, the internal microphone is disabled.
Card Slots
CompactFlash (CF) Slot
The CF ATA slot is not hot swappable. The Thor VM1 must be powered down to insert or remove an ATA card. Since
the operating system is stored on the CF ATA card, the Thor VM1 cannot operate without the ATA card.
Secure Digital (SD) Slot
The SD slot accepts an SD memory card. The SD card is hot swappable.
Bluetooth EZPair
The Thor VM1 contains Bluetooth version 2.0 with Enhanced Data Rate (EDR) up to 3.0 Mbit/s over the air. Bluetooth
device connection (or pairing) can occur at distances up to 32.8 ft (10 meters) Line of Sight. The wireless client retains
wireless connectivity while Bluetooth is active.
The user cannot select PIN authentication or encryption on connections from the Thor VM1. However, the Thor VM1 supports authentication requests from pairing devices. If a pairing device requests authentication or encryption, the Thor VM1
displays a prompt for the PIN or passcode. Maximum encryption is 128 bit. Encryption is based on the length of the user’s
passcode.
Bluetooth simultaneously supports one printer as a slave Bluetooth device and one scanner, either as a slave or as a master Bluetooth device.
• The LED on the Bluetooth scanner illuminates during a scanning operation.
• Bar code data captured by the Bluetooth scanner can be manipulated by the settings in the optional Freefloat Link*One
application.
• Multiple beeps may be heard during a bar code scan using a mobile Bluetooth scanner; beeps from the mobile Bluetooth
scanner as the bar code data is accepted/rejected, and other beeps from the Thor VM1 during final bar code data
manipulation.
WWAN
WWAN (Wireless Wide Area Networking) is available on the Thor VM1. A slot is provided for a SIM card.
GPS
GPS (Global Positioning System) is available on the Thor VM1.
Power
Vehicle DC Power Supply
Vehicle power input for the Thor VM1 dock is 10V to 60V DC and is accepted without the need to perform any manual operation within the Thor VM1 dock, see 12-48 VDC Vehicles (10-60 VDC Direct Connection) (page 4-29). The dock provides
a conditioned power output for the Thor VM1. By using a specified DC/DC power supply, input voltage of 50-150V DC can
be accepted, see 60-144 VDC Vehicles (50-150 VDC Power Supply, Screws on Top of Lid) (page 4-38) or 60-144 VDC
Vehicles (50-150 VDC Power Supply, Screws on Top of Lid) (page 4-38).
Power input is fused for protection and the fuse is externally accessible, see Fuse (page 3-4).
External AC Power Supply
If DC power is not available – for example, in an office environment – an optional external Universal Input Power Supply can
be used to convert AC wall power to an appropriate DC level. AC to DC power input for the Thor VM1 is delivered to the
Quick Mount Smart Dock via an optional external power supply and adapter cable. See External AC/DC Power Supply
3 - 2
(page 4-47).
Uninterruptible Power Supply
The Thor VM1 contains an internal UPS battery. The user can Replace UPS Battery (page 4-60).
The UPS battery is automatically charged when the Thor VM1 is placed in a powered dock, provided the safe charging temperature conditions below are met.
When external power is removed, the UPS automatically powers the Thor VM1 with no user intervention. When running on
UPS power, the power management timeouts may be different than when vehicle power is applied.
The UPS allows the Thor VM1 to continue operation when not mounted in a dock or when the vehicle battery is being
swapped. When fully charged the UPS battery is designed to power the Thor VM1 for a minimum of 30 minutes at temperatures of -20ºC (-4ºF) or greater. For the extended temperature version of the Thor VM1, the UPS provides a minimum
of 10 minutes of operation between -20ºC (-4ºF) and -30ºC (-22ºF).
If operating on UPS power and the UPS battery becomes critically low, the Thor VM1 performs a controlled shutdown.
If there is no external power available, there must be 10% or greater power in the UPS battery or the Thor VM1 does not
power on.
The UPS status LED and the Battery Control Panel can be used to monitor the state of the UPS battery.
Safe Charging Temperature Range
The internal temperature of the Thor VM1 is the trigger for UPS battery charging.
• The UPS battery is not charged when the internal Thor VM1 temperature is below 0°C (32°F). This corresponds to
an ambient (room) temperature of approximately -10°C (-14°F).
• The UPS battery is not charged when the internal Thor VM1 temperature is above 45°C (113°F). This corresponds
to an ambient (room) temperature of approximately 35°C (95°F).
• If the UPS battery cannot be charged due to a temperature extreme, the UPS Status LED (page 3-11) is amber.
Move the Thor VM1 to a different location to charge the UPS battery.
When the Thor VM1 is operated in an environment where the UPS battery is not able to charge due to temperature
extremes, the Thor VM1 should be removed to a location within the safe charging temperature range during off hours.
A discharged UPS battery cannot protect against data loss in the event vehicle power is interrupted.
Charging Timeout
• A fully discharged UPS battery normally recharges in less than 4 hours when the Thor VM1 is in a powered dock and
within the safe charging temperature range.
• If the UPS battery is not charged before an 8 hour (or 4 hours for some earlier software revisions) timeout period
expires, the UPS Status LED (page 3-11) is amber.
• The charge timeout is reset if charging resumes upon application of external power.
• The charge timeout is reset if charging resumes when the Thor VM1 enters the permissible temperature range for
charging.
Charging and Power Management
• Charging of the UPS battery continues when the Thor VM1 is in power management (display off, suspend or
hibernate modes).
Backup Battery
The Thor VM1 has a permanent Lithium battery installed to maintain time, date and CMOS setup information for a minimum
of 90 days. The lithium battery is not user serviceable and should last five years with normal use before it requires replacement.
Note: The backup battery should only be changed by authorized service personnel.
3 - 3
Fuse
The Thor VM1 uses an 8A time delay (slow blow), fuse that is externally accessible and user
replaceable. The fuse is located on the back of the Quick Mount Smart Dock. The fuse is accessed
by unscrewing the cap as indicated.
Should it need replacement, replace with same size, rating and type of fuse:
• Littelfuse 0215008.MXP
• Cooper Bussmann BK1/S506-8-R
• Bel Fuse 5HT 8-R
or equivalent.
Fuse has voltage on it even when power is off. Always disconnect input power before changing the
fuse.
Power Management Modes
The Thor VM1 has four power modes: Full On, Standby, Hibernate and Off.
Full On Mode
When the Thor VM1 is attached to either vehicle power or an external power supply or is operating from the UPS battery and the power button is pressed, the Thor VM1 is in the On mode. In this mode, the keypad, touch screen and any
attached peripherals such as a scanner function normally. The display remains on until the display, standby or hibernate timer (if enabled) expires.
When in Full On mode, the status LED is solid green.
If the Thor VM1 is Full On, a press of the power button can be configured to put the unit in Standby. See the Advanced
(page 5-20) tab of the Power control panel.
StandbyMode
When the standby timer expires without a primary event occurring, the Thor VM1 transitions to Standby mode. Pressing the Power button exits Standby mode and transitions the Thor VM1 to Full On.
When in Standby mode, the status LED:
• blinks green very slowly if external power is attached.
• is off if external power is not attached.
System Standby Wakeup Events
The following event transitions the Thor VM1 from Standby to Full On Mode:
• Pressing and releasing the Power button
Hibernate Mode
When the Thor VM1 enters hibernate mode, all LEDs are off. Pressing the Power button returns the Thor VM1 to Full
On.
When in Hibernate Mode, the status LED:
• blinks green very slowly if external power is attached.
• is off if external power is not attached.
System Hibernate Wakeup Events
The following event transitions the Thor VM1 from Hibernate to Full On Mode:
• Pressing and releasing the Power button.
Off Mode
By default, the Thor VM1 turns off if the user presses the power button when the Thor VM1 is On. This behavior can
be configured on the Advanced (page 5-20) tab of the Power control panel.
3 - 4
The Thor VM1 is also off when it is not connected to a power source and the UPS battery is depleted. However, an
internal Real Time Clock (RTC) powered by an internal battery maintains the date and time while the Thor VM1 is off.
Power Controls
Power Switch
After all cables are connected, the Thor VM1 can be powered on.
There is a power switch located on the back of the Quick Mount Smart Dock. The power switch
is a rocker switch.
The power switch has a raised bump to identify the switch position even when it is hidden from
view. When the side of the switch with the raised bump is pressed, the power switch is On. If
the dock is connected to external power, the dock delivers power to the Thor VM1.
Generally, once the dock is powered On, there is no need to power it off. The dock power can
remain On even when the Thor VM1 is not attached.
Power Button
The power button is located at the top left of the Thor VM1.
If the Thor VM1 is Off, pressing the power button starts the power up
sequence.
Note: This assumes that the Thor VM1 is docked in a powered
Quick Mount Smart Dock or that the internal UPS battery has
a sufficient charge to power the Thor VM1. If no external
power is available and the UPS battery does not have a
charge, pressing the power button causes no action.
If the Thor VM1 is On, pressing the power button performs the option
selected in the Advanced tab of the Power control panel:
• Ignore power button press
• Prompt the user to select action
• Shut down (default, an orderly shutdown is performed)
• Standby
• Hibernate
Auto On Behavior
Select the desired Ignition Control / Auto On behavior.
The Thor VM1 Auto On options can be configured using the AutoOn (page 5-5) control panel. Please refer to that section for more details on the options below.
For information on the Ignition input signal see Vehicle 10-60VDC Direct Power Connection (page 4-29) and Auto-On
Control Wiring Diagram (page 4-32).
Standard
The Thor VM1 is turned on and off manually by the user using the power button on the front of the device.
Ignition Control
The Thor VM1 is turned on automatically when a signal is received via the Ignition Input wire, which is part of the
DC Power Cable.
Auto-On
The Thor VM1 automatically powers up when power is provided.
3 - 5
External Connectors
Power the Thor VM1 off before attaching a cable to any port (serial, USB, Audio/CAN, etc.).
The external I/O connectors for the Thor VM1 are located on the right side of the Quick Mount Smart Dock (when viewed from
the back).
The Power Supply Connector (page 3-7) is on the left side of the dock (when viewed from the back).
Antenna connectors are located on the top rear of the Thor VM1.
Serial Connector (COM1 and COM2)
The COM1 and COM2 connectors are D-9 male connectors located on the back of the Quick
Mount Smart Dock.
Power the Thor VM1 off before attaching a cable to any port (serial, USB, Audio/CAN, etc.).
The serial connectors are industry-standard RS-232, PC/AT standard 9–pin “D” male connector. See COM1 and COM2 Connector (page 8-4) for connector pinout detail.
Pin 9 is configured to provide +5V for an external bar code scanner.
See Connect Serial Device (page 4-48) for more information.
If a COM port is not being used for a scanner, it can be used for Screen Blanking (page 4-
44) when the vehicle is in motion.
Screen Blanking
The screen blanking signal can be provided either by a Honeywell Screen Blanking Box or a user supplied switch or
relay. See Screen Blanking (page 4-44) for information on connecting screen blanking accessories.
USB Connector
The USB connector is a D-9 female connector located on the back of the Quick Mount Smart
Dock. See USB Connector (page 10-5) for connector pinout detail.
Power the Thor VM1 off before attaching a cable to any port (serial, USB, Audio/CAN, etc.).
The USB client port is not supported with Windows Embedded Standard 2009 operating systems.
See Connect USB Host (page 4-33) for more information.
3 - 6
CANbus / Audio Connector
The CANbus/Audio connector is a D-15 male connector located on the back of the Quick
Mount Smart Dock.
The connector supports a headset adapter cable or a CANbus cable. The Thor VM1 does
not support connecting audio and CANbus simultaneously.
See CANbus / Audio Connector (page 8-6) for connector pinout detail.
A headset cable attaches to the CANbus / Audio connector and provides a quick connect
connection for a headset. See Connect Headset Cable (page 4-49) for more information.
The CANbus Y cable has a 9 pin F SAE J1939 (Deutsch) and 9 pin M SAE J1939 (Deutsch)
connector. See Connect CANbus Cable (page 4-50) for more information.
The CANbus interface is a virtual COM port. This port can be accessed using standard Windows API calls.
Power Supply Connector
Power is supplied to the Thor VM1 through the power connector. Additionally this assembly provides a connection point for the vehicle’s chassis ground to be connected internally to the conductive chassis of the computer.
The Thor VM1 internal power supply can accept DC input voltages in the range of 10 to 60 Volts
DC.
See Power Supply Connector (page 8-4) for connector pinout detail. See Connect Power (page 4-
28) for more information on connecting power to the Thor VM1.
3 - 7
Antenna Connections
12
3
4
The Thor VM1 is equipped with an 802.11 radio and can be ordered with
internal antennas or external remote mount antennas. When the Thor
VM1 is ordered with internal antennas, the external antenna connectors
are not used. GPS and WWAN are optional on the Thor VM1 and require
external remote mount antennas.
1. WI-FI (MAIN) (Red label) 802.11 Main External Antenna Connector
When the Thor VM1 is ordered with the internal antenna option, the 802.11 antenna connectors on
the back are not connected to the 802.11 radio. Instead the internal antenna connector is connected
to the 802.11 radio.
Remove the rubber cap, if present, from the antenna connector before connecting an external
antenna.
Internal 802.11 Antenna
If the internal 802.11 antenna option is ordered, antennas are mounted inside the Thor VM1. The internal antennas
are not user accessible.
Vehicle Remote Antenna
The external antennas can be remotely mounted on the vehicle. See Install Remote Antenna (page 4-51) for instructions. External antenna kits are available for the 802.11 Wi-Fi radio, GPS and WWAN.
3 - 8
Keyboard Options
SYS
SSD
UPS
SYS
SSD
UPS
The 2nd, ALT, CTRL and Shift keys (when present) are sticky keys. The Keyboard LEDs (page 3-13) identify the active sticky
modifier mode state of the keyboard.The Thor VM1 has an integrated keypad with five programmable keys and an available
external keyboard.
64-Key QWERTY Keyboard
The Thor VM1 has a QWERTY keyboard, available with a standard overlay, an IBM 3270 overlay or an IBM 5250 overlay.
• Because the keyboard only has 64 keys, all functions are not visible (or printed on the keyboard). Therefore the Thor
VM1 keyboard supports what is called hidden keys -- keys that are accessible but not visible on the keyboard.
• The keyboard does not have a NumLock indicator or key. NumLock is always On.
The Thor VM1 keyboard keys are backlit.
• By default, the keyboard backlight follows the display backlight. When the display backlight is on, the keyboard backlight
is on.
• If the display backlight brightness is increased (or decreased) the keyboard backlight brightness is increased (or
decreased).
• The keyboard backlight and the display share the same timer, which is configured in the Power Options (page 5-18)
control panel.
IBM 3270 Overlay
3 - 9
IBM 5250 Overlay
SYS
SSD
UPS
UPS
SYS
SSD
WiFi
System LEDs
Connection LEDs
2nd LED
Shift/CapsLock LED
Shift/CapsLock LED
Ctrl LED
Alt LED
UPS
SYS
SS
D
SYS (System Status) LED
UPS (Uninterruptible Power Supply) LED
SSD (Solid State Drive) LED
Keypad LEDs
See Keyboard LEDs (page 3-13) for details.
USB Keyboard / Mouse
A standard USB keyboard or mouse can be attached to the Thor VM1 using the appropriate adapter cable.
The Y cable attaches to the Thor VM1 and provides a USB connector. Please refer to documentation provided with the
USB keyboard or mouse for more information on their operation.
LED Functions
System LEDs
3 - 10
SYS (System Status) LED
LED BehaviorSystem State
Solid Green• On
• On but Display Off
Green blinking very slowly
External power present
(1/2 sec. on, 4 1/2 sec. off)
Off
External power present
Off
External power not present
Green blinking slowly
External power present
(1/2 sec. on, 1 1/2 sec. off)
Green blinking slowly
External power not present
(1/2 sec. on, 1 1/2 sec. off)
• Standby
• Hibernate
• Off
• Hibernate
• Standby
• Off
CPU temperature less than -20ºC, Heater warming CPU for 30 sec.
CPU temperature less than -20ºC, Need to move unit to warmer environment
UPS Status LED
The behavior of the UPS LED depends if external power is connected or not.
External Power Present
LED BehaviorStatus
Off• No UPS charging
• UPS charged
Solid GreenUPS charging
Solid Amber• Any charging fault
•Out of Safe Charging Temperature Range (page 3-3) Charging only occurs between
approximately -10°C and 35°C ambient temperature.
• No UPS present
• Charging Timeout (page 3-3) Not fully charged after 4 or 8 hours depending on
software revision.
External Power Not Present
LED BehaviorStatus
Off• Unit off
• UPS not present
Solid AmberUPS supplying power and discharging
Solid RedApproximately 2 minutes runtime until shutdown
SSD (Solid State Drive) LED
LED BehaviorStatus
Flashing Green SSD read or write activity
Off No SSD read or write activity
3 - 11
Connection LEDs
Wi Fi
WWAN LED
Wi-Fi LED
Bluetooth LED
WWAN LED
LED BehaviorStatus
Solid GreenIndicates a WWAN connection to a network
OffIndicates no WWAN connection
Wi-Fi LED
LED BehaviorStatus
Solid GreenIndicates a connection with an IP address to an Access Point
Off Indicates no connection to an Access Point
Bluetooth LED
LED BehaviorStatus
Blue Blinking SlowlyBluetooth is paired but not connected to a device
Blue Blinking MediumBluetooth is paired and connected to a device
Blue Blinking FastBluetooth is discovering Bluetooth devices
OffBluetooth hardware has been turned off
The Bluetooth LED blinks once every 6 seconds when the Bluetooth client is paired but not connected. It blinks once
for a very short time every 2 seconds when paired and connected. It blinks every second when in discovery. The LED
is off when the Bluetooth client is off.
3 - 12
Keyboard LEDs
The keyboard LEDs are located near the specified key.
2nd LED
LED BehaviorStatus
Solid Green• Indicates the 2nd modifier key is active. 2nd mode is invoked for the next keypress only.
• Pressing the 2nd key a second time exits this modifier mode and turns off the LED.
Off2nd mode is not invoked.
Shift LEDs
There is one LED next to each Shift key. Both LEDs indicate the status of Shift mode and Caps Lock mode.
LED BehaviorStatus
Blinking Green• Indicates the keypad is in Shift mode. Shift mode is invoked for one keypress.
• Pressing the Shift key places the system in Shift mode.
• To exit Shift mode, press the Shift key again.
Solid Green• When solid Green, indicates the keypad is in Caps Lock mode. Caps Lock mode is
OffNeither Shift or Caps Lock mode is invoked.
Ctrl LED
The Ctrl key is not present on the 12-key keypad.
invoked until canceled.
• Pressing the 2nd key followed by the Shift key places the system in Caps Lock mode.
Solid Green• Indicates the Ctrl modifier key is active. Ctrl mode is invoked for the next keypress only.
• Pressing the Ctrl key a second time exits this modifier mode and turns off the LED.
OffCtrl mode is not invoked.
Alt LED
The Alt key is not present on the 12-key keypad.
LED BehaviorStatus
Solid Green• Indicates the Alt modifier key is active. Alt mode is invoked for the next keypress only.
• Pressing the Alt key a second time exits this modifier mode and turns off the LED.
OffAlt mode is not invoked.
Display
The display is a thin-film transistor display capable of supporting WSVGA graphics modes. Display size is 800 x 480 pixels.
The display covering is designed to resist stains. The touch screen allows signature capture and touch input. The display supports screen blanking to eliminate driver distraction when the vehicle is in motion.
Touch Screen
The touch screen is a Resistive Panel with a scratch resistant finish that can detect touches by a stylus, and translate them
into computer commands. In effect, it simulates a computer mouse. Only Delrin or plastic styluses should be used. A right
mouse click is simulated by touching and holding the screen for the appropriate time interval.
When a dialog box is too large for the display, tap and drag the dialog box up or down or from side to side to view the
remainder of the dialog box.
Always use the point of the stylus for tapping or making strokes on the display. Never use an actual pen, pencil, sharp or
abrasive object to write on the touch screen.
3 - 13
An extra or replacement stylus may be ordered.
A replaceable touch screen protective film is available when the Thor VM1 is used in an abrasive environment. Contact
Technical Assistance (page 9-1) for availability.
Touch Screen Defroster
Extended temperature versions of the Thor VM1 contain a touch screen defroster. The touch screen defroster can be disabled when not needed via the Screen Control (page 5-22) panel. The defroster trip point is configurable. The defroster is
always disabled when the device is operating from UPS battery power.
Screen Blanking
Screen blanking (blackout) can be enabled when the vehicle is in motion. See Screen Blanking (page 4-44) for hardware
setup and Screen Control (page 5-22) for software setup to enable screen blanking. Once screen blanking is enabled, the
display is blanked out any time when the cable sends the signal the vehicle is in motion. If the cable is removed, screen
blanking is disabled and the display remains on.
Display Backlight Control
The display brightness on a Thor VM1 equipped with an outdoor display can be configured to automatically adjust depending on the ambient light level via Screen Control (page 5-22).
Note: When automatic brightness control is enabled, the manual display brightness controls described below have no
effect.
The display brightness can be adjusted manually, via the keypad:
• Use the 2nd + F7 keypress to increase backlight brightness and the 2nd + F8 keypress to decrease backlight brightness.
3 - 14
4
Vehicle Mounting and Accessory Installation
Introduction
The Thor VM1 is designed to be mounted to a Quick Mount Smart Dock in a vehicle with either a RAM mount or U Bracket system. A power cable is provided with the Thor VM1 dock. Optional communication cables are available.
Vehicle mounting brackets are specifically designed for vehicle mount applications. The vehicle mounted assembly restrains the
Thor VM1 and isolates it from shock and vibration. A RAM metal table stand is available to secure the Thor VM1 and dock when
in an office environment, for example.
The vehicle mount holds the Quick Mount Smart Dock and the Thor VM1 attaches to the dock. The dock remains attached to
the vehicle, however, the Thor VM1 has a quick release located on the lower rear side that allows the Thor VM1 to easily be
removed from the dock. The Thor VM1 can be operated for a minimum of 30 minutes from an internal UPS battery when not
attached to a dock. The Thor VM1 can be transferred from one dock equipped vehicle to another for easy portability. The dock
provides accessory attachment and conditioned power for the Thor VM1.
Overhead, dash and roof support pillar mounting is via a RAM Mount or U-bracket accessory which includes all the hardware
required for vehicle mounting.
Never put the Thor VM1 into the vehicle mounted assembly until the assembly is securely fastened to the vehicle.
Prepare for Vehicle Mounting
The Thor VM1 should be secured to an area in the vehicle where it:
• Does not obstruct the driver's vision or safe vehicle operation.
• Will be protected from rain or inclement weather.
• Will be protected from extremely high concentrations of dust or wind-blown debris.
• Can be easily accessed by a user seated in the driver's seat while the vehicle is not in operation.
Quick Start
The following list outlines, in a general way, the process to follow when mounting the Thor VM1 in a vehicle. Refer to the following sections in this document for more details.
1. Install RAM Mount (page 4-18) or Install U Bracket Mount (page 4-24) to the vehicle.
2. Place Thor VM1 in the Dock (page 4-16).
3. Adjust the Thor VM1 to the best viewing angle.
4. Install Remote Antenna (page 4-51) if necessary.
5. Connect Cables (page 4-27) for any peripherals.
6. Connect vehicle power:
• 12-48 VDC Vehicles (10-60 VDC Direct Connection) (page 4-29)
• 60-144 VDC Vehicles (50-150 VDC Power Supply, Screws on Top of Lid) (page 4-38)
• 60-144 VDC Vehicles (50-150 VDC Power Supply, Screws on Side of Lid) (page 4-34).
• Thor VX8 / Thor VX9 Adapter Cable (page 4-43)
• VX6 / VX7 Adapter Cable (page 4-42)
7. Secure all cables in Strain Relief Cable Clamps (page 4-27).
The Thor VM1 is ready for use.
Maintenance - Vehicle Mounted Devices
Check the vehicle mounting hardware frequently and re-tighten if necessary.
If the vehicle mounting hardware and connections become broken, loose or cracked, the assembly must be taken out of service
and replaced. Contact Technical Assistance (page 9-1) for help.
4 - 15
Cleaning
Notch on
Thor VM1
Release Lever
Upper Lip on Dock
Lower Lip on Dock
Do not use paper towels or harsh-chemical-based cleaning fluids since they may result in damage to the Thor VM1 surfaces,
cables, connectors and mounting hardware.
Use a clean soft cloth to wipe any dirt, moisture or grease from the Thor VM1, connectors, cables or the vehicle mounting hardware. Do not use any liquid to clean the Thor VM1, or connectors. Spray or dampen the cleaning cloth with the cleaning liquid.
If possible, clean only those areas which are soiled. Lint/particulates can be removed with clean, filtered canned air.
Place Thor VM1 in the Dock
Back of Thor VM1Front of Quick Mount Smart Dock
1. Locate the notch on the upper rear of the Thor VM1.
2. Slide this notch over the top lip of the dock. Slide the Thor VM1 from side to side on the dock to make sure it fully engages
on the lip of the dock. If the Thor VM1 cannot be slid side to side, the lip is engaged.
3. Pull the quick release lever on the Thor VM1 down and push the Thor VM1 against the dock.
4. Release the quick release lever. The quick release lever catches the lower lip on the dock and secures the Thor VM1 to the
dock.
5. If necessary, adjust the viewing angle of the Thor VM1.
When the Thor VM1 is placed in the dock, the following may happen:
• If the Thor VM1 is off and power is connected to the dock, the Thor VM1 may boot when placed in the dock. See AutoOn
(page 5-5).
• If the Thor VM1 is on and power is connected to the dock, the Thor VM1 power management timers may change when the
Thor VM1 is placed in the dock. See Power Schemes (page 5-18).
When the Thor VM1 is removed from the dock, the following may happen:
• If the Thor VM1 is on and power is connected to the dock, the Thor VM1 power management timers may change when the
Thor VM1 is placed in the dock. See Power Schemes (page 5-18).
4 - 16
Dock I/O Pin Cover.
Padlock
The dock contains a tethered I/O Pin Cover to protect the I/O pins on the dock when
a Thor VM1 is not mounted in the dock.
• When the Thor VM1 is not installed in the dock, use the I/O Pin Cover to protect
the pins on the dock as shown.
• When a Thor VM1 is installed in the dock, the I/O Pin Cover can be placed out of
the way behind the dock.
It may be desirable to secure the Thor VM1 in the dock so it cannot be
removed from the dock. The quick release handle on the Thor VM1 is
notched to allow a user supplied standard padlock to be placed through a
hole in the bracket on the back of the Thor VM1 in the location shown
below. Once the padlock is installed, the release handle cannot be moved
so the Thor VM1 cannot be removed from the dock. The padlock shackle
must be smaller than 3/16” (4.76mm).
A cable tie wrap can be used instead of a padlock if desired.
Laptop Security Cable
The Thor VM1 can be secured with a standard laptop security cable
using the slot on the back of the Thor VM1.
4 - 17
Install RAM Mount
CAUTION - This device is intended to transmit RF energy. For protection against RF exposure to humans and in accor-
dance with FCC rules and Industry Canada rules, this transmitter should be installed such that a minimum separation distance of at least 20 cm (7.8 in.) is maintained between the antenna and the general population. This device is not to be
co-located with other transmitters.
Before installation begins, verify you have the applicable vehicle mounting bracket assembly components necessary, as shown
in the following figures.
Components - RAM Mounting Kits
In addition to the kits below, individual RAM mounting components are also available.
Each mounting kit contains:
RAM Ball (Size D) for back of Thor VM1 Quick Mount Smart Dock with
hardware (screws and washers) to attach RAM ball to dock
RAM Arm (Size D), length varies by kit selected
One of three mounting options:
• RAM Ball mount (Size D, may include 3 cone washers), or
• RAM Clamp mount (Size D), or
• RAM Plate mount with RAM Ball (Size D) with Hardware (cone washers
and nuts) to attach Ball to Plate
4 - 18
Procedure - RAM Mount Assembly
120º120º
60º60º
2.75" / 69.85 mm
3.69" / 93.73 mm
Equipment Needed: Sockets, screwdriver and a Torque wrench capable of measuring to 50 inch pounds (5.64±.56 N/m).
Note: Torquing tool is not supplied by Honeywell. Tools needed to attach the RAM Clamp Mount to the vehicle are not
supplied by Honeywell.
Torque Measurement
You will need a torquing tool capable of torquing to 20 inch pounds (1.10 N/m). Torque all screws and bolts according
to the following table:
For these nuts…Torque to
10-32 lock nuts17 - 20 in/lb (0-95 - 1.10 N/m)
Step 1a – Attach RAM Ball to Vehicle
Note: If you are using the RAM clamp mount, please go to Step 1b – Mount RAM Clamp to Vehicle (page 4-20). If
you are using the RAM plate mount, please go to Step 1c – Attach RAM Plate to Vehicle and Attach RAM Ball
(page 4-21).
1. Determine the position for mounting the RAM ball base. Be sure to position the RAM bracket to allow access to
the switches and ports on the bottom of the Thor VM1.
2. Attach the RAM ball base to the vehicle mounting surface using three or four 1/4 bolts (not included) or equivalent
fasteners. If the mounting kit includes cone washers, use those as illustrated below.
IMPORTANT: Mount to the most rigid surface available.
Mounting Dimensions
Note: Drill and tap holes for three 1/4 bolts. Drawing not to scale.
4 - 19
Step 1b – Mount RAM Clamp to Vehicle
Upper clamp piece
Bolts
Lower clamp piece
Nuts
2.56” /
65.02mm
Note: If you are using the RAM ball mount, please go to Step 1a – Attach RAM Ball to Vehicle (page 4-19). If you are
using the RAM plate mount, please go to Step 1c – Attach RAM Plate to Vehicle and Attach RAM Ball (page 4-
21).
1. Determine the position for mounting the RAM clamp mount. The clamp mount can be used on a beam (such as on
a fork lift truck) up to 2.5” (63.5 mm) wide and approximately 2” (50.8 mm) thick. The clamp may be attached to a
thicker beam by substituting longer bolts (not included). Be sure to position the RAM clamp mount to allow access
to the switches and ports on the bottom of the Thor VM1.
2. Position the upper clamp piece with ball on the beam. Place the bolts through the holes in the upper clamp piece.
3. Position the lower clamp piece below the beam. Align the bolts with the holes in the lower clamp piece.
4. Place the nylon locking nuts on the bolts and tighten the bolts.
Mounting Dimensions
Note: Drawing not to scale.
1.84” (46.74mm)
4 - 20
Step 1c – Attach RAM Plate to Vehicle and Attach RAM Ball
176 mm
6.99”
200 mm
7.87”
76mm 2.99”
100mm 3.94
”
Note: If you are using the RAM ball mount, please go to Step 1a – Attach RAM Ball to Vehicle (page 4-19) If you are
using the RAM clamp mount, please go to Step 1b – Mount RAM Clamp to Vehicle (page 4-20).
1. Determine the position for mounting the RAM ball plate. Be sure to position the RAM plate to allow access to the
switches and ports on the bottom of the Thor VM1.
2. Attach the RAM ball plate to the vehicle mounting surface using four 1/4 bolts (not included) or equivalent fasteners.
3. If not already attached, attach the RAM ball to the RAM ball plate using three M6 nuts and washers.
IMPORTANT: Mount to the most rigid surface available.
Mounting Dimensions
There are 4 mounting holes in the plate. Use four 1/4 bolts to secure the plate to the vehicle.
Note: Drawing not to scale.
4 - 21
Step 2 – Attach RAM Mount Ball to the Thor VM1 Quick Mount Smart Dock
1. Turn the Thor VM1 off before attaching the RAM mount ball.
2. Place the Thor VM1 face down on a stable surface.
3. Position the RAM ball on the rear of the Thor VM1 dock, aligning the holes on the back of the Thor VM1 dock with
the holes on the RAM ball base. Attach with four M5 screws, flat washers and lock washers.
4 - 22
Step 3 – Attach Thor VM1 Assembly to RAM Mount
1. Slip the Size D RAM arm over the ball on the vehicle RAM mount (RAM Ball mount shown).
2. Insert the ball on the dock into the RAM arm and tighten the knob on the RAM arm using the supplied RAM
wrench.
Step 4 – Place the Thor VM1 into the Dock
If the Thor VM1 is not already mounted to the dock, Place Thor VM1 in the Dock (page 4-16)
4 - 23
Install U Bracket Mount
Before installation begins, verify you have the applicable vehicle mounting bracket assembly components necessary, as shown
CAUTION - This device is intended to transmit RF energy. For protection against RF exposure to humans and in accordance with FCC rules and Industry Canada rules, this transmitter should be installed such that a minimum separation distance of at least 20 cm (7.8 in.) is maintained between the antenna and the general population. This device is not to be
co-located with other transmitters.
in the following figures.
Components - U Bracket Mounting Assembly
The U bracket kit is available in two configurations:
• With a U Bracket included for new vehicle installations
• Without a U Bracket for installing the Thor VM1 in place of a previous Honeywell vehicle mounted computer, such as a
VX6 or VX7.
U Bracket (only included in kits for new installations)
Adapter Bracket (includes screws, flat washers and lock washers to attach
Adapter Bracket to Thor VM1 and to attach Adapter Bracket to existing
U Bracket (for example, to a vehicle where a VX1, VX2, VX4, VX5, VX6 or
VX7 was previously installed)
Procedure - U Bracket Assembly
Equipment Needed: Sockets and a Torque wrench capable of measuring to 50 inch pounds (5.64±.56 N/m).
Note: Torquing tool is not supplied by Honeywell.
Torque Measurement
You will need a torquing tool capable of torquing to 35-50 inch pounds (1.10 N/m). Torque all screws and bolts according to the following table:
The adapter bracket can be mounted in a high or low position, depending on viewing position, as shown below.
[
Additionally, the slotted U bracket allows the Thor VM1 to be mounted vertically or tilted forward or backward for best
viewing angle.
Step 1 - Install U Bracket to Vehicle
1. Position the bracket to allow access to the switches and ports on the bottom of the Thor VM1.
2. Attach the bottom mounting bracket to the vehicle mounting surface using a minimum of four 1/4 bolts (or equivalent) fasteners.
Note: 1/4 bolts and washers not included. It is recommended to use lock washers and flat washers on the fasteners.
IMPORTANT: Mount to the most rigid surface available.
After the bottom bracket has been attached to a rigid surface, you are ready to assemble the Thor VM1 bracket configuration.
4 - 25
Mounting Dimensions
1
2
3
4
5
6
7
8
9
Note: Drawing not to scale.
1. 14.40 in / 359.2 mm
2. 12.10 in / 307.3 mm
3. 6.05 in / 153.6 mm
4. 1.02 in / 25.9 mm
5. 3.38 in / 85.85 mm
6. Vehicle Mount Footprint
7. 0.406 in / 10.312 mm
8. 0.88 in / 22.3 mm
9. 1.25 in / 31.75 mm
Step 2 - Remove RAM Ball
If the Thor VM1 Quick Mount Smart Dock has a RAM ball attached, the RAM ball must be removed from the dock to
use the U Bracket mount.
Remove the RAM ball. The hardware used to attach the RAM ball to the dock is not reused for the U bracket mount.
Step 3 - Attach Adapter Bracket
Note: For the steps below, always place the lock washer on the bolt before the flat washer.
1. Attach the Adapter Bracket to the Thor VM1 dock using four each M5x16mm bolt, M5 lock washer and M5 flat
washer. Torque to 35 in/lbs (4.0 N/m).
2. Attach the Thor VM1/Adapter Bracket assembly to the U Bracket using 4 each 1/4-20x5/8 bolt, 1/4 lock washer
and 1/4 flat washer.
3. If the Thor VM1 is not already mounted to the dock, Place Thor VM1 in the Dock (page 4-16).
4. Adjust the Thor VM1 to the desired viewing angle.
5. Torque the 14-20 bolts to 50 in/lbs (5.6 N/m).
4 - 26
Connect Cables
There are many cables available for the Thor VM1 including power cables, and data/ communication cablesThor VM1.
Strain Relief Cable Clamps
Equipment Required: Phillips screwdriver (not supplied by Honeywell)
There are five strain relief cable clamps secured to the Thor VM1 Quick Mount Smart Dock.
Use the strain relief clamps to secure audio, power, and I/O cables attached to the Thor VM1 dock.
1. Determine the proper strain relief cable clamp. There are three sizes of cable clamps on the Thor VM1 which should
be matched to the cable to be secured. For example, the largest clamp (on the left when viewing the back of the Thor
VM1) is designed to secure the power cable.
2. Remove the strain relief clamp from the Thor VM1 by turning the screw counterclockwise. Put the screw aside in a
safe location.
3. Slide the strain relief clamp over the cable.
4. Using a Phillips screwdriver and the screw that was removed, refasten the clamp holding the cable to the Quick Mount.
Do not stretch the cable. Leave enough slack in the cable to allow it to be connected and disconnected easily when
needed.
5. Continue in this manner until all cables are secured to the Thor VM1 dock.
4 - 27
Connect Power
!
Avoid sharp bends in this
area of the power cable
Power options include:
• 12-48 VDC Vehicles (10-60 VDC Direct Connection) (see page 4-29) - Direct connection to vehicle power.
• 60-144 VDC Vehicles (50-150 VDC Power Supply, Screws on Side of Lid) (see page 4-34) - Requires the use of a DC/
DC power supply.
• 60-144 VDC Vehicles (50-150 VDC Power Supply, Screws on Top of Lid) (see page 4-38) - Requires the use of a DC/
DC power supply.
• VX6 / VX7 Adapter Cable (see page 4-42) - For applications where the Thor VM1 replaces a previously installed VX6 or
VX7.
• Thor VX8 / Thor VX9 Adapter Cable (see page 4-43) - For applications where the Thor VM1 replaces a previously
installed Thor VX8 or Thor VX9.
• Screen Blanking (see page 4-44) - Optional connection to blank the Thor VM1 display while the vehicle is in motion.
• External AC/DC Power Supply (see page 4-47) - For use when DC power is not available to power the Thor VM1, such
as in an office environment.
See Power Supply Connector (page 8-4) for connector pinout
Power Cable Cautions
CAUTION - When routing the power cable:
• Route power cable away from the outside of the fork truck.
• Choose a mounting location so that the power cable does not extend outside the vehicle and that provides sufficient
clearance so that the power cable (especially the dock connector end) is not pressed against part of the vehicle.
• Use the proper Strain Relief Cable Clamps (page 4-27) to secure cable.
• The power cable is less flexible in low temperature environments. Avoid sharp bends.
Regularly inspect power cable for damage, especially in low temperature environments. Contact Technical
Assistance (page 9-1) for replacement cable options.
Power Cable Routing
Power cable with straight connectorPower cable with right-angle connector
4 - 28
12-48 VDC Vehicles (10-60 VDC Direct Connection)
!
!
!
!
CAUTION - For installation by trained service personnel only.
Use caution when routing the power cable. See Power Cable Cautions (page 4-28).
Fuse Requirements
WARNING - For proper and safe installation, the input power cable must be connected to a fused circuit on the
vehicle. If the supply connection is made directly to the battery, the fuse should be installed in the positive lead
within 5 inches of the battery’s positive (+) terminal. The fused circuit requires a maximum time delay (slow blow)
fuse with a current rating as noted below.
•For 12VDC input, use a 10A slow blow fuse that has a DC voltage rating greater than 12VDC.
•For 24VDC input, use a 6A slow blow fuse that has a DC voltage rating greater than 24VDC.
•For 36VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 36VDC.
•For 48VDC input, use a 3A slow blow fuse that has a DC voltage rating greater than 48VDC.
Note: For North America, a UL Listed fuse is to be used
Power Cable Identification
The DC power cable (included with the dock) is one of the two styles below:
Power cable with right angle connector and 6 wires:
Wire ColorConnection
RedDC + (10-60 VDC)
Red/WhiteDC + (10-60 VDC)
Twist the red and red/white wires together and twist the
black and black/white wires together before connecting to
vehicle power.
BlackDC -
Black/WhiteDC -
GreenGround
BlueIgnition Input (optional)
Power cable with straight connector and 4 wires:
Wire ColorConnection
RedDC + (10-60 VDC)
BlackDC -
GreenGround
BlueIgnition Input (optional)
Note: Correct electrical polarity is required for safe and proper installation. See the figures below for additional wire
color-coding specifics.
The Thor VM1 DC input wires (Red, Red/White DC+ and Black, Black/White DC-) and the Blue ignition input wire are
galvanically isolated. The Green ground input is used for electrostatic discharge (ESD) protection.
Vehicle 10-60VDC Direct Power Connection
1. The Thor VM1 must not be mounted in the Quick Mount Smart Dock. The power switch on the dock must be
turned Off. The power cable must be UNPLUGGED from the dock.
2. While observing the Fuse Requirements (see page 4-29), connect the power cable as close as possible to the
actual battery terminals of the vehicle (if using unswitched power).
3. Use proper electrical and mechanical fastening means for terminating the cable. Properly sized “crimp” type
electrical terminals are an accepted method of termination. Please select electrical connectors sized for use
with 20AWG (0.81mm2) conductors.
4. Refer to the wiring diagrams following this section for wire colors and connections:
• Ignition Control Wiring Diagram (page 4-31)
4 - 29
• Auto-On Control Wiring Diagram (page 4-32)
• Manual Control Wiring Diagram (page 4-33)
5. Route the power cable the shortest way possible removing any left-over cable. The cable is rated for a maximum temperature of 105°C (221°F). Therefore, when routing this cable it should be protected from physical
damage and from surfaces that might exceed this temperature. Cable should be protected from physical
damage from moving parts. Do not expose the cable to chemicals or oil that may cause the wiring insulation
to deteriorate. Always route the cable so that it does not interfere with safe operation and maintenance of the
vehicle.
6. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to over tighten and pinch conductors or penetrate outer cable jacket.
7. Connect the watertight connector end of the power cable to the Thor VM1 Quick Mount Smart Dock power
connector by aligning the connector pins to the power connector; push down on the watertight connector and
twist it to fasten securely.
8. Secure the power cable to the Thor VM1 using the Strain Relief Cable Clamps (page 4-27).
9. Place Thor VM1 in the Dock (page 4-16)
10. If using the Screen Blanking (page 4-44) feature, install the screen blanking box or switch.
11. Press the Power Switch (page 3-5) on the back of the Thor VM1 dock.
12. Press the Power Button (page 3-5) on the front of the Thor VM1 to turn on the Thor VM1.
Once installation is complete, remember to start the Thor VM1 and configure the Auto-On behavior.
See the AutoOn (page 5-5) control panel.
4 - 30
Ignition Control Wiring Diagram
Existing Circuitry On Vehicle
Battery
Main Switch
-Vo
+Vo
Ignition
Quick Mount
Smart Dock
Circular
Power
Connector
COM1 or COM2
Connector
Cable for optional
screen blanking
connection
Red
Black
Green
Blue
Red/White (if present)
Black/White (if present)
!
!
Ignition wire must be connected and Ignition Control must be selected on the AutoOn (page 5-5) control
panel. When switched vehicle power is available the Thor VM1 ignition signal wire can be connected (less
than 1mA over input voltage range) to the switched circuit to allow the Thor VM1 to power on when the vehicle
is switched on and go into shut down (see note below) when the vehicle is switched off.
Note: When the vehicle is switched off, the Thor VM1 treats this event as a power button press. The default
Windows setting for a power button press is to power the device off, however additional options are
available on the Advanced tab of the Power Options (page 5-18) control panel.
Fuse - See
Warning
statement below
See Caution statement below
.
CAUTION
For battery powered vehicles:
• Red wire is connected to battery positive. If there is a red wire and a red/white wire, twist them
together and connect to battery positive.
• Black wire must be connected to battery negative. If there is a black wire and a black/white wire,
twist them together and connect to battery negative.
• Green wire must be connected to the vehicle chassis ground.
For internal combustion engine powered vehicles:
• Red wire is connected to battery positive. If there is a red wire and a red/white wire, twist them
together and connect to battery positive.
• Black wire must be connected to battery negative. If there is a black wire and a black/white wire,
twist them together and connect to battery negative.
• Green wire is connected to the vehicle chassis ground, which can also be battery negative.
WARNING
For proper and safe installation, the input power cable must be connected to a fused circuit on the vehicle. If the supply connection is made directly to the battery, the fuse should be installed in the positive
lead within 5 inches of the battery’s positive (+) terminal. The fused circuit requires a maximum time
delay (slow blow) fuse with a current rating as noted below.
•For 12VDC input, use a 10A slow blow fuse that has a DC voltage rating greater than 12VDC.
•For 24VDC input, use a 6A slow blow fuse that has a DC voltage rating greater than 24VDC.
•For 36VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 36VDC.
•For 48VDC input, use a 3A slow blow fuse that has a DC voltage rating greater than 48VDC.
Note: For North America, a UL Listed fuse is to be used.
4 - 31
Auto-On Control Wiring Diagram
Quick Mount
Smart Dock
Circular
Power
Connector
COM1 or COM2
Connector
Existing Circuitry On Vehicle
Battery
Main Switch
-Vo+Vo
Cable for optional
screen blanking
connection
(not connected)
Red
Black
Green
Blue
Red/White (if present)
Black/White (if present)
!
!
Auto-On must be selected on the AutoOn (page 5-5) control panel. The vehicle supply connections should
be made to vehicle switched power to allow the terminal to automatically power-up when vehicle power is
switched on or when the power switch on the back of the dock is placed in the On position. The Ignition wire
is not used and should be left disconnected.
Fuse - See
Warning
statement below
See Caution statement below
.
CAUTION
For battery powered vehicles:
• Red wire is connected to battery positive. If there is a red wire and a red/white wire, twist them
together and connect to battery positive.
• Black wire must be connected to battery negative. If there is a black wire and a black/white wire, twist
them together and connect to battery negative..
• Green wire must be connected to the vehicle chassis ground.
For internal combustion engine powered vehicles:
• Red wire is connected to battery positive. If there is a red wire and a red/white wire, twist them
together and connect to battery positive.
• Black wire is connected to battery negative. If there is a black wire and a black/white wire, twist them
together and connect to battery negative.
• Green wire is connected to the vehicle chassis ground, which can also be battery negative.
WARNING
For proper and safe installation, the input power cable must be connected to a fused circuit on the vehicle. If the supply connection is made directly to the battery, the fuse should be installed in the positive
lead within 5 inches of the battery’s positive (+) terminal. The fused circuit requires a maximum time
delay (slow blow) fuse with a current rating as noted below.
•For 12VDC input, use a 10A slow blow fuse that has a DC voltage rating greater than 12VDC.
•For 24VDC input, use a 6A slow blow fuse that has a DC voltage rating greater than 24VDC.
•For 36VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 36VDC.
•For 48VDC input, use a 3A slow blow fuse that has a DC voltage rating greater than 48VDC.
Note: For North America, a UL Listed fuse is to be used.
4 - 32
Quick Mount
Smart Dock
Circular
Power
Connector
COM1 or COM2
Connector
Existing Circuitry On Vehicle
Battery
Main Switch
-Vo+Vo
Cable for optional
screen blanking
connection
(not connected)
Red
Black
Green
Blue
Red/White (if present)
Black/White (if present)
!
!
Manual Control Wiring Diagram
Ignition wire must be left unconnected Standard must be selected from the AutoOn (page 5-5) control panel.
Fuse - See
Warning
statement below
See Caution statement below
CAUTION
For battery powered vehicles:
• Red wire is connected to battery positive. If there is a red wire and a red/white wire, twist them
together and connect to battery positive.
• Black wire must be connected to battery negative. If there is a black wire and a black/white wire, twist
them together and connect to battery negative.
• Green wire must be connected to the vehicle chassis ground.
For internal combustion engine powered vehicles:
• Red wire is connected to battery positive. If there is a red wire and a red/white wire, twist them
together and connect to battery positive.
• Black wire is connected to battery negative. If there is a black wire and a black/white wire, twist them
together and connect to battery negative.
• Green wire is connected to the vehicle chassis ground, which can also be battery negative.
WARNING
For proper and safe installation, the input power cable must be connected to a fused circuit on the vehicle. If the supply connection is made directly to the battery, the fuse should be installed in the positive
lead within 5 inches of the battery’s positive (+) terminal. The fused circuit requires a maximum time
delay (slow blow) fuse with a current rating as noted below.
•For 12VDC input, use a 10A slow blow fuse that has a DC voltage rating greater than 12VDC.
•For 24VDC input, use a 6A slow blow fuse that has a DC voltage rating greater than 24VDC.
•For 36VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 36VDC.
•For 48VDC input, use a 3A slow blow fuse that has a DC voltage rating greater than 48VDC.
Note: For North America, a UL Listed fuse is to be used.
4 - 33
60-144 VDC Vehicles (50-150 VDC Power Supply, Screws on Side of Lid)
!
!
!
!
This option requires DC/DC external power supply Honeywell Part no. 9000313PWRSPLY.
Shown With Lid Attached
• Lid is secured with screws on the side of lid.
If the DC/DC power supply does not have screws in the side of the lid, see 60-144 VDC Vehicles (50-150 VDC Power
Supply, Screws on Top of Lid) (page 4-38).
CAUTION - For installation by trained service personnel only.
CAUTION - Usage in areas where moisture can affect the power supply connections should be avoided. The
power supply should be mounted in a dry location within the vehicle or placed in a suitable protective enclosure.
Use caution when routing the power cable. See Power Cable Cautions (page 4-28).
Fuse Requirements
WARNING - For proper and safe installation, the input power cable must be connected to a fused circuit on the
vehicle. If the supply connection is made directly to the battery, the fuse should be installed in the positive lead
within 5 inches of the battery’s positive (+) terminal. The fused circuit requires a maximum time delay (slow blow)
fuse with a current rating as noted below.
•For 60VDC input, use a 6A slow blow fuse that has a DC voltage rating greater than 60VDC.
•For 72VDC input, use a 6A slow blow fuse that has a DC voltage rating greater than 72VDC.
•For 96VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 96VDC.
•For 108VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 108VDC.
•For 120VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 120VDC.
•For 132VDC input, use a 3A slow blow fuse that has a DC voltage rating greater than 132VDC.
•For 144VDC input, use a 3A slow blow fuse that has a DC voltage rating greater than 144VDC.
Note: For North America, a UL Listed fuse is to be used,
Shown With Lid Removed
• Input and output connector blocks under lid.
• One positive (Vin+), negative (Vin-) and ground ()
connection in input block.
• One positive (Vo+) and negative (Vo-) connection in
output block.
4 - 34
Power Cable Identification
!
The DC power cable (included with the dock) is one of the two styles below:
Power cable with right angle connector and 6 wires:
Wire ColorConnection
Red (2 wires)DC + (10-60 VDC)
Black (2 wires)DC -
Twist the red and red/white wires together and twist the
black and black/white wires together before connecting to
vehicle power.
Power cable with straight connector and 4 wires:
Note: Correct electrical polarity is required for safe and proper installation. See Wiring Diagram (page 4-37) for
additional wire color-coding specifics.
The Thor VM1 DC input wires (Red, Red/White DC+ and Black, Black/White DC-) and the Blue ignition input wire are
galvanically isolated. The Green ground input is used for electrostatic discharge (ESD) protection.
GreenGround
BlueIgnition Input (not used)
Wire ColorConnection
RedDC + (10-60 VDC)
BlackDC -
GreenGround
BlueIgnition Input (not used)
Vehicle 50-150VDC Power Connection
Please review the Wiring Diagram (page 4-37), before beginning power cable install. The Thor VM1must be powered off and the power cable disconnected from the Thor VM1. The last connection must be to the vehicle power
source before connecting the power cable to the Thor VM1.
1. Route the cable from the Thor VM1 to the DC/DC power supply. Route the power cable the shortest way possible. The cable is rated for a maximum temperature of 105°C (221°F). When routing this cable, it should be
protected from physical damage and from surfaces that might exceed this temperature. Do not expose the
cable to chemicals or oil that may cause the wiring insulation to deteriorate. Always route the cable so that it
does not interfere with safe operation and maintenance of the vehicle.
2. Cut the cable to length and strip the wire ends.
3. Remove the lid from the DC/DC power supply.
4. Connect the stripped end of the positive wires (red and red/white twisted together or a single red wire) to the
output block. See Power Cable Identification (page 4-35).
5. Connect the stripped end of the negative wires (black and black/white twisted together or a single black wire)
to the output. See Power Cable Identification (page 4-35).
Note: The input block has V
output block has VO+ and VO- terminals.
IN+, VIN- and GND terminals. The
4 - 35
6. Connect the ground (green) wire from the Thor VM1 to the GND terminal on the input side of the DC/DC
!
power supply.
7. Route the wiring from the DC/DC power supply to the vehicle’s electrical system. Do not connect to vehicle power at this time.
8. Strip the wire ends and connect to the input side of the DC/DC power supply.
9. Use looms and wire ties to secure all wiring as shown.
10. Reattach the cover with the screws.
11. Connect the DC/DC power supply to the vehicle’s electrical system as directed below:
For battery powered vehicles:
IN+ is connected to battery positive.
V
ViN- must be connected to battery negative.
GND must be connected to the vehicle chassis ground.
For internal combustion engine powered vehicles:
VIN+ is connected to battery positive.
ViN- is connected to battery negative.
GND is connected to the vehicle chassis ground, which can also be battery negative.
12. While observing the Fuse Requirements (see page 4-34) connect the power cable as close as possible to the
actual battery terminals of the vehicle. When available, always connect to unswitched terminals in the vehicle
fuse panel, after providing proper fusing.
ATTENTION: For uninterrupted power, electrical supply connections should not be made at any point
after the ignition switch of the vehicle.
13. Use proper electrical and mechanical fastening means for terminating the cable. Properly sized “crimp” type
electrical terminals are an accepted method of termination. Select electrical connectors sized for use with
18AWG (1mm
14. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to over tighten and pinch conductors or penetrate the outer cable jacket.
15. Connect the watertight connector end of the power cable to the Thor VM1 Quick Mount Smart Dock power
connector by aligning the connector pins to the power connector; push down on the watertight connector and
twist it to fasten securely.Flip the power switch on the back of the dock to On.
2
) conductors.
4 - 36
16. Secure the power cable to the Thor VM1 using the Strain Relief Cable Clamps (page 4-27).
17. Place Thor VM1 in the Dock (page 4-16)
18. If using the Screen Blanking (page 4-44) feature, install the screen blanking box or switch.
19. Press the Power Switch (page 3-5) on the back of the Thor VM1 dock.
20. Press the Power Button (page 3-5) on the front of the Thor VM1 to turn on the Thor VM1.
Once installation is complete, remember to start the Thor VM1 and configure the Auto-On behavior.
See the AutoOn (page 5-5) control panel.
Note: Ignition control is not available for trucks over 60VDC.
Wiring Diagram
Main Switch
Circular
Power
Connector
on Dock
V
IN-
V
O-
-Vo
+Vo
COM1 or COM2
Connector
on Dock
VO+
V
IN+
GND
User supplied serial
cable for optional
screen blanking
connection,
see below
Existing Circuitry on Vehicle
Forklift Battery
DC/DC
Power
Supply
Fuse - See
Warning
statement below
See
Caution
statement
below
(not connected)
Black
Green
Blue
Red
Red/White (if present)
Black/White (if present)
Quick Mount
Smart Dock
!
!
CAUTION
For battery powered vehicles:
GND must be connected to the vehicle chassis ground.
For internal combustion engine powered vehicles:
GND is connected to the vehicle chassis ground, which can also be battery negative.
WARNING
For proper and safe installation, the input power cable must be connected to a fused circuit on the vehicle.
If the supply connection is made directly to the battery, the fuse should be installed in the positive lead within
5 inches of the battery’s positive (+) terminal. The fused circuit requires a maximum time delay (slow blow)
fuse with a current rating as noted below.
•For 60VDC input, use a 6A slow blow fuse that has a DC voltage rating greater than 60VDC.
•For 72VDC input, use a 6A slow blow fuse that has a DC voltage rating greater than 72VDC.
•For 96VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 96VDC.
•For 108VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 108VDC.
•For 120VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 120VDC.
•For 132VDC input, use a 3A slow blow fuse that has a DC voltage rating greater than 132VDC.
•For 144VDC input, use a 3A slow blow fuse that has a DC voltage rating greater than 144VDC.
Note: For North America, a UL Listed fuse is to be used
4 - 37
60-144 VDC Vehicles (50-150 VDC Power Supply, Screws on Top of Lid)
!
!
!
!
This option requires DC/DC power supply Honeywell Part no. VX89303PWRSPLY, shown below.
Shown With Lid Attached
• Lid is secured with screws on the top of lid.
If the DC/DC power supply does not have screws in the top of the lid, see 60-144 VDC Vehicles (50-150 VDC Power
Supply, Screws on Side of Lid) (page 4-34).
CAUTION - For installation by trained service personnel only.
CAUTION - The VX89303PWRSPLY power supply is sealed per IPXX. Usage in areas where moisture can affect
the power supply connections should be avoided. The power supply should be mounted in a dry location within
the vehicle or placed in a suitable protective enclosure.
Use caution when routing the power cable. See Power Cable Cautions (page 4-28).
Fuse Requirements
WARNING - For proper and safe installation, the input power cable must be connected to a fused circuit on the
vehicle. If the supply connection is made directly to the battery, the fuse should be installed in the positive lead
within 5 inches of the battery’s positive (+) terminal. The fused circuit requires a maximum time delay (slow blow)
fuse with a current rating as noted below.
•For 60VDC input, use a 6A slow blow fuse that has a DC voltage rating greater than 60VDC.
•For 72VDC input, use a 6A slow blow fuse that has a DC voltage rating greater than 72VDC.
•For 96VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 96VDC.
•For 108VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 108VDC.
•For 120VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 120VDC.
•For 132VDC input, use a 3A slow blow fuse that has a DC voltage rating greater than 132VDC.
•For 144VDC input, use a 3A slow blow fuse that has a DC voltage rating greater than 144VDC.
Note: For North America, a UL Listed fuse is to be used.
Shown With Lid Removed
• Input and output connector blocks under lid.
• Two positive (+), negative (-) and ground ( )
connections per terminal block
4 - 38
Power Cable Identification
!
The DC power cable (included with the dock) is one of the two styles below:
Power cable with right angle connector and 6 wires:
Wire ColorConnection
Red (2 wires)DC + (10-60 VDC)
Black (2 wires)DC -
Twist the red and red/white wires together and twist the
black and black/white wires together before connecting to
vehicle power.
Power cable with straight connector and 4 wires:
Note: Correct electrical polarity is required for safe and proper installation. See Wiring Diagram (page 4-41) for
additional wire color-coding specifics.
The Thor VM1 DC input wires (Red, Red/White DC+ and Black, Black/White DC-) and the Blue ignition input wire are
galvanically isolated. The Green ground input is used for electrostatic discharge (ESD) protection.
GreenGround
BlueIgnition Input (not used)
Wire ColorConnection
RedDC + (10-60 VDC)
BlackDC -
GreenGround
BlueIgnition Input (not used)
Vehicle 50-150VDC Power Connection
Please review the Wiring Diagram (page 4-41), before beginning power cable install. The Thor VM1must be powered off and the power cable disconnected from the Thor VM1. The last connection must be to the vehicle power
source before connecting the power cable to the Thor VM1.
1. Route the cable from the Thor VM1 to the DC/DC power supply. Route the power cable the shortest way possible. The cable is rated for a maximum temperature of 105°C (221°F). When routing this cable, it should be
protected from physical damage and from surfaces that might exceed this temperature. Do not expose the
cable to chemicals or oil that may cause the wiring insulation to deteriorate. Always route the cable so that it
does not interfere with safe operation and maintenance of the vehicle.
2. Cut the cable to length and strip the wire ends.
3. Remove the lid from the DC/DC power supply.
4. Connect the stripped end of the positive wires (red and red/white twisted together or a single red wire) to the
output block. See Power Cable Identification (page 4-39).
5. Connect the stripped end of the negative wires (black and black/white twisted together or a single black wire)
to the output. See Power Cable Identification (page 4-39).
Note: The input and output blocks each have two + (plus), two –
(minus) and two (ground) connectors. Either connector
in the block can be used to connect the matching polarity
wire.
4 - 39
6. Route the wiring from the DC/DC power supply to the vehicle’s electrical system. Do not connect to vehicle
!
power at this time.
7. Strip the wire ends and connect to the input side of the DC/DC power supply.
8. Use looms and wire ties to secure all wiring as shown.
9. Reattach the cover with the screws.
10. Connect the DC/DC power supply to the vehicle’s electrical system as directed below
For battery powered vehicles:
+ is connected to battery positive.
- must be connected to battery negative.:
must be connected to the vehicle chassis ground.
For internal combustion engine powered vehicles:
+ is connected to battery positive.
- is connected to battery negative.
is connected to the vehicle chassis ground, which can also be battery negative.
11. While observing the Fuse Requirements (see page 4-38), connect the power cable as close as possible to the
actual battery terminals of the vehicle. When available, always connect to unswitched terminals in the vehicle
fuse panel, after providing proper fusing.
ATTENTION: For uninterrupted power, electrical supply connections should not be made at any point
after the ignition switch of the vehicle.
12. Use proper electrical and mechanical fastening means for terminating the cable. Properly sized “crimp” type
electrical terminals are an accepted method of termination. Select electrical connectors sized for use with
18AWG (1mm
13. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to over tighten and pinch conductors or penetrate the outer cable jacket.
2
) conductors.
14. Connect the watertight connector end of the power cable to the Thor VM1 Quick Mount Smart Dock power
connector by aligning the connector pins to the power connector; push down on the watertight connector and
twist it to fasten securely.Flip the power switch on the back of the dock to On.
15. Secure the power cable to the Thor VM1 using the Strain Relief Cable Clamps (page 4-27).
16. Place Thor VM1 in the Dock (page 4-16)
17. If using the Screen Blanking (page 4-44) feature, install the screen blanking box or switch.
18. Press the Power Switch (page 3-5) on the back of the Thor VM1 dock.
19. Press the Power Button (page 3-5) on the front of the Thor VM1 to turn on the Thor VM1.
Once installation is complete, remember to start the Thor VM1 and configure the Auto-On behavior.
See the AutoOn (page 5-5) control panel.
Note: Ignition control is not available for trucks over 60VDC.
4 - 40
Wiring Diagram
Power
Connector
-
-
-Vo
Black
Green
Blue
(not connected)
+Vo
COM1 or COM2
Connector
+
+
User supplied serial
cable for optional
screen blanking
connection,
see below
Existing Circuitry on Vehicle
Forklift Battery
Main Switch
Quick Mount
Smart Dock
DC/DC
Power
Supply
Fuse - See
Warning
statement below
See
Caution
statement below
Red
Red/White (if present)
Black/White (if present)
!
!
CAUTION
For battery powered vehicles:
must be connected to the vehicle chassis ground.
For internal combustion engine powered vehicles:
is connected to the vehicle chassis ground, which can also be battery negative.
WARNING
For proper and safe installation, the input power cable must be connected to a fused circuit on the vehicle.
If the supply connection is made directly to the battery, the fuse should be installed in the positive lead within
5 inches of the battery’s positive (+) terminal. The fused circuit requires a maximum time delay (slow blow)
fuse with a current rating as noted below.
•For 60VDC input, use a 6A slow blow fuse that has a DC voltage rating greater than 60VDC.
•For 72VDC input, use a 6A slow blow fuse that has a DC voltage rating greater than 72VDC.
•For 96VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 96VDC.
•For 108VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 108VDC.
•For 120VDC input, use a 4A slow blow fuse that has a DC voltage rating greater than 120VDC.
•For 132VDC input, use a 3A slow blow fuse that has a DC voltage rating greater than 132VDC.
•For 144VDC input, use a 3A slow blow fuse that has a DC voltage rating greater than 144VDC.
Note: For North America, a UL Listed fuse is to be used.
4 - 41
VX6 / VX7 Adapter Cable
!
To Power Connector on Dock
To VX6/VX7 Power Supply Cable
An adapter cable is available to attach the Thor VM1 to a vehicle previously equipped with a VX6/VX7 DC power cable.
The adapter cable has a 5-pin connector to match with the VX6/VX7 power supply cable on one end and a 6-pin connector to match to the Thor VM1 on the other end. This section assumes the VX6/VX7 power cable is properly connected to vehicle power. Refer to the VX6 or VX7 Vehicle Mounting Reference Guide for details.
CAUTION - Because the Thor supports 10-60 VDC power input, verify input voltages before using this adapt-
er cable with an existing VX6 or VX7 power connection installation.
When this adapter cable is used, there is no provision for an ignition switch input. Therefore the vehicle ignition monitoring function is not available when using this cable.
Connect to VX6 / VX7 Power Cable
1. Connect the cable to the Thor VM1 power cable by aligning the connector pins to the power connector; push
down on the watertight connector and twist it to fasten securely.
2. The cable is rated for a maximum temperature of 105°C (221°F). Therefore, routing this cable it should be
protected from physical damage and from surfaces that might exceed this temperature. Cable should be protected from physical damage from moving parts. Do not expose the cable to chemicals or oil that may cause
the wiring insulation to deteriorate. Always route the cable so that it does not interfere with safe operation and
maintenance of the vehicle.
3. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to over tighten and pinch conductors or penetrate outer cable jacket.
4. Connect the watertight connector end of the power cable to the Thor VM1 Quick Mount Smart Dock power
connector by aligning the connector pins to the power connector; push down on the watertight connector and
twist it to fasten securely.
5. Secure the power cable to the Thor VM1 using the Strain Relief Cable Clamps (page 4-27).
6. Place Thor VM1 in the Dock (page 4-16)
7. If using the Screen Blanking (page 4-44) feature, install the screen blanking box or switch.
8. Press the Power Switch (page 3-5) on the back of the Thor VM1 dock.
9. Press the Power Button (page 3-5) on the front of the Thor VM1 to turn on the Thor VM1.
4 - 42
Thor VX8 / Thor VX9 Adapter Cable
To COM port
on Dock
To Power Connector
on Dock
To VX8/VX9
Power Cable
To Ground and
Ignition Sense
!
An adapter cable is available to attach the Thor VM1 to a vehicle previously equipped with a VX8/VX9 DC power cable.
The adapter cable has a 6-pin connector to match the VX8/XVX9 power supply cable on one end and a 6-pin connector to match the Thor VM1 on the other end. The cable also has bare wires for ground and ignition sense connection
plus a D9 cable to connect to a COM port on the Thor VM1 dock to provide a screen blanking signal. This section
assumes the VX8/VX9 power cable is properly connected to vehicle power. Refer to the VX8 or VX9 Vehicle Mounting
Reference Guide for details.
Connect to Thor VX8 / VX9 Power Cable
1. Connect the cable to the Thor VX8/VX9 power cable by aligning the connector pins to the power connector;
push down on the watertight connector and twist it to fasten securely.
2. Connect the green wire to vehicle ground:
For battery powered vehicles:
The green wire must be connected to the vehicle chassis ground.
For internal combustion engine powered vehicles:
The green wire is connected to the vehicle chassis ground, which can also be battery negative.
3. If ignition control will be used, connect the blue wire to an ignition switched circuit (less than 1mA over input
voltage range). If ignition control is not used, the blue wire can be left disconnected,
4. If the VX8/VX9 cable is connected to a screen blanking box or switch, connect the D9 connector to a COM
port on the dock.
5. The cable is rated for a maximum temperature of 105°C (221°F). Therefore, when routing this cable it should
be protected from physical damage and from surfaces that might exceed this temperature. Cable should be
protected from physical damage from moving parts. Do not expose the cable to chemicals or oil that may
cause the wiring insulation to deteriorate. Always route the cable so that it does not interfere with safe operation and maintenance of the vehicle.
6. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to over tighten and pinch conductors or penetrate outer cable jacket.
7. Connect the watertight connector end of the power cable to the Thor VM1 Quick Mount Smart dock power
connector by aligning the connector pins to the power connector; push down on the watertight connector and
twist it to fasten securely.
8. Secure the power cable to the Thor VM1 using the Strain Relief Cable Clamps (page 4-27).
9. Place Thor VM1 in the Dock (page 4-16)
10. If using the Screen Blanking (page 4-44) feature, install the screen blanking box or switch if not previously
installed.
11. Press the Power Switch (page 3-5) on the back of the Thor VM1 dock.
12. Press the Power Button (page 3-5) on the front of the Thor VM1 to turn on the Thor VM1.
4 - 43
Screen Blanking
!
!
Prerequisite: The steps outlined in either 12-48 VDC Vehicles (10-60 VDC Direct Connection) (page 4-29), 60-144
VDC Vehicles (50-150 VDC Power Supply, Screws on Side of Lid) (page 4-34) or 60-144 VDC Vehicles (50-150 VDC
Power Supply, Screws on Top of Lid) (page 4-38) have been completed.
Screen blanking is accomplished by either a Screen Blanking Box or a user supplied switch.
CAUTION - For installation by trained service personnel only.
CAUTION - For proper and safe installation, the input power lead to the Screen Blanking Box requires a 3 Amp
maximum time delay (slow blow) high interrupting rating fuse. Note: For North America, a UL Listed fuse is to be
used.
Screen Blanking Cable
Refer to Screen Control (in the Windows Control Panel) to configure the Thor VM1 for screen blanking.
When routing any additional cables for screen blanking:
• Route the cable the shortest way possible removing any left-over cable
• Fuses and cabling are user supplied. Therefore, route these cables so they are protected from physical damage
and from surfaces that might exceed the cable's rated temperature threshold.
• Cable should be protected from physical damage from moving parts
• Do not expose the cable to chemicals or oil that may cause the wiring insulation to deteriorate
• Always route the cable so that it does not interfere with safe operation and maintenance of the vehicle.
• Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot
intervals, taking care not to over tighten and pinch conductors or penetrate outer cable jacket.
Honeywell Screen Blanking Box Cable
An optional Honeywell Screen Blanking Box Cable is available.
4 - 44
DB9 FemaleFunction with Screen Blanking BoxWire color
1 -6, 9Not Used
7 (RTS)Connected to Screen Blanking Box, unswitched side Black (see note)
8 (CTS)Connected to Screen Blanking Box, switched sideGray (see note)
Note: Wire colors only apply to optional Honeywell Screen Blanking Box Cable, VM1080CABLE. Wire colors
may vary in a user-supplied cable.
The optional Honeywell Screen Blanking Box Cable, VM1080CABLE, is installed as follows:
1. Connect the gray wire of the cable to the switched side of the Screen Blanking Box.
2. Connect the black wire of the cable to the unswitched side of the Screen Blanking Box.
3. Connect the D9 serial connector to either COM1 or COM2 serial port on the Thor VM1 Quick Mount
Smart Dock.
User-Supplied Cable
UnswitchedSwitched
!
A user-supplied cable can be used as well. Pins 7 and 8 must be connected as detailed below. No other pins
are to be connected.
PIN 5
PIN 8
DB9 FemaleFunction with Screen Blanking BoxFunction with Switch
1 -6, 9Not UsedNot Used
7 (RTS)Connected to Screen Blanking Box, unswitched sideConnected to Switch
8 (CTS)Connected to Screen Blanking Box, switched sideConnected to Switch
The user-supplied cable is installed as follows:
1. Connect the wire from Pin 8 of the cable to the switched side of the Screen Blanking Box or to a user-sup-
plied switch.
2. Connect the wire from Pin 7 of the cable to the unswitched side of the Screen Blanking Box or to a usersupplied switch.
3. Connect the D9 serial connector to either COM1 or COM2 serial port on the Thor VM1 Quick Mount
Smart Dock.
PIN1
PIN7
Screen Blanking Box
Screen Blanking
Box Terminal
12-xxVInput from vehicle motion sensing circuitry.
GNDDC -
Connection
Please refer to label on Screen Blanking Box for allowable voltage input range.
These two terminals are for connecting a serial cable:
• If using an optional Honeywell screen blanking cable, VM1080CABLE, connect the
gray wire to the switched side of the connection and connect the black wire to the
unswitched side.
• If using a user-supplied cable, the cable must be constructed so that Pin 7 (RTS)
connects to switched side of the connection and Pin 8 (CTS) connects to the
unswitched side.
It is assumed that the motion sensing circuitry in the illustrations below is powered by internal vehicle circuitry.
Please refer to the appropriate illustration below for Screen Blanking Box wiring diagrams.
CAUTION - Do not exceed the maximum input voltage, either 60 or 72VDC, specified on the Screen Blanking
Box label when using this configuration.
4 - 45
MOTION
CIRCUITRY
To
-Vo on vehicle,
i.e. Negative
battery terminal
3A fuse
+V
i
GND
To pin 7 of COM1 or
To pin 8 of COM1 or
To pins 7 and 8
of COM1 or
COM2
port on dock
COM2
COM2
Note: The black and gray wire colors in the illustration only apply to the optional Honeywell Screen Blanking Box
Cable, VM1080CABLE. The wire colors may be different in a user-supplied cable.
Screen Blanking with Switch
In applications where it is impractical to use the screen blanking box due to vehicle voltage or lack of a motion
sensing signal, screen blanking can be controlled via a user supplied switch or relay that provides an electrical
conductive connection on vehicle motion.
4 - 46
Pins 7 and 8 must be connected as shown in the illustration above. No other pins are to be connected.
External AC/DC Power Supply
AC Input Cable (US only)
DC Output Cable
To DC Output Cable
To D o ck
D9 Connector
USB Host Connector
USB Client Connector
The optional external AC/DC power supply is for use in environments, such as an office, where DC power is not available.
Note: The Honeywell-approved AC/DC Power Supply and Adapter Cable are only intended for use in a 25ºC (77ºF)
maximum ambient temperature environment.
In North America, this unit is intended for use with a UL Listed ITE power supply with output rated 10 – 60 VDC, minimum 15W. Outside North America, this unit is intended for use with an IEC certified ITE power supply with output
rated 10 – 60 VDC, minimum 15W.
The external power supply may be connected to either a 120V, 60Hz supply or, outside North America, to a 230V,
50Hz supply, using the appropriate detachable cordset. In all cases, connect to a properly grounded source of supply
provided with maximum 15 Amp overcurrent protection (10 Amp for 230V circuits).
Connect USB Host
See USB Connector (page 8-5) for connector pinouts.
Connect External Power Supply
1. Connect the provided detachable cordset (US only, all others must order cable separately) to the external
power supply (IEC 320 connector).
3. Connect the DC Output Cable end to the corresponding connector on the Adapter Cable.
4. Connect the watertight connector end of the Adapter Cable to the Thor VM1 Quick Mount Smart Dock Power
Connector by aligning the connector pins to the power connector; push down on the watertight connector and
twist it to fasten securely.
5. Press the Power Switch (page 3-5) on the back of the Thor VM1 dock.
6. Press the Power Button (page 3-5) on the front of the Thor VM1 to turn on the Thor VM1.
4 - 47
1. Seat the D9 connector firmly over the USB Connector on the Quick Mount Smart Dock.
D9 Connector
USB Host Connector
USB Client Connector
2. Tighten the thumbscrews in a clockwise direction. Do not over tighten.
3. The USB-host connector provides a connector for a USB device such as a USB thumb drive.
4. Secure the cables to the Thor VM1 with Strain Relief Cable Clamps (page 4-27).
Connect USB Client
Note: USB client connection is not used on Thor VM1 with a Windows Embedded Standard operating system.
Connect Serial Device
Note: Pin 9 of the COM port is configured to provide +5V.
See COM1 and COM2 Connector (page 8-4) for connector pinouts.
1. Seat the cable end connector firmly over the serial COM port on the Quick Mount Smart Dock.
2. Turn the thumbscrews in a clockwise direction. Do not over tighten.
3. Secure the cables to the Thor VM1 with Strain Relief Cable Clamps (page 4-27).
4. Connect the other cable end to the desired serial device.
4 - 48
Connect a Tethered Scanner
1. The scanner cable is attached to either the COM1 or COM2 port on the Quick Mount Smart Dock.
2. Connect the serial cable for the scanner as directed above.
3. When the Thor VM1 is powered on, it provides power to the serial scanner.
4. Configure the Data Collection (DC) Wedge to manipulate scanned data as desired.
Connect Headset Cable
Headphones
Microphone
To Audio cable
To Audio
connector
on dock
To headset
click!
The CANbus/Audio connector supports a headset adapter cable or a CANbus cable. The Thor VM1 does not support connecting audio and CANbus simultaneously.
See CANbus / Audio Connector (page 8-6) for connector pinouts.
1. Seat the D15 cable end connector firmly over the CANbus/Audio Connector on the Quick Mount Smart Dock.
2. Tighten the thumbscrews in a clockwise direction. Do not over tighten.
3. Slide the cable ends together until they click shut. Do not twist or bend the connectors. The Thor VM1 internal
microphone and speakers are automatically disabled when the headset is connected.
Adjust Headset / Microphone and Secure Cable
The headset consists of an earpiece, a microphone, a clothing clip and a cable.
4 - 49
1. Do not twist the microphone boom when adjusting the microphone. The microphone should be adjusted to be
about two finger widths from your mouth.
2. Make sure the microphone is pointed at your mouth. Note the small “Talk” label near the mouthpiece. Make sure
the Talk label is in front of your mouth. The microphone cable can be routed over or under clothing.
3. Follow the safety guidelines below when wearing the headset.
Under Clothing
• Leave the cable exposed only at the top of the collar.
• Be sure to leave a small loop of cable to allow movement of your head.
Over Clothing
• Use clothing clips to hold the cable close to your body.
• Tuck the cable under the belt, but leave a small loop where it goes under the belt.
• Do not wear the cable on the front of your body. It may get in your way or get caught on protruding objects.
Connect CANbus Cable
The CANbus/Audio connector supports a headset adapter cable or a CANbus Y cable. The Thor VM1 does not support
connecting audio and CANbus simultaneously.
See CANbus / Audio Connector (page 8-6) for connector pinouts.
1. Seat the D15 cable end connector firmly over the CANbus/Audio Connector on the Quick Mount Smart Dock.
2. Tighten the thumbscrews in a clockwise direction. Do not over tighten.
3. The CANbus Y cable has a 9 pin F SAE J1939 (Deutsch) and 9 pin M SAE J1939 (Deutsch) connector. Connect the
appropriate cable connector as needed.
4 - 50
Install Remote Antenna
Nut
Washer
Washer
Bracket
To antenna
To antenna connector on computer
Bracket
To antenna
Antenna
Remote antennas are available for the 802.11 WLAN radio, the WWAN radio and the GPS.
802.11 Remote Mount Antenna
The Remote Antenna Installation Kit consists of two brackets
(base plate and right angle), cable, and antenna. Tools are not
included.
The desired remote antenna bracket is mounted on the top of a
forklift, truck or other vehicle and cabled to the Thor VM1 inside
the vehicle.
The Vehicle Remote Mount Antenna cannot be used by devices
with an internal antenna.
Components and Mounting Diagram
4 - 51
Typical Installation
AntennaMounting Bracket
Vehicle Safety Cage
CableVehicle Mounted
Computer
Mounting Instructions
1. Attach and secure the desired mounting bracket to the highest point on the safety cage, following these precautions:
• The plate must be mounted so the antenna is not damaged while the vehicle or any of its parts are moving.
• The antenna mounting portion of the bracket must be parallel to the floor.
• If using two antennas, they must be mounted at least 12 inches (304.8mm) apart.
2. Attach the female connector of the coaxial cable to the antenna connector on the vehicle mounted Thor VM1.
3. Secure the whip antenna to the mounting bracket.
4. Connect the antenna cable to the whip antenna.
5. Use cable ties to secure the coaxial cable to the vehicle as necessary. Make sure the cable is routed so it is
not damaged by any moving parts of the vehicle.
6. Connect the cable to the antenna connector (Wi-Fi Main or Wi-Fi Aux) on the Thor VM1. If only one antenna
is used, be sure to connect it to the Wi-Fi Main connector.
7. Repeat the steps above for the second 802.11 antenna.
4 - 52
WAN Remote Mount Antenna
To extension cable
To antenna
To antenna
connector on
computer
To extension cable
To antenna
To antenna
connector on
computer
The WAN remote mount antenna can be either a magnetic mount or an adhesive mount antenna.
Magnetic Mount WAN AntennaAdhesive Mount WAN Antenna
The Remote Antenna Installation Kit consists of the WAN antenna and an extension cable. The remote antenna is
mounted on the top of a forklift, truck or other vehicle and cabled to the Thor VM1 inside the vehicle.
1. Locate a mounting position on highest point on the vehicle, following these precautions:
• The antenna must be mounted so the antenna is not damaged while the vehicle or any of its parts are moving.
2. Clean the area where the antenna is to be mounted.
3. If using an adhesive mount antenna, remove the protective backing paper from the adhesive on the antenna.
4. Position the antenna on the vehicle.
5. Attach the one end of the coaxial cable to the antenna and the other end to the Mobile Net WWAN connector on
the vehicle mounted Thor VM1.
6. Use cable ties to secure the coaxial cable to the vehicle as necessary. Make sure the cable is routed so it is not
damaged by any moving parts of the vehicle.
GPS Remote Mount Antenna
The external GPS antenna is an adhesive mount antenna.
The Remote Antenna Installation Kit consists of the antenna
and an integrated cable. The remote antenna is mounted on the
top of a forklift, truck or other vehicle and cabled to the Thor
VM1 inside the vehicle.
1. Locate a mounting position on highest point on the vehicle, following these precautions:
• The antenna must be mounted so the antenna is not damaged while the vehicle or any of its parts are moving.
2. Clean the area where the antenna is to be mounted.
3. Remove the protective backing paper from the adhesive on the antenna and position the antenna on the vehicle.
4. Attach the connector on the coaxial cable to the GPS antenna connector on the vehicle mounted Thor VM1.
5. Use cable ties to secure the coaxial cable to the vehicle as necessary. Make sure the cable is routed so it is not
damaged by any moving parts of the vehicle.
4 - 53
Apply Touch Screen Protective Film
Pull Tab
The optional Thor VM1 touch screen protective film is shipped in packs of 10. The protective film is flexible and treated with an
anti-glare coating on the outer surface.
The protective film is slightly larger than the Thor VM1 touch screen,
however the notches on the edge of the protective film (indicated by the
arrows) correspond to the display size of the Thor VM1. The protective
film is not adhesive. The corner edges are designed to fit between the
Thor VM1 display and the display housing to hold the protective film in
place.
A protective backing is applied to the rear surface of the protective film. A
pull tab is attached to the protective backing for easy removal of the protective backing from the film.
Installation
1. Make sure the touch screen is clean and dry before installation. See Cleaning (page 4-16) for instructions on suitable
cleaning agents.
2. Pull the release tab to separate the protective backing from the rear of the protective film. Avoid touching the rear side
of the protective film while removing the liner.
3. Place the rear side of the protective film against the Thor VM1 display, roughly centering the protective film over the
display.
4. Slide the protective film until one corner can be slid back between the touch screen and the display housing as the
protective film is re-centered on the display. It may be necessary to press the edges of the protective film against the
display to ensure the entire edge slides under the display housing. It is easiest to start with one of the bottom corners.
5. Slide the protective film away from the other bottom corner. The film may bulge sligthly away from the Reference Guide
as it is being slid. Only slide the protective film enough so that the protective film can slide under the display housing on
that corner when the protective film is returned to center.
6. Repeat with each of the top corners, sliding the protective film away from the corner just enough that the protective film
can slide under the display housing when the protective film is returned to center.
7. It may be necessary to flex the protective film during the install, however use care not to flex the protective film so much
that the protective film kinks.
8. Once all corners are secure under the display housing, adjust the protective film, if necessary, so it is centered on the
touch screen.
Removal
1. To remove the protective film, slide the protective film in one direction until the edge clears.
2. Lift up on the edge of the protective film so it does not slide between the touch screen and display housing when the
protective film is slid back to the center.
3. Repeat until all edges are free and remove the protective film.
4 - 54
Disconnect UPS Battery
!
CAUTION - The UPS battery must be disconnected before you ship the Thor VM1, Replace UPS Battery (page 4-60) or
Replace Front Panel (page 4-58).
Equipment Required
The following equipment is user-supplied:
• Torquing tool capable of measuring inch pounds
• #2 Phillips screwdriver bit
Disconnect Procedure
1. For convenience, the Thor VM1 can be removed
from the Quick Mount Smart Dock, though it is not
necessary.
2. If the Thor VM1 remains in the dock, disconnect
the power cable from the dock.
3. Shutdown the Thor VM1.
4. Place the Thor VM1 face down on a stable
surface.
5. Using a #2 Phillips bit loosen the M3 screws and
then remove the tethered access panel with the
SIM label. This panel is on the right hand side
when the Thor VM1 is face down with the top
away from the user.
6. Locate the small push button located just below the SIM card installation slot..
7. Press the push button to disconnect the UPS. The UPS battery maintains its charge but is
disconnected from the power circuitry of the Thor VM1.
8. Reattach the access panel, torquing the M3 screws to 4-5 inch pounds using a #2 Phillips bit.
9. When the Thor VM1 is attached to external power, the UPS battery is automatically
reconnected.
10. Restart the Thor VM1.
4 - 55
Install SD Card
An SD card slot is provided for storage expansion.
Equipment Required
The following equipment is user-supplied:
• Torquing tool capable of measuring inch pounds
• SD card - The following commercially available SD cards are recommended:
1. For convenience, the Thor VM1 can be removed
from the Quick Mount Smart Dock, though it is not
necessary.
2. If the Thor VM1 remains in the dock, disconnect the
power cable from the dock.
3. Shutdown the Thor VM1.
4. Place the Thor VM1 face down on a stable surface.
5. Using a #2 Phillips bit loosen the M3 screws and
then remove the tethered access panel with the
SIM label. This panel is on the right hand side
when the Thor VM1 is face down with the top away
from the user.
®
2GB Industrial SD card (80X Speed) - TS2GSD80I
6. Locate the SD card installation slot.
7. Slide the SD card into the slot. The label side (front) of the SD card faces toward the back of the
Thor VM1.
8. Reattach the access panel, torquing the screws to 4-5 inch pounds.
9. If removed, reinstall the Thor VM1 in the dock.
10. Restart the Thor VM1.
11. When using Windows explorer to view My Computer, the SD card is identified as Removable Disk, usually Drive D:.
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Install SIM Card
A SIM card may be required for WWAN.
Equipment Required
The following equipment is user-supplied:
• SIM card for desired carrier
• Torquing tool capable of measuring inch pounds
• #2 Phillips screwdriver bit
Installation Procedure
1. For convenience, the Thor VM1 can be removed
from the Quick Mount Smart Dock, though it is not
necessary.
2. If the Thor VM1 remains in the dock, disconnect the
power cable from the dock.
3. Shutdown the Thor VM1.
4. Place the Thor VM1 face down on a stable surface.
5. Using a #2 Phillips bit loosen the M3 screws and
then remove the tethered access panel with the
SIM label. This panel is on the right hand side
when the Thor VM1 is face down with the top away
from the user.
6. Locate the SIM card installation slot.
7. Slide the SIM card into the slot.
8. Reattach the access panel, torquing the screws to 4-5 inch pounds.
9. If removed, reinstall the Thor VM1 in the dock.
10. Restart the Thor VM1.
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Replace Front Panel
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1
2
3
4
5
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8
9
111213
14
Slot on
Thor VM1
Wiring Connector
on Thor VM1
Slot on
Front Panel
Wiring Connector
on Front Panel
Front Panel Options
The front panel of the Thor VM1 is field replaceable. The front panel assembly contains the keyboard, touch screen and
optional defroster. Should any of these components fail, the front panel assembly can easily be replaced to reduce downtime. The replacement front panel is available in several configurations:
• 64-key ANSI keyboard with standard touch screen or cold storage touch screen
• 64-key 3270 keyboard with standard touch screen or cold storage touch screen
• 64-key 5250 keyboard with standard touch screen or cold storage touch screen
Equipment Required
The following equipment is user-supplied:
• Torquing tool capable of measuring inch pounds
• #2 Phillips screwdriver bit
Replacement Procedure
CAUTION - Before replacing the Thor VM1 front panel, Disconnect UPS Battery (page 4-55).
1. Place the Thor VM1 on a clean, well-lit surface before performing the front panel replacement.
2. Shutdown the Thor VM1.
3. Remove the Thor VM1 from the Quick Mount Smart Dock.
4. Disconnect UPS Battery (page 4-55).
5. Loosen the fourteen (14) captive M3 screws holding the front
panel. Use a #2 Phillips bit.
6. Carefully lift the front panel away from the device
7. Carefully lift the front panel away from the device.
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8. Position the replacement front panel so the tab on the back of the front panel lines up with the slot on the Thor VM1. Be
sure the two wiring connectors are also aligned.
9. Position the replacement front panel so wiring connector on the back of the front panel lines up with the connector on
the Thor VM1.
10. Gently press the front panel into place.
11. Tighten the fourteen (14) captive M3 screws. In the order shown in the top figure above, use a #2 Phillips bit and
torque the screws to 6-7 inch pounds.
12. Reinstall the Thor VM1 in the Quick Mount Smart Dock.
13. When the Thor VM1 is placed in the powered dock, the UPS battery automatically reconnects.
14. Restart the Thor VM1.
15. When restarted, the Thor VM1 automatically recognizes the keyboard type (12 or 64 keys).
16. If the defroster configuration has changed, use the Test button on the Peripherals (see page 5-86) control panel to update
the Thor VM1 defroster configuration.
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Replace UPS Battery
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2
3
4
5
67
8
9
111213
14
Wiring
Connector
UPS
Battery
Foam
Pads
Wiring Connector
with Release Tab
The UPS battery in the Thor VM1 is field replaceable. Should the UPS battery fail, it can easily be replaced to minimize downtime.
Equipment Required
The following equipment is user-supplied:
• Torquing tool capable of measuring inch pounds
• #2 Phillips screwdriver bit
Replacement Procedure
CAUTION - Before replacing the Thor VM1 UPS battery, Disconnect UPS Battery (page 4-55).
1. Place the Thor VM1 on a clean, well-lit surface before
performing the front panel replacement.
2. Shutdown the Thor VM1.
3. Remove the Thor VM1 from the Quick Mount Smart
Dock.
4. Disconnect UPS Battery (page 4-55).
5. Loosen the twelve (12) captive M3 screws holding the
front panel. Use a #2 Phillips bit.
6. Carefully lift the front panel away from the device
7. Note the orientation of the UPS battery. Lift the UPS
battery out of the battery well and place it outside the
well. Do not pull on the wires attaching the battery to
the Thor VM1 while lifting the battery.
8. Locate the retaining tab on the wiring connector for the
UPS battery. Press on the tab and gently disconnect
the UPS battery wiring from the Thor VM1.
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9. Remove the old battery and set it aside.
Slot on
Thor VM1
Wiring Connector
on Thor VM1
Slot on
Front Panel
Wiring Connector
on Front Panel
10. Inspect the battery well to verify the two foam pads are still in place.
11. Align the wiring connector on the new UPS battery with the connector on the Thor VM1. Gently press the connector
into place until the retaining tab snaps into place.
12. Place the UPS battery into the well. Note the orientation of the battery in the illustration below. The flat surface of the
battery points toward the bottom of the Thor VM1. Make sure all wires are inside the battery well so they are not
pinched when the front panel is reinstalled.
13. Position the front panel so the tab on the back of the front panel lines up with the slot on the Thor VM1. Be sure the two
wiring connectors are also aligned.
14. Gently press the front panel into place.
15. Tighten the fourteen (14) captive M3 screws. In the order shown in the top figure above, use a #2 Phillips bit and
torque the screws to 6-7 inch pounds.
16. Reinstall the Thor VM1 in the Quick Mount Smart Dock.
17. When the Thor VM1 is placed in the powered dock, the UPS battery automatically reconnects. The UPS battery
automatically begins charging from the powered dock.
18. Restart the Thor VM1.
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4 - 62
5
Software
Microsoft Windows Setup and Configuration
After the system files are processed, Microsoft Windows begins to load. Windows maintains a System Registry and INI files.
Standard Windows configuration options apply to the Thor VM1. Configuration options are located in the System Tray or the
Control Panel:
• The System Tray contains icons for adjusting the time, date or volume level.
• The Control Panel contains icons for many other configuration options, such as Power Management, Regional and Language
Options, etc.
• The Control Panel icons are also used to add, delete or modify software installed on the Thor VM1.
Drive C Folder Structure
Microsoft Windows is installed in the \Windows folder. In addition, Microsoft Windows creates other folders and several
subfolders. For more information on the folder structure, please refer to commercially available Microsoft Windows OS reference guides.
Software Loaded on Drive C
The software loaded on the Thor VM1 computer consists of:
•BIOS
• Microsoft operating system (Windows Embedded Standard 2009)
• device drivers
• radio software, see Summit Client Utility (page 6-1)
• touch screen software
• keyboard wedge software, see Freefloat Link*One Wedge (page 5-2)
The software installed on the Thor VM1 is summarized below.
Note: Due to the complex folder structure and System Registry under Microsoft Windows, software should not be
removed manually. Instead use the Add or Remove Programs Windows Control Panel:
Microsoft Windows
Microsoft Windows is installed in the \Windows subfolder, which is the Windows default. In addition, Windows
places files in other folders and subfolders during installation. For more information, please refer to commercially
available Microsoft Windows OS user guides.
Device Drivers
Device drivers are installed for all installed hardware options, such as the display, touch screen, radios, etc. For
more information on Microsoft Windows device drivers, please refer to commercially available Windows OS reference guides.
Radio Software
The Thor VM1 is delivered with the radio software installed. Because the Thor VM1 uses a Microsoft Windows
operating system, the radio installation includes Windows device drivers.
Touch Screen Software
PenMount Universal software is installed for calibrating the touch screen. See Touch Screen Calibration (page 5-
26) for more information.
RFTerm
Start > All Programs > Honeywell RFTerm
Optional terminal emulation software. The application can also be accessed by double-clicking the RFTerm desktop icon.
Summit Client Utility
Start > Control Panel > Wi-Fi
Manage wireless clients installed in the Thor VM1.
5 - 1
Freefloat Link*One Wedge
Link*One bar code decoder configuration software is installed on the Thor VM1. A pdf User’s Manual for Link*One
is included as part of the installation at C:\Program Files\Freefloat\Freefloat Link One. Refer to this manual or the
Freefloat website for information on configuring and using Link*One.
Freefloat Access*One TE (Optional)
Access*One terminal emulation software is available on the Thor VM1. A pdf User’s Manual for Access*One is
included as part of the installation at C:\Program Files\Freefloat\Freefloat Access One. Refer to this manual or the
Freefloat website for information on configuring and using Access*One..
5 - 2
Control Panel
Most control panel applets on the Thor VM1 are standard Microsoft Windows items.
The control panels and other functions listed below may differ from a standard Microsoft Windows equipped PC or laptop.
About
Software
Firmware Versions
The Software tab lists the firmware versions installed. The BIOS, EC and Screen MCU firmware versions are
shown on this tab.
Language
The Software tab displays the localized language version of the OS image. The language is identified as English
or + an additional language.
The Thor VM1 may be pre-loaded with an English only OS. Contact Technical Assistance (page 9-1) for information on ordering a recovery DVD with an additional language.
Versions
The Versions tab displays the versions of many of the software programs installed. Not all installed software is
included in this list and the list varies depending on the applications loaded on the Thor VM1. The Image line displays
the revision of the system software installed. Refer to the last three digits to determine the revision level.
Versions Tab and the Registry
The Versions tab displays program version details from the registry.
Customized information can be displayed by modifying the Registry using the Registry Editor. Use caution when
editing the Registry and make a backup copy of the registry before changes are made.
The registry settings for the Version tab are under HKEY_LOCAL_MACHINE \ Software \ LXE \ Version in the registry.
To add a user application to the Version panel, create a new string value under the HKLM\Software\LXE\Version
key. The string name should be the Application name to appear in the Version window. The data for the value
should be the version number to appear in the Version window.
Version strings can be equal to or less than 254 characters. Because the strings are displayed in a text box, any
number can be accommodated, up to the 64K byte text box limitation.
5 - 3
Network IP
MAC Address
The Network IP tab displays the MAC address of the network card(s) such as the Summit WLAN radio and the
Bluetooth module.
5 - 4
AutoOn
Start > Control Panel > AutoOn (Classic view)
Select the desired Ignition Control / Auto On behavior.
Standard
The Thor VM1 is turned on and off manually by the user using the power button on the front of the device.
• The power switch on the Quick Mount Smart Dock must be On and the Thor VM1 connected to external power.
• In the absence of external power the Thor VM1 can operate from a sufficiently charged UPS battery.
• The Ignition Input wire, which is part of the DC Power Cable, is left disconnected.
When the Thor VM1 is on, the behavior of the power button press is configurable using the control panel.
Ignition Control
The Thor VM1 is turned on automatically when a signal is received via the Ignition Input wire, which is part of the DC
Power Cable.
• The power switch on the Quick Mount Smart Dock must be On.
• The Ignition Input wire is connected to an appropriate source that provides a signal when vehicle ignition is turned
on. Please see Connect Power (page 4-28) for cautions and wiring instructions.
When the vehicle ignition is turned off, this is treated the same as a power button press. The behavior of the power
button press is configurable using the control panel.
Auto-On
The Thor VM1 automatically powers up when power is provided. This could be from switched vehicle power, the power
switch on the Quick Mount Smart Dock being placed in the On position or external AC power being applied.
• The power switch on the Quick Mount Smart Dock must be On for external power to control the device.
• The Ignition Input wire, which is part of the DC Power Cable, is left disconnected.
No action occurs when the power source is disconnected.
5 - 5
Bluetooth
Start > Control Panel > Bluetooth
Discover and manage pairing with nearby Bluetooth devices.
Factory Default Settings
Discovered DevicesNone
Settings
Turn off BluetoothDisabled
Computer is connectableEnabled
Computer is discoverableDisabled
Prompt if devices request to
pair
Continuous searchDisabled
Filtered ModeEnabled
Printed Port - COM7:Disabled (unchecked) by default in both Filtered
LoggingDisabled
Computer friendly nameSystem Computer Description
Reconnect
Report when connection
lost
Report when reconnectedDisabled
Report failure to connectEnabled
Clear Pairing Table on Boot Disabled
Auto Reconnect on BootEnabled
Auto ReconnectEnabled
Enabled
and Non Filtered Modes. The option is dimmed in
Non Filtered Mode.
Enabled
Bluetooth taskbar Icon state and Bluetooth device Icon states change as Bluetooth devices are discovered, paired, connected and disconnected. There may be audible or visual signals as paired devices re-connect with the Thor VM1.
• The default Bluetooth setting is On.
• The Thor VM1 cannot be discovered by other Bluetooth devices when the Computer is discoverable option is disabled
(unchecked) on the Settings panel.
• Other Bluetooth devices cannot be discovered if they have been set up to be Non-Discoverable or Invisible.
• When Filtered Mode is enabled, the Thor VM1 can pair with one Bluetooth scanner and one Bluetooth printer.
• When Filtered Mode is disabled, the Thor VM1 can pair with up to four Bluetooth devices.
• It is not necessary to disconnect a paired scanner and printer before a different scanner or printer is paired with the Thor
VM1.
• The target Bluetooth device should be as close as possible (up to 32.8 ft (10 meters) Line of Sight) to the Thor VM1 during
the pairing process.
Assumption: The System Administrator has Discovered and Paired targeted Bluetooth devices for the Thor VM1. The Thor
VM1 operating system has been upgraded to the revision level required for Bluetooth client operation. An application (or
API) is available that will accept data from serial Bluetooth devices.
5 - 6
Bluetooth Devices
The Bluetooth Devices tab displays any device previously discovered and paired with the Thor VM1.
Discover
Tap the Discover button to locate all discoverable Bluetooth devices in the vicinity. The Discovery process also queries
for the unique identifier of each device discovered.
Stop Button
Tap Stop at any time to end the Discover and Query for Unique Identifier functions.
Note: When an active paired device enters Suspend Mode, is turned Off or leaves the Thor VM1 Bluetooth
scanning range, the Bluetooth connection between the paired device and the Thor VM1 is lost. There may
be audible or visual signals as paired devices disconnect from the Thor VM1.
5 - 7
Bluetooth Device List
The discovered paired devices may or may not be identified with an icon. Discovered devices without an icon can
be paired. The Bluetooth panel assigns an icon to the device name.
An icon with a red background indicates the device's Bluetooth connection is inactive.
An icon with a white background indicates the device is connected to the Thor VM1 and the device's Bluetooth
connection is active.
Double-tap a device in the list to open the device properties menu. The target device does not need to be active.
Clear Button
Deletes all devices from the Device table that are not currently paired. A dialog box is presented, “Delete all disconnected devices?” Tap the Yes button to remove disconnected or deleted devices from the device table. The
devices are removed from the Device table after closing and reopening the Bluetooth window. Tap the No button
to make no changes.
Bluetooth Device Menu
Prerequisite: The Discover button has been clicked and there are Bluetooth devices listed.
Click on a device in the list to highlight it. Double-click the highlighted device to display the Bluetooth Device right-click menu as shown below. The Bluetooth device does not need to be active.
5 - 8
Right-Click Menu Options
Pair as ScannerReceive data from the highlighted Bluetooth scanner or Bluetooth imager.
Pair as PrinterSend data to the highlighted Bluetooth printer.
DisconnectStop the connection between the Thor VM1 and the highlighted paired Bluetooth de-
vice.
DeleteRemove an unpaired device from the Bluetooth device list. The highlighted device
name and identifier is removed from the Thor VM1 Bluetooth Devices panel after the
user taps OK.
PropertiesMore information on the highlighted Bluetooth device.
Bluetooth Device Properties
Data on the Bluetooth Properties panel cannot be changed by the user. The data displayed is the result of the
device Query performed during the Discovery process.
The Status dialog box reflects the current state of the highlighted device.
Settings
Note: These options can still be checked or unchecked whether Bluetooth connection is enabled or disabled.
Turn Off Bluetooth
Tap the button to toggle the Bluetooth client On or Off. The button title changes from Turn Off Bluetooth to Tu r n O n
Bluetooth.
Default
The default value is Bluetooth On.
Options
OptionInformation
Computer is connectableThis option is Enabled by default.
Disable this option to inhibit Thor VM1 connection initiated by a Bluetooth scanner.
Computer is discoverable This option is Disabled by default.
Enable this option to ensure other devices can discover the Thor VM1.
5 - 9
OptionInformation
Prompt if devices request
to pair
Continuous SearchThis option is Disabled by default.
Filtered ModeThis option is Enabled by default.
Printer Port - COM9This option is Disabled by default.
LoggingThis option is Disabled by default.
Computer Friendly Name Default: Computer description (Control Panel > System > Computer Name tab).
This option is Enabled by default.
A dialog box appears on the Thor VM1 screen notifying the user a Bluetooth device
requests to pair with the Thor VM1.
The requesting Bluetooth device does not need to have been Discovered by the Thor
VM1 before the pairing request is received.
Tap the Accept button or the Decline button to remove the dialog box from the screen.
In some cases, if a Bluetooth device is already paired this setting cannot be changed.
If this is the case, an error message is displayed and the option is not changed. The
Bluetooth device must be disconnected before changing this setting.
When enabled, the Bluetooth connection never stops searching for a device it has
paired with when the connection is broken (such as the paired device entering Suspend mode, going out of range or being turned off). When disabled, after being enabled, the Thor VM1 stops searching after 30 minutes.
Determines whether the Bluetooth client discovers and displays all serial Bluetooth
devices in the vicinity (Filtered Mode is disabled/unchecked) or the discovery result
displays Bluetooth scanners and printers only (Filtered Mode is enabled/checked).
When Filtered Mode is disabled, the Thor VM1 can pair with up to four Bluetooth devices.
A Restart is required every time Filtered Mode is toggled on and off.
When in non-filtered mode, the Thor VM1 supports SPP only.
This option assigns Bluetooth printer connection to COM9 instead of COM19. To enable this option, Filtered Mode must be enabled.
When logging is enabled, the Thor VM1 creates bt_log.txt and stores it in the C:/Program Files\LXE\Bluetooth folder. Bluetooth activity logging is added to the text file as
activity progresses. A bt_log_bak.txt file contains the data stored by bt_log.txt prior
to reboot.
During a reboot process, the Thor VM1 renames bt_log.txt to bt_log_bak.txt. If a
file already exists with that name, the existing file is deleted, the new bt_log_bak.txt
file is added and a new bt_log.txt is created.
The name, or identifier, entered in this space by the System Administrator is used exclusively by Bluetooth devices and during Bluetooth communication.
The Computer Description field is blank by default, so unless this field is modified before Bluetooth is installed, Computer Friendly Name is also blank, but can be edited
by the user.
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Reconnect
Note: These options can still be checked or unchecked whether Bluetooth connection is enabled or disabled.
Options
OptionFunction
Report when connection
lost
Report when reconnected This option is Disabled (unchecked) by default.
Report failure to reconnect
Clear Pairing Table on
Boot
Auto Reconnect on BootThis option is Enabled (checked) by default. All previously paired devices are recon-
This option is Enabled (checked) by default.
There may be an audio or visual signal when a connection between a paired, active
device is lost.
A visual signal may be a dialog box placed on the display notifying the user the connection between one (or all) of the paired Bluetooth devices has stopped. Tap the ok
button to remove the dialog box from the screen.
There may be an audio or visual signal when a connection between a paired, active
device is made.
A visual signal may be a dialog box placed on the display notifying the user the connection between one (or all) of the paired Bluetooth devices has resumed. Tap the
ok button to remove the dialog box from the screen.
This option is Enabled (checked) by default.
The default time delay is 30 minutes. This value cannot be changed by the user.
There may be an audio or visual signal when a connection between a paired, active
device fails to re-connect. A visual signal may be a dialog box placed on the display
notifying the user the connection between one (or all) of the previously paired Bluetooth devices has failed.
Tap the X button or ok button to close the dialog box.
Possible reasons for failure to reconnect: Timeout expired without reconnecting; attempted to pair with a device that is currently paired with another device; attempted
to pair with a known device that moved out of range or was turned off; attempted to
pair with a known device but the reason why reconnect failed is unknown.
This option is Disabled (unchecked) by default.
When enabled (checked), all previous paired information is deleted upon any reboot
sequence and no devices are reconnected.
When enabled (checked) “Auto Reconnect on Boot” is automatically disabled
(dimmed).
nected upon any reboot sequence.
When disabled (unchecked), no devices are reconnected upon any reboot sequence.
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OptionFunction
Auto ReconnectThis option is Enabled (checked) by default. This option controls the overall mobile
Bluetooth device reconnect behavior.
When Auto Reconnect is disabled (unchecked), Auto Reconnect on Boot is automatically disabled and dimmed.
When Auto Reconnect is disabled (unchecked), no devices are reconnected in any
situation. The status of Auto Reconnect on Boot is ignored and no devices are reconnected on boot. The status of Clear Pairing Table on Boot controls whether the
pairing table is populated on boot.
When Auto Reconnect is enabled (checked) and Auto Reconnect on Boot is disabled (unchecked), devices are not reconnected on boot, but are reconnected in other
situations (example: return from out-of-range).
When Auto Reconnect is enabled (checked) and Clear Pairing Table on Boot is enabled (checked), devices are not reconnected on boot, but are reconnected in other
situations (example: return from out-of-range). The pairing table is cleared on boot.
The status of Auto Reconnect on Boot is ignored and the option is automatically disabled (unchecked) and dimmed.
About
This panel lists the assigned Computer Friendly Name (that other devices may discover during their Discovery and
Query process), the Bluetooth MAC address, and software version levels. The data cannot be edited by the user.
5 - 12
Using Bluetooth
Start > Control Panel > Bluetooth or Bluetooth icon in taskbar or Bluetooth icon on desktop
Tap the Bluetooth icon in the taskbar to open the Bluetooth EZPair application.
or
The Thor VM1 default Bluetooth setting is Enabled.
The Thor VM1 Bluetooth
Prerequisite: The remote Bluetooth devices have been setup to allow them to be “Discovered” and “Connected/
Paired”. The System Administrator is familiar with the pairing function of the remote Bluetooth devices.
®
module is designed to Discover and pair with nearby Bluetooth devices.
Bluetooth Devices Display - Before Discovering Devices
Note: When Filtered Mode is enabled, only Bluetooth printers or Bluetooth scanners/imagers are recognized and
displayed in the Bluetooth panel. All other Bluetooth devices are ignored.
Initial Configuration
1. Select Start > Control Panel > Bluetooth or tap the Bluetooth icon in the taskbar or on the desktop.
2. Tap the Settings Tab.
3. Change the Computer Friendly Name at the bottom of the Settings display. The Bluetooth Thor VM1 default
name is the Computer Description. Honeywell strongly urges assigning every Thor VM1 a unique name (up
to 32 characters) before Bluetooth Discovery is initiated.
4. Check or uncheck the Thor VM1 Bluetooth options on the Settings tab.
5. Tap the OK button to save your changes or the X button to discard any changes.
Subsequent Use
Note: Taskbar and Bluetooth device Icon states change as Bluetooth devices are discovered, paired, connected
and disconnected. A taskbar Bluetooth icon with a red background indicates Bluetooth is active and not
paired with any device. A device icon with a red background indicates a disconnected paired device.
1. Tap the Bluetooth icon in the taskbar or on the desktop to open the Bluetooth EZPair application.
2. Tap the Bluetooth Devices tab.
3. Tap the Discover button. When the Bluetooth module begins searching for in-range Bluetooth devices, the
button name changes to Stop. Tap the Stop button to cancel the Discover function at any time.
4. The discovered devices are listed in the Bluetooth Devices window.
5. Highlight a Bluetooth device in the Discovered window and double-tap to open the device properties menu.
6. Tap Pair as Scanner to set up the Thor VM1 to receive scanner data.
5 - 13
7. Tap Pair as Printer to set up the Thor VM1 to send data to the printer.
8. Tap Disconnect to stop pairing with the device. Once disconnected, tap Delete to remove the device name
and data from the Thor VM1 Bluetooth Devices list. The device is deleted from the list after the OK button is
clicked.
9. Upon successful pairing, the selected device may react to indicate a successful connection. The reaction
may be an audio signal from the device, flashing LED on the device, or a dialog box is placed on the Thor
VM1 display.
10. Whenever the Thor VM1 is turned On, all previously paired, live, Bluetooth devices in the vicinity are paired,
one at a time, with the Thor VM1. If the devices cannot connect to the Thor VM1 before the re-connect timeout time period expires (default is approximately 20 seconds for each paired device) there is no indication of
the continuing disconnect state if Report Failure to Reconnect is disabled.
Bluetooth Indicators
The Bluetooth taskbar Icon state changes as Bluetooth devices are discovered, paired, connected and disconnected.
There may be audible or visual signals as paired devices re-connect with the Thor VM1.
Taskbar
Icon
Note: When an active paired device enters Suspend Mode, is turned Off or leaves the Thor VM1 Bluetooth scan
Bluetooth LEDLegend
Blue, blinking slowlyBluetooth is active but not connected to a device.
Blue, blinking medium Bluetooth is paired and connected to a device.
Blue, blinking fastBluetooth is discovering other Bluetooth devices.
OffBluetooth hardware has been turned off or does not exist in the Thor VM1.
Legend
Thor VM1 is connected to one or more of the targeted Bluetooth device(s).
Thor VM1 is not connected to any Bluetooth device.
Thor VM1 is ready to connect with any Bluetooth device.
Thor VM1 is out of range of all paired Bluetooth device(s). Connection is inactive.
range, the Bluetooth connection between the paired device and the Thor VM1 is lost. There may be audible
or visual signals as paired devices disconnect from the Thor VM1.
Bluetooth Bar Code Reader Setup
Please refer to the Bluetooth scanner manufacturer’s User Guide; it may be available on the manufacturer’s web
site. Contact for Bluetooth product assistance.
Honeywell supports several different types of bar code readers. This section describes the interaction and setup
for a mobile Bluetooth laser scanner or laser imager connected to the Thor VM1 using Bluetooth functions.
Prerequisites
• If the Thor VM1 has a Bluetooth address identifier bar code label affixed, then Bluetooth hardware and software
is installed.
• The mobile Bluetooth laser scanner / laser imager battery is fully charged.
• The Thor VM1 is connected to AC or DC (vehicle) power.
• Important: The bar code numbering examples in this segment are not real and should not be created nor
scanned with a Bluetooth scanner.
• To open the EZPair program, tap Start > Control Panel > Bluetooth or tap the Bluetooth icon on the desktop
or tap the Bluetooth icon in the taskbar.
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Locate the bar code label, similar to the one shown above, attached to the Thor VM1. The label is the Bluetooth
address identifier for the Thor VM1.
The mobile Bluetooth scanner / imager requires this information before discovering, pairing, connecting or disconnecting can occur.
Important: The Thor VM1 Bluetooth address identifier label should remain protected from damage (rips, tears,
spills, soiling, erasure, etc.) at all times. It may be required when pairing, connecting, and disconnecting new
Bluetooth bar code readers.
Thor VM1 with Label
If the Thor VM1 has a Bluetooth address bar code label attached, follow these steps:
1. Scan the Bluetooth address bar code label, attached to the Thor VM1, with the Bluetooth mobile scanner.
2. If this is the first time the Bluetooth scanner has scanned the Thor VM1 Bluetooth label, the devices are
paired. See section titled Bluetooth Beep and LED Indications (page 5-16). If the devices do not pair
successfully, go to the next step.
3. Open the EZPair panel (Start > Control Panel > Bluetooth).
4. Tap Discover. Locate the Bluetooth scanner in the Discovery panel.
5. Double-tap the stylus on the Bluetooth scanner. The right-mouse-click menu appears.
6. Select Pair as Scanner to pair the Thor VM1 with the Bluetooth mobile scanner.
The devices are paired. The Bluetooth bar code reader responds with a series of beeps and an LED flashes.
Refer to the following section titled Bluetooth Beep and LED Indications (page 5-16).
Note: After scanning the Thor VM1 Bluetooth label, if there is no beep and no LED flash from the Bluetooth
device, the devices are currently paired.
Thor VM1 without Label
If the Thor VM1 Bluetooth address bar code label does not exist, follow these steps to create a unique Bluetooth address bar code for the Thor VM1:
First, locate the Thor VM1 Bluetooth address by tapping Start > Control Panel > Bluetooth > About tab.
Next, create a Bluetooth address bar code label for the Thor VM1.
The format for the bar code label is as follows:
• Bar code type must be Code 128.
• FNC3 character followed by string Uppercase L, lowercase n, lowercase k, uppercase B and then the
Bluetooth address (12 hex digits, no colons). For example, LnkB0400fd002031.
Create and print the label.
Scan the Thor VM1 Bluetooth address bar code label with the Bluetooth bar code reader.
5 - 15
The devices are paired. The Bluetooth bar code reader responds with a series of beeps and LED flashes.
Note: After scanning the Thor VM1 Bluetooth label, if there is no beep and no LED flash from the Bluetooth
bar code reader, the devices are currently paired.
See Bluetooth Beep and LED Indications (page 5-16).
Bluetooth Beep and LED Indications
Beep Type from Bluetooth DeviceBehavior
Acknowledge label1 beep
Label rejected2 beeps at low frequency
Transmission errorBeep will sound high-low-high-low
Link successfulBeep will sound low-medium-high
Link unsuccessfulBeep will sound high-low-high-low
LED on Bluetooth DeviceBehavior
Yellow LED blinks at 2 HzLinking in progress
OffDisconnected or unlinked
Yellow LED blinks at 50 HzBluetooth transmission in progress
Yellow LED blinks at the same rate as the paging beep (1 Hz)Paging
Green LED blinks once a secondDisabled indication
Upon startup, if the Bluetooth device sounds a long tone, this means the Bluetooth device has not passed its
automatic Selftest and has entered isolation mode. If the Bluetooth device is reset, the sequence is repeated.
Contact Technical Assistance (page 9-1) for assistance.
Bluetooth Printer Setup
The Bluetooth managed device should be as close as possible, in direct line of sight, with the Thor VM1
during the pairing process.
1. Open the Bluetooth EZPair Panel.
2. Tap Discover. Locate the Bluetooth printer in the Discovery panel.
5 - 16
3. Tap and hold the stylus (or double-tap) on the Bluetooth printer ID until the right-mouse-click menu
appears.
Select Pair as Printer to pair the Thor VM1 with the Bluetooth managed printer.
The devices are paired. The Bluetooth managed printer may respond with a series of beeps or LED flashes.
Please refer to the Bluetooth managed printer manufacturer’s User Guide; it may be available on the manufacturer’s web site. Contact Technical Assistance (page 9-1) for Bluetooth product assistance.
Note: If there is no beep or no LED flash from the Bluetooth managed printer, the Thor VM1 and the printer
are currently paired.
Easy Pairing and Auto-Reconnect
The Bluetooth module can establish relationships with new devices after the user taps the Discover button. It can
auto-reconnect to devices previously known but which have gone out of range and then returned within range (up
to 32.8 ft (10 meters) Line of Sight).
Note: Configuration elements are persistent and stored in the registry.
Setup the Bluetooth module to establish how the user is notified by easy pairing and auto-reconnect events.
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