Honeywell V8200A User Manual

69-0422—03

V8200A,C,H,M and VR8200A,C,H,M Continuous Pilot Combination Gas Controls

INSTALLATION INSTRUCTIONS

APPLICATION

These continuous pilot combination gas controls are used in gas-fired appliances up to 200 cfh capacity of natural gas. They include safety shutoff, a manual valve, one or two automatic operators, a pressure regulator and a pilot filter. Body pattern is straight-through with 1/2 in. inlet and 1/2 in. outlet. An ECO connector (part no. 393200-1) with two 1/4 in. quick connect terminals is available.

See Table 1 for model differences and Table 2 for temperature ranges and regulator types.

Additional 90° angle and straight flanges are available for 3/8, 1/2, and 3/4 in. pipe. See Table 3 for flange part numbers. TRADELINE with attached O-ring, four mounting screws, and a 9/64 in. hex wrench.

Model

V8200 24 V/60 Hz One OFF-PILOT-ON 0.30

VR8200 24 V/60 Hz Two OFF-PILOT-ON 0.5

Table 2. Model Number Suffix Letter Designation. Table 3. Flange Part Numbers.

Model No.

Suffix Letter

A 0° to 175° F (-18° to 79° C) Standard

C 0° to 175° F (-18° to 79° C) Step-opening

H 0° to 175° F (-18° to 79° C) Slow-opening

M -40° to 175° F (-40° to 79° C) Standard

flange kits include one flange

Table 1. Continuous Pilot Combination Gas Control Models.

Vol tag e

Frequency

Ambient

Tem pera tu re

Range

Number of

Automatic Operators

Regulator

Typ e

Controls are factory-set for natural (and manufactured) or LP gas. Do not attempt to use a control set for natural (manufactured) gas on LP gas, or a control set for LP on natural (manufactured) gas.

Controls with standard or slow opening regulators can be converted from one gas to the other with a conversion kit (order separately). Order Part No. 393691 to convert from natural (manufactured) to LP gas; order Part No. 394588 to convert from LP to natural (manufactured) gas. Controls with step opening regulators cannot be converted.

CSA Certificate: 112395

Australian Gas Association Certificate: 4752

Gas Control

Knob Positions

Inlet/Outlet

Pipe Size

3/8 in. NPT Straight NA 393690-11

1/2 in. NPT Straight 393690-6 NA

3/4 in. NPT Straight 393690-4 NA

Elbow (angle) flanges cannot provide right hand inlet

when the ECO connector is used.

NOTE: Flange Kits include one flange with attached

O-ring and four mounting screws. TRADELINE kits include 9/64 inch hex wrench, as noted.

Flange

Elbow

Typ e

Current

Draw

Part No.

Less

Hex

Wrench

393690-2 NA

393690-3 393690-13

393690-5 393690-15

With

Hex

Wrench

V8200A,C,H,M AND VR8200A,C,H,M CONTINUOUS PILOT COMBINATION GAS CONTROLS

WARNING

CAUTION

WARNING

INSTALLATION

When Installing This Product...

1. Read these instructions carefully. Failure to follow

them could damage the product or cause a hazardous condition.

2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.

3. Installer must be a trained, experienced service technician.

4. After installation is complete, check out product operation as provided in these instructions.

Fire or Explosion Hazard can cause property damage, severe-injury or death. Follow these warnings exactly:

1. Disconnect power supply before wiring to prevent electrical shock or equipment damage.

2. To avoid dangerous accumulation of fuel gas, turn off gas supply at the appliance service valve before starting installation, and perform Gas Leak Test after completion of installation.

3. Do not attempt to use a control set for natural (manufactured) gas on LP gas, or a control set for LP on natural (manufactured) gas.

4. Do not bend pilot tubing at control or pilot after compression nut has been tightened, or gas leakage at the connection may result.

5. Always install sediment trap in gas supply line to prevent contamination of gas control.

6. Do not force the gas control knob. Use only your hand to push down the reset button or turn the gas control knob. Never use any tools. If the knob or reset button will not operate by hand, the control should be replaced by a qualified service technician. Force or attempted repair may result in fire or explosion.

Never apply a jumper across or short the valve coil terminals. This may burn out the heat anticipator in the thermostat.

IMPORTANT

These gas controls are shipped with protective seals over inlet and outlet tappings. Do not remove seals until ready to connect piping.

Follow the appliance manufacturer’s instructions if available; otherwise, use the instructions provided below as a guide.

Convert between Natural and LP Gas

Fire or Explosion Hazard can cause property damage, severe-injury or death. Do not attempt to use a control set for natural (manufactured) gas on LP gas, or a control set for LP on natural (manufactured) gas.

To convert a control from natural gas to LP gas, or from LP gas to natural gas, contact your Honeywell representative.

Install Adapters to Control

If adapters are to be installed on the gas control, mount them as follows:

Flanges:

1. Choose the appropriate flanges for your application.

NOTE: A right angle inlet flange cannot be used with

ECO connected.

2. Remove seal over control inlet or outlet.

3. Check to ensure that the O-ring is fitted in the

groove of flange. If the O-ring is not attached or is missing, do not use the flange.

4. With O-ring facing valve, line up the screw holes on the control with the holes in the flange. Insert and tighten the screws provided with the flange (See Fig. 1). Tighten the screws to 25 in.-lbs (2.8 N·m) of torque to provide a gas-tight seal.

Bushings:

1. Remove seal over control inlet and outlet.

2. Apply moderate amount of good quality pipe

compound to bushing, leaving two end threads bare. On LP installation, use compound resistant to LP gas. Do NOT use Teflon™ tape.

3. Insert bushing in control and thread pipe carefully into bushing until tight.

69-0422—03 2

GAS CONTROL OUTLET

FLANGE

DO NOT OVERTIGHTEN SCREWS. TIGHTEN TO 25 INCH-POUNDS.

Fig. 1. Fasten Flange to Valve with 25 in.- lbs

9/64 INCH HEX SCREWS (4)

(2.8 N·m) Torque.

M2913A

V8200A,C,H,M AND VR8200A,C,H,M CONTINUOUS PILOT COMBINATION GAS CONTROLS

Complete instructions below for piping, installing control, and connecting pilot tubing, thermocouple, and wiring. Make certain the gas leak test you perform on the control after completing the installation includes leak testing the adapters and screws. If you use a wrench on the valve after flanges are installed, use the wrench only on the flange, not the control.

Using Adapters to Solve Swing Radius Problems

In some field service applications, it is difficult or impossible to thread the control onto the gas supply pipe because of space limitations. This problem can be resolved in many instances through the use of an adapter.

The adapter is installed on the end of the supply pipe in place of the gas control, following the same precautions and instructions that are used for installing the gas control. After the adapter is installed, the gas control is attached to the adapter as outlined above. Note that use of an adapter increases the overall length of the gas control.

Location

Do not locate the combination gas control where adverse environments such as steam cleaning, high humidity or dipping water, corrosive chemicals, dust or grease accumulation, or excessive heat are prevalent. To ensure proper operation, follow these guidelines:

• Locate in a well ventilated area.

• Mount high enough above the cabinet bottom to avoid exposure to flooding or splashing water.

• Ensure that the ambient temperature does not exceed the ambient temperature ratings for each component.

• Cover if appliance is cleaned with water, steam, or chemicals or to avoid dust and grease accumulation.

• Avoid locating where exposure to corrosive chemical fumes or dipping water is likely.

Mount the combination gas manifold. If this is a replacement application, mount the control in same location as old control.

DROP

3 IN.

(76 MM)

MINIMUM

DROP

PIPED GAS SUPPLY

TUBING GAS SUPPLY

GAS CONTROL

HORIZONTAL

3 IN.

(76 MM)

MINIMUM

HORIZONTAL

RISER

ALL BENDS IN METALLIC TUBING SHOULD BE SMOOTH.

CAUTION: SHUT OFF THE MAIN GAS SUPPLY BEFORE REMOVING END CAP TO PREVENT GAS FROM FILLING THE WORK AREA. TEST FOR GAS LEAKAGE WHEN INSTALLATION IS COMPLETE.

RISER

PIPED GAS SUPPLY

3 IN.

(76 MM)

MINIMUM

GAS CONTROL

M3077A

Install Piping to Control

All piping must comply with local codes and ordinances or with the Natural Fuel Gas Codes (ANSI Z223.1 NFPA No.

54), whichever applies. Tubing installation must comply with approved standards and practices.

1. Use new, properly reamed pipe free from chips. If tubing is used, make sure the ends are square, deburred and clean. All tubing bends must be smooth and without deformation.

2. Run pipe or tubing to the control. If tubing is used, obtain a tube-to-pipe coupling to connect the tubing to the control.

3. Install sediment trap in the supply line to the gas control (See Fig. 2).

Install Control

1. This control can be mounted 0-90 degrees, in any

direction, from the upright position of the gas control knob, including vertically.

2. Mount the control so gas flow is in the direction of the arrow on the bottom of the control.

3. Thread pipe the amount shown in Table 4 for insertion into control. DO NOT THREAD PIPE TOO FAR. Valve distortion or malfunction may result if the pipe is inserted too deeply.

Table 4. NPT Pipe Thread Length (in.).

Maximum Depth

Pipe Size

Thread Pipe this Amount

3/8 9/16 3/8

1/2 3/4 1/2

3/4 13/16 3/4

4. Apply a moderate amount of good quality pipe compound (DO NOT use Teflon tape) to pipe only, leaving two end threads bare. On LP installations, use compound resistant to LP gas (See Fig. 3).

5. Remove seals over control inlet and outlet, if necessary.

6. Connect pipe to control inlet and outlet. Use wrench on the square ends of the control. If a flange is used, place wrench on flange rather than control (Refer to Fig. 4 and 5).

TWO IMPERFECT THREADS

THREAD PIPE THE AMOUNT SHOWN IN TABLE FOR INSERTION INTO GAS CONTROL

GAS CONTROL

PIPE

APPLY A MODERATE AMOUNT OF PIPE COMPOUND TO PIPE ONLY (LEAVE TWO END THREADS BARE).

Fig. 3. Use of Moderate Amount of Pipe Compound.

Pipe can be

Inserted into

Control

M3075B

Fig. 2. Sediment Trap Installation.

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