Honeywell V5000, V5010, V5100 User Manual

V5000, V5010, V5100 Kombi-3-plus

BALANCING AND SHUTOFF VALVES

PRODUCT DATA

Kombi-3-plus BLACK (V5100)

Kombi-3-plus RED (V5000)

CONTENTS
Design ...................................................................................	2
Materials................................................................................	2
Application............................................................................	2
Features ................................................................................	2
Specifications.......................................................................	2
Dimensions...........................................................................	3
Kombi-3-plus BLACK (V5100) ....................................	3
Kombi-3-plus RED (V5000) ........................................	3
Kombi-3-plus BLUE (V5010).......................................	4
Ordering Information ...........................................................	5
Accessories..........................................................................	5
Connections................................................................	5
Accessories.................................................................	6
Measuring equipment .................................................	6
Installation Examples ..........................................................	7
Flow Data Kombi-3-plus RED (V5000) ................................	8
Flow Data Kombi-3-plus RED (V5000) with Measuring
Adapter..................................................................................	9
Flow Data Kombi-3-plus BLACK (V5100) .........................	10
Flow Data Kombi-3-plus BLUE (V5010), DN10.................	11
Flow Data Kombi-3-plus BLUE (V5010), DN15.................	12
Flow Data Kombi-3-plus BLUE (V5010), DN20.................	13
Flow Data Kombi-3-plus BLUE (V5010), DN25.................	14
Flow Data Kombi-3-plus BLUE (V5010), DN32.................	15
Flow Data Kombi-3-plus BLUE (V5010), DN40.................	16
Flow Data Kombi-3-plus BLUE (V5010), DN50.................	17
Flow Data Kombi-3-plus BLUE (V5010), DN65.................	18
Flow Data Kombi-3-plus BLUE (V5010), DN80.................	19
Influence of Coolants on Flow Values..............................	20
Correction Factor f ....................................................	20

Kombi-3-plus BLUE (V5010)

EN0H-0046GE25 R0402

KOMBI-3-PLUS (V5000, V5010, V5100)

Design

•Valve body DN10 to DN20 with internal threads to DIN2999 (ISO7) for threaded pipe or copper and precision steel pipe 10...20 mm (see Accessories), or

•Valve body DN25 to DN80 with internal threads to DIN2999 (ISO7) for threaded pipe, or

•Valve body DN10 to DN50 with external threads to ISO228 for use with connections (see Accessories)

•Valve insert with handwheel

•Pre-setting dial and display (Kombi-3-plus BLUE only)

Materials

•Valve housing made of red bronze

•Valve insert made of brass with seat sealing made of PTFE

•O-rings and soft seals made of EPDM

•Handwheel, pre-setting dial and display made of plastic, black, red or blue and white

•Connection nuts made of brass

Application

The hydronic balance is a significant requirement for the efficient operation of a hydronic heating or cooling installation. In an unbalanced system under or over provision of hot water to individual radiators or circuits can occur. Apart from the correct selection of radiator valves, regulation of individual circuits is also necessary and in some cases, such as in

DIN 18 380, VOB part C, is required by national standards.

This requirement is met with Kombi-3-plus shutoff and balancing valves.

Kombi-3-plus BLACK for the supply has the functions shutoff, draining and filling (draining adapter required).

Kombi-3-plus RED for the supply additionally supports measuring of the flow and differential pressure.

Kombi-3-plus BLUE for the return has the functions shutoff, draining and filling, pre-setting – together with a KombiDiaphragm Unit and a suitable valve in the supply Kombi-3- plus BLUE can be converted into an automatic balancing valve – even after the system has been taken into commission.

Features

•All functions of the Kombi-3-plus valves can be installed through the spindle

•Kombi-3-plus BLUE DN10 to DN40 can be retrofitted with a Kombi-Diaphragm Unit – without interrupting operation of the system

•Combination of Kombi-3-plus RED and BLUE allows measuring in the supply and pre-setting in the return – at the same time.

•High accuracy of pre-setting because of individual adjustment

•Robust valve body made of corrosion resistant red bronze

•Availabe in sizes up to DN80

•Visible pre-setting dial with concealed pre-setting wheel (Kombi-3-plus BLUE)

•Maintenance free spindle with double O-ring sealings

•PTFE seat sealing

Specifications

Medium	Water, water-glycol mixture
Operating temperature	2...130°C (36...266°F)
Operating pressure	max. 16 bar (232 psi)
Differential pressure	max. 2,0 bar (29 psi) -
	see NOTE below
kvs (cv)-values	see tables on pages 3 and 4 or
	flow diagrams

NOTE: Differential pressure: Closing pressure for Kombi-3-plus BLUE with installed Kombi-Diaphragm Unit. Regarding noise generation the conditions, requirements and installation design have to be taken into account.

EN0H-0046GE25 R0402

KOMBI-3-PLUS (V5000, V5010, V5100)

Dimensions

Kombi-3-plus BLACK (V5100)

Kombi-3-plus RED (V5000)

Fig. 1. Kombi-3-plus BLACK

Fig. 2. Kombi-3-plus RED

Table 1. Dimensions Kombi-3-plus BLACK


DN	kvs (cv)-value		h1				l1		l2			l3		l4		d1		d2		d3	d4		SW1		SW2
10	2,5	(2,93)	60			60		74			110			10	Rp3/8”			G5/8”A		12	16		22		27
15	2,5	(2,93)	65			65		81			125			12	Rp1/2”			G3/4”A		15	20,5		27		30
20	7,0	(8,19)	70			75		92			146			17	Rp3/4”			G1”A		22	26		32		37
25	7,0	(8,19)	72			90		108			170			20	Rp1”			G1 1/4”A		28	33		41		47
32	22,0 (25,7)		120		110			128			200			25	Rp1 1/4”			G1 1/2”A		35	41		50		52
40	22,0 (25,7)		120		120			140			220			29	Rp1 1/2”			G1 3/4”A		42	47,5		55		60
									Table 2. Dimensions Kombi-3-plus RED
DN	kvs (cv)-value		h1	h3			h4		h5		h6		l1	l2	l3	l4		d1		d2	d3		d4	SW1	SW2
10	1,5	(1,76)	85	145			195		135	130			60	74	110	10		Rp3/8”	G5/8”A		12	16		22	27
15	2,5	(2,93)	85	145			195		135	130			65	81	125	12		Rp1/2”	G3/4”A		15	20,5		27	30
20	4,5	(5,27)	100	160			210		150	145			75	92	146	17		Rp3/4”	G1”A		22	26		32	37
25	6,5	(7,61)	100	160			210		150	145			90	108	170	20		Rp1”	G1 1/4”A		28	33		41	47

32	13,0 (15,2)		137	195			280		185	210			110	128	200	25	Rp1 1/4”		G1 1/2”A		35	41		50	52
40	20,0 (23,4)		137	195			280		185	210			120	140	220	29	Rp1 1/2”		G1 3/4”A		42	47,5		55	60
50	35,0 (41,0)		158	215			300		205	230			150	170	260	34		Rp2”	G2 3/8”A		54	60		70	75
65	42,0	(49,1)	195	225			310		215	-			180	-	-	-	Rp2 1/2”		-		-	-		85	-
80	68,0	(79,6)	210	240			325		230	-			200	-	-	-		Rp3”	-		-	-		100	-

NOTE: All dimensions in mm if not stated otherwise.

EN0H-0046GE25 R0402

KOMBI-3-PLUS (V5000, V5010, V5100)

Kombi-3-plus BLUE (V5010)

Fig. 3. Kombi-3-plus BLUE

Table 3. Dimensions Kombi-3-plus BLUE


DN	kvs (cv)-			h1	h2	h5	h6	l1	l2	l3	l4	d1	d2	d3	d4	SW1	SW2
	value
10	2,4	(2,81)		85	105	135	130	60	74	110	10	Rp3/8”	G5/8”A	12	16	22	27
15	2,7	(3,16)		85	105	135	130	65	81	125	12	Rp1/2”	G3/4”A	15	20,5	27	30
20	6,4	(7,49)		100	120	150	145	75	92	146	17	Rp3/4”	G1”A	22	26	32	37
25	6,8	(7,96)		100	120	150	145	90	108	170	20	Rp1”	G1 1/4”A	28	33	41	47
32	21,0		(24,6)	137	155	185	210	110	128	200	25	Rp1 1/4”	G1 1/2”A	35	41	50	52
40	22,0		(25,7)	137	155	185	210	120	140	220	29	Rp1 1/2”	G1 3/4”A	42	47,5	55	60
50	38,0		(44,5)	158	176	205	230	150	170	260	34	Rp2”	G2 3/8”A	54	60	70	75
65	47,7		(55,8)	195	186	215	-	180	-	-	-	Rp2 1/2”	-	-	-	85	-
80	71,0		(83,1)	210	201	230	-	200	-	-	-	Rp3”	-	-	-	100	-

NOTE: All dimensions in mm if not stated otherwise.

Table 4. Abbreviations used for dimensions

DN	Nominal size

d1	Internal thread on body (connection size)
d2	External thread on body
d3	Inner Ø of connection
d4	Outer Ø of connection

h1	Height with valve fully open

h2	Height with installed draining adapter
h3	Height with installed measuring adapter
h4	Clearance required to fit measuring adapter

h5	Clearance required to fit draining adapter

h6	Clearance required to fit tamper-proof cap
l1	Body length according to DIN3502
l2	Installed length with soldering connections
l3	Installed length with welding connections

l4	Length of pipe penetration

SW1	Wrench size
SW2	Wrench size

EN0H-0046GE25 R0402

KOMBI-3-PLUS (V5000, V5010, V5100)

Ordering Information

Complete OS-No. with desired dimension, e.g. ‘V5000X’ in DN25 has OS-No. ‘V5000X0025’

Type	OS-No. DN	10	15	20	25	32	40	50	65	80
	Rp	3/8”	1/2”	3/4”	1”	1 1/4”	1 1/2”	2”	2 1/2”	3”
Kombi-3-plus BLACK,	V5100Y	0010	0015	0020	0025	0032	0040	—	—	—
internal threads

Kombi-3-plus BLACK,	V5100X	0010	0015	0020	0025	0032	0040	—	—	—
external threads

Kombi-3-plus RED,	V5000Y	0010	0015	0020	0025	0032	0040	0050	0065	0080
internal threads

Kombi-3-plus RED,	V5000X	0010	0015	0020	0025	0032	0040	0050	—	—
external threads

Kombi-3-plus BLUE,	V5010Y	0010	0015	0020	0025	0032	0040	0050	0065	0080
internal threads

Kombi-3-plus BLUE,	V5010X	0010	0015	0020	0025	0032	0040	0050	—	—
external threads

Accessories

Connections

Set of compression ring and nut

3/8” x 10 mm	VA650A1010
3/8” x 12 mm	VA650A1012
1/2” x 10 mm	VA650A1210
1/2” x 12 mm	VA650A1212
1/2” x 14 mm	VA650A1214
1/2” x 15 mm	VA650A1215
1/2” x 16 mm	VA650A1216
3/4” x 18 mm	VA650A2018
3/4” x 22 mm	VA650A2022

NOTE: Support inserts have to be used for soft copper and steel pipe (wall thickness 1 mm).

Set of compression ring, nut and support insert (2 pcs each)

3/8” x 12 mm	VA651A1012
1/2” x 12 mm	VA651A1212
1/2” x 15 mm	VA651A1215
1/2” x 16 mm	VA651A1216
3/4” x 18 mm	VA651A2018
Soldering connection made of brass
12 mm, for valves DN10	VA5530A010
15 mm, for valves DN15	VA5530A015
22 mm, for valves DN20	VA5530A020
28 mm, for valves DN25	VA5530A025
35 mm, for valves DN32	VA5530A032
42 mm, for valves DN40	VA5530A040
54 mm, for valves DN50	VA5530A050

Welding connection made of steel
for valves DN10	VA5540A010
for valves DN15	VA5540A015
for valves DN20	VA5540A020
for valves DN25	VA5540A025
for valves DN32	VA5540A032
for valves DN40	VA5540A040
for valves DN50	VA5540A050
Externally threaded connection made of brass
3/8”, for valves DN10	VA5500A010
1/2”, for valves DN15	VA5500A015
3/4”, for valves DN20	VA5500A020
1”, for valves DN25	VA5500A025
1 1/4”, for valves DN32	VA5500A032
1 1/2”, for valves DN40	VA5500A040
2”, for valves DN50	VA5500A050
Sealing ring
3/8”, for valves DN10	VA5090A010
1/2”, for valves DN15	VA5090A015
3/4”, for valves DN20	VA5090A020
1”, for valves DN25	VA5090A025
1 1/4”, for valves DN32	VA5090A032
1 1/2”, for valves DN40	VA5090A040
2”, for valves DN50	VA5090A050

EN0H-0046GE25 R0402

KOMBI-3-PLUS (V5000, V5010, V5100)

Accessories

Kombi-Diaphragm Unit

Setting range 0,1...0,3 bar	V5012A0103
(1,45...4,35 psi) differential
pressure;
for Kombi-3-plus BLUE
DN10...DN40
Setting range 0,3...0,6 bar	V5012A0306
(4,35...8,7 psi) differential
pressure;

for Kombi-3-plus BLUE DN10...DN40

NOTE: For product information and diagrams see product data sheet ‘Kombi-DU Diaphragm Unit’.

The Kombi-3-plus BLUE valve must be pre-set to 1.5 (for DN10...25) or 1.0 (DN32...40) when used with the Kombi-DU Diaphragm Unit.

Pump pressure: max. 2 bar (29 psi)
Draining adapter
for all types and sizes	VA3500A001
Tamper-proof cap
for valves DN15...DN25	VA2501A010
for valves DN32...DN50	VA2501A032
Adapter for actuators with M30 x 1,5 connection
for Kombi-3-plus BLUE	VA2500A001
DN10...DN40

Flow values for Kombi-3-plus BLUE with installed adapter:

DN	10	15	20	25	32	40
kvs-value	1,50	1,50	3,50	3,50	5,50	5,50
cv-value	1,76	1,76	4,10	4,10	6,44	6,44

NOTE: The Kombi-3-plus BLUE valve must be pre-set to 1.5 (for DN10...25) or 1.0 (DN32...40) when used with actuator.

Actuator adapter can only be used with DN10 valve housings with ‘H’ marking (valve housings since 10/1999).

Pump pressure: max. 2 bar (29 psi)

Measuring equipment

Pressure measuring set

for all Kombi-3-plus RED

VA3502A001

Flow meter

									for all Kombi-3-plus RED	VM200A1001
									for all Kombi-3-plus RED	VM200A1001

‘BasicMES’ handheld measuring computer
	for all Kombi-3-plus RED;	VM241A1002
	for all Kombi-3-plus RED;	VM241A1002
	computer is supplied with
	computer is supplied with
	case and accessories
	case and accessories

EN0H-0046GE25 R0402

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