Honeywell T775B2040, T775A2009, T775B2032, T775M2006, T775M2014 Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
62-0254-13
T775A/B/M Series 2000 Electronic Stand-Alone Controllers
PRODUCT DESCRIPTION
Five models have analog (modulating) outputs for actuator and motor control, and NEMA-4 weatherproof enclosures are available for wet environments.
IMPORTANT
Each T775A/B/M controller is an operating control, not a limit or safety control. If used in applications requiring safety or limit controls, a separate safety or limit control device is required.
Table 1. T775A/B/M Controller Configurations.
Controller
Model
a
a
All models include a digital input for use with the disable or setback option.
Description Replaces
SPDT Relay
Outputs
Analog
(Mod)
Outputs
b
b
The modulating (analog) outputs are 4-20 mA, 0-10 Vdc, 2-10 Vdc, or Series 90 selectable.
Floating
Outputs
c
c
Each floating output eliminates two SPDT relays.
Sensor
Inputs
Nbr of
Sensors
Included Enclosure
T775A2009 Standard T775A1001 1 None None 1 1 NEMA 1
T775B2016 Standard N/A 2 None 1 2 1 NEMA 4X
T775B2024 Standard T775C1009 T775D1008 4 None 2 2 1 NEMA 4X
T775B2032 Standard T775A1019 T775B1000 2 None 1 2 1 NEMA 1
T775B2040 Standard T775A1027 T775A1035
T775B1018 T775B1026 T775B1042
4None2 21 NEMA 1
T775M2006 Modulating N/A None 2 N/A 2 1 NEMA 1
T775M2014 Modulating T775G1005 T775G1013
T775G1021 T775G1039
42 N/A
2
d
d
These models can support a high/low modulating limit at Sensor B for temperature control at Sensor A.
1 NEMA 4X
T775M2022 Modulating N/A 2 2 N/A
2
d
1 NEMA 4X
T775M2030 Modulating T775E1114 T775F1022
T775F1055 T775F1089
42 N/A
2
d
1 NEMA 1
T775M2048 Modulating T775E1015 T775E1023
T775E1056 T775E1064 T775E1098
22 N/A
2
d
1 NEMA 1
T775A/B/M SERIES 2000 ELECTRONIC STAND-ALONE CONTROLLERS
62-0254—13 2
Temperature Sensors
a
The controller accepts 1,097 Ohms PTC at 77°F (25°C):
• 50021579-001 – Standard sensor (included with all models except NEMA 4X models)
• T775-SENS-STRAP– Strap on sensor with wiring box
• T775-SENS-WR – Water resistant with 5 foot leads (included with NEMA 4X models)
• T775-SENS-WT – Watertight with 6 foot lead
• T775-SENS-OAT – Outdoor air temperature sensor
• C7031B2005 – 6 inch duct mount with wiring box
• C7031D2003 – 5 inch immersion sensor with wiring box (use immersion well; P/N 50001774-001)
• C7031J2009 – 12 foot duct averaging sensor with wiring box
• C7046D1008 – 8 inch duct probe with mounting flange
• C7100D1001 – 12 inch fast response, duct averaging sensor with flange
• C7130B1009 – Room mount sensor
Accessories
• 107324A – Bulb Holder, duct insertion
• 107408 – Heat Conductive Compound, 4 ounce
• 50001774-001 – Immersion Well, stainless steel 304, 1/2 in. threading.
Product Changes
Below are the changes to T775A/B/M models starting with Series 3 (March 2009). Series 3 can be identified by the sideways 3 after the part number on the device label.
1. Modulating high and low limit now both function in either the heat or the cool mode.
2. MIN ON added.
3. SYNC added.
4. Differential and throttling range increased to 300°F.
5. Setpoint and Enable options added to the DI
options.
6. HIDE option added to MOD1 and MOD2 (to hide them on the home screen).
Controller Dimensions
Fig. 1. T775A/B/M Dimensions in inches (mm).
a
See form 62-0265 - Temperature Sensors for the T775
Series 2000 Stand-alone Controller
4 13/32 (112.1)
1/2 (12.4)
3 31/32 (101)
7 23/32
(196)
8 5/32 (207.1)
2 15/16 (74)
7/8 (22.5)
1 (25.5)
4 1/16 (103.4)
4 1/16 (103.4)
1/64 (3.8)
2 11/16 (68.1)
7/8 (22.5)
2 13/16 (71.8)
7/8 (22.5)
1 (25.5)
7/8 (22.5)
M24279
TOP
BOTTOM
LEFT RIGHT
FRONT VIEW
T775A/B/M SERIES 2000 ELECTRONIC STAND-ALONE CONTROLLERS
3 62-0254—13
BEFORE INSTALLATION
Review the “SPECIFICATIONS” on page 35 before installing the controller.
When Installing This Product
1. Read these instructions carefully. Failure to follow
them could damage the product or cause a hazardous condition.
2. Check ratings given in instructions and on the product to ensure the product is suitable for your application.
3. Installer must be a trained, experienced service technician.
4. After installation is complete, check out product operation as provided in these instructions.
INSTALLATION AND SETUP
The following installation procedures are typically performed in the order listed:
1. Mounting — See “MOUNTING” below.
2. Wiring — See “WIRING” on this page.
3. Checkout — See page 11.
4. Programming — See page 14.
5. Scheduling (optional) — See page 30.
Additional topics are:
• Temperature sensor calibration begins on page 11.
• Interface overview begins on page 12.
• Setup (for advanced options) begins on page 17.
• Summary menu begins on page 34.
• Troubleshooting begins on page 34.
MOUNTING
This section describes the mounting procedures for the controller and temperature sensor(s).
Controller Mounting
IMPORTANT
Avoid mounting in areas where acid fumes or other deteriorating vapors can attack the metal parts of the controller circuit board, or in areas where escaping gas or other explosive vapors are present.
IMPORTANT
The controller must be mounted in a position that allows clearance for wiring, servicing, and removal.
Use a screwdriver to pry out only the knockouts that you will use.
If mounting on DIN rail, be sure to remove the knockouts before mounting. See “Controller Wiring” on page 5 and Fig. 7 on page 6 for recommended knockout usage and locations. If you do not use an opened knockout be sure to cover it.
Mount the controller on any convenient interior location using the four mounting holes provided on the back of the enclosure using #6 or #8 screws (screws are not provided and must be obtained separately). Use controller dimensions in Fig. 1 on page 2 as a guide.
The controller may be mounted in any orientation. However, mounting in the orientation shown in Fig. 1 on page 2 permits proper viewing of the LCD display and use of the keypad.
NEMA 4 Enclosure Mounting
For models with NEMA 4 enclosures, ensure that waterproof wire/conduit fittings are used at the knockouts for all wiring attachments. Refer to Fig. 7 on page 6 for knockout locations.
IMPORTANT
For NEMA 4 enclosures, be sure to cover and seal all unused open knockouts.
Temperature Sensor(s) Mounting and Location
Temperature sensors may be located up to 1,000 feet (304 m) from the T775A/B/M controller. Refer to Table 3 on page 11 for calibration guidelines.
The sensors may be mounted on a wall or panel for sensing space temperature, strapped to a pipe or inserted in an immersion well (see Fig. 2) for hot or cold water sensing, or taped to a standard cap or bulb holder for duct air sensing. To prevent moisture or condensation entering the sensor through the lead wire holes, mount the sensor with the lead wires exiting the bottom of the sensor.
NOTES:
1. The included sensor is not designed for very wet applications. For immersion applications, an immersion well is used.
2. Heat conductive compound must be used in immersion wells.
3. Refer to the list of temperature sensors on page 2 for this type of installation
.
Fig. 2. Sensor Inserted in Immersion Well.
NOTE: Multiple sensors may be parallel-series wired
to sense average temperatures in large spaces. Refer to Fig. 3 on page 4.
WIRING
All wiring must comply with applicable electrical codes and ordinances, or as specified on installation wiring diagrams. Controller wiring is terminated to the screw terminal blocks located inside the device.
The remainder of this section describes the temperature sensor wiring and the T775A/B/M controller wiring.
SENSOR
PLACED IN WELL
IMMERSION WELL
1/2 NPT
USE HEAT
CONDUCTIVE
COMPOUND
M24470
T775A/B/M SERIES 2000 ELECTRONIC STAND-ALONE CONTROLLERS
62-0254—13 4
Wiring Connections Access
To access the wiring connections, remove the two screws on the left side of the enclosure and gently swing open the top. Be careful to not stress the ribbon cables that connect the keypad and LCD display to the controller circuit board.
Temperature Sensor Wiring
CAUTION
Electrical Shock Hazard. Can short equipment circuitry.
Make sure that metal tube of sensor does not short against T terminals in wall-mounted case.
IMPORTANT
Poor wiring practices can cause erratic readings from the sensor. Avoid the following to ensure proper operation:
• Do not route the temperature sensor wiring with building power wiring.
• Do not locate the temperature sensor wiring next to control contactors.
• Do not locate the temperature sensor wiring near electrical motors.
• Do not locate the temperature sensor wiring near welding equipment.
• Make sure good mechanical connections are made to both the sensor and the controller.
• Do not mount the sensor with the lead wire end pointing up in an area where condensation can occur.
If any of the above conditions cannot be avoided, use shielded cable.
NOTE: Each T775 controller must be wired to its own
sensor(s). However, a benefit of the T775 controller’s accuracy is that there is no more than a 2° F (-7° C) differential between any two T775 controllers.
Multiple Parallel Sensors
Multiple sensors can be parallel-series wired to sense average temperatures in large spaces. To maintain control accuracy, the number of sensors to be parallel-series wired must be of the n
2
power (for example, 4, 9, 16, etc.). Refer to Fig. 3 .
Fig. 3. Parallel-Series Wiring of Sensors.
Temperature Sensor Wire Type and Size
Temperature sensors use standard AWG 18/2 unshielded wire. For cable runs greater than 25 feet or where electrical interference may be a problem, shielded cable is recommended (See Fig. 4).
Refer to “Temperature Sensor Calibration” on page 11 for wire size selection where cable runs are longer than 25 feet.
Fig. 4. Sensor Wiring — Showing Shielded Cable Connection to Sensor A.
TO T775 CONNECTIONS (SENSOR A) OR (SENSOR B).
SENSORS
M24471
M24472
SHIELDED CABLE
SHIELDED CABLE
SENSOR
SENSOR A AND SENSOR B TERMINAL WIRING IS POLARITY INSENSITIVE.
1
NOTE: SHIELDED CABLE MUST BE CONNECTED TO AN EARTH GROUND. HOWEVER, DO NOT GROUND SHIELDED CABLE AT SENSOR END.
NOTE: TO MINIMIZE NOISE PICKUP, MAKE SENSOR CONNECTION FROM SHIELDED CABLE AS CLOSE AS POSSIBLE TO SENSOR BODY.
T T
T T
SENSOR A
SENSOR B
1
T775A/B/M SERIES 2000 ELECTRONIC STAND-ALONE CONTROLLERS
5 62-0254—13
Controller Wiring
WARNING
Electrical Shock Hazard. Can cause severe injury, death or property damage.
Disconnect power supply before beginning wiring, or making wiring connections, to prevent electrical shock or equipment damage.
CAUTION
Do not use 24 Vac power to power any external loads if 120 Vac or 240 Vac is used to power the T775A/B/M controller.
CAUTION
A separate earth ground is required.
Equipment damage can result if the earth ground is not connected. See Fig. 5 and Table 2 on page 6.
CAUTION
Equipment Damage Hazard. Electrostatic discharge can short equipment circuitry.
Ensure that you are properly grounded before handling the unit
.
Fig. 5. Earth Ground.
IMPORTANT
Poor wiring practices can cause erratic readings from the sensor. To ensure proper operation, ensure that good mechanical connections are made to both the sensor and the controller.
IMPORTANT
When wiring the input power, only one source of power can be applied to the T775A/B/M controller (24 Vac or 120 Vac or 240 Vac).
See Fig. 7 on page 6 for locating the appropriate power input, remote sensors input, low voltage, contact closure, and load output terminals.
Access to the terminals can be gained through standard conduit knockouts (A through E in Fig. 7 on page 6) located around the perimeter of the enclosure:
• Knockouts A and B should be used only for sensor and
low-voltage wiring.
• Knockouts C, D, and E can be used to gain access to
the load relay output terminals and 120/240 Vac power wiring.
Controller Wiring Method
Wire the sensors and outputs, then wire the power connection.
Each terminal can accommodate the following gauges of wire:
• Single wire – from 14 AWG to 22 AWG solid or
stranded
• Multiple wires – up to two 22 AWG stranded
For 24, 120, or 240 Vac power connections:
• Single wire – from 14 to 18 AWG solid or stranded
Prepare wiring for the terminal blocks, as follows:
1. Strip 1/2 in. (13 mm) insulation from the conductor.
2. Cut a single wire to 3/16 in. (5 mm). Insert the wire
in the required terminal location and tighten the screw.
3. If two or more wires are being inserted into one terminal location, twist the wires together a minimum of three turns before inserting them to ensure proper electrical contact.
4. Cut the twisted end of the wires to 3/16 in. (5 mm) before inserting them into the terminal and tightening the screw.
5. Pull on each wire in all terminals to check for good mechanical connection
.
Fig. 6. Attaching Two or More Wires at Terminal
Blocks.
C
+
W
1
2
M24296
NO HIGH VOLTAGE. CLASS 2 WIRING ONLY.
EARTH GROUND TERMINAL MUST BE CONNECTED TO CONDUIT CLAMP LOCALLY.
1
2
1/2 (13)
1. STRIP 1/2 IN. (13 MM)
FROM WIRES TO BE ATTACHED AT ONE TERMINAL.
2. TWIST WIRES
TOGETHER WITH PLIERS (A MINIMUM OF THREE TURNS).
3. CUT TWISTED END OF WIRES
TO 3/16 IN. (5 MM) BEFORE INSERTING INTO TERMINAL AND TIGHTENING SCREW. THEN PULL ON EACH WIRE IN ALL TERMINALS TO CHECK FOR GOOD MECHANICAL CONNECTION.
M24473
T775A/B/M SERIES 2000 ELECTRONIC STAND-ALONE CONTROLLERS
62-0254—13 6
Controller Wiring Details
The wiring connection terminals are shown in Fig. 7 and are described in Table 2.
See Fig. 8 – 22 beginning on page 6 for typical T775A/B/ M wiring applications.
Fig. 7. T775A/B/M Terminal and Feature Locations.
NOTE: Refer to Table 1 on page 1 for the specific
configuration of sensors and outputs supported by the model you are installing.
NOTE: For NEMA 4 enclosures, use waterproof fit-
tings for wiring/conduit connections at knockouts.
WIRING APPLICATIONS (EXAMPLES)
Fig. 8 – 22 illustrate typical controller wiring for various applications.
NOTE: The electronic Series 90 output provided with
modulating T775 models can not drive elec­tro-mechanical slidewire devices like older Series 3 modulating meters (prior to Series
6), V9055s, and S984s.
Fig. 8. Wiring for Two-Stage Control – 24 Vac Input
and 24 Vac Load.
Table 2. Description of Wiring
Terminal Connections.
Connection Terminal Label Description
Sensors
Sensor A T T Temperature Sensor;
polarity insensitive
Sensor B
Outputs
Relay 1 Relay 2 Relay 3 Relay 4
NO COM NC
120-240 Vac Relay Output
Mod 1 + - (Vdc or mA)
W R B (Series 90)
a
Modulating Output
Mod 2
M24474
C
NO
NC
C
NO
NC
C
NC
NO
C
NC
NO
T T
T T
B R
W
+
+
B R W
+
SENSOR A
SENSOR B
MOD 2
MOD 1
KNOCKOUT A
DIGITAL
INPUT
POWER 120/240 VAC
OUTPUT RELAY 2
KNOCKOUT D
POWER
24 VAC
OUTPUT RELAY 1
KNOCKOUT C
KNOCKOUT E
SENSORS A AND B USE THE TWO TT CONNECTIONS AND ARE POLARITY INSENSITIVE.
FOR MOD 1 AND MOD 2 CURRENT (mA) OR VOLTAGE (VDC) OUTPUT, USE SIGNAL (+) & COMMON (-). FOR MOD 1 AND MOD 2 SERIES 90 OUTPUT, USE W, R, & B.
A SEPARATE EARTH GROUND IS REQUIRED FOR ANY POWER SOURCE (24, 120, OR 240 VAC).
1
2
1
2
OUTPUT RELAY 3
KNOCKOUT B
OUTPUT RELAY 4
3
3
C
+
120
COM
240
Input
DI + - Digital Input (dry
contact)
24 Vac Power
24V + + 24 Vac Hot
Common C 24 Vac Common
Ground
Earth Ground
b
120 or 240 Vac Power
120 Vac 120 120 Vac Power
Common COM Common
240 Vac 240 240 Vac Power
a
For Series 90 connections, you must insert a 340 Ohm resistor across terminals R and W. Refer to Fig. 19 on page 9. The resistor is included with the controller.
b
A separate earth ground is required for all installations regardless of the power source (24, 120, or 240 Vac). Refer to Fig. 5 on page 5.
Table 2. Description of Wiring
Terminal Connections. (Continued)
Connection Terminal Label Description
L1
(HOT)
L2
24 VAC
COM
NO
COM
NO
M24475A
LOAD 2
LOAD 1
SENSOR A
C
NO
NC
C
NO
NC
T T
C
+
T775A/B/M SERIES 2000 ELECTRONIC STAND-ALONE CONTROLLERS
7 62-0254—13
Fig. 9. Wiring for Four-Stage Control – 24 Vac Input
and 24 Vac Load.
Fig. 10. Wiring for Two-Stage Control with 120 Vac
(120 Vac Input and 120 Vac Load Shown).
Fig. 11. Wiring for Two-Stage Control with 240 Vac.
Fig. 12. Wiring for Four-Stage Control with 120 Vac
(120 Vac Input and 120 Vac Load Shown).
L1
(HOT)
L2
24 VAC
M24476
A
SENSOR A
C
NO
NC
C
NO
NC
C
NC
NO
C
NC
NO
T T
COM
LOAD
4
NO
LOAD
3
LOAD
2
LOAD
1
C
+
COM
NO
COM
NO
COM
NO
SENSOR A
C
NO
NC
C
NO
NC
T T
COM
LOAD 2
LOAD 1
NO
COM
NO
COM
120V
M33846
C
+
120
COM
240
POWER SUPPLY
L1 ( HOT )
L2
SENSOR A
C
NO
NC
C
NO
NC
T T
COM
LOAD 2
LOAD 1
NO
COM
NO
COM
240V
M33847
C
+
120
COM
240
POWER SUPPLY
L1 ( HOT )
L2
SENSOR A
C
NO
NC
C
NO
NC
C
NC
NO
C
NC
NO
T T
COM
120V
M33848
LOAD 1
LOAD
3
LOAD
2
COM
NO
LOAD 4
C
+
120
COM
240
COM
NO
T775A/B/M SERIES 2000 ELECTRONIC STAND-ALONE CONTROLLERS
62-0254—13 8
Fig. 13. Wiring for Four-Stage Control with 240 Vac.
Fig. 14. Wiring for Floating Output (Relay 1 and Relay
2 Pair Shown)
.
Fig. 15. Wiring for ML7984 Valve Actuator
(Using 4 to 20 mA Signal)
.
Fig. 16. Wiring for Digital Input (Dry Contact).
Fig. 17. Wiring for Mod Motor or Direct Coupled
Actuator with 4 to 20 mA Control Input
SENSOR A
C
NO
NC
C
NO
NC
C
NC
NO
C
NC
NO
T T
COM
240V
M33849
LOAD 1
LOAD
3
LOAD
2
COM
NO
LOAD 4
C
+
120
COM
240
COM
NO
C
NO
NC
C
NO
NC
M31361
CLOSE RELAY TO DRIVE DEVICE CLOSED. RELAY 1 SHOWN. (RELAYS 1 AND 3 ARE USED FOR CLOSE).
CLOSE RELAY TO DRIVE DEVICE OPEN. RELAY 2 SHOWN. (RELAYS 2 AND 4 ARE USED FOR OPEN).
THE RELAYS MUST BE WIRED IN PAIRS WITH RELAYS 1 AND 2 BEING THE FIRST PAIR, AND RELAYS 3 AND 4 BEING THE SECOND PAIR.
1
2
1
2
120/240 VAC LINE
CLOSE
DEVICE
COM
OPEN
NO
COM
NO
COM
RELAY 1
RELAY 2
M27228A
MODULATING OUTPUT TERMINAL (MOD 1)
B R
W
+
B R
W
+
T1 T2 B WR
C
POWER
ML7984 ACTUATOR
M24482
DIGITAL
INPUT
+
USE SEPARATE TRANSFORMER FOR T775R WHEN USING 24 VAC.
1
M24481A
MODULATING OUTPUT TERMINAL (MOD 1)
B R
W
+
B R
W
+
POWER
1
T1 T2
+
HONEYWELL MODUTROL MOTOR WITH 4-20 mA MODULATING INPUT
T775A/B/M SERIES 2000 ELECTRONIC STAND-ALONE CONTROLLERS
9 62-0254—13
.
Fig. 18. Wiring for Mod Motor or Direct Coupled
Actuator with 0 to 10 Vdc Control Input
Fig. 19. Wiring for Series 90 Modutrol Motor Control
.
Fig. 20. Wiring for Changeover Relay and
Minimum Position Potentiometer Used
with Series 90 Modutrol Motors.
T1 T2 C R
POWER
USE SEPARATE TRANSFORMER FOR T775R WHEN USING 24 VAC.
1
HONEYWELL MODUTROL MOTOR WITH VOLTAGE CONTROL INPUT
1
F
M24483A
MODULATING OUTPUT TERMINAL (MOD 1)
B R
W
+
B R
W
+
M24484
A
TO VERIFY OUTPUT, TEST OPEN CIRCUIT VOLTAGE BETWEEN THE MOD 1 TERMINALS W AND R.
- MINIMUM (DRIVE CLOSED) SIGNAL LESS THAN 0.17 VDC
- MAXIMUM (DRIVE OPEN) SIGNAL IS GREATER THAN 1.7 VDC
USE SEPARATE TRANSFORMER FOR T775R WHEN USING 24 VAC.
INSERT 340 OHM RESISTOR (INCLUDED) ACROSS TERMINALS R AND W.
1
2
3
MODULATING OUTPUT TERMINAL (MOD 1)
B R W
+
B R W
+
T1 T2 B WR
POWER
HONEYWELL ELECTRONIC SERIES 90 MODUTROL MOTOR
1
2
3
M24485A
USE SEPAR ATE TRA NSFOR MER FOR T 775R WH EN USIN G 24 VAC.
A 250 OHM R ESISTOR PR OVIDES 40% AUTHO RITY W HEN USING A 150 O HM MIN IMUM P OSITI ON POTEN TIOME TER.
INSERT 340 OHM RESISTOR (INCLUDED) ACROSS TERMINALS R AND W.
1
2
MODULATING OUTPUT TERMINAL (MOD 1)
B R W
+
B R W
+
T1 T2 B WR
POWER
2
HONEYWELL ELECTRONIC SERIES 90 MODUTROL MOTOR
1
W R B
MINIMUM POSITION POTENTIOMETER (Q20 9)
SPDT CHANGEOVER (H205 OR H705)
3
3
T775A/B/M SERIES 2000 ELECTRONIC STAND-ALONE CONTROLLERS
62-0254—13 10
Fig. 21. Wiring for Three Series 90 Modutrol Motors
.
Fig. 22. Wiring for Unison Control of M9184 or M9185 Modutrol IV Motor Using One Minimum Position
Potentiometer for All Motors.
POWER SU PPLY. PROVIDE DISCON NECT ME ANS A ND OVERLOA D PROTECTI ON AS REQ UIRED.
USE A 1300 O HM RESI STOR FOR T WO MOTORS , 910 OHM RESISTOR FOR THREE MOTO RS. THE 407E AU RESIS TOR KIT, WHIC H IS SHIP PED WITH T HE M9184 A ND M9185 M OTORS, INCLUDES BOTH RESISTORS.
INSERT 340 OHM RESISTOR (INCLUDED) ACROSS TERMINALS R AND W.
1
2
1
2
M9184 OR M9185 MODUTROL MOTOR
W
R
B
TR
TR
W
R
B
TR
TR
W
R
B
TR
TR
M9184 OR M9185 MODUTROL MOTOR
M9184 OR M9185 MODUTROL MOTOR
L1
(HOT)
L2
M24486
MODULATING OUTPUT TERMINAL (MOD 1)
B R
W
+
B R
W
+
3
3
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
UP TO SIX SIMILAR MOTORS CAN BE CONNECTED IN UNISON.
USE RESISTOR BETWEEN R AND B ON THE MOD 1 TERMINAL: 1300 OHMS FOR TWO MOTORS; 910 OHMS FOR THREE MOTORS (4074EAU KIT).
IF COMMON TRANSFORMER IS USED, ALL MOTORS MUST BE IN PHASE. CONNECT THE SAME TRANSFORMER LEAD TO T1 ON EACH MOTOR, CONNECT THE OTHER TRANSFORMER LEAD TO T2 ON EACH MOTOR.
USE TEMPERATURE CONTROLLER SUCH AS H205 OR H705, OR T675A FOR CHANGEOVER CONTROL.
AUTHORITY OF MINIMUM POSITION POTENTIOMETER, IF USED, INCREASES WITH THE NUMBER OF MOTORS IN PARALLEL. WITH ONE MOTOR, 50% STROKE; WITH TWO MOTORS, 100% STROKE; WITH THREE MOTORS, 100% STROKE WITH 1/3 OF FULL POTENTIOMETER ROTATION.
REVERSING THE B AND W TERMINALS ON ONE OR MORE MOTORS WILL NOT AFFECT CONTROL PERFORMANCE ON THE OTHER MOTORS. THE SYSTEM CAN BE CONFIGURED TO HAVE SOME MOTORS BE REVERSE ACTING AND OTHER MOTORS BE DIRECT ACTING.
USE SEPARATE TRANSFORMER FOR T775 WHEN POWERING FROM 24 VAC.
THE SYSTEM IS SHOWN CONNECTED FOR COOLING. FOR HEATING, REVERSE THE W AND B LEADS OF THE MODULATING OUTPUT ON THE T775 CONTROLLER.
1
1
2
M9184 OR M9185 MODUTROL MOTOR
W
R
B
TR
TR
W
R
B
TR
TR
W
R
B
TR
TR
M9184 OR M9185 MODUTROL MOTOR
M9184 OR M9185 MODUTROL MOTOR
L1 (HOT) L2
W
R
B
MINIMUM POSITION POTENTIOMETER (Q209/S963)
1
2
3
W
B
R
CHANGEOVER CONTROLLER
6
4
2
2
2
5
7
3
9
6
4
5
7
3
8
9
M24487
MODULATING OUTPUT TERMINAL (MOD 1)
B R W
+
+
B R W
+
POWER
24 VAC
8
C
+
T775A/B/M SERIES 2000 ELECTRONIC STAND-ALONE CONTROLLERS
11 62-0254—13
CHECKOUT
Inspect all wiring connections at the controller terminals, and verify compliance with the installation wiring diagrams.
WARNING
Electrical Shock Hazard. Can cause severe injury, death or property damage.
Disconnect power supply before beginning wiring or making wiring connections, to prevent electrical shock or equipment damage.
If any wiring changes are required, first be sure to remove power from the controller before starting work. Pay particular attention to verifying the power connection (24, 120, or 240 Vac).
After the controller is installed and wired, apply power.
Power Loss
The date and time settings are retained for 24 hours after a power outage. After a power loss of more than 24 hours, the date and time settings may need to be reentered. All other settings are stored permanently.
Temperature Sensor Calibration
As wire length increases, resistance increases and thus the temperature reading increases. If necessary, calibrate the sensor input by reducing the value by the amount shown in the Table 3. For example, a wire run with 18 gauge wire of 1,000 feet, requires a calibration offset of
-6.0° F (-21° C).
IMPORTANT
If the calibration value in the table exceeds the controller’s calibration limits of +/-10° F (+/-6° C), you must use a heavier gauge wire.
For example, with a wire run of 1,000 feet you must use 20 AWG wire or heavier in order to calibrate for wire loss within the limits of the controller.
See “2.2.2.2. CALIBRATE (the sensor)” on page 18 for the instructions to enter the calibration value.
Fig. 23 shows how sensor resistance varies with temperature for a sensor having a positive temperature coefficient (PTC) of 2.1 Ohms per degree F (3.85 Ohms per degree C)
.
Fig. 23. Sensor Resistance vs. Temperature.
Table 3. Temperature Sensor Calibration for Resis-
tance Loss Due to Wire Length.
AWG
Rating mΩ/ft
Temperature Offset in
°F (Foot)
a
a
This is the distance from the controller to the sensor (already accounts for round trip distance).
200 ft 500 ft 1,000 ft
14 2.5 0.46 1.14 2.28
16 4.0 0.72 1.82 3.64
18 6.4 1.16 2.90 5.82
20 10.2 1.86 4.64 9.28
22 16.1 2.92 7.32 14.64
AWG
Rating mΩ/m
Temperature Offset in
°C (Meter)
a
100 m 200 m 300 m
14 8.3 0.44 0.86 1.30
16 13.2 0.68 1.38 2.06
18 21.0 1.10 2.18 3.28
20 33.5 1.74 3.48 5.22
22 52.8 2.74 5.48 8.22
M24304
TEMPERATURE (DEGREES)
RESISTANCE (OHMS)
1403
1317
1231
114 5
1059
973
20 40 60 80 100 120 140 160 180 200 220
0 10 20 30 40 50 60 70 80 90 100
°F
°C
0-20-40
120
110
250
-40 -20 -10-30
1489
887
801
1097 ± 0.08 OHMS AT 77°F (25°C)
POSITIVE TEMPERATURE COEFFICIENT (PTC) OF 2.1 OHMS PER °F
1
1
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