Honeywell ST9400A, ST9400C Installation Instructions Manual

Mounting
If the ST9400 is replacing an existing ST6400 then the existing wall-plate and wiring may be used, subject to any required electrical checks.
The Programmer should be mounted at a level where the display can be seen clearly, (1.2 to1.5m from the fl oor) and the ambient temperature is within the range of 0 to 40°C. The ST9400 is for use in normal domestic environments.
CAUTION
Isolate power supply and make safe before wiring the unit to prevent electric shock and equipment damage. Installation should be carried
out by a qualifi ed electrician or competent heating engineer.
To remove the unit from the wall-plate, slacken the two securing screws at the bottom of the ST9400 and hinge the unit up to separate the two halves.
50022736-005 A © 2007 Honeywell International Inc.
ST9400A & ST9400C Programmer
INSTALLATION INSTRUCTIONS
50022736-005 A
Introduction
ST9400 is an Electronic Programmer which provides accurate time control for central heating systems with separate programmes for heating and hot water. ST9400A is a 1-day version and ST9400C is a 7-day version.
ST9400 is suitable for replacing a wide range of Programmers on the market, and is a direct replacement for Honeywell ST6400 Programmers without the need for re-wiring.
ST9400 Programmers can be combined with other Honeywell controls such as Room Thermostats, Cylinder Thermostats, Wiring Centres and Zone or Diverting Valves to form a fully automatic central heating control system.
4 1
Honeywell Control Systems Ltd.
Arlington Business Park,
Bracknell
Berkshire
RG12 1EB
Technical Help Desk: 08457 678999
www.honeywelluk.com
Specifi cation
Power Supply: 230V~, 50…60Hz, 10W
Switch Action: 2 x SPDT
Switch Rating: 230V~, 50…60Hz, 3(3)A
Factory set clock
Power Reserve: lifetime battery
Programmes/Settings: permanently stored in NV RAM
Approvals: Conforms to protection requirements of
Directives 2006/95EC and 89/336EC
Mounting Options
RECOMMENDED CLEARANCE DISTANCES:
ABOVE WALLPLATE: 110mm BELOW WALLPLATE: 100mm LEFT/RIGHT OF WALLPLATE: 10mm
a. Sur face mounting
concealed wiring
b. Flush switchbox
Fixing holes are spaced to suit BS4662 requirements
c. Sur face mounting with
surface wiring in mini trunking
Wiring
ALL WIRING MUST BE IN ACCORDANCE WITH I.E.E. REGULATIONS. THIS UNIT IS FOR FIXED WIRING ONLY.
A switch, having contact separation of at least 3mm in all poles (formerly Class ‘A’), must be incorporated in the fi xed wiring as a means of disconnecting the supply.
The unit is a Class II (double insulated) device. A parking terminal is provided for external earth continuity.
The system must be appropriately fused. A fuse rated at no more than 3 Amps should be installed.
The unit has 4 knockouts for surface wiring, care must be taken to ensure that the cable or mini-trunking completely fi lls the knockout hole without leaving any gaps.
Final Assembly
Clip the unit onto the hinges on the top of the wallplate and hinge down into position. Tighten the two securing screws using a screwdriver.
Switch on the power – the unit will now be operating according to the built-in programme. Note : the ST9400 is supplied with a factory set clock for faster installation .
Refer to ST9400 User Guides for programming details.
Replacement Wiring
If using the ST9400 to replace other Honeywell Programmers, the equivalent wiring terminations are shown in the tables below.
ST6200/ST6300/ST6400 L N 1 2 3 4
ST9400 L N 1 2 3 4
ST699/ST799 L N 3 4 5 6 7 8
ST9400 L N 4 2 not connected 3 1 not connected
ST7100 L N 3 4 5 6 7 8
ST9400 L N not connected 2 4 not connected 1 3
ST7000A L - 2 3 4
ST9400 (see notes 1, 2) L N 1 3 4
Notes: (1) A permanent mains supply must be provided for the ST9400 Programmer. (2) ST9400 must be confi gured as a Mini-Programmer
Replacing Other Manufacturers’ Time Controls
ST9400 Programmers will mount directly onto many existing manufacturers’ back-plates, without the need for re-wiring. However, they are also supplied complete with a wiring back-plate, should this not be the case.
Refer to Honeywell for wiring conversion diagrams. (see Wiring Guide document EN3H2393 Issue 12)
Completion Checklist for Installation
1. Check unit powers up correctly, and that the display does not remain blank.
2. Set Heating and Hot Water operating modes to AUTO and switch Heating and Hot Water on and off using the OVERRIDE buttons, to ensure the
system is operating correctly.
3. Check the factory-set day, date, and time are correct and adjust if necessary. Refer to the User Guide for details.
4. If required, enter Installer Mode and adjust Installer Parameters to match the lifestyle and needs of the User. Remember to make a note of these
parameter changes in the Confi guration Data section of the User Guide.
5. Explain the operation of the product to the User and help them to set their Heating and Hot Water programmes. There are 3 built-in profi les that can be used as a basis for typical User programmes.
6. Explain when the User should contact someone to arrange a Service Visit.
7. Write the date of installation, your name and telephone number in the space provided in the User Guide, in the section ‘Boiler & System Service
Log’
8. Remember to leave the User Guide and Installation Instructions with the User and remind them to keep them in a safe place. This forms part of a Home Information Pack.
9. If you have confi gured the product as a Mini-Programmer, ensure that you tick the appropriate box on the Contents page of the User Guide, and complete the appropriate Confi guration Guide section.
This product and its associated documentation and packaging are protected by various intellectual property rights belonging to Honeywell Inc and its subsidiaries and existing under the laws of the UK and other countries. These intellectual and property rights may include patent applications, registered designs, unregistered designs, registered trade marks, unregistered trade marks and copyrights.
Honeywell reserves the right to modify this document, product and functionality without notice. This document replaces any previously issued instructions and is only applicable to the product(s) described.
This product has been designed for applications as described within this document. For use outside of the scope as described herein, refer to Honeywell for guidance. Honeywell cannot be held responsible for misapplication of the product(s) described within this document.
Manufactured for and on behalf of the Environment and Combustion Controls Division of Honeywell Technologies Sarl, Ecublens, Route du Bois 37, Switzerland by its Authorised Representative Honeywell Inc.
Ensure the mounting surface is supporting and fully covers the wiring wall-plate.
2 ST9400A, ST9400C Programmers Installation Guide 3
WIRING CONNECTIONS
ST9400 Internal Wiring
Notes
1. The ST9400 is a Class II (double insulated) device. A parking
terminal is provided for earth wiring continuity, if required.
2. In the Sundial S-Plan, W-Plan, and Y-Plan wiring diagrams, connections are shown to basic boilers only. For wiring connections to Pump over-run boilers refer to Boiler manufacturers’ instructions or to Honeywell for assistance.
3. It is recommended that gravity circulation hot water systems are fitted with a suitable hot water control valve as shown in the Sundial C-Plan system. For systems installed without this valve, ST9400 can be configured as a Mini-Programmer. This is done within the Installer Mode (see page 3 for details). Refer to Honeywell for details of suitable wiring schematics.
Sundial Plan Wiring Diagrams
Y-Plan
C-Plan
S-Plan
W-Plan
ADDITIONAL PRODUCT FEATURES
Installer Mode
The ST9400 has a special Installer Mode where some features can be adjusted to suit user lifestyle or preferences – these are called installer Parameters, and are listed in the table below, along with a description of the options that are possible.
INSTALLER PARAMETER Parameter
Number
LoT™ Display
Description
Default Value Range of
Values
Description [LoT™ Display Description]
24hr or am/pm clock display 1 CLOCK MODE 12 12, 24 12 = am/pm display,
24 = 24hr display
[AM-PM] [24 HOUR]
Configure backlight operation (backlight consumes no additional energy)
2 BACKLIGHT 2 0, 1, 2 0 = off,
1 = on if button pressed, 2 = on continuously
[NO B-LIGHT] [B-L DELAY] [B-LIGHT ON]
Enable/disable auto time change
3 AUTO TIME 1 0, 1 0 = disabled,
1 = enabled
[NO CHANGE] [TIME CHANGE]
* 1-day or 5/2-day or 7-day operation
4 UNIT TYPE 7 1, 5, 7 1 = 1-day operation,
5 = 5/2-day operation, 7 = 7-day operation
[1-DAY] [5-2 DAY] [7-DAY]
Number of ON/OFFs per day
5 ON PERIODS 2 (for ST9400A)
3 (for ST9400C)
2, 3 2 = 2 on/offs per day,
3 = 3 on/offs per day
[2 PER DAY] [3 PER DAY]
Select default time programme
6 DEF PROFILE A A, b, C A = standard,
b = at home, C = economy
[PROFILE A] [PROFILE B] [PROFILE C]
Configure Mini-Programmer 7 MINI-PROG 0 0, 1 0 = standard programmer,
1 = Mini-Programmer
[NO M-PROG] [M-PROG ON]
** Reset all parameters 8 PROG RESET 1 0, 1 0 = do not reset
1 = default parameters
[RESET OFF] [RESET ON]
To Enter Installer Mode:
a.
Ensure the slider is in the RUN position, then press and hold the and buttons together for 8 seconds. Ignore the ‘NOT VALID’ that is displayed for a few seconds. The message ‘SET UP MENU’ will show briefly, followed by ‘SET INSTALLER OK ?’
b. Press the button to take you into the Installer Mode
Parameter Menu.
c. Parameter 1 is now available to change. This is to
allow you to change the clock format from 12 hour AM/PM to 24 hour. At every step, the LoT™ Display will inform you what the parameter means and what option you have selected. The parameter number is shown on the display separated by a colon from the parameter value.
d. You can change the parameter value by pressing the
or buttons. At this point the description in the LoT™ Display will change and the parameter value will flash. If you press the value will stop flashing and will be saved for use.
e. Press to move to the next parameter available
for editing. The parameter number will change accordingly.
f. Keep pressing to step around the list of parameters,
and use or buttons to change the parameter value.
g. Any parameter changes that have been confirmed
with the button will be saved and used.
To Exit Installer Mode:
You can exit Installer Mode at any time by moving the slider to the next position and then back again to RUN.
Note: Installer Mode will exit automatically after 10 minutes if the slider is not moved.
T6360/T4360 ROOM STAT
2 3 1
L641
CYL. STAT
2 1
C
V4073
MID-POSITION VALVE
BLUE
G/YELLOW
WHITE
GREY
ORANGE
3 AMPS
MAX
L N
230V~
50...60Hz
BOILER
PUMP
E N L
L N E
ST9400
*NOTE 1
N
L 1 2 3 4
1 2 3 4 5 6 7 8 9 10
T6360/T4360 ROOM STAT
2 3 1
L641
CYL. STAT
2 1
C
V4043H
2 PORT ZONE VALVE
HEATING
BLUE
G/YELLOW
BROWN
ORANGE
GREY
V4043H
2 PORT ZONE VALVE
HOT WATER
BLUE
G/YELLOW
BROWN
ORANGE
GREY
3 AMPS
MAX
L N
230V~
50...60Hz
BOILER
PUMP
E N L
L N E
ST9400
*NOTE 1
1 2 3 4 5 6 7 8 9 10
N
L 1 2 3 4
V4043H
2 PORT ZONE VALVE
BLUE
G/YELLOW
BROWN
WHITE
ORANGE
GREY
3 AMPS
MAX
L N
230V~
50...60Hz
BOILER
PUMP
E N L
L N E
ST9400
*NOTE 1
L641
CYL. STAT
2 1
C
N
L 1 2 3 4
T6360/T4360 ROOM STAT
2 3 1
1 2 3 4 5 6 7 8 9 10
T6360/T4360 ROOM STAT
2 3 1
V4044
DIVERTING VALVE
G/YELLOW
BROWN
BLUE
L641
CYL. STAT
2 1
C
3 AMPS
MAX
L N
230V~
50...60Hz
BOILER
PUMP
E N L
L N E
ST9400
*NOTE 1
N
L 1 2 3 4
1 2 3 4 5 6 7 8 9 10
* this parameter is NOT available on ST9400A, which is 1-day operation only. ** this parameter by default has a value of 1, unless you change any other parameter, when it will change to 0. Set it to 1 to reset all parameters back to defaults.
LoT™ Display
Parameter
Number
Parameter Value
or
Y-Plan, S-Plan, and C-Plan Systems
10-WAY WIRING STRIP 1 2 3 4 5 6 7 8 9 10
Honeywell T6360 ROOM-STAT 2 1 3
Honeywell ELECTRONIC THERMOSTAT
(BATTERY POWERED)
A B
Honeywell WIRELESS THERMOSTAT
(RECEIVER UNIT) *
L N A B
* Wireless thermostat receiver unit MUST have permanent mains power from fused spur to operate correctly
Alternative Wiring Connections for other Honeywell Room Thermostats
W-Plan System
10-WAY WIRING STRIP 1 2 3 4 5 6 7 8 9 10
Honeywell T6360 ROOM-STAT 2 1 3
Honeywell ELECTRONIC THERMOSTAT
(BATTERY POWERED)
A B
Honeywell WIRELESS THERMOSTAT
(RECEIVER UNIT) *
L N A B
Clock
N L 1 2 3 4
3 AMPS MAX
HW OFF HW ON
CH OFF CH ON
N L
OFF ON OFF ON
Wiring shown as a hot water priority system
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