Honeywell SmartLine Manifolds Quick Start Guide

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SmartLine Manifolds
Document Name
Document number
SmartLine Manifolds Specification
34-ST-03-149
SmartLine Pressure Specifications
34-ST-03-XX, 34-ST-03-XXX
Three or Five Valve manifolds for use with Differential Pressure Transmitters.
Quick Start Instal lation Guide
34-ST-25-64_Revision 1, January 2020
Overview
This document provides descriptions and procedures for the quick installation of Honeywell SmartLine Manifolds.
Reference Documents
This document 34-ST-25-64, Revision 1 – January 2020
Copyrights
Copyright © 2020 - Honeywell
All rights reserved. No part of this manual may be reproduced in any form, by print, photoprint, microfilm or any other means without the written permission from Honeywell.
Contact
For service-related questions, contact: Technical Assistance Centre Phone: +1 800 423 9883 or +1 215 641 3610 E-mail: HFS-TAC-SUPPORT@honeywell.com
The SmartLine manifold range includes:
Block and Bleed manifolds for use with In-Line Gauge or Absolute Pressure Transmitter
Two Valve Compact manifold for use with Dual Head Gauge or Absolute Pressure
Transmitter
Two Valve Wide Body manifold for use with Dual Head Gauge or Dual Head Absolute Pressure Transmitter and Two
January 2020 Quick Start Guide 1
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SmartLine Manifolds
Table of Contents
Section 1: ..................................................................................................................................................... 3
Block and Bleed Manifolds for use with In-Line Gauge or Absolute Pressure Transmitter ..................... 3
Section 2: ..................................................................................................................................................... 4
Two Valve Compact Manifold for use with Dual Head Gauge or Absolute Pressure Transmitter........... 4
Section 3: ..................................................................................................................................................... 6
Two Valve Wide Body Manifold for use with Dual Head Gauge or Dual Head Absolute Pressure
Transmitter. .............................................................................................................................................. 6
Section 4: ..................................................................................................................................................... 7
Two, Three or Five Valve Manifolds for use with Differential Pressure Transmitters. ............................. 7
Section 5: ................................................................................................................................................... 10
Installation Drawings .............................................................................................................................. 10
Section 6: ................................................................................................................................................... 11
Spare Parts and Accessories ................................................................................................................. 11
Tables
Table 1: Installation Drawings ................................................................................................................... 10
Table 2: Spare Parts and Accessories ...................................................................................................... 11
Figures
Figure 1: Block and Bleed Manifold Model ST MSB-A ................................................................................. 3
Figure 2: Two Valve Compact Manifold STMD2-E ...................................................................................... 4
Figure 3: Two Valve Wafer Manifold STMD2-G _ _ .................................................................................... 4
Figure 4: Two Valve Compact Manifold (x Flange) STMD2-H _ _ .............................................................. 5
Figure 5: Two Valve Wide Body* Manifold STMD2-F _ _ ........................................................................... 6
Figure 6: Two Valve Wide Body* Manifold (x Flange) STMD2-J _ _ .......................................................... 6
Figure 7: Two Valve Liquid Level Manifold ST MD2-D _ _........................................................................... 7
Figure 8: Three Valve Manifold STMD3-K _ _ ............................................................................................ 7
Figure 9: Three Valve Manifold STMD3-O _ _ ............................................................................................ 8
Figure 10: Five Valve Manifold STMD5-Q _ _ ............................................................................................. 8
Figure 11: Five Valve Manifold STMD5-T _ _ ............................................................................................. 8
Figure 12: Five Valve Manifold STMD5-S _ _ ............................................................................................. 8
Figure 13: Bolt Tightening sequence ........................................................................................................... 9
January 2020 Quick Start Guide 2
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SmartLine Manifolds

Section 1:

Block and Bleed Manifolds for use with In-Line Gauge or Absolute Pressure Transmitter

2 valve single block and bleed / Inline – M od el ST MSB-A_ _
2 valve single block and bleed / Inline – Model STMSB-B_ _
2 valve single block and bleed / Inline – M od el ST MSB-C_ _
2 valve double block and bleed / Inline – Model STMDB-A_ _
2 valve double block and bleed / Inline – Model STMDB-B_ _
2 valve double block and bleed / Inline – Model STMDB-C_ _
Honeywell SmartLine Two Valve Single Block and Bleed or Two Valve Double Block and Bleed manifolds are typically connected to Honeywell Gauge or Absolute InLine pressure transmitters. The function of the Block and Bleed manifold is to allow the user to remove the transmitter from the process via an isolation valve and a vent valve to de-pressurize the transmitter prior to removal. A Honeywell Single Block and Bleed SmartLine Manifold is shown in Figure 1. The manifold shown has a 1/2” Male NPT process connection to fit Honeywell Gauge and Absolute Inline Pressure transmitters with ½” Female NPT ports. It is also available with ½” Female NPT process connection to fit Inline transmitters with ½” Male NPT ports.
1. Wrap the ½” Male NPT connector threads with two layers of PTFE tape or substitute liquid sealant as required by the process medium.
2. Thread the Block and Bleed Manifold into the Honeywell transmitter process connection bonnet and rotate to hand tightness.
3. Hold the transmitter by the bonnet flats and continue to rotate the Block and Bleed Manifold a minimum of two more rotations. This will uniformly tighten the manifold to the transmitter.
4. The isolation valve on the manifold should be facing forward. If it is not, continue to tighten the manifold until the valve is aligned.
Note: The same procedure applies to all the manifolds stated in this section
Figure 1: Block and Bleed Manifold Model STMSB-A
January 2020 Quick Start Guide 3
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SmartLine Manifolds

Section 2:

Two Valve Compact Manifold for use with Dual Head Gauge or Absolute Pressure Transmitter

2 Valve Compact Body – Model STMD2-E_ _
2 Valve Wafer Body – Model STMD2-G _ _
2 Valve Compact Body (x Flange) – Model ST MD2-H _ _
Honeywell SmartLine Two Valve Compact manifolds are shown in Figure 2 and Figure 3. These manifolds are paired to a Honeywell Dual Head Gauge or Absolute pressure transmitter and attached using two bolts. PTFE or optional graphite gaskets supplied with the manifold are used to prevent leakage between the transmitter meter body and the manifold.
Figure 2: Two Valve Compact Manifold STMD2-E
Figure 3: Two Valve Wafer Manifold STMD2-G _ _
January 2020 Quick Start Guide 4
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SmartLine Manifolds
Figure 4: Two Valve Compact Manifold (x Flange) STMD2-H _ _
Installation for Manifolds with two attaching bolts:
1. Insert the gasket into the manifold on the flanged instrument side.
2. Place the manifold flange on the Honeywell Differential Pressure transmitter.
3. Coat threads of supplied bolts with a suitable anti-seize compound.
4. Insert the two supplied bolts through the manifold flange and into the transmitter process head.
5. Tighten the bolts uniformly to hand tightness.
6. Tighten the bolts to 6.8 Newton*meters [5 foot*pounds]
7. Tighten the bolts to 32.6 Newton*meters [24 foot*pounds]
8. Tighten the bolts to 48.9 Newton*meters [36 foot*pounds]
January 2020 Quick Start Guide 5
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SmartLine Manifolds

Section 3:

Two Valve Wide Body Manifold for use with Dual Head Gauge or Dual Head Absolute Pressure Transmitter.

2 Valve Wide Wide Body – Model STMD2-F_ _
2 Valve Wide Body (x Flange) – Model STMD2-J_ _
Honeywell SmartLine Two Valve Wide Body manifold is shown in Figure 4. These manifolds are paired to a Honeywell Dual Hea d Gauge or Absolute pressure transmitter and att ac hed using four bolts. PTFE or optional graphite gaskets supplied with the manifold are used to prevent leakage between the transmitter meter body and the manifold.
Figure 5: Two Valve Wide Body* Manifold STMD2-F _ _
Figure 6: Two Valve Wide Body* Manifold (x Flange) STMD2-J _ _
*Refer to Section 4: for Wide Body Manifold installation instructions.
January 2020 Quick Start Guide 6
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SmartLine Manifolds

Section 4:

Two, Three or Five Valve Manifolds for use with Differential Pressure Transmitters.

2 Valve Wide Liquid Level – Model STMD2-D_ _
3 Valve Wide Body – Model STMD3-K _ _
3 Valve Wide Body (x Flange) – Model STMD3-O_ _
3 Valve Wide Body (x Flange) with bleed ports – Model STMD3-P_ _
5 Valve Wide Body with bleed port at bottom – Model STMD5-Q_ _
5 Valve Wide Body with bleed port at front – Model STMD5-R_ _
5 Valve Wide Body (x Flange) with bleed port at bottom – Model STMD5-T_ _
5 Valve Wide Body (x Flange) with bleed port at bottom – Model STMD5-U_ _
3 Valve Wafer Style – Model STMD3-M_ _
3 Valve Wafer Style with bleed ports – Model ST MD3-N_ _
5 Valve Wafer Style – Model STMD5-S_ _
Honeywell SmartLine Two, Three and Five Valve manifolds are paired with Honeywell Differential Pressure Transmitters. The function of the manifold is to allow the user to isolate the transmitter from the process via two isolation valves. On three and five valve manifolds an additional valve is used to equalize the pressure between the two sides of the meter body for use in calibrating the differential pressure transmitter. On five valve manifolds two extra vent valves can be used to depres s uri ze the transmitter prior to removal.
These manifolds are attached to a Honeywell differential pressure transmitter using four bolts. PTFE or optional graphite gaskets supplied with the manifold are used to prevent leakage between the transmitter meter body and the manifold.
Figure 7: Two Valve Liquid Level Manifold STMD2-D _ _
January 2020 Quick Start Guide 7
Figure 8: Three Valve Manifold STMD3-K _ _
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SmartLine Manifolds
Figure 9: Three Valve Manifold STMD3-O _ _
Figure 10: Five Valve Manifold STMD5-Q _ _
Figure 11: Five Valve Manifold STMD5-T _ _
January 2020 Quick Start Guide 8
Figure 12: Five Valve Manifold STMD5-S _ _
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SmartLine Manifolds
Installation for Ma n ifolds with four attaching bolts:
1. Insert the gaskets into the manifold on the flanged instrument side.
2. Place the manifold flange on the Honeywell Differential Pressure transmitter.
3. Coat threads of supplied bolts with a suitable anti-seize compound.
4. Insert the four supplied bolts through the manifold flange and into the transmitter process heads.
5. Tighten the bolts as shown in Figure 4 uniformly to hand tightness.
6. Tighten the bolts as shown in Figure 4 to 7 Newton*meters [5 foot*pounds]
7. Tighten the bolts as shown in Figure 4 to 33 Newton*meters [24 foot*pounds]
8. Tighten the bolts as shown in Figure 4 to 49 Newton*meters [36 foot*pounds]
Figure 13: Bolt Tightening sequen ce
January 2020 Quick Start Guide 9
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SmartLine Manifolds
General Arrangement Description
Drawing Number
Single Block and Bleed Manifold
50158364
Double Block and Bleed Manifold
50158365
2 Valve Liquid Level Manifold
50158366
2 Valve Compact Dual Head 1/2" F NPT Process Connection Manifold
50158367
2 Valve Compact Dual Head Flange Process Connection Manifold
50158368
2 Valve Wide Dual Head 1/2" F NPT Process Connection Manifold
50158369
2 Valve Wide Dual Head Flange Process Connection Manifold
50158370
2 Valve Wafer Dual Head 1/2" F NPT Process Connection Manifold
50158371
3 Valve Wide Dual Head 1/2" F NPT Process Connection Manifold
50158372
3 Valve Wide Dual Head Flange Process Connection Manifold
50158373
3 Valve Wafer Dual Head 1/2" F NPT Process Connection Manifold
50158374
5 Valve Wafer Dual Head 1/2" F NPT Process Connection Manifold
50158375
5 Valve Wide Dual Head Flange Process Connection Manifold
50158376
5 Valve Wafer Dual Head 1/2" F NPT Process Connection Manifold
50158377

Section 5:

Installation Drawings

Table 1: Installation Drawings
Quick Start Guide 10
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SmartLine Manifolds
Description
Part Number
Futbol Adapter 1/2" NPT-F IEC61518 316 SS PTFE - QTY 2
51156563-501
Key for anti-tamper taps - 316 SS - QTY 1
50154757-502
Bolt Kit - Traditional - Carbon Steel - QTY 4
50154755-501
Bolt Kit - Traditional - 316 SS - QTY 4
50154755-502
Bolt Kit - Traditional - Grade B8M - QTY 4
50154755-503
Bolt Kit - Traditional - Monel ® - QTY 4
50154755-504
Bolt Kit - Wafer - Carbon Steel - QTY 4
50154755-505
Bolt Kit - Wafer - 316 SS - QTY 4
50154755-506
Bolt Kit - Wafer - Grade B8M - QTY 4
50154755-507
Bolt Kit - Wafer - Monel ® - QTY 4
50154755-508
Gasket Kit - PTFE - QTY 2
50154756-501
Gasket Kit - Graphite - QTY 2
50154756-502
Bracket Kit - Traditional - Compact Body - 316 SS
50136042-507
Bracket Kit - Traditional - Wide Bod y - 316 SS
50136042-508
Bracket Kit - InLine (common) - 316 SS
50136042-504
Bracket Kit - InLine (Female process entry, extra strength) - 316 SS
50136042-505
Bracket Kit - InLine (Male process entry, extra strength) - 316 SS
50136042-506
Bracket Kit - Traditional - Compact Body - Carbon Steel
50136042-522
Bracket Kit - Traditional - Wide Bod y - Carbon Steel
50136042-523
Bracket Kit - InLine (common) - Car b on Stee l
50136042-519
Bracket Kit - InLine (Female process entry, extra strength) - Carbon Steel
50136042-520
Bracket Kit - InLine (Male process entry, extra strength) - Carbon Steel
50136042-521
Bracket Kit - Wafer - 3 and 5 Valve - 316 SS
50136042-502
Bracket Kit - Wafer - 3 and 5 Valve - Carbon Steel
50136042-517
Bracket Kit - Wafer - 2 Valve - 316 SS
50136042-510
Bracket Kit - Wafer - 2 Valve - Carbon Steel
50136042-525

Section 6:

Spare Parts and Accessories

Table 2: Spare Parts and Accessories
Quick Start Guide 11
Page 12
For more information
Process Solutions
1250 W Sam Houston Pkwy S
Honeywell Control Systems Ltd
Shanghai City Centre, 100 Jungi Road
Sales and Service
For application assistance, current specifications, ordering, pricing, and name of the nearest Authorized Distributor, contact one of the offices below.
ASIA PACIF IC
Honeywell Process Solutions, Phone: + 800 12026455 or +44 (0) 1202645583
(TAC) hfs-tac-
support@honeywell.com
Australia Honeywell Limited Phone: +(61) 7-3846 1255 FAX: +(61) 7-3840 6481 Toll Free 1300-36-39-36 Toll Free Fax: 1300-36-04-70
China – PRC - Shanghai Honeywell China Inc. Phone: (86-21) 5257-4568 Fax: (86-21) 6237-2826
Singapore Honeywell Pte Ltd. Phone: +(65) 6580 3278 Fax: +(65) 6445-3033
South Korea Honeywell Korea Co Ltd Phone: +(822) 799 6114 Fax: +(822) 792 9015
EMEA
Honeywell Process Solutions, Phone: + 800 12026455 or +44 (0) 1202645583
Email: (Sales)
FP-Sales-Apps@Honeywell.com
or (TAC)
hfs-tac-support@honeywell.com
Web Knowledge Base search engine
http://bit.ly/2N5Vldi
AMERICAS
Honeywell Process Solutions, Phone: (TAC) (800) 423-9883 or (215) 641-3610 (Sales) 1-800-343-0228
Email: (Sales)
FP-Sales-Apps@Honeywell.com
or (TAC)
hfs-tac-support@honeywell.com
Web Knowledge Base search engine
http://bit.ly/2N5Vldi
To learn more about SmartLine Transmitters, visit www.honeywellprocess.com Or contact your Honeywell Account Manager
Honeywell
Houston, USA, TX 77042
Honeywell House, Skimped Hill Lane Bracknell, England, RG12 1EB
Shanghai, China 20061
www.honeywellprocess.com
34-ST-25-64, Rev.1 January 2020
2020 Honeywell International Inc.
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