Honeywell Q674G, Q674B, Q674C User Manual

T874H,Q,W Multistage Thermostats and
Q674B,C,G,L Subbases
INSTALLATION INSTRUCTIONS
APPLICATION
The T874H,Q,W Multistage Thermostats provide 24 to 30 Vac control for heating and cooling systems as listed in Table 1.
Table 1. Heating and Cooling Stages.
T874 Model
Stage H
Heating Stages 1 1 3 Cooling Stages 1 2
a
Plus a changeover stage that operates with cooling.
The Q674B,C,G,L Subbases provide wiring terminals, system and fan switching, and mounting bases for T874 Multistage Thermostats as listed in Table 2.
Table 2. Switching Positions.
Q674
Model
B Heat-Off-Cool Auto-On C Off-Auto Auto-On
G Off-Auto None
L Em Ht-Heat-Off-Cool Auto-On
System Fan
a
Switch Positions
QW
OPERATION
On a two-stage or three-stage heat thermostat, the stages of heat
make
refers to the mercury switch initiating a call for heat or cool.
There are about 2°F (1°C) between the stages so that the second stage makes only when the first stage can not handle the load. About one degree later, the third stage makes (T874W only). This degree difference is called the
interstage differential
Select models include LEDs (light-emitting diodes). The LED lights to indicate a problem with the system; refer to the system manufacturer instructions.
sequentially as the temperature drops.
.
Make
When an LED lights, refer to this list for the meaning:
FILTER: clogged filter needs replacement. EM. HT.: emergency heat is operating. The compressor
has failed, and the heat pump is not operating. The LED lights when the homeowner places the system switch in the EM. HT. position.
AUX. HT.: auxiliary heat is operating because the
weather is so cold that the heat pump alone cannot handle the load.
SERVICE or CHECK: system needs to be checked.
See heating system instructions for specific meaning.
LEDs are not field addable or replaceable.
RECYCLING NOTICE
This control contains mercury in a sealed tube. Do not place the control in the trash at the end of its useful life.
If this control is replacing a control that contains mercury in a sealed tube, do control in the trash.
Contact your local waste management authority for instructions regarding the recycling and the proper disposal of this control, or of an old control containing mercury in a sealed tube.
INSTALLATION
When Installing this Product…
Read these instructions carefully. Failure to follow
them could damage the product or cause a hazard­ous condition.
Check the ratings given in the instructions and on
the product to make sure the product is suitable for your application.
Installer must be a trained, experienced service
technician.
After installation is complete, check out product
operation as provided in these instructions.
not
place your old
Copyright © 1996 Honeywell Inc. • • All Rights Reserved
X-XX UL
69-0087-6
T874H,Q,W MULTISTAGE THERMOSTATS AND Q674B,C,G,L SUBBASES
CAUTION
1. Disconnect the power supply to prevent electrical shock or equipment damage.
2. Run the wires as close as possible to the subbase. To prevent interference with the thermostat linkage, keep the wire length to a minimum. Push the excess wire back into the hole, and plug the hole to prevent drafts from affecting the thermostat operation.
3. Do not tighten the thermostat captive mount­ing screws to the point of damaging the subbase threads.
4. Do not short across the coil terminals on the relay. This can burn out the heat anticipator.
5. Never install more than one wire per terminal unless a factory-supplied jumper with a spade terminal is used.
IMPORTANT
These thermostats are calibrated at the factory by using subbases mounted at true level. Inaccurate subbase leveling causes thermostat control deviation.
Location
Install the thermostat about 5 ft (1.5m) above the floor in an area with good air circulation at average temperature.
Do not install the thermostat where it can be affected by:
drafts, or dead spots behind doors and in corners.hot or cold air from ducts.radiant heat from sun or appliances.concealed pipes and chimneys.unheated (uncooled) areas behind the thermostat
such as an outside wall.
Mounting and Wiring the Subbase
Mount the subbase on a wall or horizontal outlet box. If you mount it on a vertical outlet box, order Honeywell part no. 193121A Adapter Assembly, which includes an adapter ring with two screws, and a cover plate to cover the marks on the wall.
All wiring must comply with local electrical codes and ordinances. Follow the equipment manufacturer wiring instructions, when available.
To install the subbase:
Prepare a hole for the thermostat wires at the
chosen location. Run wires to the location.
Pull about 6 in. (152 mm) of wire through the hole.
IMPORTANT
Use 18 gauge, color-coded thermostat cable for proper wiring.
When mounting the subbase on a vertical outlet box,
install an adapter ring with the two screws provided with the adapter assembly. See Fig. 1.
Pull the wires through the cover plate (if used) and
the subbase wire opening. Secure the cover plate and subbase with the two screws provided, but do not fully tighten.
The subbase mounting slots provide for minor out-
of-level adjustments. Level the subbase by using a spirit level and tightening the subbase mounting screws. See Fig. 2.
VERTICAL OUTLET BOX
1 HORIZONTAL OUTLET BOX
SUBBASE
SUBBASE MOUNTING SCREWS (2)
CAPTIVE MOUNTING SCREWS (2)
1 NOT INCLUDED WITH UNIT.
2 ACCESSORY PARTS AVAILABLE (193121A).
MOUNTING SCREWS (2)
1
2
6
0
5
8
0
7
0
L
O
O
C
0
0
6
0
5
COVER PLATE
THERMOSTAT
THERMOSTAT COVER
0
8
0
7
ADAPTER RING
0
8
0
7
0
6
0
5
T
A
E
H
Fig. 1. Installation on vertical or horizontal outlet box.
SPIRIT LEVEL
MOUNTING HOLES (2)
TOP MOUNTING HOLES (2)
WIRING TERMINAL
POST (2) FOR MOUNTING THERMOSTAT
THERMOSTAT CABLE OPENING
TO SPRING FINGER CONTACTS ON THE THERMOSTAT (UP TO 12)
Fig. 2. Leveling subbase.
Connect the system wires to the subbase. See Fig.
4 through 9. A letter code for identification is located near each terminal. The terminal barrier permits straight or conventional wraparound wiring connections. See Fig. 3. Either method is accept­able. Run the wires as close as possible to the subbase, keeping the wire length to a minimum. Push the excess wire back into the hole. Plug the hole to prevent drafts.
IMPORTANT
An incorrectly leveled subbase causes the temperature control to deviate from the setpoint.
2
M6009
M927
69-0087—6
2
T874H,Q,W MULTISTAGE THERMOSTATS AND Q674B,C,G,L SUBBASES
Mounting C815A Thermistor (T874W only)
The T874W is used with the C815A Thermistor mounted in the outdoor section. Locate it in an area where it can measure the true outdoor ambient temperature. Avoid mounting the C815A in an area where it is exposed to high temperatures or direct sunlight. Refer to heat pump equipment instructions for proper mounting.
THERMOSTAT
H1 ANTICIPATOR
FALL
H1
RISE
C1 ANTICIPATOR
CO
RISE
C1
POWER SUPPLY. PROVIDE DISCONNECT MEANS
1
AND OVERLOAD PROTECTION AS REQUIRED.
2
SERVICE LED ON SELECT MODELS.
2
3
4
8
9
10
FAN SWITCH
AUTO
ON
SYSTEM SWITCH
OFF
AUTO
SUBBASE
SERVICE LED (YELLOW)
Fig. 4. T874H/Q674C in heating-cooling system.
FOR STRAIGHT INSERTION– STRIP 5/16 in. (8 mm)
SUBBASE TERMINAL SCREW
Y1
G
R
Y2
B
O
2
X
COMPRESSOR FAULT
C
FOR WRAPAROUND– STRIP 7/16 in. (11 mm)
BARRIER
Fig. 3. Wiring connections.
SYSTEM COMPONENTS
COOL CHANGEOVER VALVE
FAN RELAY
COMPRESSOR CONTACTOR
1
L2
L1 (HOT)
M3680A
M928
THERMOSTAT
H1 ANTICIPATOR
H1
FALL
RISE
CO
C1 ANTICIPATOR
RISE
C1
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
3
4
8
9
10
Fig. 5. T874H/Q674C in heating-cooling system with SERVICE LED and FILTER LED.
FAN SWITCH
AUTO
ON
SYSTEM SWITCH
OFF
AUTO
SUBBASE
SYSTEM COMPONENTS
Y1
G
R
Y2
B
O
X
SERVICE LED (YELLOW)
X1
C
FILTER LED (RED)
X2
3
COOL CHANGEOVER VALVE
FAN RELAY
COMPRESSOR CONTACTOR
24 VAC
1
L2
L1 (HOT)
M5902
69-0087—6
T874H,Q,W MULTISTAGE THERMOSTATS AND Q674B,C,G,L SUBBASES
THERMOSTAT SUBBASE SYSTEM COMPONENTS
3
H1
H2
RISE
H1 ANTICIPATOR
FALL
H2 ANTICIPATOR
FALL
C1
C1 ANTICIPATOR
1
4
6
8
9
10
NO FAN SWITCH
SYSTEM SWITCH
AUTO
OFF
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
Fig. 6. T874Q/Q674G for heating only system.
W1
B
W2
G
Y1
R
CHANGEOVER RELAY
FAN RELAY
COMPRESSOR CONTACTOR
1
L2
L1 (HOT)
M6008A
THERMOSTAT
H1 ANTICIPATOR
FALL
H1
H2 ANTICIPATOR
FALL
H3
H3 ANTICIPATOR
FALL
H2
C1
C2
RESET HEATER
C1 ANTICIPATOR
C2 ANTICIPATOR
RISE
RISE
POWER SUPPLY. PROVIDE DISCONNECT
1
MEANS AND OVERLOAD PROTECTION AS REQUIRED.
Fig. 7. T874W/Q674B with outdoor reset in heating and cooling system.
SUBBASE
1
2
FAN SWITCH
3
AUTO
4
ON
5
SYSTEM
6
8
10
11
SWITCH
HEAT
OFF
COOL
SYSTEM COMPONENTS
R
C815A THERMISTOR
T
W1
W2
HEAT RELAY 2
W3
B
HEAT CHANGEOVER VALVE
G
O
COOL CHANGEOVER VALVE
Y2
COMPRESSOR CONTACTOR 2
Y1
COMPRESSOR CONTACTOR 1
1
HEAT RELAY 1
HEAT RELAY 3
FAN RELAY
L1 (HOT)
L2
M3674
69-0087—6
4
T874H,Q,W MULTISTAGE THERMOSTATS AND Q674B,C,G,L SUBBASES
THERMOSTAT
RESET
1
2
3
FAN SWITCH
4
5
6
8
9
10
11
12
SYSTEM
SWITCH
EM.HEAT
FALL
H1 ANTICIPATOR
H1
H2
FALL
FALL
1
2
H2 ANTICIPATOR
H3 ANTICIPATOR
H3
RISE
C1
C1 ANTICIPATOR
C2 ANTICIPATOR
RISE
C2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
CONNECT CHANGEOVER RELAY TO 'O' TERMINAL FOR CHANGEOVER IN COOLING OR TO 'B' TERMINAL FOR CHANGEOVER IN HEATING.
AUTO
HEAT
OFF
COOL
SUBBASE
T
W3
AUXILIARY HEAT LED (GREEN)
ON
EMERGENCY HEAT LED (RED)
CHECK LED (RED)
U
G
R
E
L
X
B
2
O
Y1
Y2
SYSTEM COMPONENTS
C815A OD THERMISTOR
COMPRESSOR MONITOR
CHANGEOVER
RELAY (HEAT)
COMPRESSOR CONTACTOR 1
1
AUX. HEAT RELAY
EM. HEAT RELAY
L1 (HOT)
FAN RELAY
CHANGEOVER RELAY (COOL)
COMPRESSOR CONTACTOR 2
L2
M156A
Fig. 8. T874W/Q674L for three-stage heat and two-stage cool with outdoor reset and compressor monitor.
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69-0087—6
T874H,Q,W MULTISTAGE THERMOSTATS AND Q674B,C,G,L SUBBASES
THERMOSTAT
RESET
1
2
3
FAN SWITCH
4
5
6
8
9
10
11
12
SYSTEM
SWITCH
EM.HT.
FALL
H1 ANTICIPATOR
H1
H2
FALL
FALL
RISE
1
2
H2 ANTICIPATOR
H3 ANTICIPATOR
H3
RISE
C1
C1 ANTICIPATOR
C2 ANTICIPATOR
C2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
CONNECT CHANGEOVER RELAY TO 'O' TERMINAL FOR CHANGEOVER IN COOLING OR TO 'B' TERMINAL FOR CHANGEOVER IN HEATING.
AUTO
HEAT
OFF
COOL
SUBBASE
AUX. HEAT LED (GREEN)
ON
EM. HEAT LED (RED)
CHECK LED (YELLOW)
SYSTEM COMPONENTS
T
C815A OUTDOOR THERMISTOR
W3
G
R
E
X1
C
CHANGEOVER RELAY (HEAT)
B
O
X2
COMPRESSOR CONTACTOR 1
Y1
Y2
AUX. HT. RELAY
FAN RELAY
EM. HT. RELAY
2
CHANGEOVER RELAY (COOL)
COMPRESSOR CONTACTOR 2
L1 (HOT)
L2
M6999
1
Fig. 9. T874W/Q674L for three-stage heat and two-stage cool with outdoor reset.
Mounting the Thermostat
Remove the thermostat cover by pulling the bottom
edge of the cover upward until it snaps free of the cover clip.
NOTE: The cover is hinged at the top and must be
removed by pulling up at the bottom.
Carefully remove and discard the polystyrene
packing insert that protects the mercury switches during shipment.
Turn over the thermostat base and note the spring
fingers that engage the subbase contacts. Make sure the spring fingers are proper electrical contact with the subbase.
69-0087—6
not
bent flat, preventing
T874Q only: Set the heat anticipator indicators to
the respective current setting for each stage. See Setting the Heat Anticipator section. T874H and T874W have fixed anticipation; the settings are preselected and cannot be adjusted.
Note the tabs along the top inside edge of the
thermostat base. The tabs fit into the subbase notches. Mount the thermostat base on the subbase and tighten the captive mounting screws. See Fig. 1.
Place the upper edge of the thermostat cover on the
thermostat base and swing the cover downward until it engages with the cover clip on the base.
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T874H,Q,W MULTISTAGE THERMOSTATS AND Q674B,C,G,L SUBBASES
SETTING
Setting the Heat Anticipator (T874Q Only)
Set each heat anticipator to match its primary control current draw. If the primary control nameplate has no rating or if further adjustment is necessary, use the following procedure to determine the current draw of each stage. (Measure the current draw of each heating stage with the thermostat removed and the power on.)
Connect an ac ammeter of appropriate range
between the heating terminals of the subbase as follows:
Stage 1: between W1 and RH or R. Stage 2: between W2 and R.
Move the system switch to AUTO (if applicable).After one minute, read the ammeter and record the
reading.
After mounting the thermostat, set the adjustable
heat anticipator(s) to match the respective reading(s) measured in step .
Temperature Setting
Move the heating and cooling levers to the desired positions. The minimum differential between the heating and cooling setpoints is 3°F (1.7°C), which means the setting levers cannot be set closer together than 3°F (1.7°C) (5° F [2.8°C] for T874W).
Subbase Setting
System switching positions control thermostat operation as follows:
OFF: Both the heating and cooling systems are off. If
the fan switch is in the AUTO position, the cooling fan is also off.
AUTO: Thermostat automatically changes between the
heat and cool modes, depending on the indoor temperature.
HEAT: Heating system is controlled by the thermostat.
Cooling system is off.
EM. HT.: Emergency heat relay is energized. The
cooling system is off. When the compressor has failed and the heat pump is not operating, switch to the EM. HT. position.
Fan switching positions control fan operation as follows (Q674B,C, or L):
ON: Fan operates continuously. AUTO: Fan operates with cooling equipment as
controlled by the thermostat or with the heating equipment as controlled by the plenum switch.
To switch positions, use thumb and index finger to slide the lever to the desired position. The switch lever must stop in detent over the desired function indicator mark for proper circuit operation.
C815 Outdoor Reset Thermistor (T874W only)
The T874W is used with a C815 Thermistor mounted in the outdoor section. The thermistor must be used; if not, thermostat performance will deviate radically from proper operation.
4600 4400 4200 4000 3800 3600 3400 3200 3000 2800 2600 2400 2200 2000 1800 1600 1400
THERMISTOR RESISTANCE
1200 1000
800 600 400 200
0
-20 0 20 40 60 80 100 120 140
C815A THERMISTOR RESISTANCE R = 400 ohms ± 10% AT 77°F (25°C)
TEMPERATURE OF THERMISTOR (°F)
M1590A
Fig. 10 Thermistor resistance chart.
The proper thermistor operation must be verified to assure the correct operation of the thermostat. Check the thermistor operation as follows:
Disconnect the Use an ohmmeter to measure resistance between
the
T
wire and the transformer common.
Take the outdoor temperature at thermistor location
and find the correct thermistor resistance on the chart in Fig. 10.
If the resistance measured in step and the
calculated resistance in step vary by more than 15 percent, the thermistor requires replacement. Contact the installing dealer for the packaged replacement outdoor thermistor.
T
wire on the subbase.
CHECKOUT
Heating
Move the system switch on the Q674 Subbase to HEAT or AUTO. Move the heating lever on the T874 about 10°F (6°C) above room temperature. Both stages of heating start and the fan runs after a short delay. Move the heating lever about 10°F (6°C) below room temperature. The heating equipment shuts off, and the fan runs for a short time, and then shuts off.
Cooling
Move the system switch on the Q674 Subbase to COOL or AUTO. Move the cooling lever on the T874 Thermostat about 10°F (6°C) below room temperature. The cooling equipment and fan start. Move the cooling lever about 10°F (6°C) above room temperature. The cooling equip­ment and fan stop.
Emergency Heat
Move the system switch to EM. HT. The EM. HT. LED comes on. Move the heating lever about 10°F (6°C) above room temperature. The electric strip heater(s) comes on. Move the heating lever about 10°F (6°C) below room temperature. The electric strip heater de-energizes. The EM. HT. LED remains on until the system switch is moved to another postion.
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69-0087—6
T874H,Q,W MULTISTAGE THERMOSTATS AND Q674B,C,G,L SUBBASES
Fan (Select Models)
Move the subbase system switch to OFF, and the fan switch to ON. The fan runs continuously. When the fan switch is in the AUTO position, the fan operation is controlled by the heating or cooling system.
CALIBRATION
Thermostat
T874 Thermostats are accurately calibrated at the factory.
They do not have provision for field calibration.
Thermometer
Remove the thermostat cover by pulling up from the
bottom of the cover until it clears the locking springs.
Set the cover on a table near an accurate thermom-
eter.
After allowing 10 or 15 minutes for stabilization,
compare the readings. If they are the same, replace the cover and put the system into operation. If they are different, recalibrate the thermostat thermom­eter; see step
Insert a small screwdriver into the thermometer shaft
and turn it until the thermometers read the same. See Fig. 11. When the thermometer is calibrated, replace the cover and place the system into operation.
NOTE: Hand heat offsets the thermometer
reading. After making each adjustment, wait 10 or 15 minutes for the thermometer to stabilize before comparing.
Fig. 11. Thermometer calibration.
M5070
Automation and Control Solutions
Honeywell Internationl, Inc. 1985 Douglas Drive North Golden Valley, MN 55422
69-00876
69-00876 C.H. Rev. 9-96 www.honeywell.com
Honeywell Limited-Honeywell Limitée 35 Dynamic Drive Scarborough, Ontario M1V 4Z9
Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers.
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