Honeywell Q539A User Manual

Q539A, H and J Subbases
M3375
Installation Instruction for the Trained Service Technician.
Application
Q539 Subbases provide cooling anticipators, and mounting for T87F Thermostats. Q539 Subbases also provide system
and fan switching for heating, cooling, and heating-cooling thermostats. For subbase specifications, refer to Tables 1 and 2.
TABLE 1—SUBBASE SPECIFICATIONS.
Model Description
Q539A provides system and fan switching and cooling anticipator for heating cooling systems. Includes indicator LOCKOUT LED for use in oil burner systems.
Q539H provides fan switching with Z terminal for low voltage fan switch to control fan in AUTO position.
Q539J provides system switching for control of heating and cooling for heat pump and electric heating. Auto fan operates through fan relay on both heating and cooling.
Switch
HEAT­OFF­COOL
NONE AUTO-ON R-W-Y-G-X-Z 4
HEAT­OFF­COOL
Fan
Switch Terminals
-
AUTO-ON RH
AUTO-ON R-W-Y-G-X-P-O-B 5
RC-W-Y-G-X 3
See
Fig.
TABLE 2—TERMINAL DESIGNATIONS.
Terminal Connection
R Transformer.
a
RC
Cooling Transformer.
b
RH
Heating Transformer. W Heating Relay or Valve Coil. Y Cooling Contactor Coil.
c
B
Heating Damper Motor or Changeover
Valve (if used).
d
O
Cooling Damper Motor or Changeover
Valve (if used). G Fan Relay Coil.
e
X
Clogged Filter Switch or Lockout Switch
(primary control). P Heat Pump Contactor Coil. Z Q539H low voltage fan switch for control
of fan relay in AUTO position for both
heating and cooling control.
a
Cooling transformer in systems with separate heating and cooling circuits.
b
Heating transformer in systems with isolated heating and cooling circuits.
c
Circuit only completed between R and B with system switch in HEAT position.
d
Circuit only completed between R and O with system switch in COOL position.
e
Only available on subbases with indicator LEDs.
Mercury Notice
This control contains mercury in a sealed tube. Do not
place control in the trash at the end of its useful life.
If this control is replacing a control that contains mer­cury in a sealed tube, do not place your old control in the trash.
Contact your local waste management authority for instructions regarding recycling and the proper disposal of this control, or of an old control containing mercury in a sealed tube.
Installation
WHEN INSTALLING THIS PRODUCT…
1. Read these instructions carefully. Failure to follow
instructions can damage product or cause a hazardous
condition.
2. Check ratings given in instructions and on product to
make sure product is suitable for your application.
3. Make sure installer is a trained, experienced service
technician.
4. After completing installation check out product opera-
tion as provided in these instructions.
LOCATION
Locate the subbase about 5 ft (1.5m) above the floor in an area with good air circulation at average temperature.
®U.S. Registered Trademark Copyright © 2002 Honeywell • • All Rights Reserved
95-6486-9
Do not mount the subbase where it may be affected by:
G
)
O T W
— drafts or dead spots behind doors or in corners. — hot or cold air from ducts. — radiant heat from the sun, fireplaces, or appliances. — concealed pipes and chimneys. — unheated (uncooled) areas such as an outside wall.
CAUTION
• Disconnect power supply to prevent electri­cal shock or equipment damage.
• Do not short across coil terminals on relay, this can burn out the thermostat heat anticipator.
• Do not overtighten captive mounting screws because damage to subbase threads can result.
MOUNTING AND WIRING
Disconnect power supply before beginning installation to
prevent electrical shock or equipment damage.
All wiring must comply with local codes and ordinances.
1. In replacement applications, check the existing sub­base wires for cracked or frayed insulation. Replace any wires in poor condition. If the wire is plastered into the wall, make a hole next to the wires and loosen the wires so that the wires can be pushed back into the wall later.
2. In new installations, run wiring (if necessary) to the subbase location.
IMPORTANT: To prevent interference with the thermostat
linkage, keep wire length to a minimum and run wires as close as possible to the subbase.
3. Connect the wires to the terminals inside the subbase. Refer to equipment manufacturer instructions for Q539 wiring diagrams. If not available, refer to Fig. 1 through 5.
4. Push excess wire back through the hole and plug any opening with insulation to prevent drafts that can affect performance.
5. Loosely fasten the thermostat subbase to the wall with a screw through the left mounting hole. Adjust the subbase so it is approximately level and start the second screw through the right mounting slot. Do not tighten.
6. Level the thermostat subbase using a spirit level as shown in Fig. 1.
7. Tighten mounting screws.
IMPORTANT: An incorrectly leveled subbase will cause
the temperature control to deviate from setpoint.
8. Mount and wire the thermostat to the thermostat sub­base using the equipment manufacturer’s instructions.
Fig. 1—Level Q539 using a spirit level .
SPIRIT LEVEL
PENING FOR
HERMOSTAT
IRING
LEVELIN POSTS (2
MOUNTING SLOTS
M3319A
Fig. 2—Barrier configuration.
FOR STRAIGHT INSERTION– STRIP 5/16 in. (8 mm)
SUBBASE TERMINAL SCREW
Fig. 3—Typical hookup for Q539A in heating­cooling application with remote lockout indication.
HEAT
LOCKOUT INDICATOR LIGHT
X RH W Y G RC
SWITCH
BARRIER
Q539A/T87F INTERNAL SCHEMATIC
T87F
ADJUST­ABLE HEAT ANTICIPATOR
OFF
COOL
HEAT
HEATING CONTROL
W1
R1
OFF
COOLING CONTROL
FOR WRAPAROUND– STRIP 7/16 in. (11 mm)
TEMP. FALL
Y1
FAN
AUTO
COOL
FAN RELAY
M8831
FIXED COOL
ON
ANTICIPATOR
95-6486—9 2
HEATING TRANSFORMER
1
L2 L2
1
(HOT) (HOT)
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
COOLING TRANSFORMER
M8832
1
L1L1
Settings
SUBBASE SETTING
The subbase switching positions control the system
operation as described below.
SYSTEM SWITCH (some subbases do not have all of the
following functions): COOL—cooling system is automatically controlled
by the thermostat. Heating system is off.
OFF—both the heating and cooling systems are off. If
the fan switch is at AUTO position, the cooling fan is also off.
HEAT—heating system is automatically controlled
by the thermostat. Cooling system is off.
FAN SWITCH:
ON—fan operates continuously. AUTO—fan operates with cooling equipment as con-
trolled by the thermostat or with the heating equip­ment as controlled by the plenum switch.
To move the subbase switches to the desired control positions, use thumb and index finger to slide lever. Stop lever must stop over desired function indicator position for proper circuit operation.
Fig. 4—Typical hookup for Q539H in heating-
cooling application with remote switching
required to select heating or cooling and to
provide automatic fan operation.
Q539H/T87F INTERNAL SCHEMATIC
T87F
FILTER LIGHT
X
REMOTE SYSTEM SWITCH
CLOGGED
FILTER SWITCH
OR COOLING
PANEL
CONNECTION
1
X TERMINAL IS USED ON Q539 MODELS WITH FACTORY-INSTALLED MALFUNCTION LIGHT.
POWER SUPPLY. PROVIDE DISCONNECT
2
MEANS AND OVERLOAD PROTECTION AS REQUIRED.
ADJUST­ABLE HEAT ANTICIPATOR
1
HEAT
COOL
HEATING RELAY OR VALVE COIL
W Y
COOLING CONTACTOR COIL
R1
W1
TEMP. FALL
Y1
AUTO
Z
EXTERNAL SWITCHING FOR AUTO FAN
FAN
G
FAN RELAY
ON
R
2
L1
L2
(HOT)
M8833
Fig. 5—Typical hookup for Q539J in heating­cooling applications. Fan relay operates automatically on heat or cool with fan in AUTO position
Q539J/T87F INTERNAL SCHEMATIC
T87F
FILTER LIGHT
1
X
CLOGGED FILTER SWITCH OR COOLING PANEL CONNECTION
1
X TERMINAL IS USED ON Q539 MODELS WITH FACTORY­INSTALLED MALFUNCTION LIGHT.
WITH NO O TERMONAL LOAD, THERMOSTAT CURRENT DURING
2
HEATING CYCLE VARIES DEPENDING ON WHETHER FAN SWITCH IS IN THE ON OR AUTO POSITION. HEATER SHOULD BE SET FOR COMBINED CURRENT LEVEL OF HEAT RELAY AND FAN RELAY COILS. WITH O TERMINAL LOAD, SET THERMOSTAT HEAT ANTICIPATOR TO ITS MAXIMUM SETTING. (LIMIT THE THERMOSTAT HEATING LOAD CURRENT TO 0.8 AMPS TO ASSURE GOOD PERFORMANCE.)
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD
3
PROTECTION AS REQUIRED.
HEAT
W
ELECTRIC HEAT RELAY
ADJUST­ABLE HEAT ANTICIPATOR
OFF
COOL
Y
HEATING DAMPER MOTOR
COMPRESSOR RELAY
3
L2
TEMP.
R1
FALL
Y1
W1
AUTO
OFF
COOL
HEAT
B R G
L1 (HOT)
O
COOLING DAMPER MOTOR
2
FAN
FAN RELAY
ON
P
M8834
Checkout
When installation is complete, turn on power supply and
check system operation.
HEATING
Move the system switch on the Q539 to HEAT and the fan switch to AUTO. Move the heating setpoint dial to about 6AC (10AF) above room temperature. Heating equipment should start and the fan should run. Change the setpoint to about 6AC (10AF) below the room temperature. The heating equipment and fan should shut off.
NOTE: In heat pump applications, a minimum off-timer
provides a five-minute time delay before starting com-
pressor when the thermostat last turned off the compres-
sor, or when the system first received power. This delay
prevents compressor short cycling.
3 95-6486—9
COOLING
CAUTION
If outside air or heat exchange medium (water) is below 10AC (50AF), do not operate cooling.
Move the system switch on the Q539 to COOL and the fan switch to AUTO. Move the cooling setpoint dial to about 6AC (10AF) below room temperature. Cooling equipment should start and the fan should run. Change the setpoint to about 6AC (10AF) above the room temperature. The cooling equipment and fan should shut off.
FAN
Move the subbase switch to OFF and the fan switch to ON. The fan should run continuously. Move the fan switch to AUTO. In this position, fan operation is controlled by the heating or cooling system control circuit.
Operate the entire system one complete cycle with switches in each position before leaving installation. Turn thermostat dial to the desired setting and set the system and fan switches.
Automation and Control Solutions
Honeywell Honeywell Limited—Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN 55422 Scarborough, Ontario
95-6486–9 G.H. Rev. 8-02
M1V 4Z9
Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers.
www.honeywell.com/yourhome
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