Honeywell Q345A Installation Manual

Q345A, Q348A, Q348B, Q362A,Q373A
and Q381A Pilot Burner/Igniter-Sensors
Application
Installation
WHEN INSTALLING THIS PRODUCT…
1. Read these instructions carefully. Failure to follow instructions can damage product or cause a hazardous condition.
2. Check ratings given in instructions and on product to make sure product is suitable for your application.
3. Make sure installer is a trained, experienced service technician.
4. After completing installation, use these instructions to check out product operation.
WARNING
FIRE OR EXPLOSION HAZARD CAN CAUSE PROPERTY DAMAGE, SEVERE INJURY, OR DEATH.
Follow these warnings exactly:
1. Disconnect power supply before wiring to prevent electrical shock or equipment damage.
2. To avoid dangerous accumulation of fuel gas, turn off gas supply at appliance service valve before starting installation and perform Gas Leak Test after completion of installation.
3. Do not bend pilot tubing at the control or pilot after compression nut has been tightened. Gas leakage at the connection may result.
Follow appliance manufacturer instructions if avail-
able; otherwise, use instructions provided below.
LOCATION
1. Position pilot burner/igniter-sensor for easy access and observation. In replacement applications, replace pilot burner/igniter-sensor with an identical unit and position new pilot burner/igniter-sensor in the same location and orientation as the original one.
Fig. 1—Mount pilot burner/igniter-sensor on main burner.
PILOT BURNER/IGNITER-SENSOR  MUST BE RIGIDLY POSITIONED  RELATIVE TO MAIN BURNER
Fig. 2—Location of pilot burner/igniter-sensor.
PILOT BURNER/ IGNITER- SENSOR JUST RIGHT
IGNITION FLAME JUST MISSES MAIN BURNER
PILOT BURNER/ IGNITER- SENSOR TOO LOW
IGNITION  FLAME WILL  IMPINGE ON MAIN BURNER
M3271
PILOT BURNER/ IGNITER- SENSOR TOO HIGH
MAIN BURNER  FLAME WILL  IMPINGE ON IGNITION- SENSOR
M3273
2. Mount pilot burner/igniter-sensor on main burner. Mounting surfaces other than the main burner may shift, bend, or warp as furnace expands and contracts while operating. See Fig. 1.
3. Mount pilot burner/igniter-sensor so the pilot flame remains properly positioned with respect to the main burner flame. See Fig. 2.
4. Supply pilot flame with ample air free of combustion products.
5. Do not impinge pilot flame on adjacent parts. Do not impinge main burner flame on pilot burner/ igniter-sensor.
6. Do not expose pilot flame to falling scale, which could impair main burner ignition.
7. Do not expose pilot burner/igniter-sensor to main burner rollout while igniting or extinguishing.
8. Do not expose pilot flame to drafts that push or pull pilot flame away from the igniter-sensor.
NOTE: The Q381A Pilot Burner/Igniter-Sensor is for
horizontal mounting only. Mounting bracket must remain vertical.
G. S. • Rev. 7-93 • ©Honeywell Inc. 1993 • Form Number 60-0653—8
CONNECT PILOT GAS TUBING
1. Cut tubing to desired length and bend as necessary for routing to pilot burner/igniter-sensor. Do not make sharp bends or deform tubing. Do not bend tubing at control after compression nut has been tightened because this can result in gas leakage at connection.
2. Square off and remove burrs from end of tubing.
3. Push tubing into compression nut clearance hole until tubing bottoms.
NOTE: When replacing a control, cut off old
compression fitting and replace with new compression fitting provided with new pilot burner. Never use old compression fitting because it may not provide a gas-tight seal. See Fig. 3.
2. Connect one end of the ignition cable to stud terminal on igniter-sensor using 1/4 in. [6 mm] diam­eter snap-spring or cage-clips on cable ends.
3. Connect the other end of the ignition cable to the igniter terminal on ignition module.
4. Use ceramic or plastic standoff insulators as nec­essary to prevent cable from contacting metal surfaces.
INSTALL BLEED GAS TUBE (optional)
1. Route bleed tube from bleed tap on gas control to the pilot burner/igniter-sensor.
2. Push clip into place. See Fig. 4.
3. Insert bleed gas tube until 3/8 in. [10 mm] to tubing is above pilot burner/igniter-sensor bracket. Tip of bleed gas tube must not extend into pilot flame.
Fig. 3—Always use new compression fitting.
PILOT BURNER BODY  ON BRACKET OF PILOT  BURNER/IGNITER-SENSOR
COMPRESSION FITTING  BREAKS OFF AND CLINCHES  TUBING AS NUT IS TIGHTENED
TIGHTEN NUT ONE TURN  BEYOND FINGER TIGHT
TO GAS CONTROL
M3296
4. While holding tubing all the way in, engage threads
and turn until finger tight.
5. Using a wrench, turn compression nut one turn
beyond finger tight. Do not overtighten.
6. Connect other end of tubing to gas control
according to gas control manufacturer instructions.
WIRE IGNITER-SENSOR
The igniter-sensor must be mounted on the burner. Connect the control module ground wire to one of the igniter-sensor mounting screws to complete the system grounding.
Connect ground wire as follows:
1. Use 221° F [105° C] minimum thermoplastic- insulated wire for the ground leadwire (asbestos insulation is not acceptable).
2. A male 1/4 in. [6 mm] quick-connect terminal is provided on Honeywell ignition modules. Fasten female quick-connect to wire end at ignition module.
3. Strip other end and fasten under igniter-sensor mounting screw.
4. If necessary, use shield to protect lead from radi­ant heat of burner.
5. The pilot burner serves as the grounding area for the flame signal. Run lead from pilot burner to the common ground selected.
Connect the ignition cable as follows:
1. The high tension ignition cable must conform to applicable local or national standards.
Fig. 4—Install bleed gas tube.
THIS DIMENSION SHOULD BE MAXIMUM OF 3/8 INCH [9.5 mm] WHEN BLEED TUBE IS IN FINAL POSITION.
BLEED TUBE CLIP
1/8 IN. STEEL TUBING
M1261
Startup and Checkout
PERFORM GAS LEAK TEST
WARNING
FIRE OR EXPLOSION HAZARD CAN CAUSE PROPERTY DAMAGE, SEVERE INJURY, OR DEATH.
Check for gas leaks with soap and water solu­tion any time work is done on a gas system.
Gas Leak Test:
1. Ensure that gas supply is turned on at the appliance
service valve.
2. Paint pipe connections upstream of pilot burner with rich soap and water solution. Bubbles indicate gas leak.
3. If leak is detected, tighten pipe connections.
4. Set thermostat to call for heat to light main burner.
5. With main burner in operation, paint pipe joints (including adapters) and gas control inlet and outlet with rich soap and water solution.
6. If another leak is detected, tighten adapter screws, joints, and pipe connections.
7. Replace part if leak cannot be stopped.
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