Honeywell MO953, MP953B, MP953, MP953A, MP953D Service Data

...
GENERAL
DESCRIPTION
The MO953 and MP953 Pneumatic
(“Actuators”) are used with
V5011
Valve
V5013
Actuators
Valves and
can control older steam and water valves via adapters. The
M0953A-D MP953A-D
Actuators are functionally identical to the
Actuators. Therefore, most of this sheet is
directed to the MP953 Actuators.
MP953A
positioning, and the
and B Actuators use a Gradutrol Relay for
MP953E
and
MP953F
Actuators use a positive positioner. The relay and the positioner function in essentially the same way. Positivepositionerretrofitkitsare available for
MP953A
and B Actuators (see
ACCESSORIES).
APPLICATION
These Actuators operate the
and certain other coil, line, and zone valves that
Device Type Active Inactive Active Inactive In. (mm)
Direct
acting with Gradutrol Relay
-
-
A
-
-
V5011
V5013
Table 1.
MP953
A1087 A1004 A1210 Al095 A1012 Al228
All78 A1053 A1202 All86 A1061
Valves
MO953/MP953
I
MO953
-
Al 5 (127)
A2
-
-
A7 A8
-
I
I
proportionally control steam or hot and cold liquids in HVAC systems.
SPECIFICATIONS
MODELS:
MP953A-Direct-acting with Gradutrol Relay MP953B-Reverse-acting with Gradutrol Relay MP953C-Direct-acting without positioner MP953D-Reverse-acting without positioner MP953E-Direct-acting with positive positioner MP953F-Reverse-acting with positive positioner
MAXIMUM SAFE AIR PRESSURE
25 psi (172
See Table 1 for additional specifications.
Specifications.
Size in
13 (330)
kPa)
112
(13) 160 (71)
314 (19)
314
(19)
l-1/2
(38)
314
(19)
l-1/2
(38)
with Gradutrol
i
Cl067 I-
Cl075
I
-
-
Cl141
-
Cl158
Cl067 C3XH Cl075
C3XK
-
C9XH
-
C9XK
1
8 (203)
5 (127)
314 (19)
l/2
(13)
103)
2-7 (14-48) No
8-l 2 (55-83)
3-91 75-5500
Table 1.
MO953hW53
Specifications (Continued).
MP953
Device Type
Direct acting no Relay or positioner
(Cant)
Direct acting
with positive positioner
Reverse acting with positive wsitioner
*Diaphragm color indicates maximum temperature:
Black Black with White Dot (Ethylene Propylene-250F
Active
1
-
-
Cl471 Cl125
I
Cl489 Cl133 Cl489
Cl554
Cl562
-
-
D1222 D1230 D1248
D1255
El301 El319 El327 El277 El285 El293 El368 El376 El384
Inactive
I
Cl166
Cl414
-
-
D1206 D1206t -
D1214
-
-
- -
-
-
El400
- -
El418
-
El427
El435
-
El443
F1119
-
FllOl
-
F1093
-
(Neoprenetl6OF
(71C)
Active
-
-
Cl471
D1214t -
D1222
-
-
-
I-
I-
-
-
-
(121C)
MO953
1
Inactive In (mm)
I
c9xL5
­C8XH
C8XL
Cl554 Cl562
-
-
-
-
-
-
-
-
-
!
I
I
I-
I-
Sh?In
(127)
8 (203)
13 (330)
-
­7-118
(181)
8 (203)
13 (330)
3 (330)
7
(180)
Travel In (mm)
1n
(13)
314
(19)
l-l/2
(38)
314
(19)
l-112
(38)
1-K
(38)El392
in
250
(121) 3-7 (21-48)
160
(71) 3-7 (21-48)
160 (71)
8-12
(55-83)
4-l 1 (28-76)
8-12 (55-83)
1(28-76)
4-l
(55-83)
8-12 4-l 1
(28-76)
10 (69) 10 (69)
No
,
75-5500
OPERATION
In a direct-acting (n.o. valve) system, an increase in control (branch/pilot) air pressure forces the Actuator diaphragm and cup assembly downward, forcing the valve stem down to proportionally close off the flow through the valve (Fig. 1).
1
THERMOSTAT
POSITIONER
In a reverse-acting control (branch/pilot) air pressure forces the Actuator diaphragm and cup assembly upwards, forcing the valve stem up to proportionally increase the flow through the valve.
In Actuators without Gradutrol Relays or positive
positioners, branchline pressure is applied to the diaphragm. In Actuators with Gradutrol Relays or positive positioners, up to full main air pressure is applied to the diaphragm to ensure the valve is positioned proportionally
to the pilot pressure (the branchline pressure output from
the controlling device).
(nc.
valve) system, an increase in
MAINTENANCE
EQUIPMENT NEEDED
-
Commercial cleaning solvent or degreaser
-
Pressure Gage 14003519 (0 to 30 psi [0 to 207
-
Wrench 301572A for
MP953A
and B
kPa])
Mius
Fig. 1. Typical Direct-Acting
OPERATIONAL CHECK
Vary the branchline (pilot) pressure through the operational range of the Actuator in both directions. The valve should open and close smoothly.
MP953
Operation.
2
VISUAL INSPECTION
Check
periodically
visible problems.
for leaks, loose fittings, and other
CLEANING
Clean the Actuator with a commercial cleaning solvent or
degreaser.
A
WARNING
Careless handling of solvents can cause permanent
respiratory or skin damage. Avoid prolonged exposure to
solvents.
A
ADJUSTMENTS
CHECK ADJUSTMENT ON
Install gages in the main and pilot air lines. Main
air
pressure
should be greater than or equal to the top of the sequencing range (span): 13 psi (90 the minimum main pressure for the device to function. Slowly increase which the valve stem begins to travel. This pressure should be within setting pressure should be within +l psi (7 point. Continue increasing the pilot pressure until the valve stem stops traveling. This pressure should be the start point pressure plus the range (span) setting.
of
pilot
kO.75
theMP953AandB‘ForMP953EandF, the
MP953A,
pressure and note
psi (5
kPa)
of the start point
kPa)
B, E, F
the
pressure at
of the start
75-5500
kPa)
is
SET OPERATING RANGE
MP953E,
F
MP953A,
B
1,2.Use Wrench 301572A to loosen the cover locking
screw (Fig. 2). Unscrew the start point adjustment knob until thread is disengaged. Remove knob. a.
For 3 psi (21
kPa)
range, back all range adjustment
screws off to friction stop.
b.
For 5 psi (34
kPa)
range, back only the black range adjustment screws to stop and tighten the outer, cadmium-plated range adjustment screws.
c. For 10 psi (69
kPa)
range, tighten all range
adjustment screws.
RANGE ADJUSTMENT SCREWS
START POINT
ADJUSTMENT
RANGE ADJUSTMENT INSTRUCTIONS SHOWN HERE
(BLANK) -
(3)
E ADJUSTMENT
M IUM
PLATED)
-
Change the operating range of
replacing the feedback spring with one for the
MP953E
desired
and F by
(see REPAIR).
ADJUST START POINT
MP953A, B
Reinstall
setpoint
knob. Tighten knob by turning it until it is seated on relay body (Fig.
2).
Loosen knob (maximum of one turn) until start point
of correct scale range lines up with start point indicator. Tighten knob locking screw until it engages relay body. Do not overtighten.
MP953E, F
range
RELA‘i BODY
Fig. 2. Adjustment Points of
Gradutrol Relay.
M0953/MP953A
8817-I
and B
Set the start point on the positioner to the value shown on the job drawings. Critical applications and feedback spring changes mightrequire fine-tuning the of the start point knob will adjust the start
start
point. Each click
point
0.25 psi (1.7
kPa).
75-5500
4
TROUBLESHOOTING
EQUIPMENT NEEDED
Troubleshooting procedures require Pressure Gage
14003519 (0 to 30 psi [O to 207
CHECK
IS SECURELY MOUNTED
kPa]).
THAT
ACTUATOR
STEM EU-lTON IS
AND
PROPERLY LATCHED
NO
f
PRESSURETO
DOES
A
SYMPTOMS AND CORRECTIVE ACTION
Figures 3 and 4 show troubleshooting flowcharts.
LOOSEN
SETPOINT COVER. SLOWLY
TURN COVER SCALE TO
BELOWZERO START POINT.
POSiTlONER
RANGE VALUE
ADJUST POSITIONER
START POINT
MINIMUM VALUE
DIALTO
I
RECAUBRATE
POSITIONER START
POINT IF NECESSARY
NO
Y
REMOVE ANY FOREIGN
MATERIAL;
REPAIR
AND STEM; AND/OR
AND/OR
DISC, SEAT.
REPACK VALVE
Fig. 3. Troubleshooting Flowchart for
MP953A,
B, E, F (with
5
Gradutrol
Relay/Positioner).
IS SECURELY h4OUNTED
AND STEM
PROPERLY LATCHED
NO
6UlTON Is
I
ADEQUATE FOR
COMPLETE
S-EM MOVE
REMOVE ANY FOREIGN
MATERIAL; AND/OR REPAIR DISC, SEAT, AND STEM; AND/OR
REPACK VALVE
Fig. 4. Troubleshooting Flowchart for
MP953C,
REPLACE ACTUATOR
DIAPHRAGM AND/OR
SLEEVE
ACTUATOR IS OK.
RESTORE SYSTEM
TO SERVICE.
D (without Gradutrol Relay/Positioner).
75-5500
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