Honeywell IS220 User Manual
IS220
OEM Scan Engine
User’s Guide
Disclaimer
Honeywell International Inc. (“HII”) reserves the right to make changes in specifications and other information
contained in this document without prior notice, and the reader should in all cases consult HII to determine
whether any such changes have been made. The information in this publication does not represent a
commitment on the part of HII.
HII shall not be liable for technical or editorial errors or omissions contained herein: nor for incidental or
consequential damages resulting from the furnishing, performance, or use of this manual.
This document contains propriety information that is protected by copyright. All rights reserved. No part of this
document may be photocopied, reproduced, or translated into another language without the prior written
consent of HII.
© 2004 - 2011 Honeywell International Inc. All rights reserved.
Web Address: www.honeywellaidc.com
Trademarks
Metrologic, MetroSelect, MetroSet2, are trademarks or registered trademarks of Metrologic Instruments, Inc. or
Honeywell International Inc.
Microsoft, Windows, and Windows 95 are trademarks or registered trademarks of Microsoft Corporation.
Other product names mentioned in this manual may be trademarks or registered trademarks of their respective
companies and are the property of their respective owners.
Patents
For patent information, please refer to www.honeywellaidc.com/patents.
T able of Contents
Introduction ..................................................................................................................................................... 1
Base Kit .......................................................................................................................................................... 1
Optional Accessories ...................................................................................................................................... 1
Dimensions .................................................................................................................................................... 2
Maintenance ................................................................................................................................................... 2
Scanner Components ..................................................................................................................................... 3
Labels ............................................................................................................................................................ 4
Indicators
Audible Indicator ............................................................................................................................................ 5
Visual Indicator ............................................................................................................................................... 6
Failure Indicators ............................................................................................................................................ 6
Diagnostic Indicator Display ........................................................................................................................... 7
Depth of Field .................................................................................................................................................. 9
Troubleshooting Guide ................................................................................................................................. 11
Design Specifications
Operational................................................................................................................................................... 15
Mechanical ................................................................................................................................................... 15
Electrical ...................................................................................................................................................... 15
Environmental .............................................................................................................................................. 16
Upgrading the Flash ROM Firmware ............................................................................................................ 17
Default Settings
Communication Parameters ......................................................................................................................... 19
Scanner and Cable Terminations
Scanner Pinout Connections ........................................................................................................................ 25
Cable Connector Configurations ................................................................................................................... 25
Limited Warranty ........................................................................................................................................... 27
Laser and Product Safety
Cautions ....................................................................................................................................................... 29
Notices ......................................................................................................................................................... 30
Index ............................................................................................................................................................... 31
ii
iii
Customer Support
Technical Assistance .................................................................................................................................... 33
Product Service and Repair .......................................................................................................................... 34
Introduction
The IS220 is a dual optic bench scanning engine with scan lines optimized for orthogonal orientation of 1D bar
codes. IS220 is a completely self-contained scan engine.
Base Kit
Part Number Description
IS220-16 IS220 OEM Engine ( RS232 )
00-02029 IS220 Installation and User’s Guide *
00-02407 MetroSelect
* Guides also available for download at www.honeywelladic.com.
®
Configuration Guide *
Optional Accessories
Part Number Description
52-52548 Communication/Power Cable 110 Volt
52-52547 Communication/Power Cable 220 Volt
Other items may be ordered for the specific protocol being used. To order additional items, contact the dealer,
distributor or call the customer service department.
1
Case Dimensions
Figure 1. Case Dimensions
Specifications subject to change without notice.
Maintenance
Smudges and dirt on the unit’s window can interfere with the unit’s performance. If the horizontal or vertical
output windows require cleaning, use only a mild glass cleaner containing no ammonia. When cleaning the
window, spray the cleaner onto a lint free, non-abrasive cleaning cloth then gently wipe the window clean.
If the unit’s case requires cleaning, use a mild cleaning agent that does not contain strong oxidizing chemicals.
Strong cleaning agents may discolor or damage the unit’s exterior.
2
Scanner Components
Figure 2. Scanner Components
No. Description
Hardened Glass Window (Laser Aperture)
Black Metal Housing
15-pin, Male D-Sub Connector for Communication/Power Cable Connection
Two, PEM B-M5-2 Mounting Holes Provided
Red and Green LED
Diagnostic Indicator Display (Two-Digit Error Code Displa y)
3
Labels
4
Figure 3. Label Locations and Examples
Indicators
Audible Indicators
When the IS220 is in operation, it provides audible feedback. These sounds indicate the status of the scan
engine.
One Beep
The scan engine will beep once when it first receives power, the red LED will flash and the scanner will
beep once. The red LED will remain on for the duration of the beep. The scan engine is ready to scan.
When the scanner successfully reads a bar code, the red LED will flash and the scanner beeps once (if
configured to do so). If the LED does not flash, then the bar code has not been successfully read.
Razzberry Tone
This is a failure indicator. Refer to Failure Indicators on the next page.
Two Beeps - On Power Up
When a Flash ROM upgrade is needed, the scanner will beep twice followed by alternating flashes of the
red and green LEDs.
Three Beeps - During Operation
When the scan engine enters configuration mode, the red LED will flash and the unit will simultaneously
beep three times. The green and red LEDs will continue to flash while in configuration mode. Upon exiting
configuration mode the scanner will beep three times and the LEDs will stop flashing.
When configured, three beeps can also indicate a communications timeout during normal scanning mode.
When using one-code programming, the scanner will beep three times (in the current selected tone),
followed by a short pause then by a high tone and a low tone. This indicates the single configuration bar
code has successfully configured the scan engine.
Three Beeps - On Power Up
This is a failure indicator. Refer to Failure Indicators on the next page.
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Figure 4. Green and Red LEDs
Visual Indicators
Steady Green
When the laser is active the green LED is illuminated. The green
LED will remain illuminated until the laser is deactivated.
During the power save mode, the laser will turn on and turn off.
During this period, the green LED will remain illuminated.
Steady Green and a Single Red Flash
When the scanner successfully reads a bar code, the red LED
will flash and the scanner will beep once. If the red LED does not
flash or the scanner does not beep once, then the bar code has
not been successfully read (default mode).
Steady Green and Steady Red
After a successful scan the scanner transmits the data to the host
device. Some communication modes require that the host inform
the scanner when data is ready to be received. If the host is not
ready to accept the information, the scanner’s red LED will
remain on until the data can be transmitted.
Steady Green and Flashing Red
This indicates that the scan engine is in configuration mode.
Steady Red, Green Off
This indicates that the laser is off and the scan engine is waiting
for communication from the host.
Failure Ind ic a t ors
Flashing Green and One Razzberry Tone
This indicates that the scanner has experienced a laser subsystem failure. The scanner will try up to 3
times to correct the failure condition. If the laser subsystem continues to fail, that subsystem (left or right)
will be shut down and an error indication will be shown on the Diagnostic Indicator Display. This error
stays on the display until corrected. If the remaining subsystem is still operational, scanning will continue
using the operational components.
Flashing Green and Red and Two Razzberry Tones
This indicates that the scanner has experienced a motor subsystem failure. The scanner will try up to 3
times to correct the failure condition. If the motor subsystem continues to fail, that subsystem (left or right )
will be shut down and an error indication will be shown on the Diagnostic Indicator Display. This error
stays on the display until corrected. If the remaining subsystem is still operational, scanning will continue
using the still operational components.
Continuous Razzberry Tone with Both LEDs Off
If, upon power up, the scanner emits a continuous razzberry tone, then the scanner has an electronic
failure. Return the unit for repair at an authorized service center.
Three Beeps - On Power Up
If the scanner beeps 3 times on power up then, the nonvolatile memory that holds the scanner
configuration has failed. Return the unit for repair at an authorized service center.
6
Error
Code
Diagnostic Indicator Display
There i s a two-digit error code display located on the center printed circuit board (see illustration below). The
following is a list of possible error codes and their meanings. Some errors will require immediate scanner
maintenance.
Description
01 Reserved
RAM ERROR – The scanner’s Random Access Memory
02
(RAM) is tested as faulty. Return the unit for repair at an
authorized service center.
03
05
06
21
PROGRAM ERROR – The scanner’s software program is
failing. Return the unit for repair.
CONFIGURATION ERROR – The non-volatile
configuration memory did not agree with the data last
saved. Default configuration data is then used and the
scanner continues operating. This error is also
accompanied by 3 beeps. This error will remain during
operation as a reminder that this power cycle is scanning
against a default-generated configuration.
COMMUNICATION ERROR - The RS232 data line is being
held active. This causes the scanner to read a “break”
signal constantly and continuous attempts are made to
enter MetroSet configuration mode. A short on the RX
Data line can cause this condition. It can also be the result
of a laptop in power save mode. The scanner will abort
attempts to enter configuration mode after a short timeout.
The scanner can automatically recover from this condition
once the short in the RX Data line is corrected.
LASER #1 (left) ERROR – The laser in the left scanning
subsystem denotes a failure. The scanner will try three
times to correct the laser operation. If the laser error
persists, the left scanning subsystem will be shut down and
error code 21 will remain on the diagnostic indicator
display. If the right scanning subsystem is still healthy, it
will remain active and scanning until the unit can be
scheduled for repair at an authorized service center.
Figure 5. Diagnostic Indicator Display
LASER #2 (right) ERROR – The laser in the right scanning subsystem denotes a failure. The
scanner will try three times to correct the laser operation. If the laser error persists, the right
22
scanning subsystem will be shut down and error code 22 will remain on the diagnostic indicator
display. If the left scanning subsystem is still healthy, it will remain active and scanning until the unit
can be scheduled for repair at an authorized service center.
7
MOTOR #1 (left) ERROR – The motor in the left scanning subsystem denotes a failure. The
scanner will try three times to correct the motor operation. If the motor error persists, the left
31
32
scanning subsystem will be shut down and error code 31 will remain on the diagnostic indicator
display. If the right scanning subsystem is still healthy, it will remain active and scanning until the
unit can be scheduled for repair at an authorized service center.
MOTOR #2 (right) ERROR – The motor in the right scanning subsystem denotes a failure. The
scanner will try three times to correct the motor operation. If the motor error persists, the right
scanning subsystem will be shut down and error code 32 will remain on the diagnostic indicator
display. If the left scanning subsystem is still healthy, it will remain active and scanning until the unit
can be scheduled for repair at an authorized service center.
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