Honeywell HS 700 User Manual
Honeywell
Aerospace Electronic Systems
CES--Phoenix
P .O. Box 21111
Phoenix, Arizona 85036-1111
U.S.A.
System Description and Installation
Manual
HS--700
High Speed Data System
This document contains technical data and is subject to U.S. export regulations.
These commodities, technology, or software were exported from the United States in accordance with the
export administration regulations. Diversion contrary to U.S. law is prohibited.
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Printed in U.S.A.
Title Page T--1
Pub. No. A15--5111--007
30 Aug 2002
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
PROPRIETARY NOTICE
This document and the information disclosed herein are proprietary data of Honeywell. Neither
this document nor the information contained herein shall be used, reproduced, or disclosed to
others without the written authorization of Honeywell, except to the extent required for
installation or maintenance of the recipient’s equipment.
NOTICE -- FREEDOM OF INFORMATION ACT (5 USC 552) AND
DISCLOSURE OF CONFIDENTIAL INFORMATION GENERALLY (18 USC 1905)
This document is being furnished in confidence by Honeywell. The information disclosed
herein fall within exemption (b) (4) of 5 USC 552 and the prohibitions of 18 USC 1905.
Honeywell is a U.S. registered trademark of Honeywell. All other marks are owned by their respective companies.
S2002
Copyright 2002 Honeywell
All Rights Reserved
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System Description and Installation Manual
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HS--700 High Speed Data System
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
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30 Aug 2002
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
SERVICE BULLETIN LIST
Service Bulletin
Identified
Mod
Date Included
in this Manual
Description
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
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30 Aug 2002
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
TABLE OF CONTENTS
Subject Page
INTRODUCTION INTRO--1...........................................................
1. Proprietary, Export, and Precautionary Data INTRO--1...............................
A. Proprietary Notice INTRO--1..................................................
B. Export Notice INTRO--1......................................................
C. Special Precautions INTRO--1................................................
2. Content Data INTRO--2..........................................................
A. How to Use This Manual INTRO--2............................................
B. Weights and Measurements INTRO--2.........................................
C. Acronyms and Abbreviations INTRO--3.........................................
3. Customer Assistance INTRO--4...................................................
A. Who to Contact INTRO--4....................................................
SECTION 1
SYSTEM DESCRIPTION AND OPERATION
1. Overview 1--1..............................................................
A. General 1--1...........................................................
B. Aero--H/H+ 1--2........................................................
C. Services 1--3..........................................................
D. User Interfaces 1--3.....................................................
E. Service Routing 1--4....................................................
F. Control Interfaces and Status 1--5........................................
G. CDM 1--6..............................................................
H. Boot Loader 1--6.......................................................
I. BITE 1--7..............................................................
(1) General 1--7.......................................................
(2) POST 1--7.........................................................
1--1...........................................................................
(3) PAST 1--7.........................................................
(4) CM 1--7...........................................................
(5) Performed Tests 1--7................................................
J. Cable Loss 1--7........................................................
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
Subject
K. Power Management 1--8................................................
(1) General 1--8.......................................................
(2) Power Allocation 1 --8...............................................
(3) Power Adjustment 1--9..............................................
(4) Power Preemption 1--9..............................................
2. System Components 1--10...................................................
A. General 1--10...........................................................
3. Component Descriptions 1--11................................................
A. HS--700 HSU 1--11......................................................
B. CDM 1--15..............................................................
C. RF Splitter/Combiner 1--17...............................................
D. HSU Mounting Tray 1--17.................................................
SECTION 2
MECHANICAL INSTALLATION 2 --1.............................................
1. Overview 2--1..............................................................
A. General 2--1...........................................................
Page
B. Equipment and Materials 2--1............................................
2. Mechanical Installation Design 2--1...........................................
A. HS--700 HSU Provisions 2--1............................................
B. CDM Provisions 2--1....................................................
C. RF Splitter/Combiner Provisions 2--1......................................
SECTION 3
ELECTRICAL INSTALLATION 3--1..............................................
1. Overview 3--1..............................................................
A. General 3--1...........................................................
B. Equipment and Materials 3--1............................................
2. Electrical Installation Procedure 3--1..........................................
A. General 3--1...........................................................
B. Power Requirements 3--1...............................................
C. Ground Requirements 3--2..............................................
(1) General 3--2.......................................................
(2) Chassis Grounding 3--2.............................................
(3) Shield Grounds 3--3................................................
(4) Power/Signal Grounds 3--4..........................................
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30 Aug 2002
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
Subject
3. Electrical Installation 3-- 6....................................................
A. HSU 3--6..............................................................
(1) General 3--6.......................................................
(2) HSU X1 Connector 3--6.............................................
(3) HSU X2 Connector 3--7.............................................
(4) HSU X3 Connector 3--9.............................................
B. CDM 3--10..............................................................
SECTION 4
INSTALLATION CHECK 4--1....................................................
1. Overview 4--1..............................................................
A. General 4--1...........................................................
SECTION 5
ADJUSTMENT/TEST 5--1.......................................................
1. Overview 5--1..............................................................
A. General 5--1...........................................................
Page
SECTION 6
FAULT ISOLATION 6--1........................................................
1. Overview 6--1..............................................................
A. General 6--1...........................................................
SECTION 7
MAINTENANCE PRACTICES 7--1...............................................
1. Overview 7--1..............................................................
A. General 7--1...........................................................
B. Equipment and Materials 7--1............................................
2. Procedure for the HS --700 HSU 7--1..........................................
A. Removal and Reinstallation Procedures 7--1...............................
B. Adjustment Procedures 7--2.............................................
C. Repair Procedures 7--2.................................................
D. Return to Service Procedures 7--2........................................
3. Procedure for the CDM 7--3.................................................
A. Removal and Reinstallation Procedures 7--3...............................
B. Adjustment Procedures 7--3.............................................
C. Repair Procedures 7--3.................................................
D. Return to Service Procedures 7--3........................................
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
Subject
4. Procedure for the Combiner/Splitter 7--3......................................
A. Removal and Reinstallation Procedures 7--3...............................
B. Adjustment Procedures 7--4.............................................
C. Repair Procedures 7--4.................................................
D. Return to Service Procedures 7--4........................................
5. Instructions for Continued Airworthiness, Code of Federal Regulation
CFR 91.213 7--5...........................................................
A. General 7--5...........................................................
B. Instructions 7--5........................................................
APPENDIX A
INMARSAT REGISTRATION FORM A--1..........................................
1. Overview A--1..............................................................
A. General A--1...........................................................
List of Illustrations
Page
Figure Page
Figure 1-1. High Speed Data System Block Diagram 1--2..........................
Figure 1-2. HS--700 HSU 1--11..................................................
Figure 1-3. CDM 1--15..........................................................
Figure 1-4. RF Splitter/Combiner 1--17............................................
Figure 2-1 (Sheet 1). HSU Outline and Installation Diagram 2--3....................
Figure 2-1 (Sheet 2). HSU Outline and Installation Diagram 2--5....................
Figure 2-2. Mounting Tray Outline and Installation Diagram 2--7....................
Figure 2-3. CDM Outline and Installation Diagram 2--9............................
Figure 2-4. RF Splitter/Combiner Outline Diagram 2--11..............................
Figure 3-1. Electric Cable Chart 3--2............................................
Figure 3-2. Example 1, Multi--point Shield Ground 3--3............................
Figure 3-3. Example 2, Multi--point Shield Ground 3--3............................
Figure 3-4. Shield Grounding Example for Rack Mount Connectors 3--4.............
Figure 3-5. Aircraft Grounding 3--5..............................................
Figure 3-6. HSU Interface Block Diagram 3--6....................................
Figure 3-7. HSU Maintenance Connector (X1) Pin Layout 3--7......................
Figure 3-8. HSU ARINC 404 Connector (X2) Pin Layout 3--8.......................
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
List of Illustrations (cont)
Figure Page
Figure 3-9. HSU CDM Connector (X3) Pin Layout 3--10.............................
Figure 3-10. HS--700 High Speed Data System Interconnect Diagram 3--11...........
List of Tables
Table Page
Table Intro--1. Related Publications INTRO--2.........................................
Ta ble 1-1. Type of Service 1--2.................................................
Table 1-2. Service Routing 1-- 4................................................
Table 1-3. Power Allocation 1--8................................................
Table 1-4. Components Supplied by Honeywell 1--10..............................
Table 1-5. Components/Parts Not Supplied by Honeywell 1--10.....................
Table 1-6. HS--700 Leading Particulars 1--12.....................................
Table 1-7. DO--160D Environmental Categories 1--14..............................
Table 1-8. HSU Front Panel Description 1-- 15.....................................
Table 1-9. CDM Leading Particulars 1--16........................................
Table 1-10. HSU Mounting Trays 1-- 18...........................................
Table 3-1. HSU X1 Connector Pin Assignments 3--7..............................
Table 3-2. HSU X2 Connector Pin Assignments 3--8..............................
Table 3-3. HSU X3 Connector Pin Assignments 3--10..............................
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30 Aug 2002
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
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30 Aug 2002
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
INTRODUCTION
1. Proprietary, Export, and Precautionary Data
A. Proprietary Notice
(1) This document and the information disclosed herein are proprietary data of
Honeywell. Neither this document nor the information contained herein shall be used,
reproduced, or disclosed to others without the written authorization of Honeywell,
except to the extent required for installation or maintenance of the recipient’s
equipment. FREEDOM OF INFORMATION ACT (5 USC 5 52) AND DISCLOSURE
OF CONFIDENTIAL INFORMATION GENERALLY (18 USC 1905).
(2) This document is being furnished in confidence by Honeywell. The information
disclosed herein falls within exemption (b) (4) of 5 USC 552 and the prohibitions of 18
USC 1905. Copyright 2002 Honeywell. All Rights Reserved.
(3) Honeywell is a U.S. registered trademark of Honeywell. All other marks a re owned by
their respective companies.
B. Export Notice
(1) This document contains unrestricted technical data and is being exported under
license exception TSU/OTS in accordance with EAR Section 740.13(a).
(2) These commodities, technology, or software were exported from the United States in
accordance with the export administration regulations. Diversion contrary to U.S. law
is prohibited. ECCN: 7E994 Schedule B#4901.99.0050
C. Special Precautions
(1) Warnings, cautions, and notes in this manual give the data that follows:
• A WARNING is an operation or maintenance procedure or condition that, if not
obeyed, can cause injury or death.
• A CAUTION is an operation or maintenance procedure or condition that, if not
obeyed, can cause damage to the equipment.
• A NOTE gives data to make the work easier or gives directions to go to a
procedure.
(2) All personnel who operate equipment and do maintenance specified in this manual
must know and obey the safety precautions. The warnings and cautions that follow
apply to all parts of this manual.
Page INTRO --1
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30 Aug 2002
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
WARNING: BEFORE YOU USE A MATERIAL, REFER TO THE MANUFACTURERS’
MATERIAL SAFETY DATA SHEETS FOR SAFETY INFORMATION. SOME
MATERIALS CAN BE DANGEROUS.
CAUTION: DO NOT USE MATERIALS THAT ARE NOT EQUIVALENT TO
MATERIALS SPECIFIED BY HONEYWELL. MATERIALS THAT ARE NOT
EQUIVALENT CAN CAUSE DAMAGE TO THE EQUIPMENT AND CAN
VOID THE WARRANTY.
CAUTION: THE HS--700 HIGH SPEED DATA SYSTEM CONTAINS ITEMS THAT ARE
ELECTROSTATIC DISCHARGE SENSITIVE (ESDS). IF YOU DO NOT
OBEY THE NECESSARY CONTROLS, A FAILURE OR
UNSATISFACTORY OPERATION OF THE UNIT CAN OCCUR FROM
ELECTROSTATIC DISCHARGE. USE APPROVED INDUSTRY
PRECAUTIONS TO KEEP THE RISK OF DAMAGE TO A MINIMUM WHEN
YOU TOUCH, REMOVE, OR INSERT PARTS OR ASSEMBLIES.
2. Content Data
A. How to Use This Manual
HS--700 High Speed Data System
(1) This manual gives general system description and installation information for the
HS--700 High Speed Data System. It also gives block diagram and interconnect
information to permit a general understanding of the system interface.
(2) The purpose of this manual is to help you install, operate, maintain, and troubleshoot
the HS--700 High Speed Data System. Common system maintenance procedures
are not presented in this manual. The best established shop and flight line practices
should be used.
(3) Related publications that are referred to in this manual are identified in Table Intro--1.
Table Intro--1. Related Publications
Publication Publication No.
Handling, Storage, and Shipping Procedures for Honeywell Avionics
Equipment Instruction Manual
MCS--4000/7000 Multi--Channel SATCOM System Description,
Installation, and Maintenance Manual
NOTES:
1. You can order a Honeywell publication from Honeywell as follows:
Telephone No.: (602) 436--6900
Fax No.: (602) 436--1588
E-- mail: cas--publications-- distribution@honeywell.com
A09--1100--001
A15 - -5111--001
B. Weights and Measurements
(1) All weights and measurements are in U. S. values.
(2) The letter symbols for units of measurement are the same as shown in
ANSI/IEEE Std 260.
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Page INTRO --2
30 Aug 2002
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
C. Acronyms and Abbreviations
(1) The acronyms and abbreviations that follow help the reader identify terms and
definitions used by Honeywell.
(2) The letter symbols for units of measurement are the same as shown in
ANSI/IEEE Std 260.
Term Definition
ACSE access control and signalling equipment
ACU antenna control unit
BSU beam steering unit
CCA circuit card assembly
CDM configuration data module
CMT commissioning and maintenance terminal
CNS/ATM communication, navigation, and surveillance/air traffic management
DCE data circuit--terminating equipment
DLNA diplexer/low noise amplifier
ESD electrostatic discharge
ESDS electrostatic discharge sensitive
HGA high gain antenna
HIRF high intensity radiated electromagnetic frequencies
HPA high power amplifier
HSD high speed data
HSU high speed data unit
ICAO International Civil Aviation Organization: Agency of the UN
IETF Internet Engineering Task Force
IPC Illustrated Parts Catalog
IPDS Inmarsat Packet Mode Data Service
IRS inertial reference system
ISDN Integrated Services Digital Network
LES land earth station
LESA land earth station assignment
LRU line replaceable unit
MCS multi--channel SATCOM
MCU modular concept unit
MEL minimum equipment list
MES Mobile Earth Station
MM/HSD Mini M/high speed data
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Page INTRO --3
30 Aug 2002
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
Term Definition
MTBF mean--time--between--failures
NCSA network coordination station assignment
NT network termination
PC personal computer
PID personal identification number
PSTN Public Switched T elephone Network
RF radio frequency
RFC request for comments
RFU radio frequency unit
SATCOM satellite communications
SCPC single channel per circuit
SDM System Definition Manual
SDU satellite data unit
SU signal unit
TA terminal adapter
TDM time division multiplex
TE terminal equipment
TDMA
time division multiple access
3. Customer Assistance
A. WhotoContact
(1) For assistance with installation, operation, or maintenance of the HS--700 High
Speed Data System, contact your local Honeywell Dealer or regional Honeywell
Customer Support Engineer. Additional assistance can be obtained from:
• Honeywell
Aviation Services, Customer Response Center (CRC)
Commercial Ele ctro nic Systems
21111 N. 19th Avenue
Phoenix, AZ 85027
TEL: (877) 436--2005 (Toll--Free)
FAX: (602) 436--1501
Page INTRO --4
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30 Aug 2002
1. Overview
A. General
(1) The HS--700 high speed data (HSD) system is designed to form part of the
MCS--7000 Aero H/H+ satellite communication (SATCOM) system. The MCS--7000
multi--channel SATCOM (MCS) system includes a SD--700 satellite data unit (SDU),
HP--600 high power amplifier (HPA), and Aero --H/H+ high gain antenna (HGA). The
HS--700 high speed data unit (HSU) provides an additional dedicated 64 kbps
integrated services digital network (ISDN) or mobile packet data service (MPDS)
channel that can be operated simultaneously with the MCS--7000 SATCOM system.
(2) Figure 1-1 shows how the HSU interconnects to the MCS--7000 SATCOM system.
The HSU is operated as a slave to the MCS system in cooperative mode. The
SD--700 SDU controls the slave HSU through a high speed ARINC 429 bus and a
disable discrete.
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
SECTION 1
SYSTEM DESCRIPTION AND OPERATION
(3) The HSU is a terminal for data, fax, and voice communications through the Inmarsat
global area network (GAN). It provides the services of this network to the u ser. The
user can access these services through the user interfaces of the terminal.
(4) The L--band radio frequency (RF) transmit outputs of the HSU and the SDU are
combined with an RF combiner. The output of the RF combiner drives a common 40
W HPA, the diplexer portion of the diplexer/low noise amplifier (DLNA), and nominal
12 dB gain antenna. The SDU manages the satellite selection and steers the HGA.
(5) The L--band RF signals received from the satellite by the HGA and amplified by the
low noise amplifier in the DLNA are divided in two by the RF splitter. One signal set is
connected to and processed by the SDU. The other signal set is connected to and
processed by the HSU. In this way, full duplex communication is achieved for all parts
of the system (MCS--7000 and HS-- 700).
(6) The MCS--7000 SDU and HPA require only operational software modifications to
properly operate with the HS--700.
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Page 1--1
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
Figure 1-1. High Speed Data System Block Diagram
B. Aero--H/H+
(1) Aero--H/H+ is a multi--channel aeronautical system that can operate in both the
Inmarsat--3 global and spot beams using either a fuselage-- or tail --mounted HGA.
The type of antenna and the global/spot beam operation identify the type of service
possible as given in Table 1-1.
Table1-1. TypeofService
Packet
Voice
Aero
Typ e
Aero--H High gain Yes No Yes No Ye s 4.8 kbps 2.4 kbps 10.5 kbps
Aero--H+ High gain Yes Yes Yes Yes Ye s 4.8/2.4
Antenna
Global
Beam
Spot
Beam
9.6
kbps
Voice
4.8
kbps
Secure
Voice 4.8
kbps
(max)
kbps
Fax
PC Data
(max)
2.4 kbps 10.5 kbps
Mode
Data
(max)
Page 1--2
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30 Aug 2002
SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
(2) When used within the spot beams, the Aero--H+ service requires less power so that
call charges are reduced.
(3) All Honeywell/Thales aeronautical equipment complies with the International Civil
Aviation Organization (ICAO) Agency of the UN requirements for aeronautical safety
services. The equipment can be used for communication, n avigation, and
surveillance/air traffic management (CNS/ATM).
C. HSD Services
(1) The HS--700 HSD system provides two modes of communicatio n: circuit--mode and
packet--mode. In these modes, there are five services provided as follows:
• ISDN speech, typically used for ISDN telephones and Public Switched Telephone
Network (PSTN) telephones connected with a terminal adapter (TA).
• 3.1 kHz audio, typically used for analog data modems, group 3 fax machines, and
secure telephone unit (STU) terminals connected through a TA.
• 56 kbps unrestricted digital information (UDI) which is provided for compatibility
with equipment requiring this service.
• 64 kbps UDI, typically used for video terminals, group 4 fax machines, data
communication, and secure telephone equipment (STE) terminals.
• MPDS, which is used for internet access and access to corporate local area
networks (LAN) through the virtual private network (VPN) service.
(2) The first four services are circuit--mode services and MPDS is a packet--mode
service.
D. User Interfaces
(1) The services of the HS--700 HSD system can be accessed throu gh three interfaces:
• ISDN NT1 (European S/T Interface)
• EIA/TIA--232 Asynchronous Serial Port
• 10BASE-- T Ethernet Port.
(2) The ISDN network termination 1 (NT1) interface is the access point for all
circuit-- mode services. This interface is physically located on the ARINC--404
connector on the rear of the HSU. Except for the physical design of the connector,
this interface is ISDN compliant. The HS--700 is configured as NT1 for direct
connection to the user’s terminal equipment 1 (TE1) interface, or for connection to
terminal equipement 2 (TE2) through an external terminal adapter (TA).
(3) The HS --700 includes an internal 100 ohm termination resistor for the ISDN interface
to support cable lengths longer than three meters.
(4) The ISDN interface can supply power to up to four ISDN devices, but supports up to
eight devices if at least four of them have their own power supply. During primary
power interruptions of up to 200 ms duration, the HS-- 700 is capable of maintaining
hold--up with no more than one ISDN device being powered by the HS--700. For
example, if more than one such phone is connected and an incoming call is received
during a 200 ms power interrupt, the HS --700 may reset rather than hold --up over the
power interruption.
23--20--33
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
30 Aug 2002
Page 1--3
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