
Series HLEX 4.75 - 7, HLEX 8 - 11
FIXED ORIFICE, ADJUSTABLE SUCTION PRESSURE LIMITATION
HLEX 4.75 - 7 
HLEX 8 - 11 
Application 
Hot gas bypass valves series HLEX are used to adjust the 
compressor capacity to the actual evaporator capacity in a 
refrigerating plant. 
The hot gas bypass valve can be installed in a bypass tube 
between the hot gas line and suction line. The suction 
pressure is downward limited by flowing hot gas from the high 
pressure to the low pressure side. 
For plants in general refrigeration and for original equipment 
such as dehumidifiers, air driers, water coolers or ice-making 
machines. 
Materials 
Body 
Head 
Connection tubes 
brass 
stainless steel, brass 
copper 
HOT GAS BYPASS VALVES
PRODUCT DATA 
Features
• Compact design 
• High performance 
• Hermetic construction 
• Adjustable suction pressure limitation 
• Solder connections 
• External pressure equalisation 
• Extreme durable due to stainless steel head and 
stainless steel diaphragm welded using protective gas 
• Balanced port construction 
• Fixed orifice 
• Refrigerants: all CFC, HCFC, HFC, 
    not for ammonia 
Specification 
Nominal capacity 
Adjusting range for  
suction pressure limitation 
Factory setting 
Maximum pressure PS 
Maximum test pressure PF 
Max. ambient temperature 
Installation 
• The valves may be installed in any position. 
• When soldering the valve, the valve body must not get 
warmer than 100 °C. 
• Remove plastic cap during soldering 
• Constructive modifications at the valve are not allowed. 
Adjustment 
One complete revolution of the adjusting screw effects an 
alternation of the suction pressure limitation by approx. 
0.5 bar. 
Turning clockwise  =  Higher suction pressure 
Turning 
counterclockwise 
= Lower suction pressure 
see table on page 2 
1 - 9 bar(a) 
3.7 bar(a) 
29 bar(a) 
32 bar(a) (simultanous on 
all connections) 
100 °C 
Copyright © 2009 Honeywell GmbH • Subject to change without notice   EN0H-1914GE23 R0709 

SERIES HLEX 4.75 - 7, HLEX 8 - 11 
Capacities 
Condensing 
Type  Orifice size 
4.75 
5 
6 
HLEX 
Evaporating temperature t0: 0 °C; hot gas superheat ΔtV2oh: 25 K 
7 
8 
10 
11 
temperature tc 
(°C) 
35 
50 
35 
50 
35 
50 
35 
50 
35 
50 
35 
50 
35 
50 
ΔpOffset 
(bar) 
0.5 0.98 1.67 1.40 
0.7 1.37 2.33 1.95 
0.5 1.13 1.86 1.41 
0.7 1.57 2.60 1.97 
0.5 1.29 2.18 1.83 
0.7 1.79 3.04 2.55 
0.5 1.47 2.43 1.84 
0.7 2.05 3.39 2.57 
0.5 1.92 3.26 2.73 
0.7 2.68 4.54 3.81 
0.5 2.20 3.64 2.75 
0.7 3.07 5.07 3.83 
0.5 2.35 3.98 3.34 
0.7 3.27 5.55 4.65 
0.5 2.69 4.44 3.36 
0.7 3.75 6.19 4.68 
0.5 2.66 4.52 3.79 
0.7 3.72 6.31 5.29 
0.5 3.05 5.04 3.81 
0.7 4.26 7.04 5.32 
0.5 3.29 5.57 4.67 
0.7 4.58 7.77 6.52 
0.5 3.76 6.22 4.70 
0.7 5.25 8.67 6.56 
0.5 4.50 7.63 6.40 
0.7 6.29 10.66 8.94 
0.5 5.16 8.52 6.45 
0.7 7.20 11.90 9.00 
Type Code / Order Information 
Bypass-capacity QN (kW) 
R134a  R407C  R404A 
  HLEX    5    12 mm x 16 mm 
Series     
Orifice size           
Solder connections ODF 
(inlet x outlet) 
EN0H-1914GE23 R0709  2  Honeywell GmbH • Subject to change without notice 

Dimensions and Weights 
SERIES HLEX 4.75 – 7, HLEX 8 - 11 
Type 
HLEX 
Orifice 
size 
4.75 
5 
6 
7 
8 
10 
11 
Connections  Dimensions (mm) 
Inlet 
(A) 
12 mm ODF  16 mm ODF  6 mm ODF 
1/2‘‘ODF 5/8‘‘ODF 1/4‘‘ODF 
16 mm ODF  22 mm ODF  6 mm ODF 
5/8‘‘ODF 7/8‘‘ODF 1/4‘‘ODF 
Outlet 
(B) 
Pressure 
equalizer (C) 
Weight 
D  E 
53 53 approx. 0.9 
57 65 approx. 1.3 
(kg) 
HLEX 4.75 - 7 
Honeywell GmbH • Subject to change without notice  3  EN0H-1914GE23 R0709 
HLEX 8 - 11 

SERIES HLEX 4.75 - 7, HLEX 8 - 11 
Application Samples 
Fig. 1: hot gas bypass in the suction line 
Fig. 2: hot gas bypass in the evaporator inlet 
Automation and Control Solutions 
Honeywell GmbH 
Hardhofweg 
74821 Mosbach/Germany 
Phone: +49 (0) 
Fax:   +49 (0)
 62 61 / 81-475  
 62 61 / 81-461 
E-Mail: cooling.mosbach@honeywell.com 
KAT-HLEX-002 
www.honeywell-cooling.com 
EN0H-1914GE23 R0709  4  Honeywell GmbH • Subject to change without notice 
Manufactured for and on behalf of the 
Environment and Combustion Controls  
Division of Honeywell Technologies Sàrl,  
1180 Rolle, Z. A. La Pièce 16, Switzerland  
by its authorized representative Honeywell GmbH