Honeywell F90a1050 Owner's Manual

F90A,B
Self-Contained
Commercial Electronic Air Cleaner
PRODUCT DA T A
FEATURES
• Removes up to 95 percent of the staining dirt from the air, as measured by the Initial Dust Spot Method using atmospheric dust; refer to the American Society of Heating, Refrigerating, and Air Conditioning Engineers (ASHRAE) Standard 52-76.
• Provides Coanda air distribution by drawing in dirty air from below, cleaning it electronically, and discharging the clean air in four directions parallel with the ceiling.
• Three-speed fan circulates up to 1250 cfm (35 m3/min) for F90A and 550 cfm (15.5 m3/min) for F90B.
• Solid state power supply is self-regulating, maintains peak efficiency over a wide range of cell dirt loading conditions, and provides nonlethal current levels.
• Interlock switch prevents operation when the cover is open or the grille is not in place.
• Heavy duty commercial cells, prefilter, and grille are removable for cleaning.
• Three-position adjustable discharge louvers control the
The F90A,B Self-Contained Commercial Electronic Air Cleaners are ceiling-mounted and remove airborne contaminants such as tobacco and cooking smoke, dust, pollen, bacteria, and larger viruses from the air circulated through the unit.
direction of discharged air.
• Light emitting diodes (LEDs) indicate ON and CHECK; WASH LED optional.
• Test button shows presence of high voltage.
• Available with gray finish or woodgrain with black trim.
• Optional hard-wired remote control assembly (part number 190097B).
• Optional carbon filters (part number 202614) for ozone and odor control.
The Honeywell Trademark is used under license from Honeywell Intellectual Properties, Inc. by Air-Pure Systems. Honeywell International Inc. makes no representations or warranties with respect to this product.
READ AND SAVE THESE
INSTRUCTIONS
Contents
Application .......................................................................... 1
Features ............................................................................. 1
Specifications ..................................................................... 2
Ordering Inform ation .......................................................... 2
Planning the Installation .................................................... 3
Installation .......................................................................... 6
Checkout ............................................................................ 12
Adjustments ....................................................................... 12
Service ................................................................................ 12
Electrical Troubleshooting ................................................. 16
Replacement Parts List/Exploded View ............................ 2 2
Limited One-Year Warranty ................................................ 2 4
68-0103-6 Revised 11-07
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
SPECIFICATIONS
IMPORTANT
The specifications given in this publication do not include normal manufacturing tolerances. Therefore, a particular unit may not exactly match the listed specifications. Also, this product is tested and calibrated under closely controlled conditions, and some minor differences in performance can be expected if those conditions are changed.
Model:
F90A,B Self-Contained Commercial Electronic Air Cleaners. Contains one or two FC37B heavy duty commercial cells, a power supply assembly, one or two prefilters, cover with grille, a power and speed control switch, a performance selection switch, a test button, a three-speed motor driven fan, an interlock switch for the cover and grille, a power cord, and LED indication of system operation.
Color:
Available with gray finish or woodgrain with black trim.
Solid State Power Supply Assembly:
F90A, 120 Vac, 60 Hz: 203361E F90A, 220/240 Vac, 50 Hz: 203361J
Electrical Ratings:
Voltage and Frequency (specify when ordering):
120 Vac, 60 Hz 220/240 Vac, 50 Hz
Current and Power Consumption:
ledoMgnitteSnaF)A(tnerruC)W(rewoP
IH6.2072
021,A09F
zH06,caV
DEM0.2512 WOL8.1581 IH4.1072
,A09F
,caV052/022
DEM0.1512
zH05
WO
L8.0581
Air Flow Capacity:
ledoMgnitteSnaFmfcm
3
IH05210.53
A09F
DEM02010.92
WOL0080.32
Efficiency:
Up to 92% efficient as measured by the Initial Dust Spot Method using atmospheric dust, according to the American Society of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) Standard 52-76.
etunim/
Ambient Temperature Rating:
Shipping and Storage: -20°F to +120°F (-29°C to +49°C). Operating: The F90 is intended for use at ambient
temperatures that usually are not higher than 90°F (32°C) but for brief periods, may be as high as 120°F
C
))
(49°
ORDERING INFORMA TION
If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:
1. Y our local Honeywell Commercial Air Product s Distributor.
2. Air-Pure Systems
16873 Fish Point Rd. SE Prior Lake, MN 55372-1714 Phone: (800) 998-1919 Fax: (800) 221-3248
www.cleanairfacility.com
68-0103-6 Revised 11-07
2
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
8
(203)
24
(610)
LATCHES
POWER CORD
1
M919
ALLOW AT LEAST 9 INCHES (229 MILLIMETERS) FROM BACK OF F90B TO WALL FOR REMOVAL OF COVER.
7 (178)
1
2
2
ALLOW AT LEAST 16 INCHES (406 MILLIMETERS) FROM FRONT OF F90B TO WALL FOR INSTALLATION AND REMOVAL OF CELLS.
3 (76)
16
(406)
5-3/4 (146)
3-1/4
(83)
29-1/4
(743)
19-1/4 (489)
14-1/2 (386)
Shipping and Installation Weight:
ledoMsdnuoPsmargoliK
ytuDyvaeH
lleClaicremmoC
A09F
thgieWgnippihS0.075.13
)hcaE(2.9)hcaE(2.4
thgieWdellatsnI0.565.
Dimensions:
See Figs. 1 and 2.
Approvals:
Underwriters Laboratories Inc. listed: File No. E30954,
Guide No. AGGZ (120 Vac units only).
Canadian Standards Association listed: File No. LR19060
(120 Vac units only).
U.S. FCC Class B limits for RFI, Computing Devices
Rules, Canadian EMI Standard.
Replacement Parts and Accessories:
See Parts List on page 22.
POWER CORD
7/8 (22)  DIAMETER  KNOCKOUT 
4
(102)
29-1/4 (743)
24 (610)
16 (406)
92
Fig. 2. F90B installation dimensions in in. (mm).
29-1/4  (743)
24
16
(610)
(406)
1 INCH RADIUS
LATCHES
5-3/4 (146)
7 (178)
1
2
1
ALLOW AT LEAST 16 INCHES (406 MILLIMETERS) FROM FRONT OF F90 TO WALL FOR INSTALLATION AND REMOVAL OF CELLS.
ALLOW AT LEAST 9 INCHES (229 MILLIMETERS) FROM BACK OF F90 TO WALL FOR REMOVAL OF COVER.
Fig. 1. F90A installation dimensions in in. (mm).
2 (51)
M1530
PLANNING THE INST ALLATION
WARNING
Explosion Hazard. Can cause property damage, severe injury, or death.
1. Do not install or use the F90 where there is any
danger of gas, vapor, or dust explosion.
2. Do not install or use the F90 if explosion-proof electrical fixtures are specified.
Application and Operation
The F90 Self-Contained Electronic Air Cleaner is used where
2
overhead air cleaning is required (restaurants, conference rooms, lounges, and offices).
The F90 provides its own air circulation and is used in any situation that requires the removal of contamination from an enclosed area.
The F90 is not explosion-proof. Do not use the F90 where dangerous levels of potentially explosive gases, vapors, or dusts are present in the cleaning area.
3
68-0103-6 Revised 11-07
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
The F90 is equipped with two standard light-emitting diodes (LEDs) and one optional LED.
ON LED: Lights when the solid state power supply is
powered and operating normally.
CHECK LED: Lights if the F90 requires service or if the
test button is pressed.
WASH LED (if used): Lights when cell washing is overdue.
To understand the operating sequence of the F90, refer to Fig. 3.
Determine Number of F90 Needed
The sizing procedure determines the number of F90s needed for any application. The correct number required for a particular application depends on: — type of contamination. — number of occupants. — volume of the room. — use of the room. — outdoor air quality.
1
AIR CLEANER IS POWERED.
2
FAN DRAWS CONTAMINATED AIR INTO THE BOTTOM OF THE F90.
3
LARGE PARTICLES ARE CAUGHT IN THE PREFILTER.  SMALL PARTICLES PASS THROUGH THE PREFILTER.
This sizing information in the following Examples 1, 2, and 3 was generated using the ASHRAE Handbook of Fundamentals, 1990 and the ASHRAE Standard 62-1989, Ventilation for Acceptable Indoor Quality. These examples simplify the sizing procedure for most applications. Use this information as a guide; however, keep in mind that the F90 has different capacities for each fan speed (see Specifications section).
The number of air changes per hour determines the number of F90s needed. More air changes per hour than indicated are unnecessary because the ASHRAE data from which these examples were constructed is conservative. Fewer air changes per hour can be compensated for by bringing in more outdoor air to maintain low contaminant levels or tolerating a partially cleaned atmosphere. Either may be acceptable to some users.
Regardless of the method used for calculation, the architectural features, lighting fixtures, sprinkler system, ducts, and grilles in the room to be cleaned may influence the number of F90s required. For ambient air cleaning, establish a uniform airflow pattern throughout the entire space. When there is a lack of mounting space, fewer F90s than indicated may be installed. More F90s may be required for oddly­shaped rooms that do not have even airflow.
If any questions should arise, consult your full-service distributor Honeywell Commercial Air Products.
To calculate the number of F90s needed using occupant load, refer to Example 2 (page 6).
To calculate the number of F90s needed using air changes per hour and room volume, refer to Example 1 (page 5) or Example 3 (page 6).
4
SMALL PARTICLES REMAINING IN THE AIR ENTER THE IONIZER SECTION.  IN THE IONIZER SECTION, SMALL  PARTICLES RECEIVE AN INTENSE ELECTRICAL CHARGE.
5
THE SMALL CHARGED PARTICLES ENTER THE COLLECTING SECTION WHERE THEY ADHERE TO THE COLLECTOR PLATES OF OPPOSITE CHARGE.  CARBON FILTERS (IF USED) ABSORB ODORS AND OTHER GASEOUS CONTAMINANTS.
6
CLEAN AIR PASSES THROUGH THE FAN AND IS DISCHARGED IN FOUR DIRECTIONS INTO THE ROOM, PARALLEL TO THE CEILING TO CREATE A COANDA AIR FLOW PATTERN.
M1527A
Fig. 3. F90 operating sequence.
Choose Location
Mount the F90 on the ceiling near the center of the room. A 45° diagonal mounting prevents stale air build-up in corners and may allow use of F90s at lower speeds. See Fig. 4. In larger rooms, divide the area into sections and mount an F90 in the center of each section. In rooms requiring varying levels of air cleaning, concentrate F90s where air cleaning is required most. See Fig. 4.
NOTE: To assure even air distribution, the F90 draws air
into the bottom of the air cleaner and discharges air in four directions as shown in Fig. 5. This Coanda air flow pattern assures that the clean air is distributed to all parts of the space. Also, if possible, mount the F90 to aid the air circulation already established in the room.
68-0103-6 Revised 11-07
4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
F90
F90
F90
BAR
F90
T
A
B
L
E
S
M1528A
F90
F90
F90
STAGE
LOW SMOKING LEVEL AT  STAGE AND DANCE FLOOR.  USE ONE F90.  HEAVY SMOKING LEVEL AT  TABLES AND BAR. USE THREE F90s.
F90
DANCE FLOOR
F90
F90
Fig. 4. F90 mounting considerations.
M923
Fig. 5. F90 Coanda air flow pattern.
Outdoor Air
ASHRAE Standard 62-89 specifies that every commercial space be provided with fifteen cfm per occupant of outdoor air to replenish oxygen and dilute CO2. If other internal sources of gaseous contamination are present, additional outside air is needed to dilute the contamination.
EXAMPLE: An office requires 20 cfm per person because
the standard estimates some smoking, some copy machine operation, etc. The standard assumes outdoor air will be cleaned to less than 75 micrograms per cubic meter prior to introduction into the space. ASHRAE Standard 62-89 states that supplemental air cleaning to control smoke or additional outside air must be provided as required.
Example 1. Sizing by Air Changes per Hour and Room V olume
An office measures 40 x 45 feet (12 x 14 meters) with a 15 foot (4.5 meter) ceiling. How many F90As should be installed?
Solution:
1. Find the room volume: 40 x 45 x 15 feet = 27,000 cubic feet, (12 x 14 x 4.5 meters = 756 cubic meters).
2. Assuming seven air changes per hour, with 27,000 cubic feet (756 cubic meters) volume, the graph below indicates three
F90As are required.
3. Clean outdoor air is also required to replenish oxygen and dilute gaseous contaminants. 20 cfm per person is required for offices.
AIR 
CHANGES 
PER HOUR
25
20
BARS
15
10
5
0
10,000
[283]
20,000
[567]
ROOM VOLUME IN CUBIC FEET AND [CUBIC METERS]
30,000
[850]
40,000
[1133]
50,000
[1416]
60,000
[1700]
70,000
[1983]
10
9 8 7 6 5 4 3
F90As REQUIRED
2 1
M1524
BOWLING CENTERS
PLACES OF ASSEMBLY
CAFETERIAS
LUNCHEONETTES
RESTAURANTS
STORES
OFFICES
5
68-0103-6 Revised 11-07
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
Example 2. Sizing by Occupant Load
A cocktail lounge averages 85 occupants. How many F90As should be installed?
Solution:
F90As Required = ASHRAE Recommended Air Circulation/Minute
1. ASHRAE recommended minimum air circulation is 30 cubic feet per minute (cfm) (0.85 m people, the recommended air circulation would be: 85 people x 30 cfm (0.85 m minute).
2. F90A capacity (HI setting) is 1250 cfm (35 m
F90A Capacity
3
/minute).
3
3
/minute) per person = 2550 cfm (72 m
/minute) per person. For 85
3
Number of F90A's Required =
3. Clean outdoor air is also required to replenish oxygen and dilute gaseous contaminants. 30 cfm per person is required for bars and cocktail lounges.
A shop proprietor wants to use F90As to remove high levels of smoke from the air. The shop is 25 x 40 feet (8 x 12 meters) with a 15 feet (4.5 meters) ceiling. How many F90As are required?
Guideline: In the absence of other information, select the correct number of F90A units to provide between 10 and 20 air
Solution:
F90As required =
1. Calculate the volume of the room: 25 x 40 x 15 feet = 15,000 cubic feet, (8 x 12 x 4.5 meters = 432 cubic meters).
2. Determine the volume of air to be circulated each hour. Ten air changes per hour are used here on the assumption that
the intent is to reduce, but not completely eliminate, smoke. 15,000 cubic feet x 10 air changes/hour = 150,000 cubic feet/hour (432 cubic meters x 10 air changes/hour = 4320 cubic meters/hour)
3. Determine the volume of air to be circulated each minute: 150,000 cubic feet/hour = 2500 cubic feet/minute (cfm) 4320 cubic feet/hour = 72 cubic meters/minute (m3/minute)
60 minutes/hour 60 minutes/hour
4. F90A capacity (HI setting is 1250 cfm (35 m Number of F90As Required = 2500 cfm = 2 F90As 72 m3/minute = 2 F90As
changes per hour, depending on contaminant level. The F90As should be located directly above or as close as possible to the source of contamination.
Desired Air Circulation/Minute
F90A Capacity
2550 cfm = 2 F90A's 72 m3/minute = 2 F90As
1250 cfm 35 m3/minute
EXAMPLE 3. Sizing by Air Changes per Hour and Room Volume
3
/minute).
1250 cfm 35 m3/minute
INST ALLATION
When Installing this Product…
1. Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous condition.
2. Check the ratings given in the instructions and on the product to assure the product is suitable for your application.
3. Assure the installer is a trained, experienced service technician.
4. After installation is complete, check out product operation as provided in these instructions.
68-0103-6 Revised 11-07
WARNING
Explosion Hazard. Can cause property damage, severe injury, or death.
1. Do not install or use the F90 where there is any
danger of gas, vapor, or dust explosion.
2. Do not install or use the F90 if explosion-proof fixtures are specified.
Sharp Edges. Can cause personal injury. Wear protective gloves while handling the cells and prefilter to avoid cuts from the sharp metal edges, collection plates, and ionizer wires.
WARNING
Must be installed by only a Honeywell trained installer.
6
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
CAUTION
Do not connect the power supply until F90 is mounted. If the F90 is powered before an electrical check, be extremely careful to avoid electrical shock. Also, take care when working near the F90 moving parts.
Unpacking
1. All F90 components are packed in one box. Slide the
F90 out of the box and remove all packaging material.
• Carefully check all F90 components when unpacking.
• Check all packaging materials before discarding to assure no parts or papers are lost.
• Use the mounting template marked on the outside of the box for easy installation.
2. Pull the two latches located on the front of the F90 cover. Swing the cover down and lift to disengage from the hinges.
3. Remove the prefilter and cell from the channel guides.
4. If installing the optional WASH LED, remove the power
supply switch plate. To install the WASH LED, see Fig. 6.
5. Remove the power box from the unit. See Electrical Troubleshooting section for instructions.
Mounting
WARNING
Heavy Equipment. Can cause personal injury or equipment damage.
1. If the ceiling is not reinforced properly, the weight of the F90 could cause structural weakening and buckling. The unit can fall, presenting a danger to persons and equipment.
2. When using the keyhole slots for mounting, assure the washer diameter is larger than the keyhole diameter (3/4 in. [19 mm]) or assure the mounting screws are secured in the small keyhole slot.
IMPORTANT
1. When mounting near walls, allow at least 16 in. (406
mm) for cell installation and removal and 15 in. (381 mm) for cover installation and removal. See Fig. 7.
2. Select a structurally strong part of the ceiling or wall for mounting. Do not mount the F90 to a suspended ceiling, to plaster, or to wallboard. If necessary, construct strong framing to support the weight of the F90.
The F90 can be mounted in any of four ways:
• Mounted into a ceiling joist using lag screws. See Fig. 8.
• Mounted into a suspended ceiling using threaded steel rods. See Fig. 9.
• Mounted into a ceiling joist or suspended ceiling using a transition plate accessory. See Figs. 10 and 11.
• Mounted into a wall using the wall mounting hardware accessory. See Fig. 12.
The F90 may also be mounted with lag bolts or threaded steel rods reaching down to the venturi plate. However, ensure the bolts or rods are short enough to avoid interfering with the cells. Assure 1-1/2 threads are visible beyond the nut.
For F90 installation dimensions, see Fig. 7.
Mounting the F90 Using Lag Screws
1. Locate the ceiling joists. See Fig. 8.
2. Drill four 5/16 in. (8 mm) pilot holes in the joists using
the mounting template to locate holes.
3. Lift the F90 to the mounting location.
4. Mount the F90 using four 3/8 in. x 3 in. (10 mm x
76 mm) lag screws and washers.
NOTE: Assure the washer size is larger than the 3/4 in.
(19 mm) diameter of the keyhole or assure the
mounting screws are secured in the small keyhole slot.
7
68-0103-6 Revised 11-07
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
1. LOCATE WASH LED CUTOUT BEHIND  SWITCH COVER ASSEMBLY STICKER.
3. PUSH LED LENS INTO PLACE. 4.
2. USE A KNIFE TO CUT A HOLE IN  THE STICKER.
INSERT LED INTO LENS FROM BACK  OF THE SWITCH COVER ASSEMBLY.
5. ATTACH NEW STICKER TO SWITCH  COVER ASSEMBLY.
68-0103-6 Revised 11-07
6. REINSTALL SWITCH COVER ASSEMBLY  SCREWS.
Fig. 6. Installing the W ASH LED.
8
M6832
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