The F90A,B Self-Contained Commercial Electronic Air
Cleaners are ceiling-mounted and remove airborne
contaminants such as tobacco and cooking smoke, dust,
pollen, bacteria, and larger viruses from the air circulated
through the unit.
F90A,B
Self-Contained
PRODUCT DATA
FEATURES
• Removes up to 95 percent of the staining dirt from the
air, as measured by the Initial Dust Spot Method using
atmospheric dust; refer to the American Society of
Heating, Refrigerating, and Air Conditioning Engineers
(ASHRAE) Standard 52-76.
•Provides Coanda air distribution by drawing in dirty air
from below, cleaning it electronically, and discharging
the clean air in four directions parallel with the ceiling.
• Three-speed fan circulates up to 1250 cfm (35 m3/min)
for F90A and 550 cfm (15.5 m3/min) for F90B.
• Solid state power supply is self-regulating, maintains
peak efficiency over a wide range of cell dirt loading
conditions, and provides nonlethal current levels.
• Interlock switch prevents operation when the cover is
open or the grille is not in place.
• Heavy duty commercial cells, prefilter, and grille are
removable for cleaning.
• Three-position adjustable discharge louvers control
the direction of discharged air.
• Light emitting diodes (LEDs) indicate ON and CHECK;
WASH LED optional.
•Test button shows presence of high voltage.
•Available with gray finish or woodgrain with black trim.
• Optional hard-wired remote control assembly (part
number 190097B).
• Optional remote transmitter (S6057B1001) controls the
F90 when an infrared receiver is installed.
• Optional carbon filters (part number 202614) for ozone
and odor control.
• Honeywell has been designing, manufacturing and
selling electronic air cleaners since 1959.
Replacement Parts List/Exploded View .............................. 22
68-0103-4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
SPECIFICATIONS
IMPORTANT
The specifications given in this publication do not
include normal manufacturing tolerances. Therefore,
a particular unit may not exactly match the listed
specifications. Also, this product is tested and
calibrated under closely controlled conditions, and
some minor differences in performance can be
expected if those conditions are changed.
Model:
F90A,B Self-Contained Commercial Electronic Air Cleaners.
Contains one or two FC37B heavy duty commercial cells, a
power supply assembly, one or two prefilters, cover with grille,
a power and speed control switch, a performance selection
switch, a test button, a three-speed motor driven fan, an
interlock switch for the cover and grille, a power cord, and
LED indication of system operation.
Color:
Available with gray finish or woodgrain with black trim.
Up to 92% efficient as measured by the Initial Dust Spot
Method using atmospheric dust, according to the American
Society of Heating, Refrigeration, and Air Conditioning
Engineers (ASHRAE) Standard 52-76.
Setting
HI2.6270
MED2.0215
LOW1.8185
HI1.4270
MED1.0215
LOW0.8185
HI1.4160
MED1.3135
LOW1.1105
Current
(A)
Power
(W)
Ambient Temperature Rating:
Shipping and Storage: -20°F to +120°F (-29°C to +49°C).
Operating: The F90 is intended for use at ambient
temperatures that usually are not higher than 90°F
(32°C) but for brief periods, may be as high as 120°F
(49°C))
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the
TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or
phone:
1.Your local Home and Building Control Sales Office (check white pages of your phone directory).
2.Home and Building Control Customer Relations
Honeywell, 1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386
In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9.
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,
Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
68-0103—4
2
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
8
(203)
24
(610)
LATCHES
POWER
CORD
1
M919
ALLOW AT LEAST 9 INCHES (229 MILLIMETERS) FROM BACK
OF F90B TO WALL FOR REMOVAL OF COVER.
7 (178)
1
2
2
ALLOW AT LEAST 16 INCHES (406 MILLIMETERS) FROM FRONT
OF F90B TO WALL FOR INSTALLATION AND REMOVAL OF CELLS.
Underwriters Laboratories Inc. listed: File No. E30954,
Guide No. AGGZ (120 Vac units only).
Canadian Standards Association listed: File No. LR19060
(120 Vac units only).
U.S. FCC Class B limits for RFI, Computing Devices Rules,
Canadian EMI Standard.
9.2 (each)4.2 (each)
9.24.2
Replacement Parts and Accessories:
See Parts List on page 22.
POWER
CORD
7/8 (22)
DIAMETER
KNOCKOUT
29-1/4
(743)
24
16
(610)
(406)
LATCHES
5-3/4 (146)
7 (178)
1
2
1
ALLOW AT LEAST 16 INCHES (406 MILLIMETERS) FROM FRONT
OF F90 TO WALL FOR INSTALLATION AND REMOVAL OF CELLS.
ALLOW AT LEAST 9 INCHES (229 MILLIMETERS) FROM BACK
OF F90 TO WALL FOR REMOVAL OF COVER.
4
(102)
29-1/4 (743)
Fig. 1. F90A installation dimensions in in. (mm).
24 (610)
16 (406)
1 INCH RADIUS
2 (51)
M1530
Fig. 2. F90B installation dimensions in in. (mm).
PLANNING THE INSTALLATION
WARNING
Explosion Hazard.
Can cause property damage, severe injury, or
death.
1.Do not install or use the F90 where there is any
danger of gas, vapor, or dust explosion.
2.Do not install or use the F90 if explosion-proof
electrical fixtures are specified.
Application and Operation
The F90 Self-Contained Electronic Air Cleaner is used where
2
overhead air cleaning is required (restaurants, conference
rooms, lounges, and offices).
The F90 provides its own air circulation and is used in any
situation that requires the removal of contamination from an
enclosed area.
The F90 is not explosion-proof. Do not use the F90 where
dangerous levels of potentially explosive gases, vapors, or
dusts are present in the cleaning area.
3
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
The F90 is equipped with two standard light-emitting diodes
(LEDs) and one optional LED.
ON LED: Lights when the solid state power supply is
powered and operating normally.
CHECK LED: Lights if the F90 requires service or if the
test button is pressed.
WASH LED (if used): Lights when cell washing is overdue.
To understand the operating sequence of the F90, refer to
Fig. 3.
Determine Number of F90 Needed
The sizing procedure determines the number of F90s needed
for any application. The correct number required for a
particular application depends on:
— type of contamination.
—number of occupants.
—volume of the room.
— use of the room.
— outdoor air quality.
1
AIR CLEANER IS POWERED.
2
FAN DRAWS CONTAMINATED AIR INTO
THE BOTTOM OF THE F90.
3
LARGE PARTICLES ARE CAUGHT IN
THE PREFILTER.
SMALL PARTICLES PASS THROUGH
THE PREFILTER.
This sizing information in the following Examples 1, 2, and 3
was generated using the ASHRAE Handbook of
Fundamentals, 1990 and the ASHRAE Standard 62-1989,
Ventilation for Acceptable Indoor Quality. These examples
simplify the sizing procedure for most applications. Use this
information as a guide; however, keep in mind that the F90
has different capacities for each fan speed (see Specifications
section).
The number of air changes per hour determines the number
of F90s needed. More air changes per hour than indicated
are unnecessary because the ASHRAE data from which
these examples were constructed is conservative. Fewer air
changes per hour can be compensated for by bringing in
more outdoor air to maintain low contaminant levels or
tolerating a partially cleaned atmosphere. Either may be
acceptable to some users.
Regardless of the method used for calculation, the
architectural features, lighting fixtures, sprinkler system,
ducts, and grilles in the room to be cleaned may influence the
number of F90s required. For ambient air cleaning, establish
a uniform airflow pattern throughout the entire space. When
there is a lack of mounting space, fewer F90s than indicated
may be installed. More F90s may be required for oddlyshaped rooms that do not have even airflow.
If any questions should arise, consult your full-service
distributor or local Honeywell Home and Building Control
Sales Representative.
To calculate the number of F90s needed using occupant load,
refer to Example 2 (page 6).
To calculate the number of F90s needed using air changes
per hour and room volume, refer to Example 1 (page 5) or
Example 3 (page 6).
4
SMALL PARTICLES REMAINING IN THE
AIR ENTER THE IONIZER SECTION.
IN THE IONIZER SECTION, SMALL
PARTICLES RECEIVE AN INTENSE
ELECTRICAL CHARGE.
5
THE SMALL CHARGED PARTICLES
ENTER THE COLLECTING SECTION
WHERE THEY ADHERE TO THE
COLLECTOR PLATES OF OPPOSITE
CHARGE.
CARBON FILTERS (IF USED) ABSORB
ODORS AND OTHER GASEOUS
CONTAMINANTS.
6
CLEAN AIR PASSES THROUGH THE
FAN AND IS DISCHARGED IN FOUR
DIRECTIONS INTO THE ROOM,
PARALLEL TO THE CEILING TO
CREATE A COANDA AIR FLOW
PATTERN.
M1527A
Fig. 3. F90 operating sequence.
Choose Location
Mount the F90 on the ceiling near the center of the room. A
45° diagonal mounting prevents stale air build-up in corners
and may allow use of F90s at lower speeds. See Fig. 4. In
larger rooms, divide the area into sections and mount an F90
in the center of each section. In rooms requiring varying levels
of air cleaning, concentrate F90s where air cleaning is
required most. See Fig. 4.
NOTE: To assure even air distribution, the F90 draws air into
the bottom of the air cleaner and discharges air in
four directions as shown in Fig. 5. This Coanda air
flow pattern assures that the clean air is distributed
to all parts of the space. Also, if possible, mount the
F90 to aid the air circulation already established in
the room.
68-0103—4
4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
F90
F90
F90
BAR
F90
T
A
B
L
E
S
M1528A
F90
F90
F90
STAGE
LOW SMOKING LEVEL AT
STAGE AND DANCE FLOOR.
USE ONE F90.
HEAVY SMOKING LEVEL AT
TABLES AND BAR.
USE THREE F90s.
F90
DANCE FLOOR
F90
F90
Fig. 4. F90 mounting considerations.
M923
Fig. 5. F90 Coanda air flow pattern.
Outdoor Air
ASHRAE Standard 62-89 specifies that every commercial
space be provided with fifteen cfm per occupant of outdoor air
to replenish oxygen and dilute CO2. If other internal sources
of gaseous contamination are present, additional outside air
is needed to dilute the contamination.
EXAMPLE: An office requires 20 cfm per person because
the standard estimates some smoking, some
copy machine operation, etc. The standard
assumes outdoor air will be cleaned to less than
75 micrograms per cubic meter prior to
introduction into the space. ASHRAE Standard
62-89 states that supplemental air cleaning to
control smoke or additional outside air must be
provided as required.
Example 1. Sizing by Air Changes per Hour and Room Volume
An office measures 40 x 45 feet (12 x 14 meters) with a 15 foot (4.5 meter) ceiling. How many F90As should be installed?
Solution:
1. Find the room volume: 40 x 45 x 15 feet = 27,000 cubic feet, (12 x 14 x 4.5 meters = 756 cubic meters).
2. Assuming seven air changes per hour, with 27,000 cubic feet (756 cubic meters) volume, the graph below indicates three
F90As are required.
3. Clean outdoor air is also required to replenish oxygen and dilute gaseous contaminants. 20 cfm per person is required for
offices.
BOWLING
CENTERS
PLACES OF
ASSEMBLY
BARS
CAFETERIAS
LUNCHEONETTES
RESTAURANTS
STORES
OFFICES
AIR
CHANGES
PER HOUR
25
20
15
10
5
0
10,000
[283]
20,000
[567]
ROOM VOLUME IN CUBIC FEET AND [CUBIC METERS]
30,000
[850]
40,000
[1133]
50,000
[1416]
60,000
[1700]
70,000
[1983]
10
9
8
7
6
5
4
3
F90As REQUIRED
2
1
M1524
5
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
Example 2. Sizing by Occupant Load
A cocktail lounge averages 85 occupants. How many F90As should be installed?
Solution:
F90As required = ASHRAE Recommended Air Circulation/Minute
F90A Capacity
1. ASHRAE recommended minimum air circulation is 30 cubic feet per minute (cfm) (0.85 m
people, the recommended air circulation would be: 85 people x 30 cfm (0.85 m
minute).
2. F90A capacity (HI setting) is 1250 cfm (35 m
Number of F90As required =
3. Clean outdoor air is also required to replenish oxygen and dilute gaseous contaminants. 30 cfm per person is required for
bars and cocktail lounges.
A shop proprietor wants to use F90As to remove high levels of smoke from the air. The shop is 25 x 40 feet (8 x 12 meters) with
a 15 feet (4.5 meters) ceiling. How many F90As are required?
2550 cfm
1250 cfm
EXAMPLE 3. Sizing by Air Changes per Hour and Room Volume
3
/minute).
= 2 F90As
72 m3/minute
[]
3
35 m
/minute
= 2 F90As
3
/minute) per person = 2550 cfm (72 m
3
/minute) per person. For 85
3
Guideline:In the absence of other information, select the correct number of F90A units to provide between 10 and 20 air
Solution:
Number of F90As required =
1. Calculate the volume of the room: 25 x 40 x 15 feet = 15,000 cubic feet, (8 x 12 x 4.5 meters = 432 cubic meters).
2. Determine the volume of air to be circulated each hour. Ten air changes per hour are used here on the assumption that
3. Determine the volume of air to be circulated each minute:
150,000 cubic feet/hour
[]
60 minutes/hour
4. F90A capacity (HI setting is 1250 cfm (35 m
Number of F90As required =
INSTALLATION
When Installing this Product…
1. Read these instructions carefully. Failure to follow them
2. Check the ratings given in the instructions and on the
3. Assure the installer is a trained, experienced service
4. After installation is complete, check out product
changes per hour, depending on contaminant level. The F90As should be located directly above or as close as
possible to the source of contamination.
Desired Air Circulation/Minute
F90A Capacity
the intent is to reduce, but not completely eliminate, smoke. 15,000 cubic feet x 10 air changes/hour = 150,000 cubic feet/
hour (432 cubic meters x 10 air changes/hour = 4320 cubic meters/hour)
= 2500 cubic feet/minute (cfm)
3
/minute).
2500 cfm
1250 cfm
= 2 F90As
4320 cubic meters/hour
[]
60 minutes/hour
72 m3/minute
[]
3
35 m
/minute
= 2 F90As
= 72 cubic meters/minute (m3/minute)
WARNING
Explosion Hazard.
Can cause property damage, severe injury, or
death.
could damage the product or cause a hazardous
condition.
product to assure the product is suitable for your
application.
technician.
operation as provided in these instructions.
1.Do not install or use the F90 where there is any
danger of gas, vapor, or dust explosion.
2.Do not install or use the F90 if explosion-proof
fixtures are specified.
Sharp Edges.
Can cause personal injury.
Wear protective gloves while handling the cells and
prefilter to avoid cuts from the sharp metal edges,
collection plates, and ionizer wires.
68-0103—4
WARNING
Must be installed by only a Honeywell trained installer.
6
CAUTION
Do not connect the power supply until F90 is mounted.
If the F90 is powered before an electrical check, be
extremely careful to avoid electrical shock. Also, take
care when working near the F90 moving parts.
Unpacking
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
IMPORTANT
1.When mounting near walls, allow at least 16 in. (406
mm) for cell installation and removal and 15 in. (381
mm) for cover installation and removal. See Fig. 7.
2.Select a structurally strong part of the ceiling or wall
for mounting. Do not mount the F90 to a suspended
ceiling, to plaster, or to wallboard. If necessary,
construct strong framing to support the weight of
the F90.
1. All F90 components are packed in one box. Slide the
F90 out of the box and remove all packaging material.
• Carefully check all F90 components when
unpacking.
• Check all packaging materials before discarding to
assure no parts or papers are lost.
• Use the mounting template marked on the outside
of the box for easy installation.
2. Pull the two latches located on the front of the F90
cover. Swing the cover down and lift to disengage from
the hinges.
3. Remove the prefilter and cell from the channel guides.
4. If installing the optional WASH LED, remove the power
supply switch plate. To install the WASH LED,
see Fig. 6.
5. Remove the power box from the unit. See Electrical
Troubleshooting section for instructions.
Mounting
WARNING
Heavy Equipment.
Can cause personal injury or equipment damage.
1.If the ceiling is not reinforced properly, the weight
of the F90 could cause structural weakening and
buckling. The unit can fall, presenting a danger to
persons and equipment.
2.When using the keyhole slots for mounting,
assure the washer diameter is larger than the
keyhole diameter (3/4 in. [19 mm]) or assure the
mounting screws are secured in the small
keyhole slot.
The F90 can be mounted in any of four ways:
• Mounted into a ceiling joist using lag screws. See Fig. 8.
• Mounted into a suspended ceiling using threaded steel
rods. See Fig. 9.
• Mounted into a ceiling joist or suspended ceiling using a
transition plate accessory. See Figs. 10 and 11.
• Mounted into a wall using the wall mounting hardware
accessory. See Fig. 12.
The F90 may also be mounted with lag bolts or threaded steel
rods reaching down to the venturi plate. However, ensure the
bolts or rods are short enough to avoid interfering with the
cells. Assure 1-1/2 threads are visible beyond the nut.
For F90 installation dimensions, see Fig. 7.
Mounting the F90 Using Lag Screws
1. Locate the ceiling joists. See Fig. 8.
2. Drill four 5/16 in. (8 mm) pilot holes in the joists using
the mounting template to locate holes.
3. Lift the F90 to the mounting location.
4. Mount the F90 using four 3/8 in. x 3 in. (10 mm x
76 mm) lag screws and washers.
NOTE: Assure the washer size is larger than the 3/4 in.
(19 mm) diameter of the keyhole or assure the
mounting screws are secured in the small
keyhole slot.
7
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
1. LOCATE WASH LED CUTOUT BEHIND
SWITCH COVER ASSEMBLY STICKER.
3. PUSH LED LENS INTO PLACE.4.
2. USE A KNIFE TO CUT A HOLE IN
THE STICKER.
INSERT LED INTO LENS FROM BACK
OF THE SWITCH COVER ASSEMBLY.
68-0103—4
5. ATTACH NEW STICKER TO SWITCH
COVER ASSEMBLY.
Fig. 6. Installing the WASH LED.
6. REINSTALL SWITCH COVER ASSEMBLY
SCREWS.
M6832
8
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
7/8 (22) DIAMETER
KNOCKOUT
29-1/4
(743)
24
(610)
16
(406)
F90A
29-1/4 (743)
4
(102)
1
24 (610)
16 (406)
2 (51)
9 (229)
LATCHES
24
(610)
29-1/4
(743)
2
POWER
CORD
5-3/4 (146)
7 (178)
3-1/4
(83)
F90B
19-1/4 (489)
14-1/2 (368)
16
(406)
3 (76)
8
(203)
2
1
KEYHOLE
3/8 (10) DIAMETER
3/4 (19)
3/8 (10) DIAMETER
Fig. 7. F90 installation dimensions in in. (mm).
TYPICAL 2 x 8 INCH
DRILL 5/16 INCH
(8 mm)
PILOT
HOLES
5/8 INCH (19 mm)
DIAMETER KEY HOLES
PROVIDED IN AIR
CLEANER HOUSING
VENTURI
PLATE
WOOD JOISTS,
16 INCH CENTERS
5-1/2 (140 mm)
3/8 x 3 INCH
(10 x 76 mm)
LAG SCREW AND
WASHER
REMOVE
CELLS
AND
FILTERS
M1533
Fig. 8. Mounting the F90 using lag screws in joist
applications.
ALLOW AT LEAST 16 INCHES (406 MILLIMETERS) FROM
1
FRONT OF F90 TO WALL FOR INSTALLATION AND
REMOVAL OF CELLS.
2
ALLOW AT LEAST 9 INCHES (229 MILLIMETERS) FROM
BACK OF F90 TO WALL FOR REMOVAL OF COVER.
M920
Mounting the F90 Using Threaded Steel Rod
1. Arrange two 2 x 4 supports as shown in Fig. 9.
2. Drill four 5/16 inch pilot holes through the supports
using the mounting template to locate holes.
3. Mount the steel rods to the supports.
4. Lift the F90 to the mounting location.
5. Mount the F90 to the steel rods by attaching the nuts
and washers.
9
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
2 x 4 INCH (51 x 102 mm)
SUSPENDED
CEILING
OR EQUIVALENT
CROSS PIECE TO
SUPPORT AIR CLEANER
NUT AND WASHER
TOP AND BOTTOM
VENTURI
PLATE
NUT AND WASHER
TOP AND BOTTOM
1⁄4 INCH (6 mm)
DIAMETER
THREADED ROD
5-1/2 (140 mm)
REMOVE
CELLS
AND
FILTERS
M1534
Fig. 9. Mounting the F90 using steel rods in suspended
ceiling applications.
Mounting the F90A Using the 272577A
Transition Plate (Accessory)
SELF-CLINCHING
PEM STUD:
1-1/2 INCHES
1/16 INCH
(2 mm)
7/8 INCH
(22 mm)
7/16 INCH
(11 mm)
SELF-CLINCHING PEM STUDS (4) ON 16 INCH (406 mm) CENTERS,
1
1-1⁄2 INCHES (38 mm) LONG.
7⁄16 INCH (11 mm) DIAMETER HOLES (4) ON 16 INCH (406 mm)
2
CENTERS.
19 x 19 INCH
(483 X 483 mm)
(38 mm)
1
2
16 x 16 INCH
(406 X 406 mm)
M1532
Fig. 10. Mounting F90 using 272577A Transition Plate.
7. Tighten the securing nuts until the F90 top plate
engages the height adjusting nuts. See Fig. 11B.
Mounting the F90 Using the 118636C Wall
Mounting Kit (Accessory)
The transition plate (Fig. 10) allows the F90 to be mounted by
one person. In the two-step process, the mounting plate is
first secured directly to the ceiling joists. See Fig. 11. Then the
F90 is mounted to the transition plate.
Eight flanged locknuts (four large, four small) and four 3/8 by
3 in. (10 by 76 mm) lag screws are provided with the
transition plate. The four large locknuts adjust the F90 height,
level the F90, and provide stops for the F90 top plate (when
tightened). The four smaller locknuts secure the F90 to the
ceiling joists.
1. Screw a large height-adjusting nut on each stud. Assure
that the large nut is screwed on with its flanged portion
down. See Fig. 11A.
2. Position and level the height adjusting nuts so flanges
are flush with the lag screw heads or the protruding
threaded steel rods.
3. Screw a small securing nut on each stud, leaving a 1/2
in. (13 mm) space between it and the height adjusting
nut. See Fig. 11A.
4. Lift the F90 into position and locate the four studs.
5. Raise the F90 so that the four studs pass through the
keyhole openings.
6. Slide the F90 horizontally so the studs are located at
the slot end of each keyhole opening.
NOTE: As viewed from the F90 or floor side, the slot
portion of each keyhole is above the surface of
the top plate. Position the F90 so the studs are
located at the slot end of each keyhole. When
the securing nuts are tightened, they should
nest firmly in the sockets to prevent any lateral
movement.
Tw o wall mounting brackets are used to support the F90. See
Fig. 12. The two brackets must be mounted on the wall with
16 in. (406 mm) for the F90A or 8 in. (203 mm) for the F90B
between centers so that the lag bolts will align with the F90
mounting holes. Fasten the brackets to the wall studs with lag
screws. On masonry walls, use appropriate screw anchors.
Wiring
IMPORTANT
All wiring must comply with local codes and
ordinances.
Power Cord
IMPORTANT
Power supply cord must not be concealed above the
ceiling or behind the walls.
The F90, 120 Vac has a standard 3-prong plug on a 10 foot (3
meter) power cord. There must be a standard grounded outlet
within 10 feet (3 meters) of the F90. The F90, 220/240 Vac
power cord terminates in stripped leadwires for installation of
a locally purchased plug.
• Do not use an extension cord to power the F90.
•Keep the power cord out of the reach of building
occupants.
•Keep the power cord away from water.
• Do not route the power cord near sharp objects that can
damage the cord insulation.
68-0103—4
10
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
(A) DIRECT CEILING MOUNTING
TYPICAL 2 x 8 INCH CEILING JOIST,
16 INCH CENTERS
3/8 x 3 INCH (10 x 76 mm)
LAG SCREWS/WASHERS
CEILING
1/2 INCH (13 mm)
TRANSITION PLATE
PEM STUD
HEIGHT
ADJUSTING
NUT
SECURING
NUT
(B) SUSPENDED CEILING MOUNTING
SUSPENDED
CEILING
7/8 INCH (22)
TYPICAL
3/8 INCH (10 mm)
DIAMETER
THREADED ROD
AIR CLEANER
TOP PLATE
TRANSITION PLATE
HEIGHT
ADJUSTING
NUT
SECURING
NUT
M1535
Fig. 11. Mounting F90 using 272577A Transition Plate.
BOLT AND
WASHER
MOUNT AS CLOSE
TO CEILING AS
POSSIBLE
REMOVE
CELLS
AND
FILTERS
NUT AND WASHER
REPLACE REAR LOUVERS WITH BLANK PLATE ON F90 SIDE
1
ADJACENT TO THE WALL.
VENTURI
PLATE
WALL BRACKET
1
LAG SCREW
BRACKETS TO
WALL STUDS
M1536
Fig. 12. Mounting F90 using 118638C Mounting Kit.
CONDUIT
GREEN
(TO GROUND)
+
F90
GROUND
SCREW
BLACK
ITE
H
W
Permanent Wiring
1. Loosen the two screws and remove the plate covering
the wiring compartment.
2. Remove the power cord.
• Cut the black and white wires of the power cord,
leaving six inches from the electrical connector.
Strip 1/2 in. (12 mm) insulation from the end of
each wire.
• Cut the green wire flush with the electrical
connector.
• Remove the power cord and strain relief bushing.
• Install plug (provided) in the hole that contained the
power cord.
3. Attach the conduit to the unit.
4. Run 3-strand, no. 14 wire through the conduit into the
wiring compartment.
5. Wire the F90 using the wiring diagram shown in Fig. 13.
Assure the green wire is secured to the green
grounding screw provided.
6. Reinstall the wiring compartment plate and tighten
the screws.
WHITE
FROM F90
BLACK
FROM F90
M1529
Fig. 13. Wiring F90.
Installing Activated Carbon Filters, Cells, and
Prefilters
1. Insert the activated carbon filters (if used) into the
channel guides closest to the fan.
2. Inspect the cells for broken ionizer wires and bent
collector plates. Moderately bent or warped collector
plates can be bent back into shape. Broken ionizer
wires must be replaced for top efficiency as instructed
on page 15.
3. Insert the cells into the channel guides until they touch
the back stop of the F90. Assure the cell airflow arrow is
pointing toward the fan. In this position, the ionizer wires
are facing downward (away from the fan).
4. Insert the prefilters into the channel guides until they
touch the back of the channels.
11
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
Installing Cover
1. Before installing, study the inside of the F90 cover. One
end has two latches and the other has two hinge pins.
To properly install the cover, connect the hinge pins to
the hinges.
2. Attach the hinge pins by lifting the cover above the
hinge and lowering the pins into the hinges. If the cover
is properly attached, it can hang below the F90.
3. Carefully swing the opposite end of the cover upward
and engage the latches. See Fig. 14. Assure the latches
are connected properly.
Check F90 Operation
❑ Tu r n on power.
❑ Push the test button to assure the power supply is
functioning at all three speeds.
❑ Use the manual switch on the F90, manual wall switch, or
remote transmitter to assure that the fan runs correctly at
all three speed settings.
❑ Assure the ON LED lights when the fan is operating.
❑ Assure the WASH LED (if used) lights when the cells are
removed, grille is closed, and F90 is
turned on.
ADJUSTMENTS
Louver Adjustment
CAUTION
Do not operate air cleaner without the louvers
installed.
The F90 plastic louvers can be repositioned to vary the
airflow pattern. Three positions are available. See Fig. 14.
Position 3 directs airflow along the ceiling. Positions 2 and 1
direct airflow downward. Use position 2 or 1 if ceiling staining
is a problem or if beams or other obstacles disrupt airflow.
M2364
Fig. 14. Opening and closing F90 cover.
CHECKOUT
Inspect The Installation
Be sure the F90:
❑ Is securely fastened to the ceiling or wall.
❑ Does not interfere with normal occupant traffic.
❑ Is properly oriented for good air circulation.
❑ Cells are correctly oriented with air flow arrows pointing
toward the fan.
❑ Prefilters are properly installed below the cells.
❑ Discharge louvers are securely installed.
❑ Cover is securely latched.
❑ SYSTEM light turns on when fan is running.
❑ Fan stops and ON LED turns off when the cover is
opened.
❑ Surfaces and the installation area are wiped clean.
❑ Marked or nicked paint is retouched.
Louvers are shipped in position 1. Louvers can be adjusted as
follows:
1. Loosen screw by turning counterclockwise 2-1/2 turns.
See Fig. 14. Do not remove screw.
2. Push louvers up to disengage bottom tabs, and pull
bottom of the louvers out slightly to desired position.
See Fig. 15.
3. Retighten the screw. Assure that the tabs on the bottom
of the louvers are positively engaged with the F90
frame.
SERVICE
WARNING
Sharp Edges.
Can cause personal injury.
Wear protective gloves and carefully handle the cells
and prefilters to avoid cuts from the sharp metal
edges, collection plates, and ionizer wires.
Steam, Hot Water, Strong Detergent.
Can cause personal injury.
Wear rubber gloves, eye protection, and rubber apron
for protection from the strong cleaning chemicals and
hot temperatures.
IMPORTANT
The F90 and its components are susceptible to
damage. Be careful when working with them to avoid
equipment damage. Never use an acid base
detergent to wash cells.
68-0103—4
12
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
M922A
WEAR GLOVES
TO PROTECT
HANDS FROM
DETERGENT
SOLUTION.
Cleaning the F90
The F90 removes a variety of contaminants from the air. As it
cleans the air, the F90 cells and prefilters become dirty,
lowering the cleaning efficiency. To maintain the F90 reliability
and efficiency, regularly clean, inspect, and service the F90
cells and prefilters.
Clean cells with an alkaline base detergent solution. Soaking
the cells in commercial or home electric dishwasher
detergent, powder or liquid, works well. Use the hottest water
possible (hotter than 160°F (71°C)). If soaking does not clean
the cells, use high velocity detergent spray or steam. Full
service distributors provide a regular cleaning service to
commercial establishments.
The WASH LED (if used) lights when cell washing is overdue.
When the WASH LED lights, wash the cells and wipe the
ionizer wires. Frequent cell cleaning keeps WASH LED
from lighting.
The F90 needs servicing if it is damaged or if efficiency is
substandard, if abnormal voltages are measured, or if the
CHECK LED lights.
Cleaning the Cell Using Alkaline Base
Detergent
1. Use a container such as a laundry tub or plastic tank
2. Mix the alkaline base detergent with hot water, carefully
Opening the Cover and Removing the Cells
and Prefilters
WARNING
Hazardous Chemical.
Can cause personal injury.
Wear rubber gloves, eye protection, and a rubber
apron for protection from the strong cleaning
chemicals. Keep detergent solution out of reach
of children.
that is large enough to hold at least one cell.
following the instructions on the detergent package.
• Use commercial or home electric dishwasher
detergent (either powder or liquid). Do not use
soap or acid base cleaners or solvents.
• Assure the water temperature is between 150°F
and 190°F (66°C and 88°C).
• If using cold water detergent, follow the instructions
included with the detergent.
NOTE: Cold water detergent cleans less effectively
than hot water detergent.
CAUTION
1.Before servicing the F90, turn off power to
the F90.
2.When servicing the F90, stand on a stable
work platform or ladder.
1. Open the cover by pulling the two latches located on
the front of the cover and swinging the cover down until
it hangs. See Fig. 14.
2. Remove the prefilter and the cell from the channel
guides.
3. Replace the activated carbon filter (if used), if it
needs replacement.
Cleaning the Prefilter
1. Shake out or vacuum the accumulated contaminants
from the prefilter. If necessary, soak the prefilter in
alkaline detergent solution. Do not soak the prefilter in
an acid detergent solution or use high pressure water,
air, or steam to clean the prefilter.
NOTE: Wash the cell before washing the prefilter. If the
prefilter is washed first, lint residue from the prefilter
will contaminate the wash water and deposit inside
the cell. Dispose of the wash water after each use.
Fig. 16. When cleaning cell, agitate in detergent solution.
3. Carefully wipe off ionizer wires before prerinsing.
4. Prerinse the cell in hot water before submerging
in detergent.
5. Soak the cell in the solution for up to 15 minutes.
Agitate the cell in the solution if necessary. See Fig. 16.
6. Remove the cell from the detergent solution.
7. Place the cell in another container of clear hot water
(150°F to 190°F (66°C to 88°C)) for final rinsing. Rinse
the cells for five to ten minutes.
8. Remove the cell from the rinse water. Allow the cell to
drain and dry before energizing. Stand cell on one
corner for optimum water drainage.
13
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
9. Carefully wipe ionizer wires to remove any remaining
residue.
10. Check the collection plates of the cell for any detergent
residue. If any residue is remaining, repeat the rinse
and detergent soaking process until collector plates are
clean. Buildup can reduce the F90 efficiency.
Cleaning the Cell Using High Velocity Water
Pressure or Low Pressure Steam
Alternate methods can be used to clean some contaminants
from the F90 cell. To prevent damage to prefilter, do not use
these methods to clean the prefilter. See Fig. 17.
Water method—Be careful to avoid damage to the cell. If
detergent is required, use an alkaline base detergent.
Do not use an acid detergent. Aim water straight on or
at a very slight angle when rinsing collector plate side
of cell. This will minimize uneven spacing of collector
plates caused by water pressure.
Steam method—Be extremely careful when steam
cleaning to avoid warping or bending the collector
plates of the cell. Remember that the cell will be hot
after steam cleaning, and be extremely careful to avoid
burns. Use only low pressure or wet steam.
NOTE: Assure the steam pressure is less than 5 psi (35 kPa)
and steam temperature is less than 250°F (121°C).
Discolored Aluminum
After cleaning, the cell and prefilter occasionally look stained.
If the stain is black or very dark, it is probably dirt residue.
This can lower the F90 efficiency. Clean and rinse the cell and
prefilter again.
If the stain is white, it is detergent residue. This lowers the
F90 efficiency and can corrode the aluminum. Rinse the cell
and prefilter again.
If the stain is tan, yellow, or a thin film, it is probably tobacco
smoke or other airborne dirt. Moderate discoloration does not
affect the F90 efficiency. Recleaning is not necessary.
Removing Specific Contaminants
from the Cell
The following list gives the appropriate cleaning procedure for
types of contamination often found on cells and prefilters.
Cleaning procedures are listed in order of preference. Be
careful not to bend cell blades.
Reinstalling the Cell, Prefilter, and Activated
Carbon Filter if Used
1. Wipe off surface dirt inside and outside of the grille and
cover.
2. Replace the activated carbon filters with new filters if
needs replacement. See Fig. 18.
3. Inspect the cells for broken ionizer wires and bent
collector plates. Bend moderately bent or warped
collector plates back into shape. Replace broken ionizer
wires replaced for top efficiency as instructed on
page 15.
(silicon dioxide and
calcium carbonate and
mineral type compounds)
Flour DustDishwasher Detergent
Mineral Oil
(petroleum base, diesters
and silicone)
Paper ProductsDishwasher Detergent
Paint
Oil Base
Water BaseDishwasher Detergent
Pine Tar ResinsDishwasher Detergent
SoapsDishwasher Detergent
Sodium ChlorideDishwasher Detergent
Sugars
(includes molasses, etc.)
TalcDishwasher Detergent
Tobacco Tars and SmokeDishwasher Detergent
VarnishesDishwasher Detergent
Waxes
(all types)
a
Method not appropriate for cleaning prefilter.
4. Carefully wipe ionizer wires to remove any remaining
water deposits.
5. Assure cells are completely dry before reinstalling in
the air cleaner. If cells are placed into the F90 while still
wet, the cells may short out and arc frequently.
Although the F90 will appear to be operating, the cells
may not be cleaning during the drying period.
Solution
Dishwasher Detergent
Solution
High Pressure Water
Dishwasher Detergent
Solution
a
Steam
Dishwasher Detergent
Solution
a
Steam
Solution
Dishwasher Detergent
Solution
Solution
Dishwasher Detergent
Solution
High Pressure Water
Solution
Dishwasher Detergent
Solution
Solution
Solution
a
Steam
Solution
Solution
Dishwasher Detergent
Solution
a
Steam
Solution
Solution
Solution
Dishwasher Detergent
Solution
a
Steam
a
a
68-0103—4
14
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
HIGH VELOCITY
DETERGENT SPRAY
STEAM
M677B
Fig. 17. Using high velocity water or steam to clean cells.
M1541
Fig. 18. Reinstalling F90 cells.
REPLACING AN IONIZER WIRE.
6. Slide the cells into the channel guides until they touch
the backstop of the F90.
Assure the cell airflow arrow is
pointing toward the fan. In this position, the ionizer wires
are facing downward (away from the fan).
7. Slide the prefilters into the channel guides until they
touch the back of the channels.
8. Swing the cover up until it closes, engaging the two
latches. See Fig. 14.
Replacing Ionizer Wires
Broken or bent ionizer wires can cause an electrical short to
ground, often resulting in visible arcing or sparking. Do not
use cells until broken wires are removed. Cells can be used
temporarily with one wire missing, but replace the wire as
soon as possible. Replacement wires are supplied cut to
length with eyelets on both sides for easy installation. Order
part no. 136434AA. To install:
1. Hook the eyelet on one end of the wire over the spring
connector on one end of the cell. See Fig. 19. Be
careful to avoid damaging the spring connector or other
parts of the cell.
2. Hold the opposite eyelet with a needlenose pliers and
stretch the wire the length of the cell. Depress the
opposite spring connector and hook the eyelet over it.
3. Check the cell for short circuits using an ohmmeter. See
Fig. 20. Check the resistance between the frame of the
cell and both the ionizer and the collector contacts. In
each case, the resistance should be infinite.
SPRING
CONNECTORS
PRESS
DOWN
EYELETS
IONIZER
WIRE
NEEDLENOSE
PLIERS
TWO EYELETS HOLD IONIZER WIRE TO CELL.
1
IONIZER
1
WIRE
M1540B
Modifying to Reduce Ozone Odor
In normal operation, the F90 generates a trace amount of
ozone that is considerably under the limit prescribed by the
U.S. Food and Drug Administration (FDA). During the first
week or two of operation, the amount may be higher because
of sharp edges on some of the new high voltage metal parts.
Normal use dulls these edges in a short time.
Fig. 19. Installing new ionizer wire.
A person with an average sense of smell can detect the odor
of ozone indoors in concentrations as low as 0.003 part per
million (ppm). OSHA workplace regulations permit up to
0.100 ppm ozone concentration. The F90 contributes 0.005 to
0.010 ppm of ozone to the indoor air. The U.S. FDA and
Health and Welfare Canada recommend that indoor ozone
concentration should not exceed 0.050 ppm. As a
comparison, the outdoor ozone level in major cities is
sometimes higher than 0.100 ppm.
15
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
If desired, the ozone generated by the F90 can be reduced in
one of two ways:
• Install the optional activated carbon filters.
• Open the cover and move the F90 performance switch to
the LO setting. Close the cover. With the switch in LO, the
cleaning efficiency is reduced 5 to 15 percent, depending
on airflow.
NOTE: The performance switch must be set solidly in either
HI or LO position and not between, or the F90 may
not function properly. See Fig. 21.
ELECTRICAL TROUBLESHOOTING
WARNING
Electrical Shock Hazard.
Can cause personal injury or equipment damage.
1.Electrical troubleshooting must be performed by
only qualified personnel.
2.The following procedures expose hazardous
levels of electrical current. Disconnect the power
supply between checks and proceed carefully.
AB
COLLECTOR
TERMINAL
IONIZER
TERMINAL
COLLECTOR
TERMINAL
IONIZER
CONTACT
Tools And Equipment
Troubleshooting the F90 requires:
• Needlenose pliers for stringing ionizer wires and inserting
edge connectors.
•Test meter with 15 kVdc probe.
Troubleshooting Procedure
The F90 troubleshooting charts quickly isolate F90 problems.
See Fig. 22. If removing power box, follow instructions below.
See Fig. 23. For the F90 schematic diagrams, see Fig. 24
through 27.
Removing The Power Box
Open the power box and remove the power supply assembly
as follows:
1. Open the cover by pulling the two latches located on
the front of the cover and swinging the cover down until
it hangs. See Fig. 14.
2. Remove the prefilter and the cell from the
channel guide.
3. Loosen the screws holding the power supply assembly
cover plate and remove the cover plate. See Fig. 23.
COLLECTOR
CONTACT
THE FRAME OF
THE CELL SERVES
AS GROUND
Fig. 20. Checking cells for short circuits.
4. Loosen two screws on inner wall of power supply
assembly and three screws on the top of the assembly.
Slide the power supply assembly toward the center of
the air cleaner and disconnect the two Molex
connectors and the one quick disconnect. See Fig. 23.
5. Remove the power supply assembly to a table or
workbench.
68-0103—4
M921A
PERFORMANCE
SWITCH
HI
LO
M682
Fig. 21. Setting performance switch in either HI or LO.
16
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
START
MAKE SURE CELLS
ARE CLEAN, DRY,
PROPERLY INSTALLED.
CLOSE COVER OR
DEFEAT INTERLOCK.
TURN AIR CLEANER
ON. CHECK FAN
OPERATION AT LO,
MED, HI SPEEDS.
OBSERVR "ON'' LED.
LED ON/FAN ON
PUSH TEST BUTTON.
LISTEN FOR
SNAPPING SOUND.
YES
HOLD DOWN TEST
BUTTON. IS
"CHECK" LED LIT?
YES
RELEASE TEST
BUTTON. IS
"CHECK" LED LIT?
NO
IS "WASH" LED LIT?
NO
REMOVE CELLS. IS
"WASH" LED LIT?
YES
AIR CLEANER OK.
REPAIR OR REPLACE
CELL(S)
NO
WITH OHMMETER,
CHECK FOR SHORT
BETWEEN:
- CELL FRAME AND
COLLECTOR
TERMINAL.
- CELL FRAME AND
IONIZER TERMINAL.
INFINITE RESISTANCE
WARNING
THESE SERVICING INSTRUCTIONS ARE FOR USE BY QUALIFIED PERSONNEL ONLY. TO REDUCE RISK
OF ELECTRIC SHOCK, DO NOT PERFORM ANY SERVICING OTHER THAN CONTAINED IN THE OPERATING
INSTRUCTIONS UNLESS YOU ARE QUALIFIED TO DO SO.
"ON" LED OFF/FAN OFF
"ON" LED ON/FAN OFF
"ON" LED OFF/FAN ON
NO
IS "CHECK" LED LIT?
NO
CHECK INPUT
VOLTAGE TO LED.
REPLACE POWER
YES
SUPPLY AND LED
DRIVER BOARD.
TURN OFF AIR
CLEANER. SHORT
YES
IONIZER TO FRAME
WITH TEST LEAD.
TURN ON AIR
CLEANER. IS
"WASH" LED LIT?
TURN AIR CLEANER OFF. OPEN COVER.
DEFEAT INTERLOCK. CHECK FOR INPUT
VOLTAGE TO SWITCH.
TURN AIR CLEANER OFF. OPEN COVER.
REMOVE ACCESS PANEL. DEFEAT INTERLOCK.
TURN AIR CLEANER ON. JUMPER SWITCH
CONTACTS FOR EACH SPEED IN TURN.
FAN
OFF
F90B
JUMPER ORANGE
WIRE TO WIRE FROM
SPEED CONTROL
MODULE TO
FAN MOTOR
FAN
OFF
REPLACE SPEED
CONTROL MODULE
TURN OFF POWER. MAKE SURE FAN
MOTOR ROTATES FREELY. REPLACE
FAN MOTOR IF NECESSARY.
PUSH TEST BUTTON. LISTEN FOR SNAPPING
SOUND.
TURN UNIT OFF. OPEN COVER. REMOVE
ACCESS PANEL. DEFEAT INTERLOCK. TURN
AIR CLEANER ON. CHECK FOR CORRECT
INPUT VOLTAGE TO POWER SUPPLY: CHECK
BOARD TERMINALS P1 AND P2.
NO
CHECK WIRING BACK THROUGH SWITCH,
INTERLOCK, POWER CORD,
OUTLET, AND CIRCUIT BREAKER.
FAN
ON
F90A
FAN
ON
REPLACE
SWITCH.
TURN OFF POWER.
MAKE SURE FAN
MOTOR ROTATES
FREELY. REPLACE
FAN MOTOR IF
NECESSARY.
YES
REPLACE
POWER
SUPPLY.
CORRECT WIRING.
1
TO USE THIS CHART:
1. FOLLOW THE STEPS IN EXACT SEQUENTIAL ORDER.
2. EACH TIME YOU ISOLATE AND FIX A PROBLEM, GO BACK TO START.
3. REPEAT ALL THE STEPS UNTIL THE AIR CLEANER CHECKS OUT OK.
YES
NO
YES
REPLACE SWITCH.
CHECK INPUT VOLTAGE
TO INTERLOCK SWITCH.
ADJUST/REPAIR/
REPLACE
INTERLOCK
SWITCH.
CHECK WIRING BACK
THROUGH POWER CORD
AND OUTLET TO CIRCUIT
BREAKER OR FUSE.
CORRECT WIRING
OR FUSING.
HOLD TEST BUTTON
DOWN; DOES "CHECK"
LED LIGHT?
NO
REPLACE POWER
SUPPLY AND LED
DRIVER BOARD.
YES
CHECK FOR
VOLTAGE
TO "ON" LED.
NO
REPLACE LED.
NO
YES
YES
1
1
ELECTRONIC COMPONENTS ON POWER SUPPLY BOARDS ARE NOT FIELD REPLACEABLE. ATTEMPTED SERVICE WILL DAMAGE
BOARDS . IF TROUBLESHOOTING INDICATES A POWER SUPPLY PROBLEM, REPLACE THE ENTIRE POWER SUPPLY ASSEMBLY.