Honeywell F90a1050 Product Data

Commercial Electronic Air Cleaner

APPLICATION

F90A,B
Self-Contained
PRODUCT DATA

FEATURES

• Removes up to 95 percent of the staining dirt from the air, as measured by the Initial Dust Spot Method using atmospheric dust; refer to the American Society of Heating, Refrigerating, and Air Conditioning Engineers (ASHRAE) Standard 52-76.
•Provides Coanda air distribution by drawing in dirty air from below, cleaning it electronically, and discharging the clean air in four directions parallel with the ceiling.
• Three-speed fan circulates up to 1250 cfm (35 m3/min) for F90A and 550 cfm (15.5 m3/min) for F90B.
• Solid state power supply is self-regulating, maintains peak efficiency over a wide range of cell dirt loading conditions, and provides nonlethal current levels.
• Interlock switch prevents operation when the cover is open or the grille is not in place.
• Heavy duty commercial cells, prefilter, and grille are removable for cleaning.
• Three-position adjustable discharge louvers control the direction of discharged air.
• Light emitting diodes (LEDs) indicate ON and CHECK; WASH LED optional.
•Test button shows presence of high voltage.
•Available with gray finish or woodgrain with black trim.
• Optional hard-wired remote control assembly (part number 190097B).
• Optional remote transmitter (S6057B1001) controls the F90 when an infrared receiver is installed.
• Optional carbon filters (part number 202614) for ozone and odor control.
• Honeywell has been designing, manufacturing and selling electronic air cleaners since 1959.
® U.S. Registered Trademark Copyright © 1997 Honeywell Inc. • All Rights Reserved
Contents
Application........................................................................... 1
Features .............................................................................. 1
Specifications ...................................................................... 2
Ordering Information ........................................................... 2
Planning the Installation ...................................................... 3
Installation ........................................................................... 6
Checkout ............................................................................. 12
Adjustments ........................................................................ 12
Service ................................................................................ 12
Electrical Troubleshooting ................................................... 16
Replacement Parts List/Exploded View .............................. 22
68-0103-4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER

SPECIFICATIONS

IMPORTANT
The specifications given in this publication do not include normal manufacturing tolerances. Therefore, a particular unit may not exactly match the listed specifications. Also, this product is tested and calibrated under closely controlled conditions, and some minor differences in performance can be expected if those conditions are changed.
Model:
F90A,B Self-Contained Commercial Electronic Air Cleaners. Contains one or two FC37B heavy duty commercial cells, a power supply assembly, one or two prefilters, cover with grille, a power and speed control switch, a performance selection switch, a test button, a three-speed motor driven fan, an interlock switch for the cover and grille, a power cord, and LED indication of system operation.
Color:
Available with gray finish or woodgrain with black trim.
Solid State Power Supply Assembly:
F90A, 120 Vac, 60 Hz: 203361E F90A, 220/240 Vac, 50 Hz: 203361J F90B, 120 Vac, 60 Hz: 203361G
Electrical Ratings:
Voltage and Frequency (specify when ordering):
120 Vac, 60 Hz 220/240 Vac, 50 Hz
Current and Power Consumption:
Fan
Model
F90A, 120 Vac, 60 Hz
F90A, 220/240 Vac, 50 Hz
F90B, 120 Vac, 60 Hz
Air Flow Capacity:
Model Fan Setting cfm m3/minute
F90A HI 1250 35.0
MED 1020 29.0 LOW 800 23.0
F90B HI 550 15.5
MED 310 8.8 LOW 205 5.8
Efficiency:
Up to 92% efficient as measured by the Initial Dust Spot Method using atmospheric dust, according to the American Society of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) Standard 52-76.
Setting
HI 2.6 270 MED 2.0 215 LOW 1.8 185
HI 1.4 270 MED 1.0 215 LOW 0.8 185
HI 1.4 160 MED 1.3 135 LOW 1.1 105
Current
(A)
Power
(W)
Ambient Temperature Rating:
Shipping and Storage: -20°F to +120°F (-29°C to +49°C). Operating: The F90 is intended for use at ambient
temperatures that usually are not higher than 90°F (32°C) but for brief periods, may be as high as 120°F (49°C))

ORDERING INFORMATION

When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:
1. Your local Home and Building Control Sales Office (check white pages of your phone directory).
2. Home and Building Control Customer Relations Honeywell, 1885 Douglas Drive North Minneapolis, Minnesota 55422-4386
In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
68-0103—4
2
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
8
(203)
24
(610)
LATCHES
POWER CORD
1
M919
ALLOW AT LEAST 9 INCHES (229 MILLIMETERS) FROM BACK OF F90B TO WALL FOR REMOVAL OF COVER.
7 (178)
1
2
2
ALLOW AT LEAST 16 INCHES (406 MILLIMETERS) FROM FRONT OF F90B TO WALL FOR INSTALLATION AND REMOVAL OF CELLS.
3 (76)
16
(406)
5-3/4 (146)
3-1/4
(83)
29-1/4
(743)
19-1/4 (489)
14-1/2 (386)
Shipping and Installation Weight:
Model Pounds Kilograms
F90A Heavy Duty
Commercial Cell Shipping Weight 70.0 31.5 Installed Weight 65.0 29.5
F90B Heavy Duty
Commercial Cell Shipping Weight 42.0 18.9 Installed Weight 36.0 16.2
Dimensions:
See Figs. 1 and 2.
Approvals:
Underwriters Laboratories Inc. listed: File No. E30954,
Guide No. AGGZ (120 Vac units only).
Canadian Standards Association listed: File No. LR19060
(120 Vac units only).
U.S. FCC Class B limits for RFI, Computing Devices Rules,
Canadian EMI Standard.
9.2 (each) 4.2 (each)
9.2 4.2
Replacement Parts and Accessories:
See Parts List on page 22.
POWER CORD
7/8 (22) DIAMETER KNOCKOUT
29-1/4 (743)
24
16
(610)
(406)
LATCHES
5-3/4 (146)
7 (178)
1
2
1
ALLOW AT LEAST 16 INCHES (406 MILLIMETERS) FROM FRONT OF F90 TO WALL FOR INSTALLATION AND REMOVAL OF CELLS.
ALLOW AT LEAST 9 INCHES (229 MILLIMETERS) FROM BACK OF F90 TO WALL FOR REMOVAL OF COVER.
4
(102)
29-1/4 (743)
Fig. 1. F90A installation dimensions in in. (mm).
24 (610)
16 (406)
1 INCH RADIUS
2 (51)
M1530
Fig. 2. F90B installation dimensions in in. (mm).

PLANNING THE INSTALLATION

WARNING
Explosion Hazard. Can cause property damage, severe injury, or death.
1. Do not install or use the F90 where there is any danger of gas, vapor, or dust explosion.
2. Do not install or use the F90 if explosion-proof electrical fixtures are specified.
Application and Operation
The F90 Self-Contained Electronic Air Cleaner is used where
2
overhead air cleaning is required (restaurants, conference rooms, lounges, and offices).
The F90 provides its own air circulation and is used in any situation that requires the removal of contamination from an enclosed area.
The F90 is not explosion-proof. Do not use the F90 where dangerous levels of potentially explosive gases, vapors, or dusts are present in the cleaning area.
3
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
The F90 is equipped with two standard light-emitting diodes (LEDs) and one optional LED.
ON LED: Lights when the solid state power supply is
powered and operating normally.
CHECK LED: Lights if the F90 requires service or if the
test button is pressed.
WASH LED (if used): Lights when cell washing is overdue.
To understand the operating sequence of the F90, refer to Fig. 3.
Determine Number of F90 Needed
The sizing procedure determines the number of F90s needed for any application. The correct number required for a particular application depends on: — type of contamination. —number of occupants. —volume of the room. — use of the room. — outdoor air quality.
1
AIR CLEANER IS POWERED.
2
FAN DRAWS CONTAMINATED AIR INTO THE BOTTOM OF THE F90.
3
LARGE PARTICLES ARE CAUGHT IN THE PREFILTER.
SMALL PARTICLES PASS THROUGH THE PREFILTER.
This sizing information in the following Examples 1, 2, and 3 was generated using the ASHRAE Handbook of Fundamentals, 1990 and the ASHRAE Standard 62-1989, Ventilation for Acceptable Indoor Quality. These examples simplify the sizing procedure for most applications. Use this information as a guide; however, keep in mind that the F90 has different capacities for each fan speed (see Specifications section).
The number of air changes per hour determines the number of F90s needed. More air changes per hour than indicated are unnecessary because the ASHRAE data from which these examples were constructed is conservative. Fewer air changes per hour can be compensated for by bringing in more outdoor air to maintain low contaminant levels or tolerating a partially cleaned atmosphere. Either may be acceptable to some users.
Regardless of the method used for calculation, the architectural features, lighting fixtures, sprinkler system, ducts, and grilles in the room to be cleaned may influence the number of F90s required. For ambient air cleaning, establish a uniform airflow pattern throughout the entire space. When there is a lack of mounting space, fewer F90s than indicated may be installed. More F90s may be required for oddly­shaped rooms that do not have even airflow.
If any questions should arise, consult your full-service distributor or local Honeywell Home and Building Control Sales Representative.
To calculate the number of F90s needed using occupant load, refer to Example 2 (page 6).
To calculate the number of F90s needed using air changes per hour and room volume, refer to Example 1 (page 5) or Example 3 (page 6).
4
SMALL PARTICLES REMAINING IN THE AIR ENTER THE IONIZER SECTION.
IN THE IONIZER SECTION, SMALL PARTICLES RECEIVE AN INTENSE ELECTRICAL CHARGE.
5
THE SMALL CHARGED PARTICLES ENTER THE COLLECTING SECTION WHERE THEY ADHERE TO THE COLLECTOR PLATES OF OPPOSITE CHARGE.
CARBON FILTERS (IF USED) ABSORB ODORS AND OTHER GASEOUS CONTAMINANTS.
6
CLEAN AIR PASSES THROUGH THE FAN AND IS DISCHARGED IN FOUR DIRECTIONS INTO THE ROOM, PARALLEL TO THE CEILING TO CREATE A COANDA AIR FLOW PATTERN.
M1527A
Fig. 3. F90 operating sequence.
Choose Location
Mount the F90 on the ceiling near the center of the room. A 45° diagonal mounting prevents stale air build-up in corners and may allow use of F90s at lower speeds. See Fig. 4. In larger rooms, divide the area into sections and mount an F90 in the center of each section. In rooms requiring varying levels of air cleaning, concentrate F90s where air cleaning is required most. See Fig. 4.
NOTE: To assure even air distribution, the F90 draws air into
the bottom of the air cleaner and discharges air in four directions as shown in Fig. 5. This Coanda air flow pattern assures that the clean air is distributed to all parts of the space. Also, if possible, mount the F90 to aid the air circulation already established in the room.
68-0103—4
4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
F90
F90
F90
BAR
F90
T A B L E S
M1528A
F90
F90
F90
STAGE
LOW SMOKING LEVEL AT STAGE AND DANCE FLOOR. USE ONE F90.
HEAVY SMOKING LEVEL AT TABLES AND BAR. USE THREE F90s.
F90
DANCE FLOOR
F90
F90
Fig. 4. F90 mounting considerations.
M923
Fig. 5. F90 Coanda air flow pattern.
Outdoor Air
ASHRAE Standard 62-89 specifies that every commercial space be provided with fifteen cfm per occupant of outdoor air to replenish oxygen and dilute CO2. If other internal sources of gaseous contamination are present, additional outside air is needed to dilute the contamination.
EXAMPLE: An office requires 20 cfm per person because
the standard estimates some smoking, some copy machine operation, etc. The standard assumes outdoor air will be cleaned to less than 75 micrograms per cubic meter prior to introduction into the space. ASHRAE Standard 62-89 states that supplemental air cleaning to control smoke or additional outside air must be provided as required.
Example 1. Sizing by Air Changes per Hour and Room Volume
An office measures 40 x 45 feet (12 x 14 meters) with a 15 foot (4.5 meter) ceiling. How many F90As should be installed?
Solution:
1. Find the room volume: 40 x 45 x 15 feet = 27,000 cubic feet, (12 x 14 x 4.5 meters = 756 cubic meters).
2. Assuming seven air changes per hour, with 27,000 cubic feet (756 cubic meters) volume, the graph below indicates three F90As are required.
3. Clean outdoor air is also required to replenish oxygen and dilute gaseous contaminants. 20 cfm per person is required for offices.
BOWLING
CENTERS
PLACES OF ASSEMBLY
BARS
CAFETERIAS
LUNCHEONETTES
RESTAURANTS
STORES
OFFICES
AIR
CHANGES
PER HOUR
25
20
15
10
5
0
10,000
[283]
20,000
[567]
ROOM VOLUME IN CUBIC FEET AND [CUBIC METERS]
30,000
[850]
40,000
[1133]
50,000
[1416]
60,000
[1700]
70,000
[1983]
10
9 8 7 6 5 4 3
F90As REQUIRED
2 1
M1524
5
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
Example 2. Sizing by Occupant Load
A cocktail lounge averages 85 occupants. How many F90As should be installed?
Solution:
F90As required = ASHRAE Recommended Air Circulation/Minute
F90A Capacity
1. ASHRAE recommended minimum air circulation is 30 cubic feet per minute (cfm) (0.85 m people, the recommended air circulation would be: 85 people x 30 cfm (0.85 m minute).
2. F90A capacity (HI setting) is 1250 cfm (35 m
Number of F90As required =
3. Clean outdoor air is also required to replenish oxygen and dilute gaseous contaminants. 30 cfm per person is required for bars and cocktail lounges.
A shop proprietor wants to use F90As to remove high levels of smoke from the air. The shop is 25 x 40 feet (8 x 12 meters) with a 15 feet (4.5 meters) ceiling. How many F90As are required?
2550 cfm
1250 cfm
EXAMPLE 3. Sizing by Air Changes per Hour and Room Volume
3
/minute).
= 2 F90As
72 m3/minute
[]
3
35 m
/minute
= 2 F90As
3
/minute) per person = 2550 cfm (72 m
3
/minute) per person. For 85
3
Guideline: In the absence of other information, select the correct number of F90A units to provide between 10 and 20 air
Solution:
Number of F90As required =
1. Calculate the volume of the room: 25 x 40 x 15 feet = 15,000 cubic feet, (8 x 12 x 4.5 meters = 432 cubic meters).
2. Determine the volume of air to be circulated each hour. Ten air changes per hour are used here on the assumption that
3. Determine the volume of air to be circulated each minute:
150,000 cubic feet/hour
[]
60 minutes/hour
4. F90A capacity (HI setting is 1250 cfm (35 m
Number of F90As required =

INSTALLATION

When Installing this Product…
1. Read these instructions carefully. Failure to follow them
2. Check the ratings given in the instructions and on the
3. Assure the installer is a trained, experienced service
4. After installation is complete, check out product
changes per hour, depending on contaminant level. The F90As should be located directly above or as close as possible to the source of contamination.
Desired Air Circulation/Minute
F90A Capacity
the intent is to reduce, but not completely eliminate, smoke. 15,000 cubic feet x 10 air changes/hour = 150,000 cubic feet/ hour (432 cubic meters x 10 air changes/hour = 4320 cubic meters/hour)
= 2500 cubic feet/minute (cfm)
3
/minute).
2500 cfm
1250 cfm
= 2 F90As
4320 cubic meters/hour
[]
60 minutes/hour
72 m3/minute
[]
3
35 m
/minute
= 2 F90As
= 72 cubic meters/minute (m3/minute)
WARNING
Explosion Hazard. Can cause property damage, severe injury, or death.
could damage the product or cause a hazardous condition.
product to assure the product is suitable for your application.
technician.
operation as provided in these instructions.
1. Do not install or use the F90 where there is any danger of gas, vapor, or dust explosion.
2. Do not install or use the F90 if explosion-proof fixtures are specified.
Sharp Edges. Can cause personal injury.
Wear protective gloves while handling the cells and prefilter to avoid cuts from the sharp metal edges, collection plates, and ionizer wires.
68-0103—4
WARNING
Must be installed by only a Honeywell trained installer.
6
CAUTION
Do not connect the power supply until F90 is mounted. If the F90 is powered before an electrical check, be extremely careful to avoid electrical shock. Also, take care when working near the F90 moving parts.
Unpacking
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
IMPORTANT
1. When mounting near walls, allow at least 16 in. (406 mm) for cell installation and removal and 15 in. (381 mm) for cover installation and removal. See Fig. 7.
2. Select a structurally strong part of the ceiling or wall for mounting. Do not mount the F90 to a suspended ceiling, to plaster, or to wallboard. If necessary, construct strong framing to support the weight of the F90.
1. All F90 components are packed in one box. Slide the
F90 out of the box and remove all packaging material.
• Carefully check all F90 components when unpacking.
• Check all packaging materials before discarding to assure no parts or papers are lost.
• Use the mounting template marked on the outside of the box for easy installation.
2. Pull the two latches located on the front of the F90
cover. Swing the cover down and lift to disengage from the hinges.
3. Remove the prefilter and cell from the channel guides.
4. If installing the optional WASH LED, remove the power
supply switch plate. To install the WASH LED, see Fig. 6.
5. Remove the power box from the unit. See Electrical
Troubleshooting section for instructions.
Mounting
WARNING
Heavy Equipment. Can cause personal injury or equipment damage.
1. If the ceiling is not reinforced properly, the weight
of the F90 could cause structural weakening and buckling. The unit can fall, presenting a danger to persons and equipment.
2. When using the keyhole slots for mounting,
assure the washer diameter is larger than the keyhole diameter (3/4 in. [19 mm]) or assure the mounting screws are secured in the small keyhole slot.
The F90 can be mounted in any of four ways:
• Mounted into a ceiling joist using lag screws. See Fig. 8.
• Mounted into a suspended ceiling using threaded steel rods. See Fig. 9.
• Mounted into a ceiling joist or suspended ceiling using a transition plate accessory. See Figs. 10 and 11.
• Mounted into a wall using the wall mounting hardware accessory. See Fig. 12.
The F90 may also be mounted with lag bolts or threaded steel rods reaching down to the venturi plate. However, ensure the bolts or rods are short enough to avoid interfering with the cells. Assure 1-1/2 threads are visible beyond the nut.
For F90 installation dimensions, see Fig. 7.
Mounting the F90 Using Lag Screws
1. Locate the ceiling joists. See Fig. 8.
2. Drill four 5/16 in. (8 mm) pilot holes in the joists using
the mounting template to locate holes.
3. Lift the F90 to the mounting location.
4. Mount the F90 using four 3/8 in. x 3 in. (10 mm x
76 mm) lag screws and washers.
NOTE: Assure the washer size is larger than the 3/4 in.
(19 mm) diameter of the keyhole or assure the mounting screws are secured in the small keyhole slot.
7
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
1. LOCATE WASH LED CUTOUT BEHIND SWITCH COVER ASSEMBLY STICKER.
3. PUSH LED LENS INTO PLACE. 4.
2. USE A KNIFE TO CUT A HOLE IN THE STICKER.
INSERT LED INTO LENS FROM BACK OF THE SWITCH COVER ASSEMBLY.
68-0103—4
5. ATTACH NEW STICKER TO SWITCH COVER ASSEMBLY.
Fig. 6. Installing the WASH LED.
6. REINSTALL SWITCH COVER ASSEMBLY SCREWS.
M6832
8
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
7/8 (22) DIAMETER KNOCKOUT
29-1/4 (743)
24 (610)
16 (406)
F90A
29-1/4 (743)
4
(102)
1
24 (610)
16 (406)
2 (51)
9 (229)
LATCHES
24
(610)
29-1/4 (743)
2
POWER CORD
5-3/4 (146)
7 (178)
3-1/4 (83)
F90B
19-1/4 (489)
14-1/2 (368)
16
(406)
3 (76)
8
(203)
2
1
KEYHOLE
3/8 (10) DIAMETER
3/4 (19)
3/8 (10) DIAMETER
Fig. 7. F90 installation dimensions in in. (mm).
TYPICAL 2 x 8 INCH
DRILL 5/16 INCH (8 mm) PILOT HOLES
5/8 INCH (19 mm) DIAMETER KEY HOLES PROVIDED IN AIR CLEANER HOUSING
VENTURI PLATE
WOOD JOISTS, 16 INCH CENTERS
5-1/2 (140 mm)
3/8 x 3 INCH (10 x 76 mm) LAG SCREW AND WASHER
REMOVE CELLS AND FILTERS
M1533
Fig. 8. Mounting the F90 using lag screws in joist
applications.
ALLOW AT LEAST 16 INCHES (406 MILLIMETERS) FROM
1
FRONT OF F90 TO WALL FOR INSTALLATION AND REMOVAL OF CELLS.
2
ALLOW AT LEAST 9 INCHES (229 MILLIMETERS) FROM BACK OF F90 TO WALL FOR REMOVAL OF COVER.
M920
Mounting the F90 Using Threaded Steel Rod
1. Arrange two 2 x 4 supports as shown in Fig. 9.
2. Drill four 5/16 inch pilot holes through the supports
using the mounting template to locate holes.
3. Mount the steel rods to the supports.
4. Lift the F90 to the mounting location.
5. Mount the F90 to the steel rods by attaching the nuts
and washers.
9
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
2 x 4 INCH (51 x 102 mm)
SUSPENDED CEILING
OR EQUIVALENT CROSS PIECE TO SUPPORT AIR CLEANER
NUT AND WASHER TOP AND BOTTOM
VENTURI PLATE
NUT AND WASHER TOP AND BOTTOM
1⁄4 INCH (6 mm) DIAMETER THREADED ROD
5-1/2 (140 mm)
REMOVE CELLS AND FILTERS
M1534
Fig. 9. Mounting the F90 using steel rods in suspended
ceiling applications.
Mounting the F90A Using the 272577A Transition Plate (Accessory)
SELF-CLINCHING
PEM STUD:
1-1/2 INCHES
1/16 INCH (2 mm)
7/8 INCH (22 mm)
7/16 INCH (11 mm)
SELF-CLINCHING PEM STUDS (4) ON 16 INCH (406 mm) CENTERS,
1
1-1⁄2 INCHES (38 mm) LONG.
7⁄16 INCH (11 mm) DIAMETER HOLES (4) ON 16 INCH (406 mm)
2
CENTERS.
19 x 19 INCH (483 X 483 mm)
(38 mm)
1
2
16 x 16 INCH (406 X 406 mm)
M1532
Fig. 10. Mounting F90 using 272577A Transition Plate.
7. Tighten the securing nuts until the F90 top plate
engages the height adjusting nuts. See Fig. 11B.
Mounting the F90 Using the 118636C Wall Mounting Kit (Accessory)
The transition plate (Fig. 10) allows the F90 to be mounted by one person. In the two-step process, the mounting plate is first secured directly to the ceiling joists. See Fig. 11. Then the F90 is mounted to the transition plate.
Eight flanged locknuts (four large, four small) and four 3/8 by 3 in. (10 by 76 mm) lag screws are provided with the transition plate. The four large locknuts adjust the F90 height, level the F90, and provide stops for the F90 top plate (when tightened). The four smaller locknuts secure the F90 to the ceiling joists.
1. Screw a large height-adjusting nut on each stud. Assure
that the large nut is screwed on with its flanged portion down. See Fig. 11A.
2. Position and level the height adjusting nuts so flanges
are flush with the lag screw heads or the protruding threaded steel rods.
3. Screw a small securing nut on each stud, leaving a 1/2
in. (13 mm) space between it and the height adjusting nut. See Fig. 11A.
4. Lift the F90 into position and locate the four studs.
5. Raise the F90 so that the four studs pass through the
keyhole openings.
6. Slide the F90 horizontally so the studs are located at
the slot end of each keyhole opening.
NOTE: As viewed from the F90 or floor side, the slot
portion of each keyhole is above the surface of the top plate. Position the F90 so the studs are located at the slot end of each keyhole. When the securing nuts are tightened, they should nest firmly in the sockets to prevent any lateral movement.
Tw o wall mounting brackets are used to support the F90. See Fig. 12. The two brackets must be mounted on the wall with 16 in. (406 mm) for the F90A or 8 in. (203 mm) for the F90B between centers so that the lag bolts will align with the F90 mounting holes. Fasten the brackets to the wall studs with lag screws. On masonry walls, use appropriate screw anchors.
Wiring
IMPORTANT
All wiring must comply with local codes and ordinances.
Power Cord
IMPORTANT
Power supply cord must not be concealed above the ceiling or behind the walls.
The F90, 120 Vac has a standard 3-prong plug on a 10 foot (3 meter) power cord. There must be a standard grounded outlet within 10 feet (3 meters) of the F90. The F90, 220/240 Vac power cord terminates in stripped leadwires for installation of a locally purchased plug.
• Do not use an extension cord to power the F90.
•Keep the power cord out of the reach of building occupants.
•Keep the power cord away from water.
• Do not route the power cord near sharp objects that can damage the cord insulation.
68-0103—4
10
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
(A) DIRECT CEILING MOUNTING
TYPICAL 2 x 8 INCH CEILING JOIST, 16 INCH CENTERS
3/8 x 3 INCH (10 x 76 mm) LAG SCREWS/WASHERS
CEILING
1/2 INCH (13 mm)
TRANSITION PLATE
PEM STUD
HEIGHT ADJUSTING NUT
SECURING NUT
(B) SUSPENDED CEILING MOUNTING
SUSPENDED CEILING
7/8 INCH (22) TYPICAL
3/8 INCH (10 mm) DIAMETER THREADED ROD
AIR CLEANER TOP PLATE
TRANSITION PLATE
HEIGHT ADJUSTING NUT
SECURING NUT
M1535
Fig. 11. Mounting F90 using 272577A Transition Plate.
BOLT AND WASHER
MOUNT AS CLOSE TO CEILING AS POSSIBLE
REMOVE CELLS AND FILTERS
NUT AND WASHER
REPLACE REAR LOUVERS WITH BLANK PLATE ON F90 SIDE
1
ADJACENT TO THE WALL.
VENTURI PLATE
WALL BRACKET
1
LAG SCREW BRACKETS TO WALL STUDS
M1536
Fig. 12. Mounting F90 using 118638C Mounting Kit.
CONDUIT
GREEN (TO GROUND)
+
F90 GROUND SCREW
BLACK
ITE
H
W
Permanent Wiring
1. Loosen the two screws and remove the plate covering
the wiring compartment.
2. Remove the power cord.
• Cut the black and white wires of the power cord, leaving six inches from the electrical connector. Strip 1/2 in. (12 mm) insulation from the end of each wire.
• Cut the green wire flush with the electrical connector.
• Remove the power cord and strain relief bushing.
• Install plug (provided) in the hole that contained the power cord.
3. Attach the conduit to the unit.
4. Run 3-strand, no. 14 wire through the conduit into the
wiring compartment.
5. Wire the F90 using the wiring diagram shown in Fig. 13.
Assure the green wire is secured to the green grounding screw provided.
6. Reinstall the wiring compartment plate and tighten
the screws.
WHITE FROM F90
BLACK FROM F90
M1529
Fig. 13. Wiring F90.
Installing Activated Carbon Filters, Cells, and Prefilters
1. Insert the activated carbon filters (if used) into the
channel guides closest to the fan.
2. Inspect the cells for broken ionizer wires and bent
collector plates. Moderately bent or warped collector plates can be bent back into shape. Broken ionizer wires must be replaced for top efficiency as instructed on page 15.
3. Insert the cells into the channel guides until they touch
the back stop of the F90. Assure the cell airflow arrow is pointing toward the fan. In this position, the ionizer wires are facing downward (away from the fan).
4. Insert the prefilters into the channel guides until they
touch the back of the channels.
11
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
Installing Cover
1. Before installing, study the inside of the F90 cover. One
end has two latches and the other has two hinge pins. To properly install the cover, connect the hinge pins to the hinges.
2. Attach the hinge pins by lifting the cover above the
hinge and lowering the pins into the hinges. If the cover is properly attached, it can hang below the F90.
3. Carefully swing the opposite end of the cover upward
and engage the latches. See Fig. 14. Assure the latches are connected properly.
Check F90 Operation
Tu r n on power.Push the test button to assure the power supply is
functioning at all three speeds.
Use the manual switch on the F90, manual wall switch, or
remote transmitter to assure that the fan runs correctly at all three speed settings.
Assure the ON LED lights when the fan is operating.Assure the WASH LED (if used) lights when the cells are
removed, grille is closed, and F90 is turned on.

ADJUSTMENTS

Louver Adjustment
CAUTION
Do not operate air cleaner without the louvers installed.
The F90 plastic louvers can be repositioned to vary the airflow pattern. Three positions are available. See Fig. 14. Position 3 directs airflow along the ceiling. Positions 2 and 1 direct airflow downward. Use position 2 or 1 if ceiling staining is a problem or if beams or other obstacles disrupt airflow.
M2364
Fig. 14. Opening and closing F90 cover.

CHECKOUT

Inspect The Installation
Be sure the F90:
Is securely fastened to the ceiling or wall.Does not interfere with normal occupant traffic.Is properly oriented for good air circulation.Cells are correctly oriented with air flow arrows pointing
toward the fan.
Prefilters are properly installed below the cells.Discharge louvers are securely installed.Cover is securely latched.SYSTEM light turns on when fan is running.Fan stops and ON LED turns off when the cover is
opened.
Surfaces and the installation area are wiped clean.Marked or nicked paint is retouched.
Louvers are shipped in position 1. Louvers can be adjusted as follows:
1. Loosen screw by turning counterclockwise 2-1/2 turns.
See Fig. 14. Do not remove screw.
2. Push louvers up to disengage bottom tabs, and pull
bottom of the louvers out slightly to desired position. See Fig. 15.
3. Retighten the screw. Assure that the tabs on the bottom
of the louvers are positively engaged with the F90 frame.

SERVICE

WARNING
Sharp Edges. Can cause personal injury.
Wear protective gloves and carefully handle the cells and prefilters to avoid cuts from the sharp metal edges, collection plates, and ionizer wires.
Steam, Hot Water, Strong Detergent. Can cause personal injury.
Wear rubber gloves, eye protection, and rubber apron for protection from the strong cleaning chemicals and hot temperatures.
IMPORTANT
The F90 and its components are susceptible to damage. Be careful when working with them to avoid equipment damage. Never use an acid base detergent to wash cells.
68-0103—4
12
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
M922A
WEAR GLOVES TO PROTECT HANDS FROM DETERGENT SOLUTION.
Cleaning the F90
The F90 removes a variety of contaminants from the air. As it cleans the air, the F90 cells and prefilters become dirty, lowering the cleaning efficiency. To maintain the F90 reliability and efficiency, regularly clean, inspect, and service the F90 cells and prefilters.
Clean cells with an alkaline base detergent solution. Soaking the cells in commercial or home electric dishwasher detergent, powder or liquid, works well. Use the hottest water possible (hotter than 160°F (71°C)). If soaking does not clean the cells, use high velocity detergent spray or steam. Full service distributors provide a regular cleaning service to commercial establishments.
The WASH LED (if used) lights when cell washing is overdue. When the WASH LED lights, wash the cells and wipe the ionizer wires. Frequent cell cleaning keeps WASH LED from lighting.
The F90 needs servicing if it is damaged or if efficiency is substandard, if abnormal voltages are measured, or if the CHECK LED lights.
Cleaning the Cell Using Alkaline Base Detergent
1. Use a container such as a laundry tub or plastic tank
2. Mix the alkaline base detergent with hot water, carefully
Opening the Cover and Removing the Cells and Prefilters
WARNING
Hazardous Chemical. Can cause personal injury.
Wear rubber gloves, eye protection, and a rubber apron for protection from the strong cleaning chemicals. Keep detergent solution out of reach of children.
that is large enough to hold at least one cell.
following the instructions on the detergent package.
• Use commercial or home electric dishwasher detergent (either powder or liquid). Do not use soap or acid base cleaners or solvents.
• Assure the water temperature is between 150°F and 190°F (66°C and 88°C).
• If using cold water detergent, follow the instructions included with the detergent.
NOTE: Cold water detergent cleans less effectively
than hot water detergent.
CAUTION
1. Before servicing the F90, turn off power to the F90.
2. When servicing the F90, stand on a stable work platform or ladder.
1. Open the cover by pulling the two latches located on
the front of the cover and swinging the cover down until it hangs. See Fig. 14.
2. Remove the prefilter and the cell from the channel
guides.
3. Replace the activated carbon filter (if used), if it
needs replacement.
Cleaning the Prefilter
1. Shake out or vacuum the accumulated contaminants
from the prefilter. If necessary, soak the prefilter in alkaline detergent solution. Do not soak the prefilter in an acid detergent solution or use high pressure water, air, or steam to clean the prefilter.
NOTE: Wash the cell before washing the prefilter. If the
prefilter is washed first, lint residue from the prefilter will contaminate the wash water and deposit inside the cell. Dispose of the wash water after each use.
Fig. 16. When cleaning cell, agitate in detergent solution.
3. Carefully wipe off ionizer wires before prerinsing.
4. Prerinse the cell in hot water before submerging
in detergent.
5. Soak the cell in the solution for up to 15 minutes.
Agitate the cell in the solution if necessary. See Fig. 16.
6. Remove the cell from the detergent solution.
7. Place the cell in another container of clear hot water
(150°F to 190°F (66°C to 88°C)) for final rinsing. Rinse the cells for five to ten minutes.
8. Remove the cell from the rinse water. Allow the cell to
drain and dry before energizing. Stand cell on one corner for optimum water drainage.
13
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
9. Carefully wipe ionizer wires to remove any remaining
residue.
10. Check the collection plates of the cell for any detergent
residue. If any residue is remaining, repeat the rinse and detergent soaking process until collector plates are clean. Buildup can reduce the F90 efficiency.
Cleaning the Cell Using High Velocity Water Pressure or Low Pressure Steam
Alternate methods can be used to clean some contaminants from the F90 cell. To prevent damage to prefilter, do not use these methods to clean the prefilter. See Fig. 17.
Water method—Be careful to avoid damage to the cell. If
detergent is required, use an alkaline base detergent. Do not use an acid detergent. Aim water straight on or at a very slight angle when rinsing collector plate side of cell. This will minimize uneven spacing of collector plates caused by water pressure.
Steam method—Be extremely careful when steam
cleaning to avoid warping or bending the collector plates of the cell. Remember that the cell will be hot after steam cleaning, and be extremely careful to avoid burns. Use only low pressure or wet steam.
NOTE: Assure the steam pressure is less than 5 psi (35 kPa)
and steam temperature is less than 250°F (121°C).
Discolored Aluminum
After cleaning, the cell and prefilter occasionally look stained. If the stain is black or very dark, it is probably dirt residue. This can lower the F90 efficiency. Clean and rinse the cell and prefilter again.
If the stain is white, it is detergent residue. This lowers the F90 efficiency and can corrode the aluminum. Rinse the cell and prefilter again.
If the stain is tan, yellow, or a thin film, it is probably tobacco smoke or other airborne dirt. Moderate discoloration does not affect the F90 efficiency. Recleaning is not necessary.
Removing Specific Contaminants from the Cell
The following list gives the appropriate cleaning procedure for types of contamination often found on cells and prefilters. Cleaning procedures are listed in order of preference. Be careful not to bend cell blades.
Reinstalling the Cell, Prefilter, and Activated Carbon Filter if Used
1. Wipe off surface dirt inside and outside of the grille and
cover.
2. Replace the activated carbon filters with new filters if
needs replacement. See Fig. 18.
3. Inspect the cells for broken ionizer wires and bent
collector plates. Bend moderately bent or warped collector plates back into shape. Replace broken ionizer wires replaced for top efficiency as instructed on page 15.
Contaminant Cleaning Procedure
Animal Hair Dishwasher Detergent
Carbon
(carbon black, soot, lamp black, graphite, charcoal dust, etc.)
Cooking Oils
(vegetable soybean, peanut, etc.)
Animal
(lard, butter, etc.)
Cotton Fibers Dishwasher Detergent
Dust
(silicon dioxide and calcium carbonate and mineral type compounds)
Flour Dust Dishwasher Detergent
Mineral Oil
(petroleum base, diesters and silicone)
Paper Products Dishwasher Detergent
Paint
Oil Base
Water Base Dishwasher Detergent
Pine Tar Resins Dishwasher Detergent
Soaps Dishwasher Detergent
Sodium Chloride Dishwasher Detergent
Sugars
(includes molasses, etc.)
Talc Dishwasher Detergent
Tobacco Tars and Smoke Dishwasher Detergent
Varnishes Dishwasher Detergent
Waxes
(all types)
a
Method not appropriate for cleaning prefilter.
4. Carefully wipe ionizer wires to remove any remaining
water deposits.
5. Assure cells are completely dry before reinstalling in
the air cleaner. If cells are placed into the F90 while still wet, the cells may short out and arc frequently. Although the F90 will appear to be operating, the cells may not be cleaning during the drying period.
Solution Dishwasher Detergent
Solution High Pressure Water
Dishwasher Detergent Solution
a
Steam Dishwasher Detergent
Solution
a
Steam
Solution Dishwasher Detergent
Solution
Solution Dishwasher Detergent
Solution High Pressure Water
Solution Dishwasher Detergent
Solution
Solution
Solution
a
Steam
Solution
Solution Dishwasher Detergent
Solution
a
Steam
Solution
Solution
Solution Dishwasher Detergent
Solution
a
Steam
a
a
68-0103—4
14
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
HIGH VELOCITY DETERGENT SPRAY
STEAM
M677B
Fig. 17. Using high velocity water or steam to clean cells.
M1541
Fig. 18. Reinstalling F90 cells.
REPLACING AN IONIZER WIRE.
6. Slide the cells into the channel guides until they touch
the backstop of the F90.
Assure the cell airflow arrow is pointing toward the fan. In this position, the ionizer wires are facing downward (away from the fan).
7. Slide the prefilters into the channel guides until they
touch the back of the channels.
8. Swing the cover up until it closes, engaging the two
latches. See Fig. 14.
Replacing Ionizer Wires
Broken or bent ionizer wires can cause an electrical short to ground, often resulting in visible arcing or sparking. Do not use cells until broken wires are removed. Cells can be used temporarily with one wire missing, but replace the wire as soon as possible. Replacement wires are supplied cut to length with eyelets on both sides for easy installation. Order part no. 136434AA. To install:
1. Hook the eyelet on one end of the wire over the spring
connector on one end of the cell. See Fig. 19. Be careful to avoid damaging the spring connector or other parts of the cell.
2. Hold the opposite eyelet with a needlenose pliers and
stretch the wire the length of the cell. Depress the opposite spring connector and hook the eyelet over it.
3. Check the cell for short circuits using an ohmmeter. See
Fig. 20. Check the resistance between the frame of the cell and both the ionizer and the collector contacts. In each case, the resistance should be infinite.
SPRING CONNECTORS
PRESS DOWN
EYELETS
IONIZER WIRE
NEEDLENOSE PLIERS
TWO EYELETS HOLD IONIZER WIRE TO CELL.
1
IONIZER
1
WIRE
M1540B
Modifying to Reduce Ozone Odor
In normal operation, the F90 generates a trace amount of ozone that is considerably under the limit prescribed by the U.S. Food and Drug Administration (FDA). During the first week or two of operation, the amount may be higher because of sharp edges on some of the new high voltage metal parts. Normal use dulls these edges in a short time.
Fig. 19. Installing new ionizer wire.
A person with an average sense of smell can detect the odor of ozone indoors in concentrations as low as 0.003 part per million (ppm). OSHA workplace regulations permit up to
0.100 ppm ozone concentration. The F90 contributes 0.005 to
0.010 ppm of ozone to the indoor air. The U.S. FDA and Health and Welfare Canada recommend that indoor ozone concentration should not exceed 0.050 ppm. As a comparison, the outdoor ozone level in major cities is sometimes higher than 0.100 ppm.
15
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
If desired, the ozone generated by the F90 can be reduced in one of two ways:
• Install the optional activated carbon filters.
• Open the cover and move the F90 performance switch to the LO setting. Close the cover. With the switch in LO, the cleaning efficiency is reduced 5 to 15 percent, depending on airflow.
NOTE: The performance switch must be set solidly in either
HI or LO position and not between, or the F90 may not function properly. See Fig. 21.

ELECTRICAL TROUBLESHOOTING

WARNING
Electrical Shock Hazard. Can cause personal injury or equipment damage.
1. Electrical troubleshooting must be performed by only qualified personnel.
2. The following procedures expose hazardous levels of electrical current. Disconnect the power supply between checks and proceed carefully.
AB
COLLECTOR TERMINAL
IONIZER TERMINAL
COLLECTOR TERMINAL
IONIZER CONTACT
Tools And Equipment
Troubleshooting the F90 requires:
• Needlenose pliers for stringing ionizer wires and inserting edge connectors.
•Test meter with 15 kVdc probe.
Troubleshooting Procedure
The F90 troubleshooting charts quickly isolate F90 problems. See Fig. 22. If removing power box, follow instructions below. See Fig. 23. For the F90 schematic diagrams, see Fig. 24 through 27.
Removing The Power Box
Open the power box and remove the power supply assembly as follows:
1. Open the cover by pulling the two latches located on
the front of the cover and swinging the cover down until it hangs. See Fig. 14.
2. Remove the prefilter and the cell from the
channel guide.
3. Loosen the screws holding the power supply assembly
cover plate and remove the cover plate. See Fig. 23.
COLLECTOR CONTACT
THE FRAME OF THE CELL SERVES AS GROUND
Fig. 20. Checking cells for short circuits.
4. Loosen two screws on inner wall of power supply
assembly and three screws on the top of the assembly. Slide the power supply assembly toward the center of the air cleaner and disconnect the two Molex connectors and the one quick disconnect. See Fig. 23.
5. Remove the power supply assembly to a table or
workbench.
68-0103—4
M921A
PERFORMANCE
SWITCH
HI
LO
M682
Fig. 21. Setting performance switch in either HI or LO.
16
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
START
MAKE SURE CELLS ARE CLEAN, DRY, PROPERLY INSTALLED.
CLOSE COVER OR DEFEAT INTERLOCK. TURN AIR CLEANER ON. CHECK FAN OPERATION AT LO, MED, HI SPEEDS. OBSERVR "ON'' LED.
LED ON/FAN ON
PUSH TEST BUTTON. LISTEN FOR SNAPPING SOUND.
YES
HOLD DOWN TEST BUTTON. IS "CHECK" LED LIT?
YES
RELEASE TEST BUTTON. IS "CHECK" LED LIT?
NO
IS "WASH" LED LIT?
NO
REMOVE CELLS. IS "WASH" LED LIT?
YES
AIR CLEANER OK.
REPAIR OR REPLACE CELL(S)
NO
WITH OHMMETER, CHECK FOR SHORT BETWEEN:
- CELL FRAME AND COLLECTOR TERMINAL.
- CELL FRAME AND IONIZER TERMINAL.
INFINITE RESISTANCE
WARNING
THESE SERVICING INSTRUCTIONS ARE FOR USE BY QUALIFIED PERSONNEL ONLY. TO REDUCE RISK OF ELECTRIC SHOCK, DO NOT PERFORM ANY SERVICING OTHER THAN CONTAINED IN THE OPERATING INSTRUCTIONS UNLESS YOU ARE QUALIFIED TO DO SO.
"ON" LED OFF/FAN OFF
"ON" LED ON/FAN OFF
"ON" LED OFF/FAN ON
NO
IS "CHECK" LED LIT?
NO
CHECK INPUT VOLTAGE TO LED.
REPLACE POWER
YES
SUPPLY AND LED DRIVER BOARD.
TURN OFF AIR CLEANER. SHORT
YES
IONIZER TO FRAME WITH TEST LEAD. TURN ON AIR CLEANER. IS "WASH" LED LIT?
CLEAN CELLS, WIPING IONIZER WIRES. INSPECT CELLS FOR DAMAGED IONIZER CONTACTS.
REPLACE OR REPAIR CELLS.
NO
INSPECT CELLS FOR:
- BENT COLLECTOR PLATES
YES
- BROKEN IONIZER WIRES
- DIRT ON INSULATORS
- DAMAGED IONIZER
NO
OR COLLECTOR CONTACT TABS
REPLACE CELLS CELL SHORTED
CELLS OK.
YES
NO
REPLACE LED.
YES
NO
DAMAGED
YES
RISK OF ELECTRIC SHOCK
TURN AIR CLEANER OFF. OPEN COVER. DEFEAT INTERLOCK. CHECK FOR INPUT VOLTAGE TO SWITCH.
TURN AIR CLEANER OFF. OPEN COVER. REMOVE ACCESS PANEL. DEFEAT INTERLOCK. TURN AIR CLEANER ON. JUMPER SWITCH CONTACTS FOR EACH SPEED IN TURN.
FAN OFF
F90B
JUMPER ORANGE WIRE TO WIRE FROM SPEED CONTROL MODULE TO FAN MOTOR
FAN OFF
REPLACE SPEED CONTROL MODULE
TURN OFF POWER. MAKE SURE FAN MOTOR ROTATES FREELY. REPLACE FAN MOTOR IF NECESSARY.
PUSH TEST BUTTON. LISTEN FOR SNAPPING SOUND.
TURN UNIT OFF. OPEN COVER. REMOVE ACCESS PANEL. DEFEAT INTERLOCK. TURN AIR CLEANER ON. CHECK FOR CORRECT INPUT VOLTAGE TO POWER SUPPLY: CHECK BOARD TERMINALS P1 AND P2.
NO
CHECK WIRING BACK THROUGH SWITCH, INTERLOCK, POWER CORD, OUTLET, AND CIRCUIT BREAKER.
FAN ON
F90A
FAN ON
REPLACE SWITCH.
TURN OFF POWER. MAKE SURE FAN MOTOR ROTATES FREELY. REPLACE FAN MOTOR IF NECESSARY.
YES
REPLACE POWER SUPPLY.
CORRECT WIRING.
1
TO USE THIS CHART:
1. FOLLOW THE STEPS IN EXACT SEQUENTIAL ORDER.
2. EACH TIME YOU ISOLATE AND FIX A PROBLEM, GO BACK TO START.
3. REPEAT ALL THE STEPS UNTIL THE AIR CLEANER CHECKS OUT OK.
YES
NO
YES
REPLACE SWITCH.
CHECK INPUT VOLTAGE TO INTERLOCK SWITCH.
ADJUST/REPAIR/ REPLACE INTERLOCK SWITCH.
CHECK WIRING BACK THROUGH POWER CORD AND OUTLET TO CIRCUIT BREAKER OR FUSE.
CORRECT WIRING OR FUSING.
HOLD TEST BUTTON DOWN; DOES "CHECK" LED LIGHT?
NO
REPLACE POWER SUPPLY AND LED DRIVER BOARD.
YES
CHECK FOR VOLTAGE TO "ON" LED.
NO
REPLACE LED.
NO
YES
YES
1
1
ELECTRONIC COMPONENTS ON POWER SUPPLY BOARDS ARE NOT FIELD REPLACEABLE. ATTEMPTED SERVICE WILL DAMAGE BOARDS . IF TROUBLESHOOTING INDICATES A POWER SUPPLY PROBLEM, REPLACE THE ENTIRE POWER SUPPLY ASSEMBLY.
Fig. 22. F90 electrical troubleshooting procedure.
17
M1525B
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
ELECTRONIC AIR CLEANER
POWER BOX SECURING SCREWS (5)
POWER BOX
POWER BOX COVER
POWER BOX COVER SECURING SCREWS (5)
NOTE: SCREWS ONLY NEED TO BE LOOSENED, NOT REMOVED.
M2422A
Fig. 23. Removing the F90 Power Box Assembly.
68-0103—4
18
1
L1
(HOT)
L2
GROUND
PERFORMANCE SWITCH
PUSH BUTTONS
HI
MED
LO OFF
WHITE
GREEN
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
P3
3
RED
D
E
R
WHITE
ON
HI
LO
P4
BLACK
BLACK
WHITE
WASH (YELLOW)
ON (YELLOW)
ON-OFF/3-SPEED FAN SWITCH
WIRING TERMINALS
MED
ORANGEBLACK
2
Fig. 24. F90A 120 Vac model schematic diagram.
J2
2
4
P21 P22
BROWN VIOLET BLUE RED
POWER SUPPLY
3
1
WHITE
P2
P1
FAN
MOTOR
BLACK COLLECTOR
CHECK (RED)
RED
HITE
W
1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2 INTERLOCK SAFETY SWITCH.
3 REPLACE THE BLACK LEADS.
RED IONIZER
RED
BLACK
TEST BUTTON
CONTACT BOARD
M6152
1
L1
(HOT)
L2
GROUND
PERFORMANCE SWITCH
BLACK
ON
(YELLOW)
WASH (YELLOW)
CHECK (RED)
PUSH BUTTONS WIRING TERMINALS
HI
MED
LO OFF
BLACK
WHITE
RED
W
HITE
RED
WHITE
RED
ON-OFF/3-SPEED FAN SWITCH
ON
HI
MED
LO
ORANGEBLACK
3
BLACK COLLECTOR
BLACK
TEST BUTTON
CONTACT BOARD
M11576
POWER
P3
P4
J5
SUPPLY
BROWN VIOLET BLUE RED
P2
P1
FAN
MOTOR
WHITE
RED IONIZER
2
1 POWER SUPPLY. PROVIDE DISCONNECT MEANS
AND OVERLOAD PROTECTION AS REQUIRED.
2 LEFT CELL AND CONTACT BOARD ON TWO-CELL AIR CLEANER ONLY.
3 INTERLOCK SAFETY SWITCH.
RED
Fig. 25. F90A 120 Vac model schematic diagram (available late 1997).
19
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
BLACK COLLECTOR
FAN
MOTOR
RED IONIZER
5
WHITE
WHITE
1 TERMINAL BOARD FOR POWER SUPPLY CONNECTIONS. POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2 BROWN LEAD MUST BE CONNECTED TO TOP TERMINAL ON TRANSFORMER.
3INTERLOCK SAFETY SWITCH.
4 PROVIDES ON-OFF INDICATION.
5 LEFT CELL AND CONTACT BOARD ON TWO-CELL AIR CLEANER ONLY.
OFF
MED
1
230 Vac
4
LO
POWER
PERFORMANCE SWITCH
B
LA
C
ON
(YELLOW)
WASH (YELLOW)
CHECK (RED)
LAMP
HI
BROWN
L
1
BLUE
N
2
3
RED
BLACK
WHITE
RED
W
HITE
HITE
W
RED
ORANGE
BLACK
A3
A5
A4
A6
B3
B4
C3
C4
D3
D4
ON-OFF/3-SPEED FAN SWITCH
3
B1
B2
C1
C2
D1
D2
P3
P4
K
J5
SUPPLY
2
WHITE
BROWN
RED
BLUE
VIOLET
RED
BLACK
TEST BUTTON
CONTACT BOARD
M11577
68-0103—4
Fig. 26. F90A 230 Vac model schematic diagram (CE compliant model).
20
1
L1
(HOT)
L2
GROUND
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
PERFORMANCE SWITCH
BLACK
3
BLACK
WHITE
WASH (YELLOW)
ON-OFF/3-SPEED FAN SWITCH
PUSH BUTTONS WIRING TERMINALS
HI
MED
LO OFF
WHITE
GREEN
2
RED
D
E
R
ON
WHITE
(YELLOW)
ON
HI
MED
LO
ORANGEBLACK
Fig. 27. F90B 120 Vac model schematic diagram.
BLACK COLLECTOR
BLACK
TEST BUTTON
CONTACT BOARD
M6156
POWER
2
P21
J2
4
P22
3
BROWN VIOLET BLUE RED
SUPPLY
1
P1
SPEED CONTROL MODULE
FAN
MOTOR
WHITE
R
ED
HITE
W
P2
P3
P4
RED IONIZER
CHECK (RED)
1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2 INTERLOCK SAFETY SWITCH.
3 REPLACE THE BLACK LEADS.
RED
21
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER

REPLACEMENT PARTS LIST/EXPLODED VIEW

See Fig. 28 for exploded view.
Part Number
No. Description
1Cover Assembly (includes inlet grille)
2Inlet Grille
3 Prefilter (20 x 12-1/2) 202289 (2) 202289 (2) 202289 4 Latch
5 Heavy Duty Commercial Cell (4-1/2 x 12-1/2 x 20) FC37B1030 (2) FC37B1030 (2) FC37B1030 6 Filter Rail (pre- and post-filter) 202300 (4) 202300 (4) 204106 7 Outlet Louvers
8 Solid State Power Supply 203361E,
9 Four-Position Control Switch 190382 190382 190382 10 Interlock Switch 197929 197929 197929 11 Performance Switch 196214 196214 196214 12 Contact Board Assembly 138889A (2) 138889A (2) 138889A (2) 13 Power Cord 4074EQZ 4074ERR 4074EQZ 14 Motor Capacitor 202281 203433 204107 15 Motor Mounting Plate/Grille 202311 202311 204108 16 Motor does not include mounting plate or grommets) 202278A 202278C 204109 17 Rubber Grommets (package of 4) 4074EQP 4074EQP None 18
Woodgrain with black trim Gray
Woodgrain with black trim Gray
Woodgrain with black trim Gray
Woodgrain with black trim
Gray
b
Fan
F90A
120 Vac 60 Hz
202927A 202927B
202307 202308
202619 (2) 202620 (2)
Large 202313 (4)
202314 (4)
206427D
202280 202280 None
a
220/230/240 Vac 50 Hz
F90A
202927A 202927B
202307 202308
202619 (2) 202620 (2)
Large 202313 (4)
202314 (4)
208427S 203361G,
F90B
120 Vac 60 Hz
204102 204103
204104 204105
202619 202620
Small and Large 202328 (2) and 202313 (2) 202329 (2) and 202314 (2)
208427L
a
Parts and Optional Accessories Not Illustrated
Part Number
F90A
Description
Remote Infrared Transmitter S6057B1001 S6057B1001 S6057B1001 Remote Infrared Receiver S6008B1001 S6057B1027 S6008B1001 Hard Wired Remote Control Assembly 190097B 190097B 190097B Ionizer Wires (package of five) 136434AA 136434AA 136434AA Blank Plate for Discharge Grille 202613 202613 202613 Wall Mounting Kit (blank plate provided) 118636C 118636C 118636C Ceiling Mounting Kit 4074EAB 4074EAB 4074EAB Transition Plate Assembly 272577A 272577A 272577A Carbon Filter 1/2 x 20 x 12-1/2 inches
(13 x 508 x 318 mm) a F90B fan is part of motor
a
Available late 1997.
68-0103—4
b
F90B fan is part of motor.
120 Vac 60 Hz
202614 (2) 202614 (2) 202614
22
220/240 Vac 50 Hz
F90A
F90B
120 Vac 60 Hz
13
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
7
11
4
5
8
6
15
17
3
14
16
12
9
18
10
2
1
M11675
Fig. 28. F90A exploded view. Part numbers are keyed to Parts List.
23
68-0103—4
F90A,B SELF-CONTAINED COMMERCIAL ELECTRONIC AIR CLEANER
Home and Building Control
Honeywell Inc. Honeywell Plaza P.O. Box 524 Minneapolis MN 55408-0524
Honeywell Latin American Division
Miami Lakes Headquarters 14505 Commerce Way Suite 500 Miami Lakes FL 33016
68-0103—4 J.H. Rev. 8-97
68-0103—4
Home and Building Control
Honeywell Limited-Honeywell Limitée 155 Gordon Baker Road North York, Ontario M2H 3N7
Honeywell Europe S.A.
3 Avenue du Bourget 1140 Brussels Belgium
Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers.
24
Honeywell Asia Pacific Inc.
Room 3213-3225 Sun Hung Kai Centre No. 30 Harbour Road Wanchai Hong Kong
Helping You Control Your World
www.honeywell.com/yourhome
®
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