Honeywell EW451 Series, EW447A0100, EW450A0100, EW447A1200, EW450A1200 Installation And Setup

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Honeywell y All rights reserved EN0H-2601GE25 R0413
EW447-EW452 Series
Mechanical Heatmeters
FOR HEATING AND COOLING APPLICATIONS
PRODUCT DATA
Fig. 1. EW447 (cables removed)
Fig. 2. EW447F (with RF)
Contents ............................................................................... 1
General ................................................................................. 2
Application .......................................................................... 2
Features ............................................................................. 2
Design ................................................................................ 2
Materials ............................................................................. 2
Approvals ........................................................................... 2
Technical Details ................................................................. 2
Specifications .....................................................................2
Flow data ............................................................................3
Sizing .............................................................................. 3
Function ............................................................................. 3
Installation and Setup ......................................................... 4
Software .......................................................................... 4
Communication and Readout ............................................. 5
Typical Readout Applications ......................................... 5
Identification ....................................................................... 6
Dimensions ........................................................................ 7
Ordering Details ................................................................... 8
Ordering Information .......................................................... 8
Scope of Delivery ............................................................... 9
Accessories ........................................................................ 9
Diagrams ............................................................................ 11
Measuring Accuracy ......................................................... 11
Flow Diagram ................................................................... 12
EW447-EW452 SERIES MECHANICAL HEATMETERS
EN0H-2601GE25 R0413 2 Honeywell y All rights reserved
GENERAL
Application
Honeywell EW447-452 Series mechanical meters are compact heat or chilled water meters with electronic measurement based on the multijet principle, consisting of an electronic energy calculator, a multijet flow sensor and two temperature sensors.
They are used for metering of hydronic heating and/or cooling energy in hydronic systems based on volume, supply and return temperature.
EW447-449 models are suitable for energy metering in heating systems (‘heat metering’).
EW450-452 models are suitable for energy metering in heating, cooling or combined systems.
Features
• Approval for meter with dynamic range of 100:1 (qp:qi) in class 2
• Lithium battery, battery lifetime 12 years
• Optical interface as standard
• Rotatable calculator
• Optionally with integrated radio, Open Metering Standard, 868MHz
Design
EW447-452 Series mechanical meters consist of:
• Electronic energy calculator with power supply and fixed to mechanical flow sensor
• Factory fitted supply and return temperature sensors
• Optionally M-Bus or pulse output function
• Flow sensor with external threads according to ISO228 (DN15…DN40) or flanges PN16 (DN32…DN100)
• EW45x versions with potted electronics
Materials
• Front panel of energy calculator made of dark grey plastic with laser markings for approval, flow and other product information
• Housing of energy calculator made of dark grey plastic
• EW447 and 452: housing of flow sensor made of unpainted brass
• EW448, 449, 451 and 452: housing of flow sensor made of brass, painted dark grey
Approvals
Heating
• DN15…20: MID class 2 (DE-07-MI004-PTB030) and EN1434 (22.52 / 00.02)
• DN25…40: MID class 2 (DE-09-MI004-PTB001) and EN1434 (22.52 / 06.02)
• DN50…100: EN1434 (22.52 / 01.02)
TECHNICAL DETAILS
Specifications
Sizes DN15…DN100
qp0.6…60m³/h
Medium Water, quality to VDI2035
Medium temperature 5...90°C
Ambient temperature 5…55°C
Storage temperature -20…55°C
Operating pressure max. 16bar
Protection class IP54 (EW44x)
Measuring process Fully electronic compact heat meter
with direct impeller scanning (EW447, 448, 450 and 451) or impeller scanning via magnetic coupling with sensors (EW449 and
452)
Display LCD, 7-digit
Display units MWh, kWh, GJ, MJ, kW, m³/h, l/h,
m³ and l
Display values 9 999 999, 999 999.9, 99 999.99,
9 999.999
Values displayed Power, energy, flow rate, tempera-
ture, energy on readout date, readout date
Measuring cycle volume
16s
Measuring cycle temperature
32s
Temperature diffe­rence
max. 147K
Starting temperature difference
0.25K
Absolute temperature measuring range
0…150°C
Temperature sensors Pt500 with 2-wire leads
Operating voltage 3.0V
Ambient class Class C + M1
Battery lifetime 10 + 2 years
Interfaces Optical
Optional interfaces
EW447-EW452 SERIES MECHANICAL HEATMETERS
Honeywell y All rights reserved 3 EN0H-2601GE25 R0413
Flow data
Table 1. Flow rates EW447-452 Series
Sizing
• EW447-452 Series mechanical meters should be selected in such a way that typical system flow rates are between approved minimum (qi) and maximum flow rate (qs)
• Overload flow rate may be reached for not more than 15 minutes per day
• Flow rates below minimum and above maximum should be avoided
DN 15 15 20 25 25 40 50 65 80 100
Flow rates according to MID
Minimum (qi) l/h 6 15 25 70 120 200 300 500 800 1,200
Nominal (qp) m³/h 0.6 1.5 2.5 3.5 6 10 15 25 40 60
Maximum (qs) m³/h1.2 3 5 7 1220305080120
Dynamic range (qp/qi) 1:100 100:1 100:1 50:1 50:1 50:1 50:1 50:1 50:1 50:1
Additional flow data
Starting flowrate l/h 1.5-2 3-4 5-6 35 60 100 60 60 90 90
Overload flow rate m³/h 50 50 110 140
Pressure loss @ qp 243 243 242 170 190 240 62 142 80 100
Function
Fig. 3. EW447 components
Energy Calculator
The energy calculator (or simply ‘calculator’) contains circuits for recording flow rate and temperature and for calculating, logging and displaying data. The meter can be read from a single line seven-digit display with units and symbols. A push button provides control of various display loops. All failures and faults are recorded auto­matically and displayed on the LCD screen. For protection all relevant data is saved in a non-volatile memory (EEPROM). This memory saves measured values, device parameters and types of error at regular intervals.
Flow Sensor
The multijet technology of the flow sensor permits high measuring accuracy. Standard place of installation is return pipeline. For installation in supply a different version has to be used. Meters cannot be reconfigured from return to supply pipeline usage in the field.
Power Supply
Non replaceable lithium battery 3.0V DC with 10 + 2 year life­time (10 year nominal lifetime, 1 year for storage an 1 year buffer). Nominal lifetime relates to normal usage. Battery life­time is decreased by shorter readout intervals, longer data tele­grams, etc.
Temperature sensors
EW447-452 Series mechanical meters are supplied with installed Pt500 temperature sensors with 2-wire leads, Ø5.2mm. The temperature sensors are permanently installed to the meter and cannot be replaced. Sensor cable lengths are as follows:
Interfaces
EW447-452 Series mechanical meters are equipped with a ZVEI optical interface for communication and testing as stan­dard. Further all meters are available with either RF, MBus or pulse output. For more details on interfaces see chapter “Communication and Readout” below.
Energy calculator
Return temperature
Flow sensor
Supply temperature sensor
sensor
EW447 and 450 • Supply: 1.5m
• Return: 0.4m with sensor installed in housing of flow sensor
EW448 and 451 • Supply: 3.0m
• Return: 1.5m with sensor installed in housing of flow sensor
EW449 and 452 • Supply: 6m
• Return: 6m
EW447-EW452 SERIES MECHANICAL HEATMETERS
EN0H-2601GE25 R0413 4 Honeywell y All rights reserved
Installation and Setup
Medium
Heat meters generally are only approved for metering of water and not for water glycol mixtures or fluids other than water. During measurement meter must be completely filled with water.
Flow Sensor
EW447-452 Series mechanical meters must be installed in the return pipeline. When installed in the supply pipeline measure­ments are either unreliable, inaccurate or nonexistent. Pipeline configuration cannot be changed in the field.
• Avoid installation at highest point of system or system part as air may be trapped in meter
• It is recommended to place a ballvalve before and after the heat meter for easy replacement
• Various fittings are available for sizes DN15…DN40
• Ball valves and fittings see Accessories on page 9f
• Further it is recommended to place a strainer before the meter to avoid dirt entering the flow sensor
Fig. 4. Flow sensor installation
Calming legs
• EW447, 448, 450 and 451: calming legs before or after meter are not required
• EW449 and 452: a calming leg of 3 x DN before meter is recommended, in case of a T-piece or bend before the meter a length of 5 x DN is recommended
Installation position
• EW447 and 450 may be installed in any position
• EW448, 449, 451 and 452 may only be installed in horizontal position
Temperature Sensors
• Temperature sensors have to be installed like for like. Example: if one temperature sensor is installed directly in the flow, the second temperature sensor also has to beinstalled directly in the flow
• Temperature sensors may only be installed directly in the flow or, for sizes DN65 and larger, with MID approved sensor pockets. See Accessories
• Sensor pockets can also be used for smaller sizes, although installation directly in the flow is preferred
• Various fittings and other accessories are available for temperature sensor installation, see Acessories on page 9f
Meter (exemplary)
Ball valve Connection fitting Connection fitting Ball valve
Fig. 5. Temperature sensor
installation with ballvalve
Fig. 6. Temperature sensor
installation with sensor
pocket
Ball valve
Temperature
Temperature sensor
sensor
installation kit
Sensor
Temperature sensor
T-piece
pocket
Software
In general it is not necessary to parametrise EW447-452 meters in the field unless standard values should be changed. Such changes can be done with the HydroSet software which you can download free of charge from http://metering.ecc.emea.honeywell.com/.
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