Honeywell DPR 100 C, DPR 100 D Product Manual

DPR 100 C - DPR 100 D

PRODUCT MANUAL

DPR 100 C - DPR 100 D

PRODUCT MANUAL

Ref. : US1I-6137

Issue :19 October, 2003

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

This document was prepared using Information Mapping methodologies and formatting principles.

Information Mapping is a trademark of Information Mapping Inc. Windows is a registered trademark of Microsoft Inc. Modbus is a registered trademark of MODICON, Inc. The omission of a name from this list is not to be interpreted that the name is not a trademark.

About This Document

Abstract

This manual describes the installation, configuration, operation, and maintenance of the Recorder.

Warranty

WARRANTY. THE FOLLOWING IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THOSE OF MERCHANTABILITY

AND FITNESS FO R PARTICULAR PURPOSE.

a) Goods/Hardware Except as otherwise hereinafter provided, Honey well warrants goods of its manufacture to be free of def ective materials and faulty workmanship

and as conforming to applicable specifications and/or drawings. Commencing with date of shipment, Ho neywell's war ranty shal l run for the period specified on the face hereof or, if none b e mentioned, 18 months. If warranted goods are returned to Honeywell during this period of coverage, Honeywell will repair or replace without charge those items it finds defective.

Experimental devices (designated by the letter "X" or "E" within their part-number identification) are prototype, pre-pr oduction items that have yet to

complete all phases of prod uct-release testing; thes e items are sold "AS IS" WITH NO WARRANTY.

b) Software Software, if listed on the face hereof and used within hardware and/or a system warranted by Honeywell, will be furnished on a medium that’s free

of defect in materials or workmanship under normal use for so long as the hardware and/or system is under warranty. During this period, Honeywell will replace without charge any such medium it finds defective. As for the quality or performance of any software or data, they are supplied “AS IS” WITH NO WARRANTY.

c) Services

Where hardware and/or a system is installed by Honeywell, such services are warranted against faulty workmanship for the same period (if any) as applies to the installed items. During this concurrently r unning period, Ho neywell will correct without charge any workmanship it finds to be faulty.

Contacts

If you encounter any problem with your recorder, please contact your nearest Sales Office. (See the address list at the end of this manual).

An engineer will discuss your problem with you. Please have your complete model number and serial number available. Model number and serial number are located on the chassis nameplate.

If it is determined that a hardware problem exists, a replacement instrument or part will be shipped with instructions for returning the defective unit. Do not return your instrument without authorization from your Sales Office or until the replacement has been received.

Symbol Meanings

Symbol What it means

Protective ground terminal. Provided for connection of the protective earth green (green or green/yellow) supply system conductor.

Functional ground terminal. Used for non-safety purposes such as noise immunity improvement.

WARNING. Risk of electric shock. This symbol warns the user of a potential shock hazard where voltages greater than 30 Vrms, 42.4 Vpeak, or 60 Vdc may be accessible.

CAUTION. When this symbol appears on the product, see the user manual for more information. This symbol appears next to the required information in the manual.

CE conformity This product conforms with the protection requirements of the following European Council Directives: 89/336/EEC, the EMC directive, and 73/23/EEC, the low voltage directive. Do not assume this product conforms with any other “CE Mark” Directive(s).

Attention

The emission limits of EN 50081-2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment. Operation of this equipment in a residential area may cause harmful interference. This equipment generates, uses, and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 meters to the antenna(e). In special cases, when highly susceptible apparatus is used in close proximity, the user may have to employ additional mitigating measures to further reduce the electromagnetic emissions of this equipment.

Product model number:

Serial number:

Date code:

Service department telephone number:

TABLE OF CONTENTS

1. OVERVIEW............................................................................................................................................... 1-1

1.1 RECORDER OVERVIEW.................................................................................................................... 1-1

2. INSTALLATION....................................................................................................................................... 2-1

2.1 WARNING.............................................................................................................................................. 2-1

2.2 UNPACKING.......................................................................................................................................... 2-2

2.3 PANEL MOUNTING THE RECORDER............................................................................................ 2-3

2.3.1 Recommendations........................................................................................................................ 2-3

2.3.2 External dimensions and cut-out.................................................................................................. 2-3

2.3.3 Installing the recorder................................................................................................................... 2-4

2.4 WIRING THE RECORDER ................................................................................................................. 2-5

2.4.1 Recommendations........................................................................................................................ 2-5

2.5 TECHNICAL CONNECTIONS............................................................................................................ 2-6

2.6 FITTING THE CHART......................................................................................................................... 2-7

2.6.1 Roll Chart..................................................................................................................................... 2-7

2.6.2 Fanfold Chart ............................................................................................................................... 2-8

2.7 INSTALLING THE PRINTING SYSTEM.......................................................................................... 2-9

2.8 CHECK LIST........................................................................................................................................ 2-15

3. OPERATION ............................................................................................................................................. 3-1

3.1 OPERATING INTERFACE EXPLANATION ................................................................................... 3-1

3.2 BASIC ACTIONS................................................................................................................................... 3-2

3.2.1 Opreators keys.............................................................................................................................. 3-2

3.2.2 How to select the display type...................................................................................................... 3-3

4. MODEL SELECTION GUIDE ................................................................................................................4-1

4.1 PRODUCT IDENTIFICATION............................................................................................................ 4-1

5. PRODUCT SPECIFICATION SHEET ................................................................................................... 5-1

6. CONFIGURATION................................................................................................................................... 6-1

6.1 OPERATOR INTERFACE ................................................................................................................... 6-1

6.2 ONE EXAMPLE: HOW TO SET THE CHART SPEED................................................................... 6-5

6.2 PROMPTS EXPLANATION ................................................................................................................6-6

7. DETAILED CONFIGURATION ............................................................................................................. 7-1

7.1 PARAMETER LIST .............................................................................................................................. 7-1

8. SERVICE.................................................................................................................................................... 8-1

8.1 OPERATOR INTERFACE ................................................................................................................... 8-1

8.1.1 Access to service.......................................................................................................................... 8-1

8.1.2 Passwords..................................................................................................................................... 8-1

8.1.3 Main function............................................................................................................................... 8-1

8.1.4 Access to functions during service............................................................................................... 8-2

8.2 LIST OF SERVICES.............................................................................................................................. 8-3

TABLE OF CONTENTS

9. PC LOADER .............................................................................................................................................. 9-1

9.1 OVERVIEW............................................................................................................................................ 9-1

9.2 INSTALLATION.................................................................................................................................... 9-1

9.2.1 System Requirement .................................................................................................................... 9-1

9.2.2 New Installation ........................................................................................................................... 9-2

9.2.3 Upgrade old installation ............................................................................................................... 9-5

9.2.4 Uninstall....................................................................................................................................... 9-6

9.3 USE .......................................................................................................................................................... 9-7

9.3.1 Start up ......................................................................................................................................... 9-7

9.3.2 Menus........................................................................................................................................... 9-7

9.3.3 Modifying fields of parameters.................................................................................................... 9-7

9.3.4 Going from a parameter field to another one ...............................................................................9-7

9.3.5 Leaving a menu............................................................................................................................ 9-7

9.4 SET UP COMM...................................................................................................................................... 9-8

9.5 USE .......................................................................................................................................................... 9-9

9.5.1 Read and Modify.......................................................................................................................... 9-9

9.5.2 User actuation............................................................................................................................... 9-9

9.6 SERVICE PARAMETERS.................................................................................................................. 9-10

9.7 MONITORING..................................................................................................................................... 9-13

9.7.1 Parameters initialization............................................................................................................. 9-13

9.7.2 Real time display........................................................................................................................ 9-13

9.7.3 Start/stop archiving ....................................................................................................................9-13

9.8 UPDATE SOFTWARE (FOR JACK ONLY).................................................................................... 9-14

10. TROUBLESHOOTING .......................................................................................................................... 10-1

10.1 FAILURE SYMPTOMS AND TROUBLESHOOTING PROCEDURES ...................................... 10-1

10.2 TROUBLESHOOTING LIST............................................................................................................. 10-1

10.2.1 Self test mode pen recorder........................................................................................................ 10-1

10.2.2 Self test mode multipoint recorder............................................................................................. 10-5

10.2.3 Symptom: The recorder is inoperative ....................................................................................... 10-8

10.2.4 Symptom: The display is inoperative......................................................................................... 10-8

10.2.5 Symptom: The chart is inoperative ............................................................................................ 10-8

10.2.6 Symptom: The print carriage is inoperative...............................................................................10-9

10.2.7 Symptom: The print head is inoperative ..................................................................................10-10

10.2.8 Symptom: Printing incorrect color........................................................................................... 10-10

10.2.9 Symptom: Wrong date/time ..................................................................................................... 10-11

10.2.10 Symptom: The alram relay is inoperative ................................................................................10-11

10.2.11 Symptom: Analog input out of tolerance ................................................................................. 10-11

10.2.12 Symptom: Incorrect spacing between points............................................................................ 10-12

10.2.13 Symptom: No communication with PC loader......................................................................... 10-12

10.2.14 Symptom: Printed traces are unstable ...................................................................................... 10-12

10.2.15 Symptom: Chart illumination failed......................................................................................... 10-13

10.2.16 Symptom: Current output failed............................................................................................... 10-13

10.3 ERROR MESSAGES ......................................................................................................................... 10-14

11. KITS LIST................................................................................................................................................ 11-1

11.1 ELECTRONIC PARTS ....................................................................................................................... 11-2

11.2 MECHANICAL PARTS ...................................................................................................................... 11-3

11.3 MISCELLANEOUS ............................................................................................................................. 11-4

11.4 CONSUMABLES ................................................................................................................................. 11-5

12. PROMPTS TRANSLATION.................................................................................................................. 12-1

12.1 MATRICES........................................................................................................................................... 12-1

TABLE OF CONTENTS

12.2 SERVICE .............................................................................................................................................. 12-9

12.3 MESSAGES DURING THE RUN DISPLAY .................................................................................. 12-12

13. CONFIGURATION WORKSHEET...................................................................................................... 13-1

13.1 ANALOG INPUTS ............................................................................................................................... 13-1

13.2 ANALOG ALARMS ............................................................................................................................ 13-1

13.3 MATH.................................................................................................................................................... 13-2

13.4 DIGITAL INPUTS ............................................................................................................................... 13-2

13.5 MESSAGES .......................................................................................................................................... 13-3

13.6 CHART.................................................................................................................................................. 13-3

13.7 MISCELLANEOUS ............................................................................................................................. 13-4

13.8 BATCH .................................................................................................................................................. 13-4

13.9 PRINTER .............................................................................................................................................. 13-5

13.10 EVENT .................................................................................................................................................. 13-6

13.11 MMI ....................................................................................................................................................... 13-6

13.12 CURRENT OUTPUT........................................................................................................................... 13-6

SAFETY SALES AND SERVICE

iii

1. OVERVIEW

1.1 RECORDER OVERVIEW

This recorder is a precision measuring instrument wi th many features.

• Up to 3 pens for the pen recorder or up to 6 channels for the multipoint recorder,

• Compact size: 245 mm depth,

• 100 mm chart in either roll or fanfold presentation,

• Universal power supply: With optional 24 Vdc output voltage to supply up to 2 transmitters,

• IP54 front of panel protection,

• Universal input with wide choice of actuat i on/range,

• High accuracy: 0.1 % F.S.,

• Easy interactive product configuration,

• Large, clear operator display,

• Fast scanning rate: 330 ms for 3 channels, 640 ms for 6 channels,

• Alphanumeric chart documentation,

• Up to 12 alarm setpoints with a wide choice of alarm types,

• Event alarm: end of chart paper, sensor burnout, clock batt ery l ow , etc.,

• Up to 12 customer messages,

• 4 Batch messages,

• Event precursor,

• Standard chart illumination,

• Up to 4 digital inputs,

• Product configurability and service diagnostic with PC software,

• Supervision display via PC software,

• Chart zoning configurable,

• Complies with IEC348 and IEC1010 safety requirements,

1-1

1. OVERVIEW

OPTIONS:

• Up to 12 alarm relay outputs,

• Maths functions,

• Up to 2 current output channels (4 to 20 mA).

For the best product performance Honeywell recommends the use of Honeywell charts and pens, use of other manufacturer’s charts and pens may degrade product performance.

1-2

2. INSTALLATION

2.1 WARNING

IMPROPER INSTALLATION

To avoid the risk of electrical shock which could cause personal injury, follow all safety

! POWER SUPPLY

Ensure the source voltage matches the supply voltage of the recorder before power on.

! PROTECTIVE GROUNDING

Make sure to connect the protective grounding to prevent an electric shock before power on.

! NECESSITY OF PROTECTIVE GROUNDING

To avoid a potential shock hazard, never cut off the internal or external protective grounding wire or disconnect the wiring of protective grounding terminal.

! DEFECT OF PROTECTIVE GROUNDING AND FUSE

Do not operate the instrument when protective grounding or fuse might be defective.

! FUSE

To prevent a fire, make sure to use the fuse with specified standard (current voltage, type). Before replacing the fuse, turn off the power and disconnect the power source. Do not use a different fuse or short-circuit the fuseholder.

! DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE

Do not operate the instrument in the presence of flammable liquids or vapors. Operation of any electrical instrument in such an environment constitutes a safety hazard.

! NEVER TOUCH THE INTERIOR OF THE INSTRUMENT

Inside this instrument there are areas of high voltage ; therefore, never touch the interior if the power supply is connected. This instrument has an internal changeable system ; however, internal inspection and adjustments should be done by qualified personnel only.

! EXTERNAL CONNECTION

To ground securely, connect the protective grounding before connecting to measurement or control unit.

! If the equipment is used in a manner not specified by the manufacturer, the protection provided by

the equipment may be impaired.

! Do not replace any component (or part) not explicitly specified as replaceable by your supplier.

notices in this documentation.

Protective earth terminal. Provided for connection of the protective earth supply system conductor.

Failure to comply with these instructions could result in death or serious injury

2-1

2.2 UNPACKING

Remove the accessories and check them against the figure below.

2. INSTALLATION

1. Ink cartridge(s) (A) or ink wheel (B)

2. Fuse (Spare)

3. Roll (R) or fanfold (Z) chart

4. Mounting brackets with nuts

5. Operator manual

6. Front label

NOTE: In case of missing item, please contact your nearest sales office.

2-2

2. INSTALLATION

2.3 PANEL MOUNTING THE RECORDER

2.3.1 Recommendations

This recorder is designed to operate under specific conditions. If you need more information, refer to the product specification sheet.

2.3.2 External dimensions and cut-out

Prepare panel cut-out as detailed below:

: Maximum panel thickness 15 mm

Note

CAUTION

The maximum temperature inside the cabinet should not exceed the ambient conditions specific to the recorders. The recorder must be mounted into a panel to limit operator access to the rear terminals.

Failure to comply with these instructions may result in product damage

2-3

2.3.3 Installing the recorder

To install the recorder, follow the figures below:

Mounting brackets

2. INSTALLATION

Mounting angle limits

2-4

2. INSTALLATION

2.4 WIRING THE RECORDER

2.4.1 Recommendations

# All wiring must be in accordance with local norms and carried out by authorized experienced

personnel.

# The ground terminal must be connected before any other wiring (and disconnected last). # A switch in the main supply is required near the equipment. # If an external fuse is used to protect the line supply to the recorder, the fuse should match the

recorder fuse rating (fuse type) as well as for the fuseholder.

# Sensor wiring should be run as far as possible from power wiring. # To reduce stray pick-up, we recommend the use of twisted pair sensor wiring. # EMI effects can be further reduced by the use of shielded cable sensor wiring. The shield must be

connected to the ground terminal.

: Terminal (A) is only used for RTD. (See diagrams above.)

Note

2-5

2.5 TERMINAL CONNECTIONS

2. INSTALLATION

2-6

2. INSTALLATION

2.6 FITTING THE CHART

2.6.1 Roll chart

Open the chart cassette as shown below and install the chart using the figure on the cassette.

Note 1

Note 2

: To maintain print quality, the print carriage guide rods should be cleaned at six-monthly intervals

with a dry cotton cloth. Lubrificant should NOT be used. If required, the chart cassette can be cleaned with a damp cotton cloth.

: After the installation of a new chart, close the display and reinsert the chart cassette.

NOTICE

Reset the paper length if configured after installing the new chart. See paragraph 3.2.1 "Operators keys".

"END PAPER" message: When you see " END PAPER " message on the display ("end of paper" message), the recorder informs you that the chart arrives at the end.

To remove this message, press and press After that, the " END PAPER " message disappears.

ENTER

until you read "PAPLG=…" (paper length)

2-7

2. INSTALLATION

2.6.2 Fanfold chart

# Open the chart cassette as shown below and install the chart using the figure on the cassette. # Place the fanfold chart in the upper compartment with the folds in the vertical plane and the slots on

the right hand side.

# Pull out 4 folds of paper and then close the rear metal cover.

Note 1

Note 2

: To maintain print quality, the print carriage guide rods should be cleaned at six-

monthly intervals with a dry cotton cloth. Lubricant should NOT be used. If required, the chart cassette can be cleaned with a damp cotton cloth.

: After the installation of a new chart, close the display and reinsert the chart cassette.

NOTICE

Reset the paper length if configured after installing the new chart. See paragraph 3.2.1 "Operators keys".

"END PAPER" message: When you see " END PAPER " message on the display ("end of paper" message), the recorder informs you that the chart arrives at the end.

To remove this message, press and press After that, the " END PAPER " message disappears.

ENTER

2-8

until you read "PAPLG=…" (paper length)

2.7 INSTALLING THE PRINTING SYSTEM

Remove the chart cassette from the chassis as shown below:

2. INSTALLATION

2-9

If you have a pen recorder, proceed as shown below:

Open the front display after having removed the chart cassette.

2. INSTALLATION

Insert the pen cartridges.

2-10

Inserted pen cartridges

2. INSTALLATION

CAUTION

Do not move the print head mechanism when the recorder is working.

Failure to comply with these instructions may result in product damage

2-11

If you have a multipoint recorder, proceed as shown below:

Open the display after having removed the chart cassette.

2. INSTALLATION

Insert the ink wheel.

: The ink wheel should be inserted and rotated counter-clockwise until ratchet engages.

Note

2-12

2. INSTALLATION

CAUTION

Do not move the print head mechanism when the recorder is working.

Failure to comply with these instructions may result in product damage

NOTE: After each change of chart, it is recommended to make a calibration again.

(See 0% and 100% CHART.)

2-13

2. INSTALLATION

FUNCTION TYPE OF SERVICE

PRINTER 0% CHART

DEFINITION: Chart certification to show the current 0% chart position with 0%

print carriage. This is a mechanical adjustment.

HOW TO USE/EXECUTE IT: The message "(channel nb) CAL 0%" with a flashing number. This

number corresponds to the present adjustment (= step motor).

To move to the right, increase this number or to the left, decrease the number. (You may introduce a negative number.)

You can change the distance value by pressing the keys.

You accept the value by pressing .

You can leave the 0% chart service by pressing .

NOTE: When you press , the head moves and prints at the new 0%

ENTER

SETUP

chart calibration.

FUNCTION TYPE OF SERVICE

PRINTER 100% CHART

DEFINITION: Chart certification to show the current 100% chart position with

100% print carriage. This is a mechanical adjustment.

HOW TO USE/EXECUTE IT: The message "(channel nb) CAL 100%" with a flashing number. This

number corresponds to the present adjustment (= step motor).

To move to the right, increase this number or to the left, decrease the number. (You may introduce a negative number.)

You can change the distance value by pressing the keys.

NOTE: When you press , the head moves and prints at the new 100%

You accept the value by pressing .

You can leave the 100% chart service by pressing .

ENTER

SETUP

chart calibration.

2-14

2.8 CHECK LIST

1 Have you connected the ground terminal ?

2 Have you connected the sensor(s) correctly ? (Wire type, polarity, etc.)

3 Have you tightened all terminal screws ?

4 Have you installed the ink cartridge(s) or wheel ?

(See figures on pages 2-10 to 2-15.)

5 Have you installed the chart correctly ?

(See figures on pages 2-8 and 2-9.)

2. INSTALLATION

6 Have you closed the display ?

7 Have you fitted the chart cassette in the recorder ?

2-15

2-16

3. OPERATION

3.1 OPERATOR INTERFACE EXPLANATION

The operator interface comprises the display and keypad. DISPLAY

The display gives a clear indication of action prompts by means of one li ne of 12 characters.

KEYPAD

The keypad consists of 6 keys:

SETUP

The key allows you to escape from any action menu and return to normal operating m ode.

•

allows ou to HOLD or SCAN the channel display.

•

allows you to select the DIS P LAY TYPE desired.

•

allows you to select the PR I NT action desired.

•

allows you to select the MATH or BATCH action desired.

ENTER

The key allows you to confirm your selected action.

3-1

3. OPERATION

3.2 BASIC ACTIONS

Basic actions are executed by using keys wi thout entering the configurati on m ode. No configuration parameter can be modified.

NOTE: The keys are enabled and the key is disabled by the default

factory configuration. S ee MMl sub-matrix in the "CONFIGURATION" chapter to modify the actions abov e.

3.2.1 Operators keys

The 4 keys can be used as operators keys. These keys can be enabled or disabled in configuration (MMI ).

The selections are:

HOLD DISPLAY SELECT

DISPLAY TYPE

- on CH1

- on CH2

- on CH3

- on CH4

- on CH5

- on CH6

- Display scan

- Analog Input

- Math Res

- Traces

- Traces and Tag

- 1 Bargraph

- 2 Bargraphs

- Date and Time

- Speed in use

- Alarm

- Comm inputs***

* As long as you keep

ENTER

pressed, the chart advances.

** Only if the Math package is enabled. *** Optional

ENTER

Press to confirm the choice.

- Print Time

- Print PV Values

- Chart Hold

- Chg Speed

- Chart Advance*

- Reset Chart Length

- Print Math Results **

PRINTER MATH/BATCH

- Reset Math 1

- Reset Math 2

- Reset Math 3

- Reset Math 4

- Reset Math 5

- Reset Math 6

- Reset All Math

- Reset Batch #

- Incr. Batch #

3-2

3. OPERATION

3.2.2 How to select the display type

Ten display types are available:

• ANALOG INPUTS

Analog input numbers, measured values and temperature actuation units will be displayed.

1 I N 3 2 7 1 . ° C

IN = mnemonic for analog input Note: For linear actuations, if the low est or the highest values are changed, the unit i s no m ore

displayed.

• COMMUNICATION CHANNELS

Communication channel numbers, values will be displayed.

C 1 1 2 9 5 2 0 . 5

COM = mnemonic for communication channel

• MATHS RESULTS

Maths channel numbers, maths results will be displayed.

M 1 6 1 7 5 5 0 . 8

M = mnemonic for maths results

• CHART TRACES

Channel numbers, measured values and engineering units (configured in the CHART matrix) will be displayed.

1 3 2 7 . 2 U N I T S

If the channel is in alarm then t he uni ts

UNI T S

will be replaced by the alarm number

AL 1 2

3-3

3. OPERATION

• TAG NAMES AND TRACES

Channel numbers and tag names will be displayed.

1 T A G N A M E

then alternately channel number value and unit will be displayed.

1 3 2 7 . 2 U N I T S

If the trace is in alarm condition then the units

UNI T S

will be replaced by the alarm number

AL 1 2

• ONE BARGRAPH A channel is represented by a 20 segment bargraph. Channel number and bargraph will be displayed.

!!!!!!!!!

An "A" will be displayed at the end of the bargraph if the channel is in alarm. When there is no alarm, the last di gi t shows the trend of the channel.

> if the values are increasing, < if the values are decreasi ng.

• TWO BARGRAPHS

(Only for 2 or 3 pen recorder) Two channels are represented by a 2x20 segment bargraphs.

!!!!!!!!!!!!!!!!!!!!

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

The first digit represents t he channel num bers di splayed by the bargraphs. ("I" means trace #1, "II" means trace #2, "III" means trace #3) An "A" will be displayed at the end of the line if one of the channels is in alarm.

3-4

+ 198 hidden pages

Honeywell DPR 100 C, DPR 100 D Product Manual

Specifications and Main Features

Frequently Asked Questions

User Manual