Honeywell SDC, DHC 43 Operating Instructions Manual

Copyright © 2005 Honeywell Inc. EN2H-0220 GE51 R1005
Heating Controller SDC
District Heating Controller DHC 43
OPERATING INSTRUCTIONS
1 EN2H-0220 GE51 R1005
CONTENTS
1
SOFTWARE VERSION 3
2 SAFETY INSTRUCTIONS 4
2.1 Application 4
2.2 Conditions for start-up 4
2.3 Do not separate the controller from the mains 5
2.4 Electric installation 5
2.5 Cable dimensions 5
2.6 Maximum cable length 5
2.7 Cable installation 5
2.8 Cabinet earth and ground 6
2.9 Domestic hot water higher than 60 °C 6
2.10 Connecting accessories 6
2.11 Service and cleaning 7
3 DHC 43 / SDC – OVERVIEW 8
4 OPERATION 9
4.1 Interface 9
4.1.1 Basic display 10
4.1.2 Operating elements 10
4.1.2.1 Rotary Pushbutton (Press/Turn) 10
4.1.2.2 "Daytime Room Temperature" Key 11
4.1.2.3 "Night-time Room Temperature" Key 11
4.1.2.4 "Daytime DHW Temperature" Key 12
4.1.2.5 "Operating Mode" Key (Basic display) 13
4.1.2.6 "Heating Characteristic" Key 19
4.1.2.7 "System Information" Key 20
4.1.2.8 "Manual Mode" / "Emission Measurement" Key 22
4.2 Menu Selection 24
4.2.1 Time-Date Menu 25
4.2.2 Time programs Menu 26
4.2.3 System Parameter Menu 34
4.2.3.1 Language Selection 34
4.2.3.2 Time Programs 34
4.2.3.3 Control Mode 35
4.2.3.4 Summer Switch-off (heating limit) 37
4.2.3.5 Parameter Reset 38
4.2.4 Domestic Hot Water Menu 39
SDC / DHC 43 Contents
EN2H-0220 GE51 R1005 2
4.2.4.1 DHW Economy Temperature 39
4.2.4.2 Legionella Protection-Day 39
4.2.5 Unmixed Circuit / Mixing Circuit 1 / Mixing Circuit 2 Menu 40
4.2.5.1 Reduced Mode 40
4.2.5.2 Heating System 41
4.3 Malfunction Messages 42
Software Version SDC / DHC 43
3 EN2H-0220 GE51 R1005
1 Software Version
Please use this documentation in conjunction with software versions V 1.0 and 2.1 of your controller. The version will be displayed for about 8 s when the controller is connected to the mains. If you may be using an older version, please contact your heating specialist.
SDC / DHC 43 Safety Instructions
EN2H-0220 GE51 R1005 4
2 Safety Instructions
2.1 Application
The Smile controller family DHC/SDC is designed exclusively for the control of warm water heating and district heating systems including domestic hot water control. These systems should not exceed a flow temperature of 120 °C.
2.2 Conditions for start-up
CAUTION The heating installation must be completed and filled with
water in order to prevent the pumps from running dry and to avoid damage for the boiler.
The control system must be installed according to the
mounting instructions.
All electrical connections (power supply, burner, valve
actuator, pumps and sensors) must be carried out according to the local rules and standards and must comply with the attached wiring diagrams.
If a floor heating system is connected, a limiting
thermostat must switch off the pump if the flow temperatures are too high.
The heating specialist must check the complete
installation before switching on the controller.
IMPORTANT NOTE! The actual time and date are already adjusted from the
factory and backed up by a battery.
There is a basic time program already activated and the
control functions for standard heating systems with low temperature boilers are pre-adjusted.
Safety Instructions SDC / DHC 43
EN2H-0220 GE51 R1005
5
2.3 Do not separate the controller from the mains
If this happens, the back-up battery will be unnecessarily stressed. In addition, the frost protection functions of the controller will be out of order.
2.4 Electric installation
Qualified personnel must carry out all electrical connections.
2.5 Cable dimensions
1.5 mm² for all 230 V cable (power supply, burner, pumps, actuators).
0.5 mm² for sensors, selectors, bus and analogue in- and outputs.
2.6 Maximum cable length
Sensors selectors and analogue inputs
A maximum cable length of 200 meters is recommended. Longer distances are possible but increase the risk of interferences.
Relay outputs
Unlimited cable length.
Bus connections
A maximum cable length of 100 meters is strongly recommended.
2.7 Cable installation
Cables for 230 V must be installed separate from low voltage (sensor selector bus) cables.
SDC / DHC 43 Safety Instructions
EN2H-0220 GE51 R1005 6
2.8 Cabinet earth and ground
Please install and connect the controllers according to local rules and standards!
2.9 Domestic hot water higher than 60 °C
WARNING Please note that in the following cases there is a danger
at hot water tabs (kitchen, bath). In order to avoid scalding please mix enough cold water.
Anti legionella automatic
If the anti legionella automatic is activated, the domestic hot water will automatically be heated up to temperatures around 65 °C order to kill legionella bacteria in the hot water system.
Manual operation / Emission measurement
In the manual mode / emission measurement mode the domestic hot water can be heated up to the maximum possible boiler temperature because the burner and all pumps are switched on and the valves will be completely opened. In addition, here there is the danger of scalding at all warm water tabs in the building. Please mix enough cold water or switch the domestic hot water loading pump manually off (if there is a switch at the pump). Heating and domestic hot water are not temperature controlled in these modes. These modes are especially used by the emission measurement specialist or by the installer in case the controller is defect. The high water temperatures can however be avoided if the boiler thermostat is adjusted to a max. of 60 °C.
2.10 Connecting accessories
CAUTION According to VDE 0730 the power supply for the
controller must have a separate main switch for life and neutral. Please follow local rules and standards for cabinet earth and ground!
As soon as there is power supply at the terminals 21, 22,
2, 6, 12 and 18, also the terminal rows X3 and X4 will carry 230 V connections!
Safety Instructions SDC / DHC 43
EN2H-0220 GE51 R1005
7
External switches must be installed if a manual switch
function is desired for pumps. All accessories (sensors, selectors, etc.) must be connected according to the attached wiring.
2.11 Service and cleaning
The controller is service free. The unit can be cleaned with a moist cloth from the outside.
SDC / DHC 43 Overview
EN2H-0220 GE51 R1005 8
3 DHC 43 / SDC – Overview
This document describes the Smile controller family DHC/SDC for panel installation and wall mounting. The product is available in the following variations for use as a built-in controller and as a wall-mounted controller:
Type
Number of output relays
2
nd
burner stage or
district heating valve closed
1
st
burner stage
Direct circuit
variable output 3
Mixing circuit 1
Mixing circuit 2
DHW loading pump
Variable output 2
Variable output 2
SDC 3-10
3-Rel. x x x
SDC 3-40
3-Rel. x
SDC 6-20
6-Rel. x x x x
SDC 7-21
7-Rel. x x x x x
SDC 8-21
6-Rel. + 2 Variable x x x x x x
SDC 9-21
7-Rel. + 2 Variable x x x x x x x
SDC 12-31
10-Rel. + 2 Variable x x x x x x x x
DHC 43-0*
3-Rel x
DHC 43-1*
7-Rel x x x x x
DHC 43-2*
7-Rel. + 2 Variable x x x x x x x
* District heating versions.
Operation SDC / DHC 43
9 EN2H-0220 GE51 R1005
4 Operation
4.1 Interface
1 "Manual mode" key / "Emission Measurement" key (not applicable for district
heating controllers)
2 "Operating mode" key for permanent and temporary operating modes (Basic
display)
3 "Heating characteristics" key
4 "Information" key for the display of temperatures and operating statuses
5 Multi-functional Display
6 Cover clip for the service jack
7 "Daytime room temperature setpoint" key
1
5
6
10
11
2
3
4
7
8
9
SDC / DHC 43 Operation
EN2H-0220 GE51 R1005 10
8 "Night-time room temperature setpoint" key
9 "DHW daytime temperature setpoint" key
10 Rotary pushbutton (push and turn)
11 Operating modes symbols
4.1.1 Basic display
The display illumination is activated with every push of a key, respectively the rotary pushbutton and switches off after a longer period of inactivity. When the controller is first started or after a power cut a segment test + fault diagnosis is carried out. After this test the software version and the controller type is displayed.
In the automatic mode, the basic display shows the weekday, the date, the time and the heat generator temperature. Depending on the adjusted operating mode other information will be displayed.
Active heating limits will be shown with the "umbrella" icon, frost protection with the "crystal" icon.
4.1.2 Operating elements
4.1.2.1 Rotary Pushbutton (Press/Turn)
By pressing the rotary pushbutton once, you can:
Confirm inputs/values
By prolonged pressing (ca. 3 s) the rotary pushbutton, you can:
MO. 18.MAR. 01
11.47 40.0
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Active operating mode
Date
Operating modes symbols
Heat generator temperature
Operation SDC / DHC 43
11 EN2H-0220 GE51 R1005
Shift to the menu selection level
Get one menu level higher
By turning the rotary pushbutton, you can:
Change values (clockwise increases values, counter­clockwise decreases values)
Browse through menus
4.1.2.2 "Daytime Room Temperature" Key
This key sets the room temperature setpoint in the automatic program during the heating cycles as well as during the PARTY and HEATING operating modes. In control mode 1, the setpoint is identical for all the heating circuits. In control mode 2, the setpoint can be individual for all circuits. To change the control mode, see "Mode" section
Setting:
Press the "daytime room temperature" key ¥. Set the flashing room temperature default value by
turning the rotary pushbutton î to the desired value.
Confirm the set value by pressing either the "daytime
room temperature" key ¥ key or the rotary pushbutton î.
Alternatively, the value can be acquired by automatic
exit after the set INFO-TIME (see "System Information).
Factory setting 20 °C
Setting range 5...30 °C
4.1.2.3 "Night-time Room Temperature" Key
This key sets the reduced room temperature setpoint in the automatic program between the heating cycles as well as during the ABSENT and REDUCED operating modes. In this operating mode, the setpoint is identical for all the heating circuits.
¥
¦
ROOM-DAY
22.0
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SDC / DHC 43 Operation
EN2H-0220 GE51 R1005 12
Setting:
Press the "night-time room temperature" key ¦. Set the flashing room temperature default value by
turning the rotary pushbutton î to the desired value.
Confirm the set value by pressing either the "night-
time room temperature" key ¦ or the rotary pushbutton î.
Alternatively, the value can be acquired by automatic
exit after the set INFO-TIME (see "System Information).
Factory setting 16 °C.
Setting range 5...30 °C
4.1.2.4 "Daytime DHW Temperature" Key
This key sets the DHW temperature setpoint during the DHW operating times in the automatic program as well during the PARTY and HEATING operating modes. This setting value applies also for domestic hot water only mode (manual summer mode).
Setting:
Press the "daytime DHW temperature" key §. Set the flashing room temperature default value by
turning the rotary pushbutton î to the desired value.
Confirm the set value by pressing either the" daytime
DHW temperature" key § or the rotary pushbutton î.
Alternatively, the value can be acquired by automatic
exit after the set INFO-TIME (see "System Information).
Factory setting 50 °C
Setting range Hot water economy temperature...water heater maximum
temperature limit (service setting)
§
ROOM-NIGHT
16.0
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DHW
DAY 22.0
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Operation SDC / DHC 43
13 EN2H-0220 GE51 R1005
Single DHW loading Function
Pushing the" daytime DHW temperature" key § longer than 3 s will lead to the single DHW loading function. This function will override the actual time program.
The operator will see an adjustable time with the following meaning:
0 s: the single loading function will be carried
out only once. The setpoint is the DHW day setpoint. As soon as the setpoint is reached, this function is disabled again.
>0 s: The DHW day setpoint is maintained for
the adjusted time interval. The time interval can be adjusted between 0 and 240 min with the rotary pushbutton.
4.1.2.5 "Operating Mode" Key (Basic display)
The desired operating mode can be selected with this key. The operating mode appears in plain text, while at the same time a cursor at the bottom of the display indicates the relevant operating mode symbol. The selected operating mode applies for all heating circuits in control mode 1. In control mode 2, every heating circuit can be assigned with its own operating mode. To change the control mode, see 4.2.3 System Parameter Menu.
¢
I TIME DHW
2.0
min
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