Honeywell CT1802, CT1800, CT1801 User Manual

Page 1
CT1800, CT1801, CT1802
Electromechanical Fuel Saver Thermostat and Wallplate/Subbase
CT1800 24V gas or oil heat, or 3 wire zone valves.
Installation Instructions
CT1801 24V gas or oil heat/cool. CT1802 24V central electric heat/cool or single stage
heat pump without auxiliary heat.
Not for use on line voltage (120V) millivolt systems
Recycling Notice
This control contains mercury in a sealed tube. Do place control in the trash at the end of its useful life.
If this control is replacing a control that contains mercury in a sealed tube, do
not
place your old control in the trash.
M3375
not
THERMOSTAT FEATURES
I—Front of thermostat.
LOW TEMPERATURE CONTROL LEVER (BLUE)
THERMOSTAT COVER
Contact your local waste management authority for instructions regarding recycling and the proper disposal of this control, or of an old control containing mercury in a sealed tube.
HIGH TEMPERATURE CONTROL LEVER (RED)
THERMOMETER
M9613
24 HOUR PROGRAM DIAL (GRAY AREA FOR NIGHT SETTING)
PROGRAM PIN SLOT
THERMOSTAT COVER
III—Cover removed.II—Hinged cover lifted.
PROGRAM PINS FLIP-UP
PROGRAM INDEX WHEEL
TIME INDICATOR ARROW
COVER
PROGRAM PIN STORAGE
M9614
D.F. • Rev. 11-96 • Printed in U.S.A. • • ©Honeywell Inc. 1996 • Form Number 69-0394—3
AAA ALKALINE BATTERY (2) INCLUDED
24 HOUR PROGRAM DIAL (GRAY AREA FOR NIGHT SETTINGS)
CAPTIVE MOUNTING SCREW
PROGRAM INDEX WHEEL
1 69-0394—3
M3375
ADJUSTABLE HEAT ANTICIPATOR
TIME INDICATOR ARROW
LOW TEMPERATURE CONTROL LEVER (BLUE)
HEAT ANTICIPATOR SETTING LEVER
HIGH TEMPERATURE CONTROL LEVER (RED)
SWITCH BULBS
CAPTIVE MOUNTING SCREW
THERMOSTAT BASE
WALLPLATE (BEHIND THERMOSTAT. HELD ON BY TWO CAPTIVE SCREWS.)
M9615
Page 2
1 PREPARATION
Check thermostat and wallplate suitability for your heating or heating/cooling system. Refer to Table 1.
TABLE 1—THERMOSTAT AND SUBBASE APPLICATIONS.
Thermostat
Model
CT1800 199986B Wallplate 2- or 3- wire, 150 to 30 volt control circuit. For gas or oil heating system or
Subbase Wallplate
Included For Use With
3-wire zone valve heating system. CT1801 Q682A1079 Subbase 4- or 5- wire, 15-30 volt control circuit. For gas or oil heating/cooling system. CT1802 Q682B1227 Subbase 4- wire, 15 to 30 volt control circuit. For single-stage heat pump without
a
Thermostat must be mounted on wallplate or subbase included in package to assure operation.
Assemble tools as required.
FLAT BLADE SCREWDRIVER
WIRE CUTTER/STRIPPER OR SHARP KNIFE, IF NEEDED TO STRIP WIRES
HAND OR POWER DRILL WITH 3/16 INCH DRILL BIT, IF NEEDED TO DRILL HOLES IN WALL
auxiliary heat or central electric heating/cooling systems that require the
thermostat to control the fan in heating.
If wallplate or subbase is mounted on a vertical
outlet box (check old installation), order 196393A Cover Plate and Adapter Ring (see appropriate illustration in Step 4). To order check your telephone directory for your local Honeywell distributor.
Test to make certain that your heating and cooling
systems are working. If either one does not work, contact your local heating/air conditioning dealer.
NOTE: Do not operate cooling sytem if outdoor tempera-
MASKING TAPE, IF NEEDED TO LABEL WIRES DISCONNECTED FROM OLD THERMOSTAT
ture is below 50°F (10°C)
Tu rn off power to the heating/cooling system at the
main fuse panel.
a
LEVEL TO LEVEL THERMOSTAT FOR ACCURATE OPERATION
M834A
2 UNPACK THERMOSTAT
Remove and discard shipping wrap. Save package of screws, instructions and receipt.
Remove thermostat cover by lifting up from the bottom.
Carefully remove insert protecting switch bulbs.
Loosen two captive mounting screws, and separate wallplate or subbase from back of thermostat base.
3 REMOVE OLD THERMOSTAT
Remove cover of old thermostat. If the cover does not snap off when pulled firmly from the bottom,
check for a screw that locks on the cover.
Before removing the old thermostat from the wall, look at it carefully to locate the heat anticipator
adjustment mechanism. (See illustration to help you
69-0394—3 2
THERMOSTAT COVER
80
70
60
50
LIFT COVER
CAPTIVE MOUNTING
THERMOSTAT BASE
recognize the heat anticipator.) Make a note here of that anticipator setting for future reference. If your thermostat does not have a heat anticipator, do not be concerned. Move on to next paragraph.
Loosen screws holding thermostat to wallplate,
subbase or wall and lift away.
SCREWS
M9617
Page 3
BULB SWITCH
ANTICIPATOR SCALE
ANTICIPATOR
M6115
SETTING LEVER
Disconnect wires from old thermostat, wallplate or
subbase. Tape each end and label with the letter of the terminal designation to make reconnection easier. If there are only two wires labeling is not necessary.
4 MOUNT WALLPLATE OR SUBBASE
IMPORTANT:
One or two extra wires?
If you are replacing a Honeywell Chronotherm you may find one or two wires that go to the clock termi­nals on the Chrontherm not allow them to touch, or you may damage your trans­former. Disconnect the wires, and wrap them separately, using electrical tape. Do not wrap them together. Place the wires where they will not interfere with the operation of the new thermostat. Record the colors and terminal designation labels of the remaining wires.
If old thermostat has B or O terminals, this thermostat cannot be used on your system. EXCEPTION: The CT1802 Thermostat can be used on a system with B or O terminals.
®
Thermostat,
®
Thermostat wiring wallplate. Do
EXISTING HORIZONTAL OUTLET BOX
O
B
R
W
G
Y
FAN
AUTO OFF
HEATON
If mounting on outlet box , mount as shown in appropriate illustration.
When mounting on wall, hold wallplate or subbase in
position and mark holes on wall. Use level to make sure wallplate or subbase will be level. Drill 3/16 in. holes and gently tap anchors into holes until flush with the wall.
3 SCREW HOLES WITH PLASTIC ANCHORS
O
B
R
W
G
FAN
HEATING/COOLING SUBBASE
Y
AUTO OFF
HEATON
HEATING/ COOLING SUBBASE
COOL
M1553A
COOL
M1552A
EXISTING HORIZONTAL OUTLET BOX
R
W
HEATING-ONLY WALLPLATE
M856A
Position wallplate or subbase as shown in appropriate figure, and loosely insert the screws supplied.
Carefully level the wallplate or subbase and firmly tighten screws.
M866
MOUNTING SCREWS (2)
VERTICAL OUTLET BOX
ADAPTER RING
SUBBASE OR WALLPLATE
MOUNTING SCREWS (2)
COVER PLATE
O
B
W
R
Y
G
196393A ASSEMBLY
3 69-0394—3
Page 4
3 SCREW HOLES WITH PLASTIC ANCHORS
SPIRIT LEVEL
HEATING-ONLY WALLPLATE
M9612
5 WIRE WALLPLATE OR SUBBASE
NOTE: All wiring must comply with local electrical codes
and ordinances.
Refer to illustration and strip thermostat wire
insulations as necessary.
FOR STRAIGHT CONNECTION— STRIP 5/16 in. [8 mm]
FOR WRAPAROUND CONNECTION— STRIP 7/16 in. [11 mm]
FOR CT1800 heating—only
For 2-wire system, connect either wire to R terminal
and the other wire to W terminal. For 3-wire system, connect W wire to W terminal, R wire to R terminal, and remaining wire to B terminal. Firmly tighten screws.
Push excess wire back into wall, and plug hole in
wall with nonflammable insulation to prevent drafts from affecting thermostat operation.
2-WIRE SYSTEM
R
W
HEATING RELAY OR VALVE COIL
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
BARRIER
M1556B
L2
L1 (HOT)
M2484B
1
O
B
R
W
G
Y
FAN
AUTO OFF
COOL
HEATON
M2419
3-WIRE SYSTEM
R
W
BW
HEATING VALVE OR MOTOR
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
FOR CT1801 heating/cooling
Connect the wires to matching terminals on the subbase.
NOTE: If there are four wires, connect wire marked R to
terminal RH and add a jumper wire to connect to RC. If RC is left unconnected, the air conditioner will not turn on. The 4-wire drawing on page shows how to jumper RC to RH. Strip the insulation off the wire where it connects to the terminals. Firmly tighten screws.
If the labels do not agree with the terminal designations on your new subbase:
• Refer to Table 2
• Determine correct hookup from the listed control function and the equipment control circuit.
Push excess wire back into wall, and plug hole in the wall with nonflammable insulation to prevents drafts
from affecting thermostat operation.
L2
L1 (HOT)
1
M2485B
69-0394—3 4
Page 5
4-WIRE SYSTEM
FAN
HEATING RELAY OR VALVE COIL
2
RC
RH
W
G
Y
AUTO OFF
HEATON
COOLING
FAN
CONTACTOR
RELAY
COIL
5-WIRE SYSTEM
RC
RH
W
G
Y
COOL
HEATING RELAY OR VALVE COIL
FAN
AUTO OFF
HEATON
COOLING
FAN
CONTACTOR
RELAY
COIL
COOL
1
L1 (HOT)
L2
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2 INSTALL JUMPER BETWEEN RC AND RH.
M2414
1
L1 (HOT)
L2
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
TABLE 2—TERMINAL DESIGNATIONS.
Subbase Terminal Control Function
R or RH Heating transformer power to control circuit
RX Cooling transformer power to control circuit
W Heating relay or valve
Y Cooling relay G Fan relay B Heating changeover valve or damper control circuit O Cooling changeover valve or damper control circuit P Heat pump compressor control circuit.
FOR CT1802 heating/cooling
Connect the wires to matching terminals on the subbase. Firmly tighten screws.
Push excess wire back into wall, and plug hole in wall with nonflammable insulation to prevent drafts
from affecting thermostat operation.
CENTRAL ELECTRIC SYSTEM
Y
W
B
P
R
O
G
FAN
AUTO OFF
COOLING CONTACTOR COIL
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
FAN RELAY
HEATON
HEATING RELAY OR VALVE COIL
COOL
L2
L1 (HOT)
1
M2412A
SINGLE STAGE HEAT PUMP
(WITHOUT AUXILIARY HEAT) SYSTEM
COMPRESSOR CONTACTOR COIL
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
IF COMPRESSOR IS CONNECTED TO OLD THERMOSTAT'S "Y" TERMINAL WITH A JUMPER TO "W", USE NEW THERMOSTAT'S "P" TERMINAL FOR COMPRESSOR. IF OLD THERMOSTAT HAS ONE WIRE TO "Y" AND ONE TO "W", USE "Y" AND "W" ON NEW THERMOSTAT; DO NOT USE "P". IMPORTANT– IF OLD THERMOSTAT USES A W2 (AUXILIARY OR EMERGENCY HEAT) TERMINAL, THIS THERMOSTAT MAY NOT BE USED. THIS THERMOSTAT IS NOT DESIGNED TO CONTROL AUXILIARY HEAT.
3
SOME HEAT PUMPS USE "B" INSTEAD OF "O".
3
FAN
Y
W
2
B
P
R
O
G
AUTO OFF
HEATON
REVERSING VALVE
COOL
FAN RELAY
L2
L1 (HOT)
L1 (HOT)
L2
M2415B
1
M2413
5 69-0394—3
Page 6
6 MOUNT THE THERMOSTAT
Note the tabs on the top inside edge of the thermostat base. These fit the slots molded into the top of the
wallplate or subbase.
Hang the thermostat base on the wallplate or subbase as shown in illustration.
Insert the two captive mounting screws located in the bottom corners of the thermostat base (see
illustration); firmly tighten.
IMPORTANT:
Do not cycle heating system until step 7 is
completed.
7 SET HEAT ANTICIPATOR LEVER
The thermostat adjustable heat anticipator must be
correctly set to accurately control the on-time length of the system. An incorrect setting can result in room temperature swings or burn out the anticipator and void the thermostat warranty.
Make sure you have the current draw (anticipator setting) for your system. This is the number you wrote in the box in Step 3. If you were unable to find the current draw for Step 3, this information can be found printed on the primary control at the furnace or boiler. The primary control is usually a gas
SHOWS VOLTAGE RATING
SHOWS ANTICIPATOR SETTING
8406
V8043E 1004 4 24V 50/60CY
@ 60CY
.32 AMP
ZONE VALVE
SHOWS VOLTAGE RATING
FROM MAIN FUEL SUPPLY
TYPICAL GAS VALVE
TAB (2)
MOUNTING SLOT (2)
1
1
2
2
3
11
4
1 0
5
9
6
8
7
7
8
6
9
10
1
1
12
35
0
3
5
2
20
0
1
CAPTIVE MOUNTING SCREWS
OIL BURNER CONTROL
30 VAC
0.2 AMP
TO BURNER
SHOWS ANTICIPATOR SETTING
WALLPLATE OR SUBBASE
SHOWS CURRENT DRAW
THERMOSTAT
M3408
BASE
valve, a relay or burner control box, Aquastat controller or zone valve with the thermostat wires connected to it. These controls are usually located behind the furnace cover. See next illustration. If current rating is still unavailable, proceed as follows:
• Connect the probes of an ac ammeter (0 to 2.0A for example) between the R (or RH) and W terminals on the wallplate or subbase.
• Let the system operate through the ammeter for at least one minute before taking reading. Record the reading here .
24 Vac 50/60 Hz
0.4 AMP
JUMPER WIRES
SHOWS VOLTAGE RATING
T
T
F F
M6116B
Move the heat anticipator to match the number you recorded in Step 3 or found on the primary control
as shown above, or as recorded in Step 7.
ANTICIPATOR SCALEPLATE
ANTICIPATOR SETTING LEVER
69-0394—3 6
IMPORTANT:
Most hot water systems require a setting of
1.3 times the valve current rating.
M9616
Page 7
8 INSTALL CLOCK BATTERIES
Power is supplied to the clock by two AAA alkaline
batteries (included). Install clock batteries in thermostat as shown. Once a year, or when batteries are dead, replace with two new AAA alkaline batteries. We recommend Energizer are more likely to leak, which could damage the clock. The thermostat itself will operate without batteries, but will not operate as a fuel saver.
®
batteries. Other types of batteries
9 SET CLOCK
Adjust the clock by moving the minute hand in
clockwise direction. Do
When time is correctly set, the Time Indicator Arrow
(see illustration) must point to the correct time and the corresponding daytime (light) or nighttime (dark) portion of the program dial.
not
reverse the minute hand.
10 ATTACH THERMOSTAT COVER
Make sure the packing inserts in the thermostat
base have been removed, as explained in Step 2.
Place the two tabs on upper edges of cover into the
mounting slots in the thermostat base.
Swing cover downward until it engages catch at
bottom of base.
BATTERY LOCATION FOR (2) AAA BATTERIES; INSTALL WITH POSITIVE ENDS UP
M9618
M9619
PROGRAM INDEX WHEEL
TIME INDICATOR ARROW
M2499
11 CHECKOUT THERMOSTAT OPERATION AND SET TEMPERATURE CONTROL LEVERS
The two levers on top of the thermostat control the
low and high temperature for energy savings and comfort control as shown in the illustration.
LOW TEMPERATURE (BLUE MARK) SET LEVER
50
60
70
80
HIGH TEMPERATURE (RED MARK) SET LEVER
M859
7 69-0394—3
CAUTION
Do
not
check operation by shorting across terminals of relay or valve coil; this will burn out the thermostat heat anticipator, which will void the warranty.
Heating-Only System
Tu rn on power to the furnace.
Page 8
Push both temperature control levers together at
least 5°F (3°C) above room temperature. The heat should come on. The fan will start when the furnace heats up,
Move both levers 5°F (3°C) below room temperature.
The heat should shut off.
Operate the entire heating system for at least one
complete cycle.
IMPORTANT:
Heating/Cooling System
should come on. The fan will start when the furnace heats up. On the CT1802, the fan will start immediately.
stop when the furnace cools.
IMPORTANT:
equipment should operate, and the fan will start. Allow for any time delay that may be built into the compressor control circuit.
If thermostat fails any test, refer to the
Tr oubleshooting Guide in Owner’s manual.
Tu rn on power to the furnace and cooling system.
Place the system switch lever at HEAT and the fan
switch lever at AUTO.
Push both temperature control levers together at
least 5°F (3°C) above room temperature. The heat
Move both levers together at 5°F (3°C) below room
temperature. The heat should shut off. The fan will
To avoid compressor damage, do not operate the cooling system if outdoor temperature is below 50
°
F (3°C) below room temperature. The heat should shut off. The fan will stop when the furnace cools.
Place the system switch level at COOL and the fan switch lever at AUTO.
Push both temperature control levers together at least 5°F (3°C) below room temperature. The cooling
Move both levers together 5°F (3°C) above room temperature. The cooling equipment should shut off.
Place the fan switch at ON. The fan should run continuously with the system in any position.
Place the system switch at OFF. Move both temperature levers to various positions. The heating
and cooling systems should not operate.
Operate the entire system for at least one complete cycle with the system switch at COOL and one
complete cycle with the switch at HEAT.
IMPORTANT:
For heating season:
home is not occupied.
For cooling season:
home is not occupied.
Refer to the owner’s manual form 69-0333 for operating and programming instructions.
If thermostat fails any test, refer to trouble-
shooting guide in owner’s manual.
After checkout, reset both temperature levers to desired temperatures.
Move the
blue
temperature you want when you are sleeping or your
Set the
normal
Move the temperature you want when you are sleeping or your
Set the
normal
lever to the
red
lever to the temperature you want for
comfort periods.
red
lever to the
blue
lever to the temperature you want for
comfort periods.
energy savings
energy savings
If you have questions regarding the thermostat please If you have questions regarding the Honeywell Fuel Saver Thermostat please visit our web site at www.honeywell.com/yourhome, or call the customer information line at 1-800-468-1502.
Helping You Control Your World
69-0394—3 8
69-0846 4
www.honeywell.com/yourhome
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