Honeywell BW Solo Operating Manual

Honeywell BW Solo User Manual

Honeywell

Rev. A

P/N: G05-4001-000

BWTM Solo User Manual

1

October 2018

Honeywell BW Solo User Manual

Product Registration

IMPORTANT! BUMP TEST THE MONITOR BEFORE EACH DAY’S USE

Register your product online by visiting:

https://www.honeywellanalytics.com/en/support/product-registration

By registering your product, you can:

• Receive notification of product upgrades or enhancements

• Be alerted to training classes in your area

• Take advantage of special offers and promotions

Prior to each day’s use, every gas detection monitor should be bump tested to confirm the response of
all sensors and activation of all alarms by exposing the monitor to a concentration of target gas that
exceeds the low alarm set point. A bump test is also recommended if the monitor has been subjected to
physical impact, liquid immersion, an Over Limit alarm event, or custody changes, or anytime the
monitor’s performance is in doubt.

To ensure greatest accuracy and safety, only bump test and calibrate in a fresh air environment.
The monitor should be calibrated every time it does not pass a bump test, but no less frequently than
every six months, depending on use and exposure to gas and contamination, and its operational mode.

• Calibration intervals and bump test procedures may vary due to national legislation.

• Honeywell recommends using calibration gas cylinders containing the gas that is appropriate to the
sensor you are using, and in the correct concentration.

© 2018 Honeywell International.

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Honeywell BW Solo User’s Guide

Contents

1. Standard Contents ................................................................................................................................. 9

2. General Information ............................................................................................................................... 9

3. User Interface & Display Overview ...................................................................................................... 10

3.1. Out-Of-Box Experience (First Time Use Only) ............................................................................ 11

3.2. Status Indicator Icons .................................................................................................................. 12

4. BLE (Bluetooth Low Energy) Operation .............................................................................................. 12

4.1. BLE Icons .................................................................................................................................... 13

4.2. Non-Compliance Indicator LEDs ................................................................................................. 13

4.3. Pairing With Smartphones ........................................................................................................... 14

5. Battery ................................................................................................................................................. 17

5.1. Battery Status .............................................................................................................................. 17

5.2. Battery Replacement ................................................................................................................... 17

6. Turning The Honeywell BW Solo On & Off ......................................................................................... 19

6.1. Turning The Honeywell BW Solo On .......................................................................................... 19

6.2. Turning The Honeywell BW Solo Off .......................................................................................... 19

6.3. Calibration Status ........................................................................................................................ 19

6.4. Bump Status ................................................................................................................................ 20

6.5. Sensor Fault Status ..................................................................................................................... 20

7. Navigation ............................................................................................................................................ 21

7.1. Glance Navigation ....................................................................................................................... 21

7.2. Main Navigation ........................................................................................................................... 22

8. Navigation: Information Menu ............................................................................................................. 23

8.1. Event Log Navigation .................................................................................................................. 24

9. Navigation: Settings ............................................................................................................................. 25

9.1. Enter Settings Mode .................................................................................................................... 25

9.2. Menus & Submenus In Settings Mode ........................................................................................ 26

9.3. Language..................................................................................................................................... 27

9.4. Time ............................................................................................................................................. 27

9.5. Date ............................................................................................................................................. 27

9.6. Units ............................................................................................................................................ 27

9.7. Readings ..................................................................................................................................... 27

9.8. Setpoints ...................................................................................................................................... 28

9.9. Latching ....................................................................................................................................... 28

9.10. Reminders ................................................................................................................................... 28

9.10.1. Force On or Off for Bump/Cal ............................................................................................... 28

9.10.1.1. Force Cal ................................................................................................................ 28

9.10.1.2. Force Bump ............................................................................................................ 29

9.11. Data Logging ............................................................................................................................... 29

9.12. BLE .............................................................................................................................................. 29

9.13. Assigned ...................................................................................................................................... 29

9.14. Zone ............................................................................................................................................ 29

9.15. IntelliFlash ................................................................................................................................... 30

9.16. Non-Compliance Indicator LEDs ................................................................................................. 30

9.17. Passcode ..................................................................................................................................... 31

9.18. Exit ............................................................................................................................................... 31

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Honeywell BW Solo User Manual

10. Zeroing ................................................................................................................................................ 32

11. Bump Testing ...................................................................................................................................... 32

12. Calibrating ........................................................................................................................................... 34

13. Replacing The Filter & Sensor ............................................................................................................ 35

13.1. Filter Color Reference ................................................................................................................. 35

13.2. Removing The Cover .................................................................................................................. 35

13.3. Replacing The Filter .................................................................................................................... 36

13.4. Replacing The Sensor ................................................................................................................. 36

13.4.1. 4-Series Sensor Replacement .............................................................................................. 37

13.4.2. 1-Series Sensor Replacement .............................................................................................. 39

13.5. Reinstalling The Cover ................................................................................................................ 41

14. Maintenance ........................................................................................................................................ 42

14.1. Cleaning ...................................................................................................................................... 42

14.2. Replacing The Alligator Clip ........................................................................................................ 42

14.3. Replacing/Servicing Other Parts ................................................................................................. 42

15. Firmware Update ................................................................................................................................. 42

16. Year Of Manufacture ........................................................................................................................... 42

17. Sensors & Settings .............................................................................................................................. 43

18. Troubleshooting ................................................................................................................................... 45

19. Honeywell BW Solo Specifications ...................................................................................................... 46

20. Limited Warranty and Limitation of Liability ......................................................................................... 48

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Honeywell BW Solo User Manual

WARNINGS

This Manual must be carefully read by all individuals who have or will have the responsibility of using, maintaining,
or servicing this product. The product will perform as designed only if it is used, maintained, and serviced in
accordance with the manufacturer’s instructions. The user should understand how to set the correct parameters and
interpret the obtained results.

For safety reasons, this equipment must be operated and serviced by qualified personnel only. Read and
understand the user manual completely before operating or servicing.

AVERTISSEMENT

Pour des raisons de sécurité, cet équipment doit être utilisé, entretenu et réparé uniquement par un personnel
qualifié. Étudier le manuel d’instructions en entier avant d’utiliser, d’entretenir ou de réparer l’équipement.

Read Before Operating

This manual must be carefully read by all individuals who have or will have the responsibility of using, maintaining,
or servicing this product. The product will perform as designed only if it is used, maintained, and serviced in
accordance with the manufacturer’s instructions. The user should understand how to set the correct parameters and
interpret the obtained results.

CAUTION!

To reduce the risk of electric shock, turn the power off before opening this instrument or performing service. Never
operate the instrument when the instrument is open. Service this product only in an area known to be non­hazardous.

Proper Product Disposal At End Of Life

EU Directive 2012/19/EU: Waste Electrical and Electronic Equipment (WEEE)

This symbol indicates that the product must not be disposed of as general industrial or domestic
waste. This product should be disposed of through suitable WEEE disposal facilities. For more
information about disposal of this product, contact your local authority, distributor, or the
manufacturer.

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This product is a gas detector, not a measurement device.

• Ensure that the sensor cap is free of dirt, debris, and is not obstructed.

• Clean the exterior with a soft, damp cloth.

• For optimal performance, periodically zero the sensor in a normal atmosphere (20.9% v/v O

hazardous gas.

• Portable safety gas detectors are life safety devices. Accuracy of ambient gas reading(s) is dependent upon
factors such as accuracy of the calibration gas standard used for calibration and frequency of calibration.
Honeywell Analytics recommends performing a calibration at least once every 180 days (6 months).

• Any rapid up-scaling reading followed by a declining or erratic reading may indicate a gas concentration
beyond the upper scale limit, which can be hazardous.

• Products may contain materials that are regulated for transportation under domestic and international
dangerous goods regulations.

• Return product in compliance with appropriate dangerous goods regulations. Contact freight carrier for further
instructions.

• Recycling: this instrument contains a lithium battery. Do not mix with the solid waste stream. Spent batteries
should be disposed of by a qualified recycler or hazardous materials handler.

Wireless Security Warning

Wireless data transmission can extend beyond your walls and can be received by anyone with a compatible
adapter. Without proper protection, data can be compromised. Use the security features of all wireless
equipment in your network.

• Bluetooth communication should always be set to OFF unless the functionality is required.

• If possible, pair devices ONLY when in a physically secure area.

Honeywell BW Solo User Manual

CAUTION!

) that is free of

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Caution

Honeywell BW Solo User Manual

This device complies with Part 15 of the FCC Rules / Industry Canada license-exempt RSS standard(s). Operation is
subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired operation.

Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence.
L'exploitation est autorisée aux deux conditionssuivantes : (1) l'appareil ne doit pas produire de brouillage, et (2)
l'utilisateur del'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage estsusceptible d'en
compromettre le fonctionnement.

Changes or modifications not expressly approved by the party responsible for compliance could void the user's
authority to operate the equipment.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum
(or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users,
the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more
than that necessary for successful communication.

Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peutfonctionner avec une antenne
d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire
les risques de brouillage radioélectrique à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain
de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité nécessaire à
l'établissement d'une communication satisfaisante.

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Honeywell BW Solo User’s Guide

Operation Area and Conditions

Safety Certifications

Class I, Division 1, Groups A,B,C,D T4; Class I, Zone 0, AEx/Ex ia IIC T4 Ga

-40°C≤ Tamb ≤ 60°C

ATEX: Sira 19ATEX2004, 0518 II
Tamb -40°C to 60°C

IECEx: IECEx SIR 19.0004 Ex ia IIC T4 Ga / Ex ia I Ma Tamb = -40°C to +60°C

1G I M1 / Ex ia IIC T4 Ga / Ex ia I Ma

INSTRUCTIONS FOR SAFE USE

WARNING: Read and understand instruction manual before operation or servicing.
AVERTISSEMENT: Lisez et comprenez le manual d’instructions avant d’utiliser ou d'effectuer

l'entretien.

WARNING: Substitution of components may impact safety.
AVERTISSEMENT: La substitution de composants peut compromettre la sécurité.

WARNING: Lithium battery: Only use approved battery: 2/3AA 3.6V 1.65Ah Lithium battery
(P/N: BWS-BAT01).
AVERTISSEMENT: Batterie Lithium: Utilisez uniquement des batteries approuvé: 2/3AA 3.6V

1.65Ah Batterie Lithium (N/P: BWS-BAT01).

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Honeywell BW Solo User Manual

1. Standard Contents

Standard Package includes:

• Detector complete with specified sensor, stainless-steel alligator clip and concussion-proof
housing

• Test Cap with 1 ft of hose

• Quick Reference Guide

2. General Information

Honeywell BW Solo is easy to operate — even if you’re wearing gloves. Using this button or the
Honeywell SafetySuite Device Configurator software, you can easily configure set points, latching
alarms, and other parameters. You can also access measurements for short-term exposure limit
(STEL) and time-weighted average (TWA), and pair the wireless Honeywell BW Solo with our
mobile apps:

• With the Device Configurator app, you can set up the detector, choose alarm set points and
more — all from up to 6 meters away. Also use the app to see calibration readings, email
calibration certificates and upgrade firmware.

• With the Safety Communicator app, detector readings are sent instantly to Honeywell’s real­time monitoring software. Access it from any device with an internet connection, and get
remote visibility on worker safety and location.

You can also use the wireless Honeywell BW Solo to share gas data with the desktop software —
no dock required.

Key Features

• Simple one-button operation

• Easy sensor, filter, and battery replacement

• Compatible with IntelliDoX for centralized data with automated bump testing, calibration, and

• Option to activate IntelliFlash™ or non-compliance flash

• Ability to assign detectors to workers and locations

• Easy-to-read display for multiple languages

• Data logging with rolling 24-hour peak reading

instrument management.

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Honeywell BW Solo User Manual

LED Visible
Control

Units

Readings

Audible

Light sensor

Alert LED
Gas Inlets

Filter

Sensor
Display

Sensor
Type

Status icons

IR communication
Alligator

Battery compartment

Front

Back

3. User Interface & Display Overview

The BW Solo has a single button for on/off, parameter viewing, and programming functions. The
display is backlit when you press the button.

Alarm
Beeper

Cover
Plate

Alarm Band

Button

Reference
Window

Port

Clip

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Honeywell BW Solo User Manual

3.1. Out-Of-Box Experience (First Time Use Only)

The first time the instrument is turned on, you are prompted to select a display language and to
enter time and date.

Note: Language selection during the first power-on is mandatory.

Note: If you do not press a button for 6 seconds during out-of-the-box power-on, the instrument

automatically turns off. Language selection during the first power-on is mandatory, although you
can skip the time and date. If a language was selected before this 6-second idle period, the
instrument shows the normal reading screen after the next start-up. If a language has not been
selected, then the next time the instrument is turned on, there is a prompt to select a language.

Press and hold the button for 3 seconds. When you power the unit on, it counts down, 3-2-1. LEDs
flash, the vibration alarm shakes, and the audible alarm sounds, and the Honeywell logo then
appears on the screen. After startup, the “Set language” screen is shown.

Step through the available languages by pressing the button. Once you see the language you want,
press and hold the button for 1 second.

Note: If you pass the language you want, press the button until your language is shown. Then
press and hold the button for 1 second.

Once you have set the language, wait 3 seconds, and the “Set time” screen is shown.

Press and hold the button for 1 second to set the time. Otherwise, press it once to change to “No.”
Then press the button for 1 second to advance to “Set date.” If you change your mind and want to
set the time, press the button once instead.

Set the hour (00 to 23) by pressing the button until you reach the correct hour. Once the hour is
selected, press and hold the button for 1 second.

When “Set minute” is shown, press the button repeatedly to reach the correct minute (00 through

59). Then press and hold the button for 1 second. The time is now set.

IMPORTANT!

If a major error that prevents the instrument from functioning is found during startup, an error
number is shown on the display. Shut off the instrument and restart it. If the error message is
shown again, shut off the instrument and contact Technical Services.

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Honeywell BW Solo User Manual

Icon

Explanation

The battery icon is not shown on the display unless the remaining power is one day or

every second, and there are two beeps and two flashes every 30 seconds.

When less than 12 hours remains before a bump test should be performed, this icon is

use) to ensure proper sensor performance.

This icon is shown when there is less than 12 hours remaining before a calibration

When a sensor fails, has been removed, this icon is shown on the display, and there are
is one beep, one flash, and one vibration per second. The display shows “- - -“.

The Peak Reading icon is displayed when a peak gas reading has been detected in the
past 24 hours. The icon is otherwise hidden.

3.2. Status Indicator Icons

On-screen icons are used to indicate battery, bump, calibration and sensor status, as well as peak
reading. The table below details how and when each icon is displayed. The triangular red LED
located to the right of the screen illuminates to accompany these (it is active when the non­compliance feature is on).

less.

• When the battery’s remaining life falls below 24 hours, the battery icon is

shown and there is a flash and beep every 60 minutes.

• When the battery’s remaining life falls below 8 hours, the icon blinks on and off

shown and the buzzer sounds once every hour. When the user has also set the non­compliance option for the bump test reminder, the instrument flashes once and beeps
once every 10/30/60 seconds (the interval is set by the user, and this beep function
can be enabled/disabled).

The icon blinks once per second if there is a failed or skipped bump test, and the
instrument beeps three times every 60 minutes.

A bump test is required (and indicated by this icon) if:

• The defined period between bump tests has been exceeded (bump test overdue).

• The sensor has failed a previous bump test.

Failed bump test notification is shown on the screen if a bump test is failed. In the
information menu, it shows that the bump test must be performed “NOW.”

Note: the sensor should be challenged on a regular basis (before each day’s

should be performed. The instrument beeps once every 60 minutes.

The icon blinks once per second if there is a failed or skipped calibration, and the
instrument beeps three times every hour if the non-compliance option is off. When the
user has also set the non-compliance option for the calibration reminder, the
instrument flashes once and beeps once every 10/30/60 seconds (the interval is set by
the user, and this beep function can be enabled/disabled).

Calibration is required (and indicated by this icon) if:

• The defined period between calibrations has been exceeded.

• The sensor has failed a previous calibration.

4. BLE (Bluetooth Low Energy) Operation

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Honeywell BW Solo User Manual

Icon

Explanation

BLE connected. The icon is shown when data is being transferred.

BLE is off.

BLE is on, but is not connected.

Honeywell BW Solo is designed to operate via BLE (Bluetooth Low Energy) to send data to a
smartphone running Safety Communicator. The data can then be sent to computers running
Honeywell real-time monitoring software.

Note: If BLE operation is desired, the wireless option must be specified at time of ordering.

You can download Safety Communicator from the Google Play and iTunes store for free on one of
the supported phone platforms. However, you need a Honeywell real-time monitoring software
license to transmit monitor alarm information from Honeywell Real-Time Monitoring software.

4.1. BLE Icons

An icon is shown on the Honeywell BW Solo’s screen to show the status of BLE (Bluetooth Low
Energy), including connectivity.

4.2. Non-Compliance Indicator LEDs

The non-compliance indicator LEDs flash in the following situations:

• Low battery

• Low, High, TWA, STEL, or Negative alarm

• Failed self-diagnostic test

• Failed bump test or calibration

• Overdue bump test or calibration

When a functional error occurs, the gas detector tries to recover from it. If an error persists, contact
Honeywell Analytics or your distributor for technical assistance.

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Honeywell BW Solo User Manual

4.3. Pairing With Smartphones

Note: Bluetooth communication must be turned on in the Honeywell BW Solo instrument before
attempting to pair it with smartphones or other iOS or Android devices.

1. Open the Safety Communicator program.

2. The app opens and begins scanning for nearby Bluetooth instruments. As instruments are

found, they show up in the list. If the Honeywell BW Solo does not show up, click “Scan” so
that it searches for the instrument.

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Honeywell BW Solo User Manual

When the Honeywell BW Solo is found, it shows up in the list, represented by its image and
serial number:

3. Click on the Honeywell BW Solo device that displays the serial number of the unit you are

trying to connect. This message appears:

4. Look at the Honeywell BW Solo’s screen, and you will see a code number. Input that code

number into the field on your smartphone and then click “Pair.”

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