Honeywell BW MicroClip X3 Operating Manual

1

Operator’s Manual

1, 2, 3, and 4-Gas Detector

BW Technologies LP (BW) warrants the product to be free from defects in material and workmanship under normal use and service for a period of

Limited Warranty and Limitation Liabili ty

two years, beginning on the date of shipment to the buyer. This warranty extends only to the sale of new and unused products to the original buyer.
BW’s warranty obligation is limited, at BW’s option, to refund of the purchase price, repair or replacement of a defective product that is returned to
a BW authorized service center within the warranty period. In no event shall BW’s liability hereunder exceed the purchase price actually paid by the
buyer for the Product.
This warranty does not include:

a) fuses, disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use;
b) any product which in BW’s opinion, has been misused, altered, neglected or damaged, by accident or abnormal conditions of operation,

handling or use;

c) any damage or defects attributable to repair of the product by any person other than an authorized dealer, or the installation of unapproved

parts on the product; or

The obligations set forth in this warranty are conditional on:

a) proper storage, installation, calibration, use, maintenance and compliance with the product manual instructions and any other applicable

recommendations of BW;

b) the buyer promptly notifying BW of any defect and, if required, promptly making the product available for correction. No goods shall be

returned to BW until receipt by the buyer of shipping instructions from BW; and

c) the right of BW to require tha t the buyer provide proof of purchase such as the original invoice, bill of sale or packing slip to establish that the

product is within the warranty period.

THE BUYER AGREES THAT THIS WARRANTY IS THE BUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. BW SHALL NOT BE LIABLE FOR ANY
SPECIAL, INDIRECT, INCIDENTAL, OR BASED ON CONTRACT, TORT OR RELIANCE OR ANY OTHER THEORY.

Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential
damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this warranty is held invalid or
unenforceable by a court of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.

Contacting BW Technologies by Honeywell

USA: 1-888-749-8878 Canada: 1-800-663-4164
Europe: [phone] Other countries: [phone]

Email us at: [e-mail]
Visit BW Technologies by Honeywell’s website at: www.honeywellanalytics.com

GasAlertMicroClip

Introduction

GasAlertMicroClip

Introduction

The operator’s manual provides basic information for the
GasAlertMicroClip XT, XL and X3. For complete operating
instructions, refer to the GasAlertMicroClip Technical Reference
Guide provided on the CD-ROM. The GasAlertMicroClip (“the
detector”) warns of hazardous gas at levels above user-defined
alarm setpoints. The detector is a personal safety device. It is
your responsibility to respond properly to the alarm.

The detector is shipped with English as the default
displayed language. Additional languages provided are
Portuguese, Spanish, German, and French. The screens
for the additional languages are displayed on the detector
and in the corresponding operator’s manuals.

Note

What’s In a Box

Detector

Calibration Cap

Battery Charging Adapter

Documentation Kit

Zeroing the Sensors

To zero the sensors, refer to steps #1-3 in Calibration on page 7.

ec Warning

This instrument contains a lithium polymer battery.
Dispose of lithium cells immediately. Do not disassemble
and do not dispose of in fire. Do not mix with the solid
waste stream. Spent batteries should be disposed of by a
qualified recycler or hazardous materials handler.

Cet appareil contient une batterie au lithium polymère.
Mettez immédiatement au rebut les piles au lithium
usagées. Veillez à ne jamais les démonter ou les jeter au
feu. Ne les mélangez pas aux autres déchets solides. Les
piles usagées doivent être éliminées par un centre de
recyclage agréé ou par un centre de traitement de matières
dangereuses.

ec Avertissement

1

GasAlertMicroClip

Operator’s Manual

XT, XL and X3 Safety Information - Read First

Use the detector only as specified in this manual and the
reference guide, otherwise the protection provided by the
detector may be impaired. Read the following cautions before
using the detector.

a

Cautions

• Warning: Substitution of components may impair
Intrinsic Safety.

• Caution: For safety reasons, this equipment must be
operated and serviced by qualified personnel only.
Read and understand the user manual completely
before operating or servicing.

• Charge the detector before first time use. BW
recommends the detector be charged after every
workday.

• Before using the detector, refer to Sensor Poisons and
Contaminants.

• Calibrate the detector before first-time use and then on
a regular schedule, depending on use and sensor
exposure to poisons and contaminants. BW
recommends calibrating at least once every 180 days
(6 months).

• The combustible sensor is factory calibrated to 50%
LEL methane. If monitoring a different combustible gas

2

in the %LEL range, calibrate the sensor using the
appropriate gas.

• Only the combustible gas detection portion of this
instrument has been assessed for performance by
CSA International.

• Calibrate only in a safe area that is free of hazardous
gas and in an atmosphere of 20.9% oxygen.

• It is recommended that the combustible sensor be
checked with a known concentration of calibration gas
after any exposure to contaminants/poisons such as,
sulfur compounds, silicon vapors, halogenated
compounds, etc.

• BW recommends to bump test the sensors before each
day’s use to confirm their ability to respond to gas by
exposing the detector to a gas concentration that
exceeds the alarm setpoints. Manually verify that the
audible and visual alarms are activated. Calibrate if the
readings are not within the specified limits.

• Caution: High off-scale readings may indicate an
explosive concentration.

• Any rapid up scaling reading followed by a declining or
erratic reading may indicate a gas concentration
beyond the upper scale limit, which can be hazardous.

• Extended exposure of the GasAlertMicroClip to certain
concentrations of combustible gases and air may stress
a detector element that can seriously affect its

performance. If an alarm occurs due to a high
concentration of combustible gases, calibrate the
detector. If necessary, replace the sensor.

• Protect the combustible sensor from exposure to lead
compounds, silicones, and chlorinated hydrocarbons.

• Sensor exposure to certain organic vapors (such as
leaded gasoline and halogenated hydrocarbons) may
temporarily inhibit sensor performance. After exposure,
a bump test or calibration is recommended.

• For use only in potentially explosive atmospheres
where oxygen concentrations do not exceed 20.9%
(v/v).

• Products may contain materials that are regulated for
transportation under domestic and international
dangerous goods regulations. Return product in
compliance with appropriate dangerous goods
regulations. Contact freight carrier for further
instructions.

XT, XL et X3 Informations de sécurité –
À lire au préalable

Respectez rigoureusement les instructions d'utilisation figurant
dans ce manuel ainsi que dans le guide technique sous peine
de compromettre la protection offerte par le détecteur. Lisez les
mises en garde suivantes avant d’utiliser le détecteur.

XT, XL et X3 Informations de sécurité – À lire au préalable

GasAlertMicroClip

Mises en garde

a

• Avertissement : Le remplacement d'un composant de
l'appareil peut compromettre la sécurité intrinsèque du
détecteur.

• Mise en garde : Pour des raisons de sécurité, cet
appareil doit être utilisé et entretenu par du personnel
qualifié uniquement.
Lisez attentivement le manuel avant d’utiliser l’appareil
ou d'en assurer l'entretien et assurez-vous d'en avoir
bien compris les instructions.

• Chargez le détecteur avant sa première utilisation. BW
recommande de recharger le détecteur après chaque
journée d’utilisation.

• Avant toute utilisation du détecteur, reportez-vous à la
section .

• Étalonnez le détecteur avant sa première utilisation,
puis de manière régulière, en fonction de l’utilisation et
de l’exposition du capteur aux poisons et autres
contaminants. BW recommande d'effectuer un
étalonnage au moins une fois tous les 180 jours
(6 mois).

• Le capteur de gaz combustibles est étalonné en usine
au méthane, à une concentration de 50 % de la LIE. Si le
contrôle porte sur un autre gaz combustible dans la
plage de % LIE, étalonnez le capteur en utilisant le gaz
approprié.

3

GasAlertMicroClip

Operator’s Manual

• Sur cet appareil, seule la détection de gaz combustibles
a fait l’objet d’une évaluation des performances par
CSA International.

• Veillez à effectuer l'étalonnage dans une zone sûre,
exempte de gaz dangereux, et dans une atmosphère
contenant 20,9 % d'oxygène.

• Si le capteur de gaz combustibles a été exposé à des
contaminants/poisons (composés de soufre, vapeurs de
silicium, produits halogénés, etc.), il est conseillé de
vérifier son bon fonctionnement en le mettant en
présence d'une concentration connue d'un gaz.

• Avant chaque utilisation quotidienne, BW recommande
d’effectuer un test fonctionnel des capteurs afin de
vérifier qu’ils réagissent bien aux gaz présents, en
exposant le détecteur à une concentration de gaz
supérieure aux seuils d’alarme. Vérifiez manuellement
que les alarmes sonore et visuelle sont activées.
Étalonnez l’appareil si les relevés ne sont pas
conformes aux limites spécifiées.

• Mise en garde : Des relevés élevés hors échelle peuvent
indiquer la présence d’une concentration explosive.

• Toute mesure en rapide augmentation suivie d’une
diminution ou d’une mesure fantaisiste peut indiquer
une concentration de gaz au-delà de la limite d’échelle
supérieure, risquant donc d’être dangereuse.

• Une exposition prolongée du GasAlertMicroClip XT à

4

certaines concentrations de gaz combustibles et dans
certaines atmosphères peut nuire à l'élément de
détection et altérer gravement ses performances.
Étalonnez le détecteur après toute exposition à des
concentrations élevées de gaz combustibles ayant
déclenché son alarme. Si nécessaire, remplacez le
capteur.

• Protégez le capteur de gaz combustibles contre toute
exposition aux composés de plomb, aux silicones et
aux hydrocarbures chlorés.

• L'exposition du capteur à certaines vapeurs organiques
(comme l'essence au plomb ou les hydrocarbures
halogénés) peut altérer temporairement son bon
fonctionnement. Il est recommandé de procéder à un
test fonctionnel ou à un étalonnage après toute
exposition.

• Cet appareil est destiné uniquement à une utilisation
dans des atmosphères potentiellement explosives,
dans lesquelles la concentration d’oxygène ne dépasse
pas 20,9 % (v/v).

• Les produits peuvent contenir des matériaux qui sont
réglementés pour le transport en vertu des règlements
nationaux et internationaux de marchandises
dangereuses. Retourner le produit conformément à la
réglementation sur les marchandises dangereuses
appropriées. Contactez transporteur de fret pour plus
d'instructions

Parts of the GasAlertMicroClip

8

6

9

4

5

3

7

10

11

2

2

1

2

Parts of the GasAlertMicroClip

GasAlertMicroClip

Item Description

1 IntelliFlash

2 Visual alarm indicators (LEDs)

3 Alligator clip

4 Charging connector / IR interface

5 Pushbutton

6 Carbon monoxide (CO) sensor

7 Hydrogen sulfide (H2S) sensor

8 Oxygen (O2) sensor

9 Combustible (LEL) sensor

10 Audible alarm

11 Liquid crystal display (LCD)

5

GasAlertMicroClip

1

8

7

6

5

4

3

2

Operator’s Manual

Display Elements

6

Item Description

1 Alarm condition

2 Automatically zero sensor

3 Numeric value

4 Stealth mode

5 Battery life indicator

6 Gas identifier bars

7 Gas cylinder

8 Automatically span sensor

Pushbuttons

Pushbutton Description

• To activate the detector, press C.

• To deactivate the detector, press and hold C until the OFF countdown is complete and the LCD deactivates.

• To view the TWA, STEL, and MAX (maximum) readings, press C twice. To clear the TWA, STEL, and MAX

readings, press C when the LCD displays RESET.

• To initiate calibration, deactivate the detector. Press and hold C while the detector performs the OFF

C

countdown. Continue holding C while the LCD briefly deactivates and then begins the CAL countdown.
Release C when the CAL countdown is complete.

• To activate the backlight while in normal operation, press C.

• To acknowledge latched alarms, press C.

• To acknowledge a low alarm and disable the audible alarm, press C (if the Low Alarm Acknowledge option

is enabled).

GasAlertMicroClip

Pushbuttons

7

GasAlertMicroClip

Operator’s Manual

Sensor Poisons and Contaminants

Several cleaners, solvents, and lubricants can contaminate and

cause permanent damage to sensors. Before using cleaners,

solvents, and lubricants in close proximity to the detector

sensors, read the following caution and table.

a

Caution

Use only the following BW Technologies by Honeywell
recommended products and procedures:

• Use water based cleaners.

• Use non-alcohol based cleaners.

• Clean the exterior with a soft, damp cloth.

• Do not use soaps, polishes, or solvents.

Below are common products to avoid using around sensors.

• Brake cleaners

• Lubricants

• Rust inhibitors

• Window and glass cleaners

• Dishsoaps

• Citrus based cleaners

8

Cleaners and Lubricants

• Alcohol based cleaners

• Hand sanitizers

• Anionic detergents

• Methanol (fuels and antifreezes)

Silicones

• Silicone cleaners and protectants

• Silicone based adhesives, sealants, and gels

• Hand/body and medicinal creams containing silicone

• Tissues containing silicone

• Mold releasing agents

• Polishes

Aerosols

• Bug repellents and sprays

• Lubricants

• Rust inhibitors

• Window cleaners

Calibration

Procedure Display Procedure Display

Caution

a

Calibrate only in a safe area that is free of
hazardous gas in an atmosphere of 20.9%
oxygen.

1. Press and hold C as the detector

performs the OFF countdown. Continue
holding C when the LCD briefly
deactivates.

2. The LCD then activates again and

performs the CAL countdown. Continue
holding C until the countdown is complete
to enter calibration.

3. flashes while the detector
zeroes all of the sensors and calibrates the
oxygen sensor. If a sensor fails to auto
zero, it cannot be calibrated. When auto
zero is complete, the LCD displays APPLY
GAS.

GasAlertMicroClip

Calibration

4. When is displayed and

flashes, connect the gas cylinder (refer to
page 10) and apply gas at a flow rate of
250 to 500 ml/min.

After a sufficient amount of gas has been
detected (approximately 30 seconds), the

detector beeps, is displayed, and

flashes while the detector

completes the calibration.

5. The LCD displays CAL DUE. Next, a

screen displays showing the number of
days remaining before calibration is due
for each sensor. The LCD then displays
the earliest calibration due date, as some
sensors require more frequent
calibrations.

Note: Only use the calibration cap during the calibration
span process and for bump tests.

Wind currents may cause false readings and poor calibrations.
Do not calibrate the detector during or immediately after

charging is complete.

9

GasAlertMicroClip

Operator’s Manual

Attach the Gas Cylinder to the Detector

10

Bump Test

Gas Cylinder Connection

1. Connect the calibration hose to the 0.5 l/min regulator on the gas cylinder.
For use with the MicroDock II, use a demand flow regulator.

NOTE: Cylinders that are used with a demand flow regulator must meet
the following maximum inlet pressure specifications:

- Disposable cylinders 0-1000 psig/70 bar

- Refillable cylinders 0-3000 psig/207 bar

To perform an automated bump check, refer to the MicroDock II User Manual.

2. Connect the calibration hose to the calibration cap.

3. Attach the calibration cap to the detector.

4. Apply gas. Verify the visual and audible alarms activate.

5. Close the regulator and remove the calibration cap from the detector.
NOTE: The detector will temporarily remain in alarm until the gas clears from
the sensors.

6. Disconnect the hose from the calibration cap and the regulator.

Gas Cylinder Guidelines (Bump Test)

Ɣ To ensure an accurate bump check, use a premium-grade gas. Use gases

approved by the National Institute of Standards and Technology.

Ɣ Do not use a gas cylinder that is past its expiration date.

Note

Only use the calibration
cap during calibration
and bump check.

GasAlertMicroClip

Bump Test

11

GasAlertMicroClip

Operator’s Manual

Alarms

Refer to the following table for information about alarms and
corresponding screens. If Stealth mode is enabled, the audible

Alarm Display Alarm Display

Low Alarm

• Slow siren

• Slow alternating flash

• L and gas bar flash

• Vibrator alarm activates

High Alarm

• Fast siren

• Fast alternating flash

• L and gas bar flash

• Vibrator alarm activates

Multi-Gas Alarm

• Alternating low and high alarm siren and
flash

• L and gas bars flash

• Vibrator alarm activates

12

and visual alarms are disabled. Only the vibrator alarm
activates.

TWA Alarm

• Slow siren

• Slow alternating flash

• L and gas bar flash

• Vibrator alarm activates

STEL Alarm

• Fast siren

• Fast alternating flash

• L and gas bar flash

• Vibrator alarm activates

Over Limit (OL) Alarm

• Fast siren and alternating flash

• L and gas bar flash

• Vibrator alarm activates

• OL displays

Alarm Display Alarm Display

Sensor Alarm

• During startup Error [sensor name]

displays

• During normal operation Err displays

Low Battery Alarm

• Sequence of 10 rapid sirens and
alternating flashes with 7 seconds of
silence in between (continues for
15 minutes)

• and L flash,
displays, and the vibrator alarm activates

• After 15 minutes of the Low Battery
alarm, the Automatic Shutdown Alarm
sequence begins

• OFF displays before deactivating

LOW BAT

GasAlertMicroClip

Alarms

Confidence Beep and IntelliFlash

• One beep and flash every second

Note: Confidence Beep and
IntelliFlash automatically
deactivate during low battery
alarm, self-test fail, calibration fail,
bump test fail, or an alarm event.

Automatic Shutdown Alarm

• Sequence of 10 rapid sirens and
alternating flashes with 1 second of
silence in between (sequence reactivates
seven times)

• LOW BAT and L display, and
vibrator alarm activates

• OFF displays before deactivating

Note: Alarms can be set to latching or non-latch ing. To enable /disable
latching, select/deselect Latching Alarms in Fleet Manager II. Loca l
regulations may require a latching alarm.

If Low Alarm Acknowledge is enabled and a low a lar m o ccur s, press
C to disable the audible alarm . The vi sua l an d vibrator alarms remain
activated. If the alarm escalates to a high, STE L, or TWA alarm, the
audible alarm reactivates.

13

GasAlertMicroClip

Operator’s Manual

User Options Menu

To modify the user options, connect the detector to the IR Link
adapter and open Fleet Manager II. Refer to the Fleet Manager
II Operator’s Manual for complete instructions.

The following are the available user options:

1. Sensors (H

• Sensor Disabled: Disables the sensor.

• Calibration Gas (ppm) / (%LEL) / (%O

calibration gas concentration for each sensor.

• Calibration Interval (days): Defines how often a

calibration should be performed.

• Bump Interval (days): Defines how often a bump test

should be performed.

• Low Alarm (ppm) / (%LEL) / (%O

alarm setpoint.

• High Alarm (ppm) / (%LEL) / (%O

alarm setpoint.

• TWA Alarm (ppm): Defines the time-weighted average

(TWA) alarm setpoint. H

• STEL Alarm (ppm): Defines the short-term exposure limit

(STEL) alarm setpoint. H

• STEL Interval (minutes): Defines the short-term

exposure limit (5-15 minutes). H

14

S, CO, LEL, and O2)

2

S and CO sensors only.

2

S and CO sensors only.

2

): Defines the

2

): Defines the low

2

): Defines the high

2

S and CO sensors only.

2

• Auto-Zero Startup: When enabled, the detector

automatically zeros the H
the startup self-test.

• LEL By Volume CH4: When enabled, the LEL reading is

displayed as %vol., assuming a methane environment.

• O

Auto-Calibration on Startup: When enabled, the O2

2

sensor is automatically calibrated during startup.

S, CO, and LEL sensors during

2

2. User Options

• Confidence Beep: When enabled, the detector beeps

once every second to verify the battery has sufficient
power to detect hazardous gas and emit an alarm.
Detector is shipped with Confidence Beep disabled.

• Latching Alarms: When enabled, the audible, visual, and

vibrator alarms persist during a high or low alarm until the
gas concentration is below the low alarm setpoint and has
been acknowledged by pressing C.

• Safe Mode: When enabled, SAFE continuously displays

on the LCD when all gas concentrations are normal or
below the alarm setpoints.

• Stealth Mode: When enabled, the audible alarm, LEDs

and backlight are disabled. displays on the LCD.

• Low Alarm Acknowledge: When enabled, the audible

alarm can be disabled during a low alarm. The vibrator,
LEDs, and LCD remain enabled. For H

sensors only.

• Datalog Interval (seconds): Enter a value
(1-120 seconds).

S, CO, and LEL

2

• Force Calibration When Overdue: When enabled, the

detector automatically enters calibration during startup for
overdue sensors. If the sensors are not calibrated
immediately, the detector will deactivate.

• Cal Lock: When enabled, the sensors can only be

calibrated using an IR device (IR Link with Fleet Manager
II or the MicroDock II base station).

• Force Bump When Overdue: When enabled, a bump test

is required if the sensor has exceeded its bump test
interval. If a successful bump test is not performed, the
detector will deactivate.

• IntelliFlash: When enabled, the green LED flashes to

provide continuous visual confirmation that the detector is
operating correctly.

IntelliFlash automatically deactivates during a low
battery alarm, a self-test fail, a calibration fail, a bump
test fail, or during an alarm event. To define how often
IntelliFlash occurs (1-60 seconds), refer to Confidence
Beep and IntelliFlash Interval. Default setting is
1 second. Detector is shipped with IntelliFlash enabled.

• Confidence Beep and IntelliFlash Interval: Enter a
value (1-60 seconds) to define how often IntelliFlash
occurs and the detector beeps. Intelliflash and/or
Confidence Beep must be enabled in order to define
Confidence Beep and IntelliFlash Interval.

• Language: Select the language to display on the LCD:
English, Français (French), Deutsch (German), Español
(Spanish), or Português (Portuguese).

Charging the Rechargeable Battery

GasAlertMicroClip

Charging the Rechargeable Battery

Only the manufacturer can replace the rechargeable
battery. Failure to adhere to this caution can lead to fire
and/or explosion.

Charge only in a safe area that is free of hazardous gas
and within temperatures of 32°F to 113°F (0°C to 45°C).

The charging adapter is specific to your region. Use of the
charging adapter outside your region will damage the
charger and the detector.

Do not calibrate during or immediately after charging.

Seul le fabricant est habilité à remplacer la rechargeable
batterie. Le non-respect de cette consigne peut provoquer
un incendie et/ou une explosion.

Chargez le détecteur uniquement dans une zone sûre ne
renfermant pas de gaz dangereux et dont la température
ambiante reste comprise entre 0 à 32 à 113 °F (45 °C) To
charge the battery:

1. Deactivate the detector. Insert the charging adapter
plug into an AC outlet.

a Warning

Avertissement

a

15

GasAlertMicroClip

Operator’s Manual

2. Connect the charging adapter to the detector IR
interface.

16

Item Description

1 Detector

2 IR and charger interface

3 Charging adapter

4 Charging Cable

3. Charge the battery.

4. Charge the battery after each workday.

Maintenance

1

11

10

3

2

4

6

5

8

9

7

To maintain the detector in good operating condition, perform
the following basic maintenance as required.

• Calibrate, bump test, and inspect the detector on a regular
schedule.

• Maintain an operations log of all maintenance, bump tests,
calibrations, and alarm events.

• Clean the exterior with a soft damp cloth. Do not use
solvents, soaps, or polishes.

Replacing a Sensor or Sensor Filter

To avoid personal injury, use only sensors specifically
designed for the detector.

Use proper ESD handling practices.

Ensure hands are clean or wear gloves before handling
components.

To replace a sensor or sensor filter, refer to the following
illustration, table, and procedures.

a Warning

a

Caution

GasAlertMicroClip

Maintenance

17

GasAlertMicroClip

Operator’s Manual

Item Description Item Description Item Description

1 Front shell 5 Rear shell 9 H

2 LEL sensor 6 Machine screws (6) 10 O

3 PCB 7 Sealing rib 11 Sensor filter

4 PCB screws (2) 8 CO sensor

S sensor

2

sensor

2

Removing the back shell

1. Deactivate the detector. On a clean surface, place the

detector face down.

2. Remove the six machine screws from the rear shell.

Remove the back cover by lifting the top and the
bottom upwards simultaneously to prevent damaging
the charging pins.

18

Replacing the sensor filter

1. Note the placement of the PCB to ensure it is
replaced correctly. Remove the two screws on the
PCB. Remove the PCB carefully.

Caution

a

Ensure no damage occurs to the battery.

2. Remove the old sensor filter. It may be stuck to the
sensors.

3. Pull the liner tab, if present, to remove the liner from
the sensor filter. Do not fold the sensor filter.

4. Verify that the black gasket is facing the front shell
and the large diameter circle on the gasket is aligned
with the large circle on the front shell.

5. Place the gasket as shown, and then use your fingers
to apply even pressure to the entire gasket.

6. To reassemble the detector, refer to Reassembling
the detector.

Liner tab

Large diameter circle

GasAlertMicroClip

Maintenance

Replacing H2S, CO, and LEL sensor

1. Note the placement of the PCB to ensure it is
replaced correctly. Remove the two screws on the
PCB. Remove the PCB carefully.

Caution

a

Ensure no damage occurs to the battery.

a) If the sensor filter is stuck to the sensors,

remove and replace the sensor filter into the
front shell.

2. Slide the sensors out.

Note

Detectors that are configured for 1, 2, or 3 gases may
contain a dummy sensor in one of the four sensor
locations.

3. Insert the new sensor(s).

4. To assemble the detector, refer to Reassembling the
detector.

19

GasAlertMicroClip

Metal sensor posts

Plastic sensor post

Flex cable

Oxygen sensor

Rigidified flex PCB

Operator’s Manual

Replacing the oxygen sensor for the XT and XL models.

20

Note

Detectors that are configured for 1, 2, or 3 gases may
contain a dummy sensor in one of the four sensor
locations.

1. Gently remove the circular rigidified flex PCB atop the
sensor from the metal sensor posts. Take care not to
tear the flex cable.

2. Note the placement of the PCB to ensure it is
replaced correctly. Remove the two screws on the
PCB.

Caution

a

Ensure no damage occurs to the battery.

3. Lift the PCB straight up. The oxygen sensor will stay
in the front shell. Remove the sensor.

4. On roughly the same spot on the front shell, place the
new sensor. Lower the PCB over the oxygen sensor.

5. Ensure the plastic sensor post is inserted into the
clear plastic hole. Carefully replace the circular
rigidified flex PCB atop the metal sensor posts. Take
care not to tear the flex cable.

6. Press down to secure the circular rigidified flex PCB
atop the metal sensor posts.

7. To complete the detector, refer to Reassembling the

Metal Sensor Posts

Rigidified flex PCB

Oxygen Sensor

Flex Cable

detector

Replacing the oxygen sensor for the X3 model.

GasAlertMicroClip

Maintenance

1. Gently remove the circular rigidified flex PCB atop the
sensor from the metal sensor posts. Take care not to
tear the flex cable.

2. Note the placement of the PCB to ensure it is
replaced correctly. Remove the two screws on the
PCB.

a

Caution

Ensure no damage occurs to the battery.

3. Lift the PCB straight up. The oxygen sensor will stay
in the front shell. Remove the sensor.

4. On roughly the same spot on the front shell, place the
new sensor. Lower the PCB over the oxygen sensor.

5. Carefully replace the circular rigidified flex PCB atop
the metal sensor posts. Take care not to tear the flex
cable.

6. Press down to secure the circular rigidified flex PCB
atop the metal sensor posts.

7. To complete the detector, refer to Reassembling the
detector.

Reassembling the detector

1. Verify the PCB is seated correctly and inserted
exactly as it was removed (sensors face the front
shell). Replace the two PCB screws.

21

GasAlertMicroClip

1

2

2

1

2

1

Operator’s Manual

2. Visually inspect the battery to ensure no damage has
occurred.

3. When replacing the rear shell, ensure the charging
pins (bottom of inside rear shell) are aligned with the
corresponding holes on the PCB.

4. Press the front and rear shells together firmly to
ensure a proper seal. Ensure the front and rear shell
have a uniform, tight 1/16 in. (1 mm) seal on all sides
of the detector.

5. When replacing the screws, they must be seated
properly to prevent cross threading. Turn the screw
counter-clockwise until a click is heard and then
begin tightening the screw clockwise.

6. When replacing the screws, they must be seated
properly to prevent cross threading. Turn the screw
counter-clockwise until a click is heard and then
begin tightening the screw clockwise.

7. New sensor(s) should be calibrated. Activate the
detector and calibrate the sensor(s). Refer to
Calibration

Ensure the rib on the interior rear shell inserts
between the battery and the PCB . Refer to the
following illustrations.

.

Note

XT Model

XL & X3 Models

22

Specifications

Instrument dimensions:
XT: 11.25 x 6.00 x 2.89 cm (4.4 x 2.4 x 1.1 in.)

XL-X3: 11.25 x 6.00 x 3.22 cm (4.4 x 2.4 x 1.2 in.)
Weight:

XT: 170 g (6.0 oz.)
XL: 190 g (6.7 oz.)

X3: 179 g (6.3 oz.)
Operating temperature: -4°F to +122°F (-20°C to +50°C),
Storage temperature: -40°F to +122°F (-40°C to +50°C)
Operating humidity: 0% to 95% relative humidity

(non-condensing)
Alarm setpoints: May vary by region and are user defined. All

setpoints automatically display during the startup self-test.

Detection range:

S: 0 - 100 ppm (1 / 0.1 ppm increments)

H

2

CO: 0 - 500 ppm (1 ppm increments)
O

: 0 - 30.0% vol. (0.1% vol. increments)

2

Combustible (LEL): 0 - 100% (1% LEL increments) or
0 - 5.0% v/v methane

GasAlertMicroClip

Specifications

Sensor type:

S, CO, O2: Single plug-in electrochemical cell

H

2

Combustibles: Plug-in catalytic bead

O

measuring principle: Capillary controlled concentration

2

sensor or oxygen pump.
Alarm conditions: TWA alarm, STEL alarm, low alarm, high

alarm, multi-gas alarm, over limit (OL) alarm, low battery alarm,
confidence beep, automatic shutdown alarm

Audible alarm: 95 dB at 30 cm (1 ft.) (100 dB typical) variable
pulsed beeper

Visual alarm: Red light-emitting diodes (LED)
Display: Alphanumeric liquid crystal display (LCD)
Backlight: Activates for 5 seconds when the pushbutton is

pressed and during an alarm condition unless stealth mode is
enabled.

Self-test: Initiated during activation
Calibration: Automatic zero and automatic span
Oxygen sensor: Automatic span on activation (enable/disable)
User field options: Startup message, confidence beep,

latching alarms, enable/disable safe display mode, oxygen
measurement, combustible sensor measurement, sensor
disable, define calibration interval, force calibration, calibration
lock, force bump, define bump interval, bump due lock, stealth
mode, language selection, enable/disable automatic oxygen

23

GasAlertMicroClip

Operator’s Manual

calibration, enable/disable auto zero at startup, define alarm
setpoints, define span concentration values, define STEL
calculation period, low alarm acknowledge, IntelliFlash,
confidence beep, and IntelliFlash interval

Table 1. Battery Operating Time

XL-X3 XT

Typical Battery
Life*

Cold Weather
Battery Life**

*Approximately 20% capacity loss is normal with lithium
polymer batteries after 750 charge cycles. Refer to the
Operator’s Manual for additional information.

**Battery is guaranteed to have 12 hour runtime during
warranty period under normal operating temperature of -4°F /

-20°C to 122°F/50°C.

Year of manufacture: The detector's year of manufacture is
determined from the serial number. The second and third

18 hours

Recharges in less
than 6 hours

12 hours at -4°F / ­20°C

10 hours

Recharges in less
than 4 hours

24

number after the first letter determines the year of manufacture.
E.g., KA410-001000 = 2010 year of manufacture

Approved batteries:

Approved batteries for GasAlertMicroClip XT:
Narada NL 503759

Approved batteries for GasAlertMicroClip XL:
Narada NLP883759LT20

Approved batteries for GasAlertMicroClip X3:
Narada NLP883759LT20

Rechargeable battery Temperature code

Lithium polymer -20°C ≤ Ta ≤ +50°C T4

Battery charger: GasAlertMicroClip charging adapter

Warning

Charge only in a safe area that is free of hazardous gas
and within temperatures of 0°C to 45°C (32°F to 113°F).

First-time charge:
XT: 2-3 hours
XL-X3: 5-6 hours

Normal charge:
XT: 2-3 hours
XL-X3: 5-6 hours

a

Warranty XT-XL: 2 years including sensors.
Warranty X3: 3 years including sensors.

Approvals:

Approved by CSA to both U.S. and Canadian Standards
CAN/CSA C22.2 No. 157 and C22.2 152
ANSI/UL - 913 and ANSI/ISA - 12.13.01 Part 1

CSA Class I, Division 1, Group A, B, C, and D
ATEX CE 0539 g II 1 G Ex ia IIC T4 Ga

Sira 13ATEX2330
EN 60079-0, EN 60079-11, and EN 60079-26

IECEx Ex ia IIC T4 Ga IECEx CSA 05.0015

IEC 60079-0, IEC 60079-11, IEC 60079-26

KTL GasAlertMicroClip XT: 12-KB4BO-0053
GasAlertMicroClip XL: 14-KB4BO-0659X
EAC Certificate: RU С-GВ.ГБО5.В.00784

I

GasAlertMicroClip

Specifications

This equipment has been tested and found to comply with the limits
for a Class B digital device, pursuant to Part 15 of the FCC Rules
and ICES-003 Canadian EMI requirements. These limits are
designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If
this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or
more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from
that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for
help.

25

50120681-001 EN-D1

English
© BW Technologies 2015. All rights reserved.