Honeywell BW IntelliDoX Operating Manual
In
Operator Manual
telliDoX
INTELLIDOX DOCKING MODULE OPERATOR MANUAL || TABLE OF CONTENTS
Table of Contents
Table of Contents ...........................................................................................................................................1
About this Publication ...................................................................................................................................3
Important Safety Information: Read First.....................................................................................................4
Getting Started ...............................................................................................................................................5
About the IntelliDoX Docking Module ................................................................................................6
What’s in the Box ...............................................................................................................................7
IntelliDoX at a Glance ........................................................................................................................8
Inlet Keys ...........................................................................................................................................9
LCD Screen ..................................................................................................................................... 11
Keypad ............................................................................................................................................. 12
Assemble Modules ....................................................................................................................................... 13
Work Plan: Assemble Individual Modules ........................................................................................ 14
Work Plan: Assemble Gangs of up to Five Connected Modules ...................................................... 15
Assemble the Stand ......................................................................................................................... 16
Connect Modules ............................................................................................................................. 17
Mount on a Wall ............................................................................................................................... 18
Mount on Parallel DIN Rails ............................................................................................................. 22
Prepare Modules for Use ............................................................................................................................. 25
Attach the End Plate ........................................................................................................................ 26
Connect the Exhaust Tubing ................................................................................................ ............ 27
Connect the Inlet filter ...................................................................................................................... 28
Insert the Inlet Plugs ........................................................................................................................ 29
Connect the Power .......................................................................................................................... 30
Connect the Module to a Network .................................................................................................... 31
Connect a Calibration Gas Cylinder ................................................................................................. 35
Dock Station Settings Menu ........................................................................................................................ 37
Display the Dock Station Settings Menu .......................................................................................... 38
Adjust the LCD Brightness ............................................................................................................... 39
Adjust Date and Time Settings ........................................................................................................ 40
Configure Gas Inlets ........................................................................................................................ 41
Display the Select Language Menu ................................................................................................. 43
Display the About Summary Screen ................................................................................................ 44
Detector Operations ................................................................ ..................................................................... 45
Insert a Detector .............................................................................................................................. 46
Detector Operations Menu ............................................................................................................... 47
Bump Test ....................................................................................................................................... 48
FastBump ........................................................................................................................................ 49
Calibration ........................................................................................................................................ 51
Transfer Datalogs from a Detector ................................................................................................... 53
Display the Adjust Dock Station Settings Menu ................................................................ ............... 54
Charge a Detector ........................................................................................................................... 55
Configure Settings via Fleet Manager II Software ..................................................................................... 56
Protect Module Operations with a Passcode ................................................................................... 57
Configure Module and Detector Settings ......................................................................................... 58
Adjust Time and Date Settings via Fleet Manager II Software ......................................................... 61
Hibernation ................................................................................................................................................... 64
Configure Hibernation ...................................................................................................................... 65
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INTELLIDOX DOCKING MODULE OPERATOR MANUAL || TABLE OF CONTENTS
Transfer Data Files ....................................................................................................................................... 69
Transfer Data Files from the Module ............................................................................................... 70
Update Firmware .......................................................................................................................................... 72
Update Module Firmware ................................................................................................................. 73
Update Detector Firmware ............................................................................................................... 75
Replace Detector Cradle and Calibration Insert ........................................................................................ 77
Replace the Detector Cradle ............................................................................................................ 78
Replace the Calibration Insert .......................................................................................................... 80
Maintenance ................................................................................................................................................. 82
Clean and Maintain the Module ....................................................................................................... 83
Calibration Equipment and Gases ................................................................................................... 84
Technical Specification and Warranty ....................................................................................................... 85
Technical Specification .................................................................................................................... 86
Limited Warranty and Limitation Liability.......................................................................................... 87
Glossary ........................................................................................................................................................ 88
Contact BW Technologies ........................................................................................................................... 91
BW TECHNOLOGIES BY HONEYWELL PAGE 2 OF 91
INTELLIDOX DOCKING MODULE OPERATOR MANUAL || ABOUT THIS PUBLICATION
About this Publication
IntelliDoX Docking ModuleOperator Manual
50104991-168 || OM-EN-FMSU-C1
© 2015 BW Technologies by Honeywell. All rights reserved.
The IntelliDoX Docking Module is designed to support multiple detectors manufactured by
BW Technologies. As a result, certain procedures, features and options described in this
manual may not be supported by all of the compatible detector models. To understand
which procedures, features and options are supported, refer to the appropriate detector
operator manual.
Ensure that you are familiar with the use of personal gas detection devices and
accessories, and take appropriate action in the event of an alarm condition.
While this information is presented in good faith and believed to be accurate,
BW Technologies disclaims the implied warranties of merchantability and fitness for a
particular purpose and makes no express warranties except as may be stated in its written
agreement with and for its customers. In no event is BW Technologies liable to anyone for
any indirect, special or consequential damages. The information and specifications in this
document are subject to change without notice.
Trademarks
Brand or product names are trademarks of their respective owners. The following brand or
product names are trademarks of BW Technologies and/or Honeywell:
Fleet Manager II
IntelliDoX
Signal Words
This manual uses the following signal words, as defined by ANSI Z535.4-1998:
Hazardous situation which, if not avoided, will result in death or serious injury. This
symbol identifies the most extreme hazardous situations.
Hazardous situation which, if not avoided, could result in death or serious injury.
Hazardous situation which, if not avoided, may result in moderate or minor injury.
Situations which, if not avoided, may result in property damage.
BW TECHNOLOGIES BY HONEYWELL PAGE 3 OF 91
INTELLIDOX DOCKING MODULE OPERATOR MANUAL || IMPORTANT SAFETY INFORMATION: READ FIRST
Important Safety Information: Read First
To ensure personal safety, read all Safety
Information and Warnings before using this
equipment.
Use this equipment only as specified by the
manufacturer. Failure to do so may impair
protection provided by the equipment.
The safety and security of any system or network
incorporating this equipment and its accessory
components is the responsibility of the assembler
of the system.
Follow all required National Electric Codes (NEC)
and safety standards.
This IntelliDoX module is intended for use as a
stand-alone docking module, or as a component
in a connected gang of up to five IntelliDoX
modules.
If the equipment is damaged or parts are missing,
contact BW Technologies immediately.
Substitution of components may impair the safety
of the equipment.
Do not attempt to disassemble, adjust, or service
the equipment unless instructions are provided to
perform a procedure, or a component is listed as
a user-replaceable component in the user
manual. Use only BW Technologies replacement
components.
To eliminate the risk of electrical shock,
disconnect the equipment when cleaning or
performing maintenance.
This equipment uses potentially harmful gas for
calibrations. The equipment must be attached to
a venting system or be used in a well-ventilated
area.
To prevent gas leaks, the end plate must be
attached and locked with the latch arm lock
before connecting power supply and/or
connecting gas cylinders. The end plate must
remain securely latched at all times during
operation.
Perform calibrations and bump tests only in a
normal atmosphere (20.9% v/v O2) that is free of
hazardous gas.
The maximum recommended calibration tubing
length is 10 meters (33 feet). Use of tubing that is
longer than the recommended length may result
in inaccurate or failed compliance tests or
calibrations.
The maximum recommended exhaust tubing
length is 15 meters (49.5 feet).
Ensure that the inlet filter is clean.
The use of calibration gas cylinders other than
those specified by BW Technologies may result
in unsafe calibration or possible non-recoverable
failure of the equipment, and will invalidate the
warranty.
Do not use calibration gas cylinders past their
expiration date.
Ensure that all calibration gas cylinders are in
good condition.
Ensure that all calibration gas cylinders contain
enough gas.
Ensure the exhaust line is not connected to a
negative pressure system.
A demand flow regulator must be used with all
calibration gas cylinder connections. The module
inlet should not be pressurized.
Failed tests can result if inlets are not set up
correctly.
Do not expose the equipment to electrical shock
or severe and/or continuous mechanical shock.
Do not immerse the equipment in liquids.
Products may contain materials that are
regulated for transportation under domestic and
international dangerous goods regulations.
Return product in compliance with appropriate
dangerous goods regulations. Contact freight
carrier for further instructions.
To prevent the corruption or loss of data and/or
software and/or firmware, do not deactivate the
equipment while performing datalog transfers,
bump tests, calibrations or other operations.
BW TECHNOLOGIES BY HONEYWELL PAGE 4 OF 91
INTELLIDOX DOCKING MODULE OPERATOR MANUAL || GETTING STARTED
Getting Started
This section contains information and illustrations related to the module and its components. It also includes an
overview of the module settings menu and general instructions for inserting a detector and using the detector
operations menu on the module.
Contents
About the IntelliDoX Docking Module ..........................................................................................................6
Normal Operating Conditions ................................ .............................................................................6
Parts and Accessories .......................................................................................................................6
Warranty Registration ........................................................................................................................6
What’s in the Box ...........................................................................................................................................7
IntelliDoX Docking Module .................................................................................................................7
IntelliDoX Enabler Kit .........................................................................................................................7
Fleet Manager II Software ..................................................................................................................7
IntelliDoX at a Glance ....................................................................................................................................8
Inlet Keys ........................................................................................................................................................9
Single-inlet Key ................................................................................................................................ 10
Multi-inlet Key .................................................................................................................................. 10
LCD Screen ................................................................................................................................................... 11
Screen Color .................................................................................................................................... 11
Keypad .......................................................................................................................................................... 12
Keypad Buttons ............................................................................................................................... 12
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INTELLIDOX DOCKING MODULE OPERATOR MANUAL || GETTING STARTED
About the IntelliDoX Docking Module
The IntelliDoX Docking Module (‘the module’) is an automatic test and calibration station
for use with portable gas detectors manufactured by BW Technologies. The module
automatically performs essential procedures including sensor identification, bump tests,
calibrations, alarm tests and data transfers. It also retains a cumulative record of detector
datalogs and event logs that are transferred to and stored in onboard memory.
Modules may be used as individual, stand-alone docking stations. They may also be
connected to form gangs of up to 5 modules that function independently. Connected
modules share power, network and gas connections.
Modules may be connected to a network via an Ethernet cable for enhanced access to
and control of administrative and maintenance tasks. Modules are compatible with Fleet
Manager II software, version 4.0 or higher.
Normal Operating Conditions
The module is designed to be safe in the following conditions:
1. Indoor use only;
2. Normal atmosphere (20.9% v/v O2) that is free of hazardous gas;
3. Temperature range of +50F to +95F (+10C to +35C) ; and
4. Relative humidity of 10% to 90% non-condensing.
If the intended operating environment does not match these criteria, BW Technologies
recommends that you consult a qualified professional specialist prior to installing and
using any modules.
This equipment uses potentially harmful gas for calibrations. The module must be
attached to a venting system or be used in a well-ventilated area.
Parts and Accessories
Replaceable parts are sold separately. To receive a complete list of replaceable parts
approved for use with this product, contact BW Technologies or an authorized distributor,
or visit the product website at www.honeywellanalytics.com
Gas detectors, calibration and purge gas cylinders, and other accessories are sold
separately. To receive a complete list of calibration gases and accessories approved for
use with this product, contact BW Technologies or an authorized distributor, or visit the
product website at www.honeywellanalytics.com.
Warranty Registration
www.honeywellanalytics.com/support/product-registration
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INTELLIDOX DOCKING MODULE OPERATOR MANUAL || GETTING STARTED
What’s in the Box
IntelliDoX Docking Module
Each IntelliDoX Docking Module package contains:
1. One module with a factory-installed nest for a compatible portable gas detector, a
single-inlet key, and an attached end plate;
NOTE: If the end plate is not attached to the IntelliDoX docking module or is
missing, contact BW Technologies or an authorized distributor immediately.
2. One printed Quick Reference Guide;
3. One CD containing the module Operator Manual and Quick Reference Guide in PDF
format; and
4. One CD containing Fleet Manager II software, v4.0 or higher.
The power supply and power cord, Ethernet cable, tubing, inlet filters and plugs, quick
connect fittings, and miscellaneous other fittings are packaged separately as the
IntelliDoX Enabler Kit. One Enabler Kit is required for each individual module or gang of
up to 5 connected modules.
If the module is damaged or if parts are missing, contact BW Technologies or an
authorized distributor immediately.
IntelliDoX Enabler Kit
You need one IntelliDoX Enabler Kit for each stand-alone IntelliDoX module or gang of up
to 5 connected modules. Each Enabler Kit contains:
1. One power supply and AC power cord appropriate to shipping destination;
2. One ethernet cable;
3. Gas tubing, 1/8 inch I.D., 4.6 meters (15 feet);
4. Quick connect fittings;
5. Inlet filters and plugs;
6. Connectors with attached 3/16 inch I.D. tubing for use with demand flow regulators;
7. Miscellaneous connectors;
8. One CD containing the IntelliDoX operator manual and the quick reference guide in
PDF format; and
9. One CD containing Fleet Manager II software, v4.0 or higher.
If Enabler Kit parts are damaged or missing, or if additional Enabler Kits are required,
contact BW Technologies or an authorized distributor immediately.
Fleet Manager II Software
Fleet Manager II is proprietary instrument management software developed by
BW Technologies. You can use Fleet Manager II to:
Configure and manage compatible docking modules and detectors;
Update firmware for compatible docking modules and detectors;
Configure and manage compliance tests;
Import, manage and analyze datalogs, event logs and compliance test results; and
Automate certain procedures and processes for compatible docking modules and
detectors.
To learn more about instrument management via Fleet Manager II software, refer to the
Fleet Manager II Operator Manual or visit the product website at
www.honeywellanalytics.com.
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INTELLIDOX DOCKING MODULE OPERATOR MANUAL || GETTING STARTED
IntelliDoX at a Glance
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INTELLIDOX DOCKING MODULE OPERATOR MANUAL || GETTING STARTED
Single-inlet key: IntelliDoX activates gas
inlet 1 and displays one connected gas
cylinder .
Inlet Keys
By default, IntelliDoX is configured to connect one calibration gas cylinder to gas inlet 1.
In this configuration, gas inlets 2, 3, and 4 are inactive. To connect more than one
calibration gas cylinder to IntelliDoX, you must insert a multi-inlet key to activate gas
inlets 1, 2, 3, and 4.
Single-inlet Key
Insert the single-inlet key when only one gas inlet is required to support compliance test
operations performed on the module.
When the single-inlet key is inserted into a module, gas inlet 1 is active and gas inlets 2, 3
and 4 are inactive.
Gas Cylinder with a Single-Inlet Key
When you connect a gas cylinder to IntelliDoX with a single-inlet key, you will see one
connected gas type on the LCD screen:
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INTELLIDOX DOCKING MODULE OPERATOR MANUAL || GETTING STARTED
Multi-inlet key: IntelliDoX activates gas
inlets 1, 2, 3, and 4 and here displays
two connected gas cylinders.
Multi-inlet key: IntelliDoX activates gas
inlets 1, 2, 3, and 4 and displays up to
four connected gas cylinders.
Multi-inlet Key
Insert the multi-inlet key when more than one gas inlet is required to support compliance
test operations performed on the module.
When a multi-inlet key is inserted into a module, gas inlets 1, 2 3 and 4 are active.
Connected Gas Cylinders with a Multi-Inlet Key
When you connect multiple gas cylinders to IntelliDoX with a multi-inlet key, you will see
multiple connected gas types on the LCD screen:
Change an Inlet Key
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To remove the inlet key, pinch the release tabs together, and then pull the inlet key out.
To insert the inlet key, align the inlet key with the opening and push firmly.
Always disconnect the power cord from the IntelliDoX before you change
an inlet key.
1. Disconnect the power cord from the IntelliDoX.
2. On the inserted inlet key, press the release tabs and pull to remove the inlet key.
3. Insert the new inlet key into the IntelliDoX.
4. Connect the power cord to the IntelliDoX.
INTELLIDOX DOCKING MODULE OPERATOR MANUAL || GETTING STARTED
LCD Screen
Screen Color
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INTELLIDOX DOCKING MODULE OPERATOR MANUAL || GETTING STARTED
Keypad
Keypad Buttons
Scroll right
Scroll left
Scroll up
Scroll down
Press and hold until the module settings menu is displayed.
Press and release to select a menu item or save changes.
Press and hold until an operation is cancelled.
Press and release to close a menu item or return to a previous
screen or cancel changes.
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INTELLIDOX DOCKING MODULE OPERATOR MANUAL || ASSEMBLE MODULES
Assemble Modules
This section contains work plans and instructions for assembling and installing individual modules and gangs of up to
five modules.
Contents
Work Plan: Assemble Individual Modules ................................................................................................. 14
Work Plan: Assemble Gangs of up to Five Connected Modules ............................................................. 15
Assemble the Stand ..................................................................................................................................... 16
Assembling the Stand ...................................................................................................................... 16
Connect Modules ......................................................................................................................................... 17
Connecting Modules ........................................................................................................................ 17
Disconnecting Modules .................................................................................................................... 17
Mount on a Wall ............................................................................................................................................ 18
Before you Begin ............................................................................................................................. 18
Mounting Individual Modules on a Wall............................................................................................ 19
Removing an Individual Module from a Mounted Back Panel .......................................................... 19
Mounting Connected Modules on a Wall ......................................................................................... 20
Removing Connected Modules from Mounted Back Panels ............................................................ 21
Mount on Parallel DIN Rails......................................................................................................................... 22
What is a DIN Rail?.......................................................................................................................... 22
Before You Begin ............................................................................................................................. 22
Mounting Modules on Parallel DIN Rails.......................................................................................... 23
Removing an Individual Module from Parallel DIN Rails .................................................................. 24
Removing Connected Modules from Parallel DIN Rails ................................................................... 24
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INTELLIDOX DOCKING MODULE OPERATOR MANUAL || ASSEMBLE MODULES
Work Plan: Assemble Individual Modules
Follow these steps to assemble and prepare an individual module for first-time use:
1. Place the module and component parts on a clean, dry work surface.
2. Verify that the appropriate inlet key is inserted. Replace the inlet key if necessary. For
more information, see Inlet Keys on page 9.
3. Assemble the stand, or mount the module on a wall or DIN rail. For more information
see:
1. Assemble the Stand on page 16
2. Mount on a Wall on page 18.
3. Mount on Parallel DIN Rails on page 22.
4. Prepare the module for use. For more information, see Prepare Modules for Use on
page 25.
1. Attach the end plate. For more information, see Attach the End Plate on
page 26.
2. Connect an inlet filter to the purge inlet. For more information, see Connect
the Inlet filter on page 28.
3. Insert an inlet plug into each unused inlet. For more information, see Insert
the Inlet Plugs on page 29.
4. Connect the exhaust tubing. For more information, see Connect the
Exhaust Tubing on page 27.
5. Connect the power. For more information, see Connect the Power on page
30.
6. Connect to a network. See Connect the Module to a Network on page 31.
5. Connect the calibration gas cylinder or cylinders, and then configure the gas inlets.
For more information, see Configure Gas Inlets on page 41.
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INTELLIDOX DOCKING MODULE OPERATOR MANUAL || ASSEMBLE MODULES
Work Plan: Assemble Gangs of up to Five Connected Modules
Up to five modules may be connected to form a gang. Connected modules share the
power supply, exhaust tubing, inlet filter, connected test gas cylinders and network
connection. Follow these steps to assemble and prepare gangs of up to five connected
modules for first use:
1. Place the modules and component parts on a clean, dry work surface.
2. Verify that the appropriate inlet keys are inserted. Replace the inlet keys if necessary.
For more information, see Inlet Keys on page 9.
3. Assemble the stand or mount the module on a wall or DIN rail if necessary. For more
information, see:
Assemble the Stand on page 16.
Mount on a Wall on page 18.
Mount on Parallel DIN Rails on page 22.
4. Connect up to 5 modules. For more information, see:
Connecting Modules on page 17.
Mounting Connected Modules on a Wall on page 20.
5. Prepare the connected modules for use. For more information, see Prepare Modules
for Use on page 25.
1. Attach the end plate to the last module in the gang. See Attach the End
Plate on page 26.
2. Connect an inlet filter to the purge inlet on the first module in the gang. For
more information, see Connect the Inlet filter on page 28.
3. Insert an inlet plug into each unused inlet on the first module in the gang. For
more information, see Insert the Inlet Plugs on page 29.
4. Connect the exhaust tubing to the first module in the gang. For more
information, see Connect the Exhaust Tubing on page 27.
5. Connect the power to the first module in the gang.
6. Connect to a network. See Connect the Module to a Network on page 31.
6. Connect the calibration gas cylinder or cylinders, and then configure the gas inlets.
For more information, see Connect a Calibration Gas Cylinder on page 35 and
Configure Gas Inlets on page 41.
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INTELLIDOX DOCKING MODULE OPERATOR MANUAL || ASSEMBLE MODULES
Assemble the Stand
The back panel of the module can be used as a stand to support an individual module or
gang of up to five connected modules at an angle that is suitable for normal use.
Do not use the stand if parts are missing or damaged. Do not attempt to repair or
replace any parts of the stand. If the plate is damaged or missing, contact
BW Technologies or an authorized distributor.
The equipment must be used only in a normal atmosphere (20.9% v/v O2) that is free
of hazardous gas. Do not use the equipment in a hazardous area. Failure to adhere
to this caution can lead to fire and/or explosion.
Do not install near heat sources or on vibrating surfaces.
The equipment is intended for indoor use only.
Assembling the Stand
1. Disconnect the power cord, network cable, tubing and inlet filter assemblies.
2. Detach the back panel.
1. Hold the module with the back panel facing toward you.
2. Find the panel latch at the top left side of the module, near the panel hinge.
3. Press down firmly on the panel latch, and then continue to press down while
3. Pinch the arms of the metal brace together to release the ends. If the metal brace is
damaged or missing, contact BW Technologies or an authorized distributor.
4. Attach the back panel at the hinged joint. Align the hinges on the module with the
hinge pins on the back panel. Firmly push the back panel to the left to lock the hinge
pins into place.
5. Pinch the arms of the metal brace together and insert into the brace receptacle on the
back of the module.
6. Prepare the module for use.
1. Attach the end plate. Verify that the latch arm is lowered and locked.
2. Connect the inlet filters, tubing, network connection and power cord.
you slide the panel to the right until the hinge pins are detached.
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INTELLIDOX DOCKING MODULE OPERATOR MANUAL || ASSEMBLE MODULES
Connect Modules
Up to 5 modules may be connected to form a gang. Connected modules share a power
supply, network connection, exhaust tubing, inlet filter assemblies, and connected
calibration gas cylinders.
Connecting Modules
1. Assemble the stand for each module you plan to connect. For more information, see
Assemble the Stand on page 16.
2. Connect two modules.
1. Unlock and raise the latch arm on the first module. If an end plate is
attached, remove it.
2. Align the connection port, outlets and stand on the first module with the
connection port, inlets and stand on the second module.
3. Push the modules firmly together to connect. Verify that the stands are
connected, and then lower and lock the latch arm on the first module.
3. Unlock and raise the latch arm on the last connected module, and then connect
another module. Repeat as necessary to connect up to a maximum of five modules in
one gang.
4. Prepare connected modules for use.
1. Verify that connected modules are firmly attached and latch arms are
lowered and locked.
2. Attach the end plate to the last module in the gang. Verify that the latch arm
is lowered and locked.
3. Connect the inlet filters, tubing, network connection and power cord.
4. Verify that each module in the gang is activated and a consecutive bay
number is displayed on the LCD. See LCD Screen on page 11.
Disconnecting Modules
1. Disconnect the power.
2. Unlock and raise the latch arm between two modules.
3. Holding one unit in each hand, gently pull the modules apart.
4. Repeat as necessary until all modules in the gang are disconnected.
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INTELLIDOX DOCKING MODULE OPERATOR MANUAL || ASSEMBLE MODULES
Mount on a Wall
You can use the back panel to mount the module securely to a wall. Because wall
materials vary, mounting hardware is not provided. BW Technologies strongly
recommends that wall-mounting is performed by a qualified installation contractor.
Sufficient expertise is required to:
1. Determine the strength of the wall supporting the module; and
2. Select mounting hardware appropriate to the weight and normal use of the module.
Before you Begin
1. Select a suitable installation location. Each module or gang of connected modules
requires:
Access to an appropriate power source.
Access to a network connection, if using.
Access to calibration gas sources.
Adequate clearance for the power cord, cables and tubing.
Adequate clearance for normal use, maintenance and cleaning.
2. Have ready appropriate mounting hardware. Each module requires sufficient
hardware for 4 anchor points.
3. Have ready tools and accessories required to install the mounting hardware.
Incomplete or improper mounting may result in property damage and/or personal
injury.
Do not install near heat sources or on vibrating surfaces.
The wall and the mounting hardware must be strong enough to support the
equipment during normal use.
The equipment must be used only in a normal atmosphere (20.9% v/v O2) that is free
of hazardous gas. Do not use the equipment in a hazardous area. Failure to adhere
to this caution can lead to fire and/or explosion.
The equipment is intended for indoor use only.
This equipment uses potentially harmful gas for calibrations. The equipment must be
attached to a venting system or be used in a well-ventilated area.
BW TECHNOLOGIES BY HONEYWELL PAGE 18 OF 91
INTELLIDOX DOCKING MODULE OPERATOR MANUAL || ASSEMBLE MODULES
Mounting Individual Modules on a Wall
1. Prepare the modules for mounting.
1. Disconnect modules that are connected into gangs.
2. Disconnect the power cord, network cable, tubing and inlet filter assemblies.
3. Remove the end plate.
2. Detach the back panel.
1. Hold the module with the back panel facing toward you.
2. Find the panel latch at the top left side of the module, near the panel hinge.
3. Press down firmly on the panel latch, and then continue to press down while
you slide the panel to the right until the hinge pins are detached.
3. Mark the position of the anchor points on the wall, and then drill the holes.
1. Hold the panel against the wall in the desired position.
2. Use a pencil or non-permanent marker to mark the center of the 4 anchor
points, and then set the back panel aside.
3. Drill through the center of each anchor point mark.
4. Secure the panel to the wall with the metal brace facing out. Use appropriate
hardware for each of the 4 anchor points. Do not overtighten.
5. Attach the module to the mounted back panel.
1. Align the hinges and hook receptacles on the module with the hinge pins
and hooks on the mounted panel.
2. When the module lies flat against the mounted panel, push it firmly to the left
to lock it onto the panel.
6. Prepare the module for use. For more information, see Prepare Modules for Use on
page 25.
1. Attach the end plate. Verify that the latch arm is lowered and locked.
2. Connect the inlet filters, tubing, network connection and power cord.
Removing an Individual Module from a Mounted Back Panel
1. Disconnect the power cord, network cable, tubing and inlet filter assemblies.
2. Find the panel latch at the top right side of the module, near the panel hinge.
3. Press down firmly on the panel latch, and then continue to press down while you push
the module to the right until the hinge pins and hooks are detached. Remove the
module.
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INTELLIDOX DOCKING MODULE OPERATOR MANUAL || ASSEMBLE MODULES
Mounting Connected Modules on a Wall
1. Prepare the modules for mounting.
1. Disconnect modules that are connected into gangs.
2. Disconnect the power cord, network cable, tubing and inlet filter assemblies.
3. Remove the end plate.
2. Detach the back panel from the modules.
1. Hold the module with the back panel facing toward you.
2. Find the panel latch at the top left side of the module, near the panel hinge
3. Press down firmly on the panel latch, and then continue to press down while
you slide the panel to the right until the hinge pins are detached.
3. Mark the position of the anchor points, and drill holes for the first panel.
1. Hold the panel against the wall in the desired position.
2. Use a pencil or non-permanent marker to mark the center of the 4 anchor
points, and then set the back panel aside.
4. Drill through the center of each anchor point mark.
5. Secure the first panel to the wall with the metal brace facing out. Use appropriate
hardware for each of the 4 anchor points. Do not overtighten.
6. Clip the second panel to the first panel, and then secure it to the wall. Use appropriate
hardware for each of the 4 anchor points. Do not overtighten. Repeat as necessary to
mount up to 5 connected panels.
7. Attach a module to the first panel.
1. Align the hinges on the module with the hinge pins on the mounted panel.
Align the hooks on the mounted panel with the hook receptacles on the
module.
2. When the module lies flat against the mounted panel, firmly push to the left
to lock onto the panel. If this is difficult, loosen the mounting hardware
slightly and try again.
8. Attach a module to the second panel and connect it to the first module.
1. Unlock and raise the latch arm on the first module.
2. Align the hinges on the next module with the hinge pins on the next mounted
panel. Align the hooks on the next mounted panel with the hook receptacles
on the next module. Align the connections on the modules.
3. When the next module lies flat against the next mounted panel, firmly push
to the left to lock it onto the panel and ensure a full connection with the first
module.
4. Lower and lock the latch arm. Repeat as necessary to attach and connect up
to 5 modules.
9. Prepare connected modules for use.
1. Verify that connected modules are firmly attached and latch arms are
lowered and locked.
2. Attach the end plate to the last module in the gang. Verify that the latch arm
is lowered and locked.
3. Connect the inlet filters, tubing, network connection and power cord.
4. Verify that each module in the gang is activated and a consecutive bay
number is displayed on the LCD. See LCD Screen on page 11.
BW TECHNOLOGIES BY HONEYWELL PAGE 20 OF 91
INTELLIDOX DOCKING MODULE OPERATOR MANUAL || ASSEMBLE MODULES
Removing Connected Modules from Mounted Back Panels
1. Disconnect the power cord, network cable, tubing and inlet filter assemblies.
2. Unlock and lift the latch arm between the two modules at the end of the gang.
3. Find the panel latch at the top right side of the module at the end of the gang.
4. Press down firmly on the panel latch, and then continue to press down while you push
the module to the right until the hinge pins and hooks are detached. For best results,
BW Technologies recommends that you hold the remainder of the gang firmly in
position while pushing to help protect the remaining modules in the gang from
excessive movement or falls.
5. Repeat steps 2, 3 and 4 until only one module remains.
6. Repeat steps 3 and 4 to remove the final module.
BW TECHNOLOGIES BY HONEYWELL PAGE 21 OF 91
INTELLIDOX DOCKING MODULE OPERATOR MANUAL || ASSEMBLE MODULES
Mount on Parallel DIN Rails
The module is designed for installation on two parallel top hat DIN rails that are 35
millimeters by 7.5 millimeters, as per EN Standard 50022. BW Technologies strongly
recommends that mounting is performed by a qualified installation contractor. Sufficient
expertise is required to:
1. Determine the strength of the wall supporting the module; and
2. Select DIN rails and mounting hardware appropriate to the weight and normal use of
the total number of mounted modules.
What is a DIN Rail?
A DIN rail is a metal strip that is used to mount industrial equipment. DIN rail can be cut to
suit specific applications. Multiple rows of DIN rail can be used. The module is designed
for installation on two parallel top hat DIN rails that are 35 millimeters by 7.5 millimeters,
as per EN Standard 50022.
Before You Begin
1. Select a suitable installation location. Each module or gang of connected modules
requires:
2. Install two parallel top hat DIN rails that are 35 millimeters by 7.5 millimeters. Use
DIN rails that are appropriate for the combined weight and normal use of the total
number of mounted modules. Space the DIN rails 15.2 centimeters (6 inches) apart
on center.
3. BW Technologies strongly recommends using a DIN rail end plate when mounting in
a vehicle, or when lateral motion is possible, or when attaching the first module in a
ganged system. If a DIN rail end plate is not available, use the anchor holes in the
back panel to secure the module to the wall.
Incomplete or improper mounting may result in property damage and/or personal
injury.
Do not install near heat sources or on vibrating surfaces.
The wall and the mounting hardware must be strong enough to support the
equipment during normal use.
The equipment must be used only in a normal atmosphere (20.9% v/v O2) that is free
of hazardous gas. Do not use the equipment in a hazardous area. Failure to adhere
to this caution can lead to fire and/or explosion.
The equipment is intended for indoor use only.
Access to an appropriate power source.
Access to a network connection, if using.
Access to calibration gas sources.
Adequate clearance for the power cord, cables and tubing.
Adequate clearance for normal use, maintenance and cleaning.
BW TECHNOLOGIES BY HONEYWELL PAGE 22 OF 91
INTELLIDOX DOCKING MODULE OPERATOR MANUAL || ASSEMBLE MODULES
Mounting Modules on Parallel DIN Rails
1. Prepare the modules for mounting.
1. Disconnect modules that are connected into gangs.
2. Disconnect the power cord, network cable, tubing and inlet filter assemblies.
3. Remove the end plate.
2. Attach a module to the DIN rails. Repeat as necessary until all modules attached.
1. Hold the module upright with the back panel toward the DIN rails. Place the
top DIN mount over the top of the upper DIN rail and then lower the module
toward the lower DIN rail until it snaps into place.
2. Verify that the module is firmly attached to both the upper DIN rail and the
lower DIN rail.
3. Connect the attached modules into gangs of up to 5, if using. Repeat as necessary
until all gangs are connected.
1. Snap the first module into position on the DIN rail, and then unlock and raise
the latch arm.
2. Snap the second module onto the DIN rail, and then slide it into position
beside the first module. Push the modules firmly together and then lower
and lock the latch arm.
3. Repeat as necessary until the gang is complete.
4. Prepare the module for use. For more information, see Prepare Modules for Use on
page 25.
1. Attach the end plate. Verify that the latch arm is lowered and locked.
2. Connect the inlet filters, tubing, network connection and power cord.
BW TECHNOLOGIES BY HONEYWELL PAGE 23 OF 91
INTELLIDOX DOCKING MODULE OPERATOR MANUAL || ASSEMBLE MODULES
Removing an Individual Module from Parallel DIN Rails
1. Disconnect the power cord, network cable, tubing and inlet filter assemblies.
2. Remove the end plate.
3. Find the DIN mount lock on the lower right side of the module.
4. Hold the DIN mount lock down, and then tilt the module away from the lower DIN rail
until the lower DIN mount is released. Release the DIN mount lock and remove the
module from the upper DIN rail.
Removing Connected Modules from Parallel DIN Rails
1. Disconnect the power cord, network cable, tubing and inlet filter assemblies.
2. Remove the end plate.
3. Lift the latch arm between connected modules at the end of the gang.
4. Find the DIN mount lock on the lower right side of the last module. Hold the DIN
mount lock down, and then slide the module along the DIN rails until it is separated
from the gang.
5. Hold the DIN mount lock down, and then tilt the module away from the lower DIN rail
until the lower DIN mount is released. Release the DIN mount lock and remove the
module from the upper DIN rail.
6. Repeat steps 3, 4 and 5 until only one module remains.
7. Repeat steps 3 and 4 to remove the final module.
BW TECHNOLOGIES BY HONEYWELL PAGE 24 OF 91
INTELLIDOX DOCKING MODULE OPERATOR MANUAL || PREPARE MODULES FOR USE
Prepare Modules for Use
This section contains instructions and information related to preparing modules for use. The following topics are
included:
Contents
Attach the End Plate .................................................................................................................................... 26
Attaching the End Plate ................................................................................................................... 26
Removing the End Plate .................................................................................................................. 26
Connect the Exhaust Tubing....................................................................................................................... 27
Connecting the Exhaust Tubing ....................................................................................................... 27
Connect the Inlet filter ................................................................................................................................. 28
Connecting the Inlet Filter ................................................................................................................ 28
Insert the Inlet Plugs .................................................................................................................................... 29
Connect the Power ................................................................................................ ....................................... 30
Connecting the Power...................................................................................................................... 30
Disconnecting the Power ................................................................................................................. 30
Connect the Module to a Network .............................................................................................................. 31
Before you Begin ............................................................................................................................. 31
Connecting the Module to a Network ............................................................................................... 32
Managing Network Settings through an Internet Browser ................................................................ 32
Default User Name and Password for Internet Browser Access ...................................................... 32
Managing Network Settings through Fleet Manager II Software ...................................................... 34
Connect a Calibration Gas Cylinder ........................................................................................................... 35
Before You Begin ............................................................................................................................. 35
Connecting a Calibration Gas Cylinder ............................................................................................ 36
BW TECHNOLOGIES BY HONEYWELL PAGE 25 OF 91
INTELLIDOX DOCKING MODULE OPERATOR MANUAL || PREPARE MODULES FOR USE
Attach the End Plate
The end plate must be attached and locked with the latch arm before connecting power
supply or connecting gas cylinders. The end plate must remain securely latched at all
times during operation. If the end plate is detached during operation, disconnect power
and replace the end plate immediately. Abnormal performance may occur when the end
plate is detached or removed.
Failure to comply may result in incorrect or failed compliance tests or calibrations.
Attaching the End Plate
1. Unlock and raise the latch arm.
2. Attach the end plate. Verify that the end plate is firmly attached and set flush with the
edge of the module.
3. Lower and lock the latch arm.
Removing the End Plate
1. Unlock and raise the latch arm.
2. Remove the end plate.
BW TECHNOLOGIES BY HONEYWELL PAGE 26 OF 91
INTELLIDOX DOCKING MODULE OPERATOR MANUAL || PREPARE MODULES FOR USE
Connect the Exhaust Tubing
Each IntelliDoX Enabler Kit includes tubing that may be cut to a length that is appropriate
for the exhaust inlet.
The maximum recommended exhaust tubing length is 15 meters (49.5 feet).
Ensure the exhaust line is not connected to a negative pressure system.
Connecting the Exhaust Tubing
1. Inspect the tubing to ensure that it is free of obstructions and defects.
2. Cut tubing to a length that is appropriate for exhaust, and then attach a male quick
connect fitting to one end.
3. Connect the exhaust tubing to the exhaust outlet using the quick connect fitting.
4. Verify that the exhaust tubing is not connected to a negative pressure system, or
obstructed in any way.
BW TECHNOLOGIES BY HONEYWELL PAGE 27 OF 91
INTELLIDOX DOCKING MODULE OPERATOR MANUAL || PREPARE MODULES FOR USE
Connect the Inlet filter
Each IntelliDoX Enabler Kit contains inlet filters. Unless otherwise specified, the purge
inlet is configured to use ambient air in a fresh air environment with a normal atmosphere
of 20.9% v/v O2 that is free of hazardous gas. Verify that an inlet filter is attached to the
purge inlet and each unused gas inlet before using the module.
Once connected, the inlet filters help to protect the module from dust ingress. For best
results, replace the inlet filters periodically, or whenever the inlet filter is damaged or dirty.
You may connect an extension tubing to the inlet filter to draw ambient air from an
adjacent fresh air environment.
If an inlet filter is damaged, dirty, or missing, replace it immediately. For replacement
parts, contact BW Technologies or an authorized distributor.
Failure to comply may result in damaged equipment.
Connecting the Inlet Filter
1. Verify that each inlet filter is free of obstructions and defects.
2. Connect an inlet filter to the purge inlet.
3. If necessary, connect an extension tubing to each inlet filter to draw ambient air from
an adjacent fresh air environment.
BW TECHNOLOGIES BY HONEYWELL PAGE 28 OF 91
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