Honda TRX500FM, TRX500FPM 2009 Owner's Manual
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This manual should be considered a permanent part of the ATV and
should remain with the ATV when it is resold.
This Owner’s Manual covers the and
TRX500FM
TRX500FPM
models. You may find descriptions of equipment and features that are
not on your particular model. All illustrations are based on the
TRX500FM
model.
This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written
permission.
The vehicle pictured on the front cover may not match your vehicle.
Honda Motor Co., Ltd. 2008
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2009
Honda TRX500FM/FPM
FOURTRAX FOREMAN 4 4 with Power Steering
OWNER’S MANUAL
×
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only:
It conforms to US EPA Noise Emission regulations, but does not
conform to Federal Motor Vehicle Safety Standards or US EPA On
Highway Exhaust Emission regulations, and operation on public streets,
roads, or highways is illegal. The vehicle is equipped with a USDA
qualified spark arrester. Obey local laws and regulations.
It conforms to US EPA, California, and Environment Canada emission
regulations for ATVs.
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Introduction
Congratulations on choosing your Honda ATV.
When you own a Honda, you’re part of a worldwide family of satisfied
customers people who appreciate Honda’s reputation for building
quality into every product.
Your Honda was designed as a recreational ATV for off-road use by
one rider only.
Before riding, take time to get acquainted with your ATV and how it
works. To protect your investment, we urge you to take responsibility
for keeping your ATV well maintained. Scheduled service is a must, of
course. But it’s just as important to observe the break-in guidelines, and
perform all pre-ride and other periodic checks detailed in this manual.
We also recommend that you read this owner’s manual before you ride.
It’s full of facts, instructions, safety information, and helpful tips. To
make it easy to use, the manual contains a detailed list of topics at the
beginning of each section, and both an in-depth table of contents and an
index at the back of the book.
−
As you read this manual, you will find information that is preceded by a
symbol. This information is intended to help you avoid damage
to your Honda, other property, or the environment.
Read the Warranties Booklet (page ) thoroughly so you understand
the coverages that protect your new Honda and are aware of your rights
and responsibilities.
Whenever you ride, tread lightly. By staying on established trails and
riding only in approved areas, you help protect the environment and
keep off-road riding areas open for the future.
Introduction
221
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Introduction
If you have any questions, or if you ever need special service or repairs,
remember that your Honda dealer knows your ATV best and is
dedicated to your complete satisfaction.
Please report any change of address or ownership to your Honda dealer
so we will be able to contact you concerning important product
information.
You may also want to visit our website at www.honda.com.
Happy riding!
California Proposition 65 Warning
WARNING:
State of Calif ornia to cause cancer and birth defects or other
reproductive harm.
This product contains or emits chemicals known to the
Introduction
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A Few Words About Safety
Your safety, and the safety of others, is very important. And operating
this ATV safely is an important responsibility.
To help you make informed decisions about safety, we have provided
operating procedures and other information on labels and in this manual.
This information alerts you to potential hazards that could hurt you or
others.
Of course, it is not practical or possible to warn you about all hazards
associated with operating or maintaining an ATV. You must use your
own good judgment.
You will find important safety information in a variety of forms,
including:
Safety Labels
Safety Messages
three signal words: or .
A Few Words About Safety
–– on the ATV.
–– preceded by a safety alert symbol and one of
DANGER, WARNING, CAUTION
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A Few Words About Safety
These signal words mean:
YouWILLbeKILLEDor
SERIOUSLY HURT if you don’t
follow instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow
instructions.
You CAN be HURT if you don’t
follow instructions.
Safety Headings
Safety Precautions.
Safety Section
Instructions
This entire manual is filled with important safety inf ormation –– please
read it carefully.
–– such as Important Safety Reminders or Important
–– such as ATV Safety.
–– how to use this ATV correctly and safely.
A Few Words About Safety
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Contents
These pages give an overview of the contents of your owner’s manual.
The first page of each section lists the topics covered in that section.
.......................................................................................ATV Safety .
Important safety information you should know, plus a look at the
safety-related labels on your ATV.
...................................................................Instruments & Controls .
The location and function of indicators and controls on your ATV
and operating instructions for various controls and features.
....................................................................................Before Riding .
The importance of wearing a helmet and other protective gear,
how to make sure you and your ATV are ready to ride, and
important information about loading.
...............................................................Basic Operation & Riding .
How to start and stop the engine, shift gears, and brake. Also,
riding precautions.
1
9
45
59
Contents
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Contents
.....................................................................Servicing Your Honda .
Why your ATV needs regular maintenance, what you need to know
before servicing your Honda, an owner maintenance schedule, and
instructions for specific maintenance and adjustment items.
....................................................................................................Tips .
How to store and transport your ATV and how to be an
environmentally responsible rider.
......................................................Taking Care of the Unexpected .
What to do if you have a flat tire, your engine won’t start, etc.
.....................................................................Technical Information .
ID numbers, technical specifications, and other technical facts.
....................................................................Consumer Information .
Information on warranties, emission controls, how to get Honda
service manuals.
.............................................................................Table of Contents .
Sequential listing of topics in this owner’s manual.
..................................................................................................Index .
Quick Reference
Handy facts about fuel, engine oil, tire sizes, and air pressures.
91
171
181
201
217
226
232
Contents
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ATV Safety
This section presents some of the most important information and
recommendations to help you ride your ATV safely. Please take a few
moments to read these pages. This section also includes information
about the location of safety labels on your ATV.
...............................................................Important Safety Information .
.........................................................................................Safety Labels .25
ATV Safety
1
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Important Safety Information
Your ATV can provide many years of service and pleasure if you take
responsibility for your own safety and understand the challenges you
can meet while riding.
There is much that you can do to protect yourself when you ride. You’ll
find many helpful recommendations throughout this manual. The
following are a few that we consider to be most important.
Follow the Age Recommendation
The minimum recommended age for this ATV model is 16. Children
under age 16 should never operate this vehicle. Refer to the age
warnings provided in this manual and on the ATV.
Always Wear a Helmet
It’s a proven fact: helmets significantly reduce the number and severity
of head injuries. So always wear an approved motorcycle helmet. We
also recommend that you wear eye protection, sturdy boots, gloves, and
other protective gear (page ).46
Never Carry a Passenger
Your ATV is designed for one person only. There are no handholds,
footrests, or seat for a second person, so never carry a passenger. A
passenger could interfere with your ability to move around to maintain
your balance and control of the ATV.
ATV Safety
2
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Important Safety Information
Ride Off-road Only
Your ATV is designed and manufactured for off-road use only. The
tires are not made for pavement, and the ATV does not have turn signals
and other features required for use on public roads. If you need to cross
a paved or public road, get off and walk your ATV across.
Take Time to Learn & Practice
Even if you have ridden other ATVs, take time to become familiar with
how this ATV works and handles. Practice in a safe area until you build
your skills and get accustomed to the ATV’s size and weight.
Because many accidents involve inexperienced or untrained riders, we
urge all riders to take a training course approved by the ATV Safety
Institute (ASI). See page .
Contact an authorized ATV dealer or call 1-800-887-2887 (USA only)
to find out about the training courses nearest you.
Be Alert for Off-road Hazards
The terrain can present a variety of challenges when you ride off-road.
Continually ‘‘read’’ the terrain for unexpected turns, drop-offs, rocks,
ruts, and other hazards. Always keep your speed low enough to allow
time to see and react to hazards.
48
ATV Safety
3
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Important Safety Information
Ride within Your Limits
Pushing limits is another major cause of ATV accidents. Never ride
beyond your personal abilities or faster than conditions warrant.
Remember that alcohol, drugs, fatigue, and inattention can significantly
reduce your ability to make good judgments and ride safely.
Don’t Drink and Ride
Alcohol and riding don’t mix. Even one drink can reduce your ability to
respond to changing conditions, and your reaction time gets worse with
every additional drink. So don’t drink and ride, and don’t let your
friends drink and ride either.
Keep Your Honda in Safe Condition
It’s important to keep your ATV properly maintained and in safe riding
condition. Having a breakdown can be difficult, especially if you are
stranded off-road far from your base. To help avoid problems, inspect
your ATV before every ride and perform all recommended maintenance.
4
ATV Safety
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Safety Labels
Your ATV comes with a hang tag and several labels containing
important safety information. Anyone who rides the vehicle should read
and understand this information before riding.
The labels should be considered permanent parts of the vehicle. If a
label comes off or becomes hard to read, contact your Honda dealer for
replacements.
ATV Safety
5
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Safety Labels
6
ATV Safety
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Safety Labels
TRX500FM
TRX500FPM
ATV Safety
7
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Safety Labels
(For Canada)
8
ATV Safety
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Instruments & Controls
This section shows the location of all indicators and controls you would
normally use before or while riding your ATV.
The items listed on this page are described in this section. Instructions
for other components are presented in other sections of this manual
where they will be most useful.
..........................................................Operation Component Locations .
............................................................................Indicators & Displays .
......................................................................Multi-function Display .
......................................................................Gear Position Indicator .
.........................................................................Oil Change Indicator .
..........................................................................Odometer/Tripmeter .
.........................................................................................Hourmeter .
.....................................................................................Digital Clock .
........................................................................................Fuel Gauge .
11
14
18
19
20
21
23
24
26
(cont’d)
Instruments & Controls
9
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Instruments & Controls
..............................................................................Controls & Features .
.........................................................................................Fuel Valve .
......................................................................................Choke Knob .
..................................................................................Ignition Switch .
.................................................................2WD/4WD Select Switch .
.......................................................................................Start Button .
...........................................................................Engine Stop Switch .
...............................................................................Headlight Switch .
.................................................................Headlight Dimmer Switch .
........................................................................Starting Primer Knob .
.....................................................................................Recoil Starter .
...................................................................................Throttle Lever .
......................................................................Reverse Selector Knob .
.............................................................................Front Brake Lever .
..............................................................................Rear Brake Lever .
...............................................................................Rear Brake Pedal .
....................................................................................Parking Brake .
..............................................................................Flag Pole Bracket .
......................................................................................Trailer Hitch .
..............................................................................Accessory Socket .
.........................................................................................Utility Box .
........................................................................Storage Compartment .
...........................PS (Electric Power Steering) ( only) .
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27
28
29
30
31
31
32
32
33
33
34
35
36
36
36
37
38
39
40
42
43
44TRX500FPM
Instruments & Controls
10
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Operation Component Locations
reverse selector knob
parking brake lock lever
rear brake
lever/
parking brake
lever
headlight
dimmer
switch
choke knob
headlight
switch
front brake lever
2WD/4WD
select switch
throttle lever
engine stop switch
start button
ignition switch
Instruments & Controls
11
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Operation Component Locations
rear cargo rack
starting
primer knob
recoil starter
seat lock lever
rear brake pedal
front cargo rack
Instruments & Controls
12
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Operation Component Locations
utility box
shift lever
accessory socket
fuel valve
flag pole bracket
trailer hitch
storage compartment
Instruments & Controls
13
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Indicators & Displays
The indicators and displays on your ATV keep you informed, alert you
to possible problems, and make your riding safer and more enjoyable.
Refer to the indicators frequently. Their functions are described on the
following pages.
TRX500FM TRX500FPM
(4) (5) (6) (7) (4) (5) (6) (7) (11)(8)
(3)
(3)
(10)
(8)
(2)
(1)
(1) RESET button
(2) odometer/tripmeter
select button
(3) 4WD indicator
(4) high oil temperature indicator
(5) neutral indicator
(6) reverse indicator
USA: Displays read in mph and miles.
Canada: Displays read in km/h and kilometers.
Instruments & Controls
14
(1)
(9)(10)
(2)
(7) multi-function display
(8) hour select button
(9) minute select button
(10) adjust button
(11) PS (Electric Power
(9)
Steering) indicator
(TRX500FPM only)
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Indicators & Displays
Lamp Check
The high oil temperature indicator, neutral indicator, 4WD indicator and
reverse indicator come on for a few seconds and then go off when you
turn the ignition switch ON ( ).
TRX500FPM only:
The PS (Electric Power Steering) indicator comes on when you turn the
ignition switch ON ( ) so you can check that it is working.
The indicator remains on until the engine is started.
These indicators are identif ied in the table on pages with the
Lamp Check.
words:
When applicable, the reverse or neutral indicators come on when you
turn the ignition switch ON ( ) and remain on until you shift out of
reverse or neutral.
If one of these indicators does not come on when it should, have your
Honda dealer check for problems.
Display Check
When the ignition switch is turned ON ( ), the multi-function display
( ) will temporarily show all the modes and digital segments so you can
1
make sure the liquid crystal display is functioning properly.
The displays are identif ied in the table on page with the words:
Display Check.
If any part of these displays does not come on when it should, have your
Honda dealer check for problems.
TRX500FM TRX500FPM
(1) multi-function display
(1)
17
16 17
−
Instruments & Controls
15
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Indicators & Displays
RESET button Resets the tripmeter to zero (0)
1
(page ).
22
This button also used to reset the oil
change indicator (page ).
Odometer/tripmeter
2
select button
4WD indicator Lights when the drive mode is in the
3
High oil
4
temperature
indicator
Neutral indicator
5
Reverse indicator
6
Selects display of the odometer or
tripmeter A or tripmeter B
(page ).
21
This button also used to reset the oil
change indicator (page ).
4WD mode. The 4WD indicator
blinks if there is a possible problem
with the 2WD/4WD select system.
See your Honda dealer as soon as
possible. .
Lights when engine oil temperature
is high enough to adversely affect the
service life of the engine.
If the high oil temperature indicator
comes on while you are riding,
immediately bring the vehicle to a
stop, turn the engine off and let it
cool. See page . .
Lights when the transmission is in
neutral. .
Lights when the transmission is in
reverse. .
Lamp Check
191
Lamp Check
Lamp Check
Lamp Check
20
20
Instruments & Controls
16
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Indicators & Displays
Multi-function
7
display
Gear position
indicator
Speedometer
Fuel gauge
Oil change
indicator
Odometer Shows accumulated mileage
Tripmeter Shows mileage per trip (page ).
Hourmeter
Digital clock
Hour select button Advances the hour displayed by the
8
Minute select button
9
Adjust button Used to set the digital clock (page ).
10
11
PS (Electric Power
Steering) indicator
(TRX500FPM only) 44
The display includes the following
functions.
Shows the gear position (page ).
Shows riding speed.
Shows approximate fuel supply
available (page ).
Lights when specified maintenance
interval for engine oil change is
reached (page ).
(page ).
Shows hours and tenths of hours of
engine operation (page ).
Shows the time (hours and minutes)
(page ).
digital clock (page ).
Advances the minutes displayed by
the digital clock (page ).
Lights when there is an abnormality
in the PS (Electric Power Steering)
system. See page .
Display Check.
26
20
21
23
24
25
25
Lamp Check.
19
21
25
Instruments & Controls
17
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Indicators & Displays
Multi-function Display
The multi-function display ( ) includes the following functions:
Gear position indicator
Oil change indicator
Speedometer
Odometer
TRX500FM:
The digital clock will reset if the battery is disconnected.
TRX500FPM:
The digital clock and tripmeter will reset if the battery is disconnected.
TRX500FM TRX500FPM
(1) (8) (7)
(6) (5)
1
Tripmeter
Digital clock
Hourmeter
Fuel gauge
(4)(3)(2)
(4)(3)(2)
(6) (5)(1) (8) (7)
(1) multi-function display
(2) gear position indicator
(3) speedometer
(4) fuel gauge
Instruments & Controls
18
(5) hourmeter
(6) odometer/tripmeter
(7) digital clock
(8) oil change indicator
０８／０３／１０ ２１：３３：１４ ３１ＨＰ０７４０ ００２８
Indicators & Displays
Gear Position Indicator
The gear position indicator ( ) shows the gear position when the
ignition switch is in the ON ( ) position.
The indicator displays: N for neutral, R for reverse, and for the
five forward gears.
‘‘- -’’ will be displayed on the gear position indicator when the
transmission is not shifted into gear properly. Before riding, check that
the gear position is properly displayed on the gear position indicator.
If the gear position indicator shows ‘‘- -’’ and blinks, turn the ignition
switch to the OFF ( ) position, and then turn it back to the ON ( )
position again. If the gear position indicator still shows ‘‘- -’’ and blinks,
see your Honda dealer.
TRX500FM TRX500FPM
(1)
1
−
51
(1)
(1) gear position indicator
Instruments & Controls
19
０８／０３／１０ ２１：３３：２２ ３１ＨＰ０７４０ ００２９
Indicators & Displays
Oil Change Indicator
The oil change indicator ( ) appears in the display when the mileage or
operating hours on your ATV approaches the oil change interval
specified on the maintenance schedule.
Reset the indicator after each oil change.
To reset the indicator, press and hold both the odometer/tripmeter select
button ( ) and RESET button ( ) for more than 2 seconds. The
indicator will disappear.
If the oil is changed before the oil change indicator appears, be sure to
reset the oil change indicator after changing the oil. The indicator will
appears for 2 seconds, then disappear. This means the indicator is reset.
2
TRX500FM TRX500FPM
(2)
(3)
1
(1)
3
(3)
(2)
(1)
(1) oil change indicator
(2) odometer/tripmeter
select button
Instruments & Controls
20
(3) RESET button
０８／０３／１０ ２１：３３：２９ ３１ＨＰ０７４０ ００３０
Indicators & Displays
Odometer/Tripmeter
The odometer/tripmeter display has two functions, odometer ( ) and
tripmeter.
The tripmeter has two sub modes, tripmeter A ( ) and tripmeter B ( ).
The odometer registers total distance traveled in miles while the ignition
switch is ON ( ).
The tripmeter shows mileage per trip while the ignition is ON ( ).
To change the display from tripmeter A or tripmeter B to odometer,
press and release the odometer/tripmeter select button ( ).
(4) (4)
(1) odometer
(2) tripmeter A
(2)(1) (3)
(3) tripmeter B
(4) odometer/tripmeter select button
2
(4)
1
3
4
Instruments & Controls
21
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