Thank you for purchasing a Honda attachment for your tractor.
This manual covers the assembly, operation and maintenance of the Hon-
da mid-mount rotary mower for the H5013 tractor, type A2 (Two Wheel
Drive Model) and A4 (Four Wheel Drive Model).
Read this manual and the Owner’s Manual for the honda H5013 Tractor
before you operate the rotary mower.
Honda Motor Co., Ltd. reserves the right to make changes at any time
without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the rotary mower
and should remain with the rotary mower when sold.
READ THIS OWNER’S MANUAL CAREFULLY. Pay special attention to
these symbols and any instructions that follow:
m
( IMPORTANT NOTICE 1
NOTE: Gives helpful information.
Honda tractors are designed to give safe and dependable service if
operated according to instructions. Operating this tractor requires special
effort on your part to ensure your safety and the safety of others.
m
or property damage. Read and understand this Owner’s Manual before
operating this tractor.
If a problem should arise, or if you have any questions about your tractor,
consult an authorized Honda tractor dealer.
HONDA MOTOR CO., LTD. 1990, ALL RIGHTS RESERVED
Using this product for a purpose not intended may cause injury
-Indicates serious injury or death WILL result if
instructions are not followed.
-Indicates a strong possibility that serious injury or
death could result if instructions are not followed.
-Indicates a possibility that minor injury can result if
instructions are not followed.
-1
d’ t
n rca es that equipment or property damage can
result if instructions are not followed.
.
1
CONTENTS
1. SAFETY INFORMATION
2. SERIAL NUMBER
3. COMPONENT IDENTIFICATION
4. INSTALLING MOWER
1. Loose parts
2. How to measure hardware and components
3. Installation of front tensioner bracket
4. Installation of lift link
5. Installation of cutter deck
6. Installation/Adjustment of deck belt
7. Leveling the cutter deck
8. Adjustment of cutter deck lift link
5. PRE-OPERATION CHECKS
1. Cutter deck cleaning (exterior)
2. Deck drive belt
3. Blade condition
6. OPERATION
1. Adjusting cutting height
2. Descent speed adjustment
3. Starting
4. Two and four wheel drive (A4 Type only)
5. Mowing
6. Cutting patterns
7. Stopping
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3
10
11
11
12
13
16
18
22
25
27
29
29
30
32
34
34
i:
38
39
40
42
7. MAINTENANCE
1 . Maintenance schedule
2. Deck drive belt replacement
3. Cutter deck removal
4. Blade belt inspection and replacement
5. Cutter deck cleaning
6. Cutter deck installation
7. Blade bolt tightness/Blade replacement
8. Fastener tightness/Lubrication points
8. STORAGE
9. TROUBLESHOOTING
10. SPECIFICATIONS
11. WARRANTY SERVICE
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45
45
46
47
48
49
50
52
53
54
56
57
1. SAFETY INFORMATION
Read all safety instructions before operating.
DISCHARGE GUARD
WHILE BLADE IS TURNING.
AWAY FROM MOWER AND
DISCHARGE GUARD
WHILE BLADE IS TURNING.
3
SAFETY INFORMATION
For your safety and the safety of others, pay special attention to these
precautions:
Operator Responsibility
Keep the tractor in good operating condition. Operating a tractor in
poor, or questionable condition could result in serious injury.
Be sure all safety devices are in working order and warning labels are in
place, these items are installed for your safety.
Know how to stop the engine and attachments quickly in case of
emergency. Understand the use of all controls.
Allowing anyone to operate this tractor without proper instruction may
result in injury.
Allowing passengers to ride on the tractor or any of its attachments
may cause the tractor to tip over.
Wear sturdy, full coverage footwear. Operating this tractor barefoot, -or
with open toe shoes or sandals increases your risk of injury.
Dress sensibly. Loose clothing may get caught in moving parts, increasing your risk of injury.
Be alert. Operating this tractor when you are tired, ill or under the influence of alcohol or drugs may result in serious injury.
Keep all persons and pets away from the operating area.
Child Safety
Serious injury or death can occur if a child falls off the tractor or runs into
the tractor’s path and is run over by the machine.
l Allowing children to ride as passengers on the tractor can be
dangerous.
l Keep children indoors and supervised at all times when any outdoor
power equipment is being used nearby. Young children move quickly
and are attracted to the tractor and the operating activity especially if
they have been given rides before.
l Never assume that children will remain where you last saw them. Be
alert, and turn the machine off if children enter the area. Use extreme
care when backing up, and when approaching corners, shrubs, trees,
and other obstructions that might hide children from sight.
l Children should never be allowed to operate the tractor, even under
adult supervision.
Fire and Burn Hazard
Gasoline is extremely flammable, and gasoline vapor can explode.
Use extreme care when handling gasoline. Keep gasoline out of reach of
children.
l Refuel in a well ventilated area with the engine stopped.
l Allowed the engine to cool before refueling. Fuel vapor or spilled fuel
may ignite.
l The accumulation of dry grass and leaves around the engine, the ex-
haust system, or on top of the cutter deck (especially around the
pulleys) may ignite.
l It is illegal in some areas to operate an engine without a USDA qualified
spark arrester. Periodic maintenance is required to keep it functioning
as designed.
The engine and exhaust system become very hot during operation and re-
main hot for a while after stopping. Contact with hot engine components
can cause burn injuries and can ignite some materials.
l Avoid touching a hot engine or exhaust system.
l Allow the engine to cool before performing maintenance or storing the
tractor indoors.
Carbon Monoxide Poisoning Hazard
Exhaust contains poisonous carbon monoxide, a colorless and odorless
gas. Breathing exhaust can cause loss of consciousness and may lead to
death.
l If you run the engine in an area that is confined, or even partially enclos-
ed, the air you breathe could contain a dangerous amount of exhaust
gas. To keep exhaust gas from building up, provide adequate venti-
lation.
Blade Hazard
The cutting blades are sharp, and they turn at high speed. Accidental con-
tact can cause serious injury.
l Keep your hands and feet away from the mower deck while the engine
is running.
l Stop the engine, disengage the Power Take Off (P.T.O.) clutch and
remove the key before inspection or maintenance of the deck or blades.
l Disconnect the spark plug cap to prevent any possibility of accidental
starting. Wear heavy gloves to protect your hands from the blades
when cleaning out the mower deck, or when inspecting or replacing the
blades.
Thrown Object Hazard
Objects hit by the blades can be thrown from the tractor with great force,
and may cause serious injury.
Before mowing, clear the mowing area of sticks, stones, dog bones,
and other litter and loose objects. Mow only in daylight, or in well-lit
areas at night, so you can see and avoid objects in the grass.
Before operating the tractor, be sure the side discharge guard is down,
or that the optional grass catcher bags and discharge chute are in place.
Disengage the Power Take Off (P.T.0.) lever to stop the blades before
crossing a gravel driveway or any other area with loose stones.
Always inspect the mower for damage after striking a foreign object.
Repair or replace any damaged parts before continued use.
Broken pieces thrown from a worn or damaged blade can cause serious
injury. Always inspect the blades before using the tractor.
Operation
Be sure to fasten the seat belt whenever driving the tractor with the
Rollover Protective Structure (ROPS) attached. Use of either device
(seat belt or ROPS) without the other will increase the chance of injury
in a rollover.
Adjust the seat belt so that it is not slack.
Be sure that the main Transmission lever is in “Neutral” the front and
rear P.T.O. levers are in the “OFF” position before starting the engine.
Operate the tractor and its attachments at low speed until you become
familiar with all of its operating characteristics and controls.
Do not operate the tractor or its attachments without ensuring the area
in front and behind is clear of people and pets.
Sudden stops of the tractor while driving at high speed or sudden start-
up with the steering wheels turned fully in one direction, could cause
the tractor to overturn.
This tractor utilizes Four Wheel Steering (4WS) for a tighter turning cir-
cle and greater mobility than tractors with conventional steering.
However, the feel of 4WS is slightly different from other tractors. Practice driving in a wide, safe area.
Never operate the tractor or its attachments when visibility is diminished by darkness or bad weather; you ability to see obstacles will become
impaired.
Watch out for rocks, roots, holes and other obstacles that may cause
the Tractor to overturn.
It is illegal to operate this tractor on public streets, roads, or highways.
6
l To avoid injury to yourself and others, before leaving the Tractor unat-
tended, ALWAYS,
-
park on level ground.
- disengage the power take-off.
- lower the attachment(s).
- Lock the parking brake.
-
stop the engine.
-
and remove the key.
l Be sure to follow the instructions below whenever applying the dif-
ferential lock.
-
Be sure that the main transmission lever is set in 4th gear or lower,
and reduce engine speed before applying the differential lock.
- Do not apply while turning the tractor.
Use the lock only when driving straight ahead.
-
Do not rest your foot on the lock pedal while the lock is not in use.
- Never apply while driving on a paved surface.
Operation on Slopes
l This tractor and its attachments are intended for use on relatively flat
terrain.
l When operating the tractor on a slope, always drive up and down the
face of the grade. Turning or driving across the face of a slope may
cause the tractor to overturn.
l If you find it necessary to park on a grade, be sure to lock the parking
brake and securely block the wheels.
l To avoid loss of control or overturning, always reduce speed and exer-
cise extreme caution when operating on sloping or uneven surfaces.
l Attempting to change gears while operating the tractor on a slope may
adversely affect vehicle stability and control and severe personal injury
could result.
l Avoid rapidly backing down,
or rapidly accelerating up a sloping
surface.
l To avoid loss of control or overturning, do not turn or stop on sloping
surfaces.
l When descending a slope, disengaging the clutch or shifting to neutral
can cause a loss of control that may result in severe personal injury.
l Do not operate the tractor near the edge of a ditch or an embankment,
slipping off the edge could lead to severe personal injury and equipment
damage.
7
MAINTENANCE SAFETY
l Before performing maintenance/inspection, read the instructions
thoroughly.
l Before cleaning, inspecting or servicing the tractor, be sure to
- Turn off and lower any attachments.
- Stop the engine and remove the key.
- Remove the spark plug cap.
l If you hit an object, stop the engine and inspect the Tractor and its at-
tachments. Fix any damage before you resume operation.
l Operating the tractor with damaged, worn or broken parts may result in
severe personal injury.
l Leaves, grass clippings,
oil and other combustible materials can
become a fire hazard. Be sure the body, engine and drive mechanism
areas are kept clean.
l All nuts, bolts and fasteners must be tight.
l Do not change the engine governor settings or the engine may be
damaged.
STORAGE SAFETY
l To avoid the possibility of fire, allow the engine and exhaust system to
cool before storing the tractor in an enclosed space or near combustible
materials.
l When storing the tractor, be sure to apply the parking brake and remove
the ignition switch key.
l Drain all gasoline from the carburetor and fuel tank, and disconnect the
bettery ground cable.
8
2. SERIAL NUMBER
The serial number is used to identify your rotary mower and may be required by the dealer when ordering replacement parts.
The serial number is located on the right side of the deck.
Record the number here for your reference.
NO.
SERIAL NUMBER
9
3. COMPONENT IDENTIFICATQON
GAUGE WHEELS
DISCHARGE COVER
I
ANTI-SCALP ROLLERS
BLADES
IO
4. INSTALLING MOWER
1
l The rotary mower should be installed by an authorized Honda dealer
unless the owner has proper tools and feels he is mechanically
qualified.
l To prevent accidental start-up, remove the ignition switch key, and
disconnect the spark plug cap before installing the mower.
Install with the tractor on level ground.
Lock the parking brake, set the transmission lever in “N” (Neutral) and the
front and rear P.T.O. levers in the “OFF” positions.
1. Loose parts
The parts carton contains the following loose parts. Before assembling the
rotary mower, check for any missing or damaged parts.
LIFT LINK SHAFT
CUTTER DECK LIFT ROD
@ PLAIN WASHER
LEFT CUTTER DECK LIFT
ARM
SPZT PIN LIFT ARM
PIN
gyo:‘NK,, Q
1 FRONT TENSIONER BRACKET 1
LOCK WASHER
Ic.0
63
ARD
Q!
FRONT HITCH PIVOT A
DRIVE PULLEY SPECIAL FLANGE
RIGHT LIFT ARM
B
BOLT
-8 FLANGE BOLT
Bx20mm
FRONT P.T.O. ASSEMBLY
(Front Tensioner)
SPRING
@=
FLANGE BOLT
t
11
LOCK PIN
ONT DECK LINKS
EAR DECK LINK
DISCHARGE COVER
1 DRIVE BELT
FLANGE BOLT
LEVER BOLT
(Belt Stopper B)
V-BET DRIVEN STOPPER
(Belt Stopper A)
2. How to measure hardware and components:
MILLIMETERS
~~~~,~~~~,~~,,,~,,,~,,,,,,,,,~,,,,,,,,I~Il~II~IIII~l’ll~Ill’~llll~llll~llll~llll~llll~llll~llli~l~ll~llll~llll~llll~llll~llll~llll~
I
0 10 20 30 40 50 60 70 80
o o
5mm 8mm 12 mm 14 mm 16 mm
PLAIN WASHERS
Washers are specified
by inside diameter in this manual.
0
0
0
NUTS ARE SPECIFIED
BY INSIDE DIAMETER
(AT THREAD DEPTH)
90 100 110 120 130
LENG
FLANGE BOLT FLANGE BOLT
4 4
8xl6mm 8xl6mm
INSIDE
DIAMETER
12
3. Installation of front tensioner bracket
- 1 Remove and retain the six 8 x 20 mm flange bolts, three on each
side, from the tractor frame, front hitch pivots.
FLANGE BOLTS
Bx20mm
FRONT HlTdH
PIVOT A
- 2. Remove and retain the lower cover B by removing the 8 x 16 mm
flange bolts.
TS
LOWER CbVER B
13
- 3. Install the drive pulley on the front P.T.O. shaft using an 8 x 20 mm
special flange (shouldered) bolt. Tighten the bolt to the specified
torque.
Torque specification: 2.2 kg-m (16 ft-lb)
SPECIAL FLANGE
BOLT 8 x 20 mm
- 4. Position the front tensioner bracket on the frame and install using
four of the bolts removed in Step 2. Tighten the bolts to the specified
torque. Retain the remaining two bolts.
Torque specification: 2.2 kg-m (16 ft-lb)
FRONT TENSl6NER
BRACKET
14
FLANGE
BOLTSBx16mm
- 5. Insert the end of the tensioner spring into the hole in the tensioner
arm. Hook the another end against the frame.
TENSIONER SPRING
- 6. Install the front hitch pivot A removed in Step 1 on the frame from
the inside. Install the tensioner guard on the frame from the outside
as shown, using the six 8 x 20 mm flange bolts removed in Step 1,
and tighten to the specified torque.
Torque specification: 2.2 kg-m (16 ft-lb)
FLANGE BOLTS
Bx20mm
FRONT HITCH
TENSIONER GUARD
PIVOT A
15
4. Installation of lift link
Pump grease through the grease fitting to lubricate the lift arm shaft.
- 1
Insert the lift arm shaft through the bracket on the main frame from
the left side. Adjust the length of the deck lift rod to 370-372 mm
(14.6- 14.6 in), then tighten the nut securely. Install the deck lift
rod in the hole in the lift arm bracket. Place the plain washer over the
end of the deck lift rod and insert the lock in through the end.
Recommended Grease: Multipurpose Grease
PLAIN WASHER -
LOCK PIN
DECK LIFT ROD
LEFT LIFT ARM
,
:
!’
LliT ARM SHAFT
- 2. Slide the right lift arm onto the end of the lift arm shaft. Install the lift
arm pin through the lift arm shaft and secure with the lock pin.
LIFT ARM PIN
SHAFT
LIFT ARM
RIGHT
16
- 3. Slide the right and left link pivots in the holes in the frame from the
inside, and install using three 8 x 20 mm flange bolts for each pivot.
Slide the lift link shaft through the holes in the pivots as shown.
Recommended Grease: Multipurpose Grease
FLANGE BOLTS
Bx20mm
LIFT LINK
SHAFT
LIFT LINK PIVOT
- 4. Slide the lift link assembly onto the lift link shaft on the main frame,
and install the lock washer over the end of the lift link shaft. Insert
the pin through the end of the lift link shaft and secure with the lock
pin. Insert the end of the deck lift rod through the hole in the lift link.
Install the lock washer over the end of the deck lift rod and insert the
lock pin through the end.
Slide the lift link pivot through the lift link rod and install the lock
washer over the end of the lift link pivot. Insert the split pin through
the end and bend the legs away from each other. Lubricate the lift
link pivot with grease, then insert the threaded end of the lift link
pivot through the front link arm and install the lock nut on the end of
the pivot. Tighten the lock nut securely.
LOCK NUT
FRONT LINK
ARM
ROD
LIFT LINK
ASSEMBLY
OCK WASHER
DECK
LIFT LINK SHAFT
SHAFT PIN
LIFT dOD
17
5. Installation of cutter deck
n Cutter deck assembly
- 1. Install the discharge cover using two self-locking nuts; tighten nuts
to specified torque:
Torque specification: 2.2 kg-m (16 ft-lb)
SELF-LOCKING NUTS
DISCHARGE COVER
t
- 2. Adjust the length of the cutter deck lift plates to 150- 152 mm
(5.9-6.0 in.), then tighten the nuts securely. Install the cutter deck
lift plates on the cutter deck with 14 mm plain washers and lock pins
(gold).
Install the rear deck links on the cutter deck with 14 mm plain
washers and lock pins (gold).
CUTTER DECK LIFT PLATE
REAR DECK LI
18
PLAIN WASilER
LbCK PIN
W Cutter deck installation
- 1. Connect the spark plug cap to the spark plug and insert the ignition
key in the ignition switch. Check that the hydraulic lift lever is in
NEUTRAL. Start the engine and move the hydraulic cylinder selector
lever (optional part) to the “FRONT” position. Raise the lift arm fully
with the hydraulic lift lever.
HYDRAULIC LIFT LEVER
HYDRAUilC CYLINDER
SELECTOR LEVER
(OPTIONAL PART)
Turn the descent speed adjust knob fully clockwise.
Stop the engine and remove the key from the engine switch and
disconnect the spark plug cap.
- 2.
Turn the steering wheel to the extreme left. Position the cutter deck
under the tractor from the right side; return the steering wheel to
straight-ahead position.
19
- 3. Release the hydraulic lock by turning the hydraulic lift speed adjust
know counterclockwise (FAST direction). Move the hydraulic lift
lever to “DOWN”, and push the front lift arm downs fully by hand.
NOTE: Adjustment of the descent speed maybe necessary, see page
31.
HYDkAULlC
LIFT LEVER
Connect the right cutter deck lift plate and rear deck link to the
bracket on the tractor, and secure with 14 mm plain washers and 14
mm lock pins (gold). Install the left cutter deck lift plate and rear deck
link the same way.
CUTTER DECK- LIFT PLATE
REAR DECK LINK PLAIN W&HER LOCK PIN
20
-
5. Adjust the length of the front deck link to 300-302 mm
(11.8- 11.9 in.), then tighten the lock nut securely. Connect a front
cutter deck link to the right side of the cutter deck and to the right
bracket on the tractor. Secure with 14 mm plain washers and 14 mm
lock pins.
NOTE: To ease installation of the front deck link on the tractor
bracket, raise the front of the deck slightly with your hand.
Align the hole in the right bracket of the front link protector with the
pin at the center of the right front deck link, and secure with the 12
mm lock pin (black). Attach the bracket in the front link protector the
same way.
Connect the left front deck link to the left side of the tractor, then to
the cutter deck. Secure in place with two 14 mm plain washers and
two 14 mm lock pins.
LOCK PIN
FRONT DECK LINK
FRONT LINK
PROTECTOR
21
6. Installation/Adjustment of deck belt
m
ing. Remove the ignition switch key from the ignition and disconnect the
spark plug caps to prevent accidental start up.
Never attempt to change drive belts while the engine is runn-
m
l Wear heavy gloves to protect your hands when replacing belts or when
working with the cutter blades.
l If the tractor has been running, the engine, muffler will be very hot.
Allow them to cool before proceeding.
IMPORTANT NOTICE
wear. Use only Honda specified drive belts.
-
1. Loosen the belt tension adjust knob fully. Place the V-belt on the
drive pulley, then on the driven pulley as illustrated.
DRIVEN
PULLEY
1 To assure proper belt tension and prevent pulley
DRIVE PULLEY
‘ADJUSTING KNOB
V-BELT
-
2. Place the belt on the pulley on the tensioner side (right); then place it
on the pulley -on the left side.
22
- 3. Position the. V belt driven stopper (belt stopper A) on the frame and
install using 10 x 20 mm flange bolt and 8 x 16 mm flange bolt.
Tighten the bolt to the specified torque.
Torque specifications:
10 mm flange bolt:
4.0 kg-m (29 ft-lb)
8 mm flange bolt:
2.2 kg-m (16 ft-lb)
V-BELT DRIVEN STOPPER
(BELT STOPPER A)
\ \
I/
FLANGE BOLT
- 4. Install the P.T.O. clutch lever (belt stopper B) bolt on the frame.
Tighten the bolt to the specified torque.
Torque specification: 2.2 kg-m (16 ft-lb)
P.T.O. CLUT-CH
(BELT STOPPER B)
LEVER BOLT
23
Check that the belt is properly installed on the pulley with a 90’
twist between the drive pulley and the idler pulley. Be sure the “V”
of the belt goes in the “V” of the pulley.
- 5. Start the engine, move the hydraulic cylinder selector lever (optional
part) to “FRONT”, and raise the cutter deck fully with the hydraulic
lift lever.
- 6. Turn the descent speed adjust knob fully clockwise to prevent
descent.
-
7. Stop the engine and remove the key from the engine switch.
- 8. Screw in the belt tension adjust knob until the tensioner arm contacts the stopper on the frame.
STOPPER
TENSIONER ARM
- 9. Return the descent speed adjust knob to the original position.
m
descent speed adjust knob is turned counterclockwise. Keep clear of the
deck.
The cutter deck will automatically lower to the ground as the
24
7. Leveling the cutter deck
-
1. Place the tractor on a firm, level surface and lock the parking brake.
- 2. Check that the gauge rollers are at the 2” position. If not, raise the
cutter deck with the hydraulic lift lever; turn the descent speed ad-
just knob fully clockwise: stop the engine and remove the key;
remove and relocate the pin to the 2” position; return the descent
speed adjust knob to its original position; lower the cutter deck fully.
m
descent speed adjust knob is turned counterclockwise. Keep clear of the
deck.
- 3. Front-to-back leveling:
The cutter deck will automatically lower to the ground as the
Measure the distance from the bottom of the cutter deck housing to
the ground at the points A and B.
L (Point A and B): 59.5-63.5 mm (2.3-2.5 in)
25
-
4. To adjust, remove the lock pin and washer from the right and left link
adjust pins. Loosen the adjust pin lock nuts and turn the pins an
equal number of full turns: out lowers the front clearance; in raises
the clearance.
FRONT DECK
26
8. Adjustment of cutter deck lift link
n Cutter deck lift plate
- 1. Place the tractor on a firm, level surface. Apply and lock the parking
brake.
- 2. Start the engine, move the hydraulic cylinder selector lever (optional
part) to “FRONT”, and raise the cutter deck fully with the hydraulic
lift lever. *
- 3. Turn the descent speed adjust knob fully clockwise.
- 4. Stop the engine, and remove the key from the ignition switch.
- 5. Adjust the deck lift plates until the height of the cutter deck is equal1
on both sides by loosening the lock nuts and turning the adjust pins
as required.
- Turn the cutter deck lift speed adjust knob counterclockwise to
adjust the cutter deck lift plates.
- Use the hydraulic lift lever to lower the cutter deck.
- 6. After the height of the cutter deck becomes equal on both sides.
Raise the cutter deck and turn the cutter deck lift speed adjust knob
clockwise.
- 7. If the height of the cutter deck is less than 115 mm (4.5 in.), adjust
with the cutter deck lift rod adjust pins until the height is from 1 15 to
118 mm (4.5 to 4.7 in.).
CUTTER DECK LIFT PLATE
27
n Cutter deck lift rod
- 1. The cutter deck lift rod can be adjusted in the same manner as for the
cutter deck plate (step-5).
After adjustment, tighten the lock nuts and lock the adjust pins
securely.
- 2. Do not adjust the cutter deck lift rod less than 367 mm (I 4.5 in.) for
the first time. If the height of the cutter deck is below 115 mm (4.5
in.) with the cutter deck lift rod being 367 mm (14.5 in.), then adjust
the height with the cutter deck lift plates.
- 3. Adjust the cutter deck lift plates if the cutter deck fails to reach the
desired height.
If it still fails to reach the desired height, then adjust the length of the
cutter deck lift rod.
H Lift link rod
Check that the distance between the end of the rod and the bottom
washer is 38 mm (1.5 in.). To adjust, loosen the lock nut and turn the
adjust nut. After adjustment, retighten the lock nut securely.
ROD STOPPER
28
ADJUST NUT
LOCK NUT
DAMPER SPRING
PIN
5. PRE-OPERATION CHECKS
For safe and efficient mowing, always make a pre-operation inspection
before starting:
m
Never run the engine in an enclosed area. Be sure to provide
adequate ventilation. Exhaust contains poisonous carbon monoxide gas
that may cause loss of consciousness and lead to death.
Inspect with the tractor on level ground.
Lock the parking brake, set the transmission lever in “N” (Neutral) and the
front and rear P.T.O. levers in the “OFF” positions.
NEUTRAL
MAIN TRANSMSSION
LEVER
OFF
FRONT P.T.O.
CLUTCH LEVER
OFF
REAR P.T.O. LEVER
NEUTRAL
HYDRAULIC LIFT
LEVER
1. Cutter deck cleaning (exterior)
Check that the cutter deck is lowered fully.
Remove grass and other foreign matter from the cutter deck.
29
2. Deck drive belt
m
disconnect the spark plug cap to prevent accidental starting.
-
1. Lower the cutter deck fully, remove the ignition key and disconnect
-
2. Reconnect the spark plug, start the engine, move the hydraulic
To avoid severe personal injury remove the ignition key and
the spark plug lead. Visually inspect the drive belt for wear, cracks or
other faults. If the drive belt is faulty, follow the replacement pro-
cedure described on page 46.
DECK DRIVE BELT
cylinder selector lever (optional part) to “FRONT”, and raise the cutter deck fully with the hydraulic lift lever.
30
HYDRAULIC LIFT LEVER
‘HYDRAULiC CYLINDER
SELECTOR LEVER
(OPTIONAL PART)
- 3. Turn the descent speed adjust knob fully clockwise.
DESCENT SPEiD ADJUST KNOB
-
4. Push the hydraulic lift lever toward “DOWN” to be sure that the cutter deck is locked in the fully raised position. Return the lift lever to
“NEUTRAL” and then stop the engine and remove the ignition key.
- 5. With the cutter deck raised fully, check that the tensioner arm contacts the stopper on the frame.
If the arm does not contact the stopper, turn the tensioner knob
clockwise until contact is reached.
TENSIONER ARM
- 6. Return the descent speed adjust knob to its original position.
m
descent speed adjust knob is turned counterclockwise. Keep clear of the
deck.
The cutter deck will automatically lower to the ground as the
TENSIONER KNOB
31
3. Blade condition
Before each use, check each cutter blade, for damage or abnormal wear.
- 1. Start the engine and move the hydraulic cylinder selector lever (optional part) to “FRONT”, and raise the cutter deck fully with the
hydraulic lift lever.
Turn the descent speed adjust knob fully
clockwise to prevent descent. Do not overtighten the knob.
-
2. Push the hydraulic lift lever toward “DOWN” to be sure that the cutter deck is locked in the fully raised position. Return the lift lever to
“NEUTRAL” and then stop the engine, remove the ignition key and
disconnect the spark plug.
m
l Remove the ignition key and disconnect the spark plug caps to prevent
To avoid severe personal injury:
accidental starting.
l Wear heavy gloves to protect your hands from the cutter blades.
l Place a block under the cutter deck to prevent it from lowering
unexpectedly.
- 3. Inspect each of the blades for cracks, bending or signs of wear. The
right and center blades can be seen through the discharge opening
on the right side of the cutter deck. The left blade can be seen from
under the left front edge of the cutter deck. Turn the blades 1 80° to
inspect opposite side.
DISCHARGE COVER
-
32
I
RIGHT BLADE
LEFT BLADE
If any of the blades shows signs of damage or excessive wear, a more
thorough inspection is necessary (see page 36 for cutter deck removal). A
dull blade can be sharpened, but a blade that is worn out, bent, cracked or
otherwise damaged must be replaced. If a blade needs sharpening or
replacement, take the cutter deck to your authorized Honda tractor dealer.
Or if you have the proper tools, you can remove and install the blade
yourself.
BENT ~-s
z CRACKED
Severe personal injury can result if a piece of blade breaks off and is
thrown from under the cutter deck.
l Never operate the lawn tractor with a worn or damaged blade.
l Never operate the lawn tractor with a blade that is cracked or notched
at the base of its upturned rear edge.
1 IMPORTANT NOTICE 1
l Use a genuine Honda replacement blade, or equivalent.
l To reduce the possibility of weakening the blade, or causing imbalance
or poor cutting performance, sharpening should. be performed by an
authorized Honda tractor dealer.
- 4. When you have completed the blade inspection, return the descent
speed adjust knob to its original position.
m
The cutter deck will automatically lower to the ground as the
descent speed adjust knob is turned counterclockwise. Keep clear of the
deck.
33
6. OPERATIOIN
m
adequate ventilation. Exhaust contains poisonous carbon monoxide gas
that may cause loss of consciousness and lead to death.
1. Adjusting cutting height
m
height. Contacting moving parts can cause injury.
-
1. Park the tractor on a level surface and set the parking brake.
- 2. Make sure the main transmission lever is in “NEUTRAL”, both the
-
3. Start the engine, move the hydraulic cylinder selector lever (optional
-
4. Turn the descent speed adjust knob fully clockwise.
-
5. Push the hydraulic lift lever toward “DOWN,” to be sure that the cut-
-
6. Remove the lock pin and the link pin from the gauge wheel and set
Never run the engine in an enclosed area. Be sure to provide
Be sure all moving parts have stopped before adjusting cutting
front and rear P.T.O. levers are “OFF” and the lift lever is in the
center (Neutral) position.
part) to “FRONT” and raise the cutter deck fully with the hydraulic
lift lever.
ter deck is locked in the fully raised position. Return the lift lever to
“NEUTRAL” and then stop the engine and remove the ignition key.
the wheel for the desired cutting height.
ADJUSTMENT
-
7. Insert the link pin in the gauge wheel shaft and secure it with the lock
pin.
-
8. Repeat the adjustment procedure for the other gauge wheel.
NOTE: Both gauge wheels must be set to the same height.
34
2. Descent speed adjustment
Adjust the descent speed of the cutter deck by turning the descent speed
adjust knob. Adjustment is normal if it takes l-2 seconds for the cutter
deck to lower from the highest position to the ground.
Turning the knob clockwise toward “SLOW” will decrease the speed, and
turning it counterclockwise toward FAST will increase the speed.
DESCENT SbEED
ADJUST KNOB
NOTE: Uneven mowing may result if the descent speed is too slow.
3. Starting
-
1. Start the engine. Depress the clutch pedal and place the main and
auxiliary transmission levers in the desired gear range for mowing.
MAIN TRANSMISSION LEVER
I
CLUTCH PEDAL
AUXILIARY TRANSMISSION LEVER
35
- 2. Lower the cutter deck and increase engine speed. Always mow at
full throttle.
THROTTLE LEVER
- 3. Depress the brake pedal and release the parking brake lock lever.
36
PARKING BRAKE
LOCK LEVER
BRAKE PEDAL
-
4. Move the front P.T.O. lever to “ON”.
rotate.
The cutter blades will start to
FRONT P.T.O. LEVER
37
4. Two and Four Wheel Drive (A4 Type only)
Two and four wheel drive can be selected by operating the two-and fourwheel drive select lever.
Prior to shifting, set the steering wheel in the straight-ahead position, bring the tractor to a complete stop and depress the clutch pedal fully.
NOTE: If difficulty ,is encountered in shifting the lever, re-engage the
gears by driving the tractor a short distance in FORWARD with the clutch
engaged. In 4-wheel drive, the front wheels will operate with a greater
traction when rouding corners, causing the lawn to be stripped off the
ground by the wheels.
We recommend that you select the two wheel drive and the four wheel
drive according to the terrain and conditions.
2-WHEEL DRIVE . . . . . . . . Mowing and transport (when extra traction is not
required).
4-WHEEL DRIVE . . . . . . . Towing, Operation on slope or soft ground,
Operation with attachment installed (Especially
when powerful driving force and braking force are
required).
IMPORTANT NOTICE
l To prevent damage to the transmission mechanism, bring the tractor to
a full stop before operating the shift lever.
l Driving in 4-WHEEL DRIVE range or with the differential locked on pav-
ed surface could cause premature wear on the tires, it could also impair
fuel economy.
l When driving in four wheel drive, you have 4-wheel braking. When
shifted into two wheel drive you have 2-wheel braking (rear only).
38
5. Mowing
Before operating this tractor you should read and understand the SAFETY
INFORMATION on pages 3-8.
l Rotating blades and thrown objects can cause severe personal injury.
Always stop the engine before clearing the discharge cover.
l Unseen hazards may cause loss of control or damage to the tractor.
Look for and avoid rocks, roots, holes, and hidden hazards in the
terrain.
l Operating the tractor near the edge of a ditch or an embankment could
cause it to tip or roll over.
l Certain maneuvers can cause the tractor to tip or roll over on sloping
surfaces; avoid sharp turns, rapid acceleration, and sudden stops.
Also, avoid backing down slopes.
l Decomposing grass creates heat, and may become a fire hazard.
Always empty the grass bags before storing the tractor.
When mowing tall grass, make a first pass with the deck fully raised (4
inch position) this will help to expose any hidden obstacles. When you are
sure that the area is completely cleared, mow again at the desired height.
IMPORTANT NoTrCE If the tractor should accidentally get caught on an unseen object (rock, root, hole, etc.), do not attempt to ride over the obstruction or turn the steering wheel to free the mower. These actions can
damage the steering mechanism or the deck.
MOWING TIPS
1. Mow at full throttle to give a neat appearance to the lawn. The lawn
may not be trimmed uniformly at medium or low engine speeds.
2. Observe the following when mowing:
4th gear Heavy cutting or trimming
5/6th gear
7th gear
Normal cutting
Light cutting or transportation
8th gear Use only for transportation
3. Do not allow the grass to grow too long before cutting or trimming. Also
allow the lawn to dry thoroughly before you use the mower. To cut a
thick or lush lawn, mow at low speed or cut twice.
4. Always turn counterclockwise at low ground speed when cutting close
to trees, posts, sprinkers, walls, etc.
5. You may cut the lawn too short when the lawn is thick or wet, and/or
the ground is soft, due to sinking of the gauge wheels.
6. Increase the cutting height if the lawn is spindly, and the surface
uneven.
39
6. Cutting patterns
These cutting patterns are only recommended for a flat, level lawn
surface.
l In a small area
First make 2 or 3 turns in a clockwise direction; then turn around and
continue cutting in the reverse direction.
l In a large area
The first round of cuts is the key to making a neat finish. First, make 2
or 3 turns in a clockwise direction. As you reach the center of the area,
turn to the right and continue cutting in the reverse direction until you
have finished the upper half of the area. Cut the grass in the remaining
half in a
counterclockwise direction.
40
l Mowing unsquare areas
If your mowing area is not square or four-sided, divide the area into
several blocks so you can mow in a neat mowing pattern.
l Overlapping on straightaways.
Be sure that each mowing lane overlaps sufficiently. The recommended
overlap width is between 4-6 in., or approximately the width of one of
the mower’s front tires.
1st
l Overlapping in curves and turns
When cutting in curves and turns, shift to a slower speed and be sure to
overlap the previous cut by 50%, or approximately half the width of the
mower.
41
7. Stopping
m
To avoid injury to yourself and others, before leaving the tractor unattended, ALWAYS: park on level ground, disengage the power
take-off (P.T.O.), lower the cutter deck, shift into neutral, set the parking
brake, stop the engine and remove the key.
l In an emergency:
Turn the engine switch OFF.
l In normal use:
- 1. Move the throttle lever to “SLOW”.
- 2. Depress the clutch and brake pedals simultaneously.
Move the main transmission lever to “NEUTRAL”.
MAIN TRANSMISSION LEVER
BRAKE PEDAL
42
- 3. Shift the front and reat P.T.O. levers to the “OFF” position.
FRONT P.T.O:CLUTCH
LEVER
- 4. Lower any attachment to the ground with the hydraulic lift lever.
HYDRAULIC
LiFT LEVER
- 5. Turn the engine switch to “OFF” and remove the key.
IGNITION SWITCH KEY
43
- 6. Push down the park brake lock lever while depressing the brake
pedal.
PARK
BRAKE LOCK LEVER
m
tor unattended, ALWAYS: park on level grounb, disengage the power
take-off (P.T.O.), lower the attachment, set the parking brake, stop the
engine and remove the key.
To avoid injury to yourself and others, before leavina the trac-
7. MAINTENANCE
Periodic maintenance and adjustment are necessary to keep the tractor in
good operating condition.
MAINTENANCE SHCEDULE.
l To avoid carbon monoxide poisoning, shut off the engine before perfor-
ming any maintenance. If you run the engine in an area that is confined,
or even partially enclosed, the air you breathe will contain a dangerous
amount of exhaust gas. If the engine must be run for any reason, be
sure the area is welLventilated.
l To avoid serious burns, allow the engine to cool before performing
maintenance.
l Shut the engine off and set the parking brake before performing any
maintenance.
l To prevent accidental start-up, remove the ignition switch key and
disconnect the spark plug cap.
l The tractor should be serviced by an authorized HONDA tractor dealer
unless the owner has proper tools and service data and is mechanically
qualified.
Service and inspect according to the
[ IMPORTANT NOTICE ] u
se only genuine Honda parts or their equivalent for
maintenance or repair. Replecement parts which are not of equivalent
quality may damage your tractor.
SPARK PLUG CAP
1. Maintenance schedule
REGULAR SERVICE PERIOD
ITEM
Cutter deck (Exterior) Clean 0 29
Deck drive belt Check-Adjust
Blade condition Check
I Blade bolt tightness Check
Blade belt
Cutter deck (Inside) Clean
(1) These items should be serviced by an authorized Honda tractor dealer, unless the owner has proper tools and is
Perform at everv indicate<
or operating hour interval, whichever
comes first.
mechanically proficient,
- , - --.-I month
Check
EACH USE
0
0 32
I I O(1) 1 O(l) 11 52 1
FIRST EVERY
20 HRS 50 HRS
0
I I 0 II 49
PEFER
TO
PAGE
30
48
45
2. Deck drive belt replacement
Set the gauge wheel to the 1 l/2 position (See page 34).
To replace the drive belt, observe the following.
- 1. Lower the cutter deck and remove belt stoppers A and B from the
FLANGE BOLT
LANGE BOLT
LT STOPPER A
(V-BELT DRIVEN STOPPER)
(P.T.O. CLUTCH LEVER BOLT)
- 2. Loosen the belt tension adjust knob fully. Pull the belt at the left side
pulley and remove it from the pulleys starting with the one on the opposite side.
BELT TiNSION
ADJUST KNOB
Y
- 3. Remove the belt from the cutter deck driven pulley.
- 4. Installation sequence is essentially the reverse order of removal.
Check that the belt is fully seated in the pulleys. After installing the
cutter deck belt, check the belt slack as described in page 31.
46
3. Cutter deck removal
- 1. Start the engine and move the hydraulic cylinder selector lever (optional part) to the “FRONT” position. Raise the cutter deck by using
hydraulic lift lever.
- 2. Stop the engine and remove the engine switch key.
- 3. Set the gauge wheel to the 1 l/2 position (See page 34).
- 4. Lower the cutter deck; turn off the engine, remove the ignition key
and disconnect the spark plug.
m
To avoid severe personal injury remove the ignition key
and disconnect the spark plug cap to prevent accidental starting.
- 5. Remove the cutter deck drive belt from the pulleys. (See page 46).
- 6. Disconnect the front deck links by removing 14 mm lock pins and
washers on each side of the cutter deck.
WASHERS
h M
- 7. Disconnect the cutter deck lift plates and rear deck links by removing
the 14 mm lock pins and washers (two on each side) from the cutter
deck.
REAR DECK LINK
CUTTER DECK LIFT PLATE
47
- 8. Turn
4. Blade belt inspection and replacement
- 1. Remove the cutter deck from the tractor (see page 47).
- 2. Remove the five 8 mm nuts, remove the right and left pulley covers,
- 3. Check the belt for signs of wear or cracks.
- 4. Replace the belt with a new one if the belt is worn or damaged,
the steering wheel to the extreme left. Remove the steering wheel to the extreme left. Remove
from
right side of tractor. right side of tractor.
\ \ \
and clean any grass and other foreign matter from the inside of the
covers.
replace it in the following manner: Grasp the belt midway between
pulleys A and B, pull it toward you and to your left. Remove the belt
from the pulleys starting with pulley A. Remove the belt from the
other pulleys.
the cutter deck
PULLEY A
m
denly and could injure your hand. Be sure to install the right and left pulley
covers securely. Failure to install the pulley covers can cause serious per-
sonal injury.
If the belt is not released slowly, the idle pulley will move sud-
PULLEY B
48
5. Cutter deck cleaning
m
ing the cutter deck.
-
1. Remove the cutter deck from the tractor (see page 47).
-
2. Remove the five 8 mm nuts, and remove the right and left pulley
-
3. Remove grass and other foreign matter from inside the covers.
-
4. Turn the cutter deck upside down, and clean off accumulated grass
- 5. Reinstall the belt covers, and install the cutter deck on the tractor.
6. Cutter deck installation
To prevent injuries, be sure to wear heavy gloves when clean-
covers.
and other debris.
To install, reverse the removal procedure.
NOTE: Before atempting to install the cutter deck, lower the lift arm and
then push it with your hand to be sure it is all the way down.
49
7. Blade bolt tightness/Blade replacement.
m
To avoid severe personal injury, remove the ignition key and
disconnect the spark plug cap to prevent accidental starting, and wear
heavy gloves to protect your hands from the cutter blade.
W Blade bolt tightness
-
1. Remove the cutter deck from the tractor (see page 47).
-
2. Turn the cutter deck upside down.
-
3. Clean dirt and grass from the blade and the inside of the cutter deck.
-
4. Hold the blade firmly, check that the blade bolt is properly tightened.
Blade bolt torque: 6.0 kg-m (43 ft-lb)
TORQUE WRENCH
n Blade removal
[ IMPORTANT NOTICE )
lent.
- 1. Hold the
- 2. Remove
blade firmly, and remove the blade bolt and the
the blade and blade holder.
50
u
se genuine Honda replacement blades or equiva-
washer.
BLADE BOLT
WASHER
BLADE
BLADE HOLDER
I Blade installation
- 1. Clean dirt and grass from the blade, blade holder, and the inside of
the cutter deck.
- 2. Install the blade holder, blade, washer, and blade bolt.
1 IMPORTANT NOTICE 1
l Be sure the blade is properly aligned with the blade holder before
tightening the blade bolt. Do not allow.the blade to overlap the edge of
the holder.
l Install the washer with the side marked “INSIDE” facing the blade.
l The blade bolt and washer are specially designed for this application
and must not be replaced with any other bolt or washer.
- 3. Hold the blade firmly, and tighten the blade bolt to a torque value of
6.0 kg-m (43 ft-lb).
51
8. Fasteners tightness/Lubrication points
l Check all nuts, bolts and fasteners and tighten securely if necessary.
l Check and apply grease where noted.
Recommended Grease: SAE Multipurpose Grease
GREiSE
FITTING
52
8. STORAGE
1. Remove the cutter deck from the tractor.
2. Turn the cutter deck upside down. Clean the underside of the deck with
water, and dry thoroughly.
3. For longer service and greater efficiency, keep the underside of the
mower housing clean and free of accumulated grass clippings by
washing it down with a hose after use and/or cleaning it with a wire
brush and scraper. Remove any rust and apply a rust-resistant paint.
Cleaning and rust prevention are especially important before seasonal
storage.
1 IMPORTANT NoT’CE 1 Washing the deck directly after use can cause
premature bearing wear. Allow the deck to cool before washing, then run
the deck to remove any excess moisture.
53
9. TROUBLESHOOTING
Poor finishing/appearance.
1. Tractor speed too fast
2. Grass accumulation
inside deck.
3. Dull blade ) Have the blade sharpened or
4. Tires improperly inflated
5. Mower not level
6. Wrong cutter deck height-
7. Engine speed too low
Blades do not rotate or stop.
1. Blade drive belt worn or
broken
) Shift to lower speed.
) Clean deck underside (see
p.49)
replace it.
* Check tire inflation.
* Check cutter deck mounting.
Change to proper height.
) Run at full throttle.
) Replace with new belt (see
p.48)
2. P.T.O. lever cable faulty or out of adjustment
3. Faulty P.T.O. clutch or
worn disk
Clogged cutter deck discharge
chute.
1. Wrong blade
2. Deck too low
3. Engine overloaded
4. Lawn wet or watered.
5. Lawn too tall
6. Engine speed too low
See your authorized HONDA
tractor dealer.
) See your authorized HONDA
tractor dealer.
* Use genuine Honda blade or
equivalent.
* Raise deck and adjust deck
height properly.
) Operate at full throttle. Use
lower speed range. Set cutter
deck higher than desired
height for first pass, then cut
to desired height on second
pass.
) Allow to dry before cutting.
) Set cutter deck higher than
desired height for first pass,
then cut to desired height on
second pass.
) Run at Full throttle.
54
Deep cut
1. Cutting height too low ) Increase to proper height.
2. Tractor speed too high
3. Uneven surface ) Change cutting pattern.
4. Rough and uneven surface- Adjust with height adjuster
Excessive vibration
1. Unbalanced blades ) Adjust balance.
2. Drive/blade belt damaged ) Replace.
3. Pulley (s) damaged or out of alignment
Engine speed drops excessively under loads.
1. Engine speed too low * Run at full throttle.
2. Tractor speed too fast ) Lower to proper speed range.
3. Pebbles or other foreign matter - Remove.
are stuck in cutter deck.
) Lower to proper speed.
(see page 34).
See your authorized Honda
tractor dealer.
55
10. SPECIFICATIONS
MODEL MID-MOUNT ROTARY MOWER
Power products description code
Overall length
Overall width
RAB
880 mm (34.6 in)
1,520 mm (59.8 in)
Blade length
Blade spindle speed
Gauge wheel
Deck lifting/lowering
1 Deck mounting
393 mm (15.5 in)
Left and center 3,815 rpm
Right
(2) 150 mm (5.9 in) Diameter
Hydraulic
4-point linkage
4,200 rpm
56
11. WARRANTY SERVICE
Owner Satisfaction
Your satisfaction and goodwill are important to your dealer and to us. All
Honda warranty details are explained in the Distributor’s Limited Warranty. Normally, any problems concerning the product will be handled by your
dealer’s service department. If you have a warranty problem that has not
been handled to your satisfaction, we suggest you take the following
action:
l Discuss your problem with a member of dealership management. Often
complaints can be quickly resolved at that level. If the problem has
already been reviewed with the Service Manager, contact the owner of
the dealership or the General Manager.
l If your problem still has not been resolved to your satisfaction, contact
the Power Equipment Customer Relations Department of American
Honda Motor Co., Inc.
American Honda Motor Co., Inc.
Power Equipment Customer Relations Department
P.O. Box 50
Gardena, California 90247-0805
Telephone: (213) 604-2400
We will need the following information in order to assist you:
- Your name, address, and telephone number
- Product model and serial number
- Date of Purchase
- Dealer name and address
- Nature of problem
After reviewing all the facts involved, you will be advised of what action
can be taken. Please bear in mind that your problem will likely be resolved
at the dealership, using the dealer’s facilities, equipment, and personnel,
so it is very important that your initial contact be with the dealer.
Your purchase of a Honda product is greatly appreciated by both your
dealer and American Honda Motor Co., Inc. We want to assist you in every
way possible to assure your complete satisfaction with your purchase.
.
57
Current customer service contact information:
United States, Puerto Rico, and U.S. Virgin Islands:
Honda Power Equipment dealership personnel are trained professionals. They should
be able to answer any question you may have. If you encounter a problem that your
dealer does not solve to your satisfaction, please discuss it with the dealership's
management. The Service Manager or General Manager can help. Almost all problems
are solved in this way.
If you are dissatisfied with the decision made by the dealership's management, contact
the Honda Power Equipment Customer Relations Office. You can write:
American Honda Motor Co., Inc.
Power Equipment Division
Customer Relations Office
4900 Marconi Drive
Alpharetta, GA 30005-8847
Or telephone: (770) 497-6400 M-F, 8:30 am - 7:00 pm EST
When you write or call, please provide the following information:
• Model and serial numbers
• Name of the dealer who sold the Honda power equipment to you
• Name and address of the dealer who services your equipment
• Date of purchase
• Your name, address, and telephone number
• A detailed description of the problem
MEMO
MEMO
MEMO
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