Honda FRC800 Owner's Manual
Owner’s Manual
TILLER
FRC800
o2002-2009 Honda Motor Co., Ltd. -All Rights Reserved
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
Keep this owner’s manual handy so you can refer to it at any time. This
owner’s manual is considered a permanent part of the tiller and
should remain with the tiller if resold.
The information and specifications included in this publication were in
effect at the time of approval for printing. Honda Motor Co., Ltd.
reserves the right, however, to discontinue or change specifications or
design at any time without notice and without incurring any obligation
whatever.
INTRODUCTION
Congratulations on your selection of a Honda tiller. We are certain you
will be pleased with your purchase of one of the finest tillers on the
market.
We want to help you get the best results from your new tiller and to
operate it safely. This manual contains the information on how to do
that; please read it carefully.
As you read this manual, you will find information preceded by a
symbol. That information is intended to help you avoid
damage to your tiller, other property, or the environment.
We suggest you read the warranty policy to fully understand its
coverage and your responsibilities of ownership. The warranty policy
is a separate document that should have been given to you by your
dealer.
When your tiller needs scheduled maintenance, keep in mind that your
Honda servicing dealer is specially trained in servicing Honda tillers
and is supported by the parts and service divisions of American Honda.
Your Honda servicing dealer is dedicated to your satisfaction and will
be pleased to answer your questions and concerns.
Best Wishes,
Honda Motor Co., Ltd.
1
INTRODUCTION
A FEW WORDS ABOUT SAFETY
Your safety and the safety of others are very important. And using this
tiller safely is an important responsibility.
To help you make informed decisions about safety, we have provided
operating procedures and other information on labels and in this
manual. This information alerts you to potential hazards that could
hurt you or others.
Of course, it is not practical or possible to warnyouaboutallthe
hazards associated with operating or maintaining a tiller. You must
use your own good judgment.
You will find important safety information in a variety of forms,
including:
Safety Labels
Safety Messages
of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
Safety Headings
Safety Section
Instructions
This entire book is filled with important safety information –– please
read it carefully.
–– on the tiller.
–– preceded by a safety alert symbol and one
You WILL be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
You CAN be HURT if you don’t follow
instructions.
–– such as
–– such as
–– how to use this tiller correctly and safely.
IMPORTANT SAFETY INFORMATION.
TILLER SAFETY.
2
CONTENTS
.........................................................................................TILLER SAFETY . 5
................................................................................................CONTROLS . 9
..........................................................................................CONTROLS . 10
.........................................................................................Fuel Valve . 10
.....................................................................................Choke Lever . 10
......................................................................................Starter Grip . 11
...........................................................................................Drag Bar . 12
................................................IMPORTANT SAFETY INFORMATION . 5
................................................................SAFETY LABEL LOCATIONS . 8
............................................COMPONENT & CONTROL LOCATIONS . 9
..................................................................................Engine Switch . 10
..................................................................................Throttle Lever . 11
.............................................................Handlebar Height Adjuster . 11
...........................................................................Main Clutch Lever . 12
................................................................................Gearshift Lever . 12
.............................................................................BEFORE OPERATION . 13
.............................................ARE YOU READY TO GET STARTED . 13
？
.....................................................IS YOUR TILLER READY TO GO . 13
？
.............................................................................Check the Engine . 14
................................................................................Check the Tiller . 14
............................................................................................OPERATION . 15
...................................................SAFE OPERATING PRECAUTIONS . 15
....................................................................STARTING THE ENGINE . 16
.....................................OPERATING THE CONTROLS FOR TILLING . 19
..................................................................................HANDLING TIPS . 23
....................................................................STOPPING THE ENGINE . 24
.....................................................................SERVICING YOUR TILLER . 25
............................................THE IMPORTANCE OF MAINTENANCE . 25
....................................................................MAINTENANCE SAFETY . 26
..............................................................MAINTENANCE SCHEDULE . 27
.........................................................................................REFUELING . 28
.............................................................FUEL RECOMMENDATIONS . 28
................................................................ENGINE OIL LEVEL CHECK . 30
.........................................................................ENGINE OIL CHANGE . 31
..................................................ENGINE OIL RECOMMENDATIONS . 32
..................................................TRANSMISSION OIL LEVEL CHECK . 33
....................................................................AIR FILTER INSPECTION . 34
.......................................................................AIR FILTER CLEANING . 34
.......................................................................SPARK PLUG SERVICE . 36
3
CONTENTS
SERVICING YOUR TILLER (continued)
........................................................CLUTCH CABLE ADJUSTMENT . 37
....................................................THROTTLE CABLE ADJUSTMENT . 38
...............................................................DRIVE BELT ADJUSTMENT . 39
...............................................................SEDIMENT CUP CLEANING . 41
..............................................................SPARK ARRESTER SERVICE . 42
..........................................................................TINE REPLACEMENT . 43
.....................................................................TIRE PRESSURE CHECK . 44
.......................................................TINES AND FASTENERS CHECK . 45
................................................................................................STORAGE . 46
..................................................................STORAGE PREPARATION . 46
...........................................................................................Cleaning . 46
...................................................................................................Fuel . 47
.........................................................................................Engine Oil . 50
.................................................................STORAGE PRECAUTIONS . 51
..............................................................REMOVAL FROM STORAGE . 51
.....................................................................................TRANSPORTING . 52
...........................................................................ENGINE PROBLEMS . 53
......................................................................Engine Will Not Start . 53
........................................................................Engine Lacks Power . 54
...........................................................................TILLING PROBLEMS . 55
.........................................................................Poor Tilling Quality . 55
.....................................TAKING CARE OF UNEXPECTED PROBLEMS . 53
4
........................................TECHNICAL & CONSUMER INFORMATION . 56
..............................................................TECHNICAL INFORMATION . 56
................................................................Serial Number Locations . 56
..................Carburetor Modification for High Altitude Operation . 57
..........................................Emission Control System Information . 58
...........................................................................................Air Index . 60
..................................................................................Specifications . 61
.............................................................CONSUMER INFORMATION . 62
............................................................Dealer Locator Information . 62
.........................................................................Honda Publications . 62
.......................................................Customer Service Information . 63
...........................QUICK REFERENCE INFORMATION . Inside back cover
TILLER SAFETY
IMPORTANT SAFETY INFORMATION
Honda tillers are designed to cultivate earth outdoors. Other uses can
result in injury to the operator or damage to the tiller and other
property.
Most accidents can be prevented if you follow all instructions in this
manual and on the tiller. The most common hazards are discussed
below, along with the best way to protect yourself and others.
Operator Responsibility
Know how to stop the tiller quickly in case of emergency.
Understand the use of all tiller controls.
Be very cautious when operating the tiller in REVERSE, especially if
attachments are being used.
Keep a firm hold on the handlebars. They may tend to lift during
clutch engagement.
Be sure the drag bar is in place and properly adjusted.
Be sure that anyone who operates the tiller receives proper
instruction. Do not let children operate the tiller. Keep children and
pets away from the area of operation.
Carbon Monoxide Hazards
Exhaust contains poisonous carbon monoxide, a colorless, odorless
gas. Breathing carbon monoxide can cause loss of consciousness
and may lead to death.
If you run the tiller in a confined or even partially enclosed area, the
air you breathe could contain dangerous amounts of carbon
monoxide. To keep carbon monoxide from building up, provide
adequate ventilation.
5
TILLER SAFETY
Fire and Burn Hazards
The exhaust system gets hot enough to ignite some materials.
Keep the tiller at least 3 feet (1 meter) away from buildings and
−
other equipment during operation.
Keep flammable materials away from the tiller.
−
The muffer becomes very hot during operation and remains hotfor
a while after stopping the engine.
Be careful not to touch the muffler while it is hot. Let the engine cool
before storing the tiller indoors.
Refuel With Care
Gasoline is extremely flammable, and gasoline vapor can explode.
Allow the engine to cool if the tiller has been in operation. Refuel only
outdoors in a well-ventilated area with the engine OFF. Do not overfill
the fuel tank. Never smoke near gasoline, and keep other flames and
sparks away. Always store gasoline in an approved container. Make
sure that any spilled fuel has been wiped up before starting the engine.
Avoid Rotating Tines
Rotating tines can cause serious cuts and even amputate body parts.
Keep away from the tine area whenever the engine is running. If you
need to work around the tines to clear an object accumulation or for
any other reason, always shut off the engine. Disconnect the spark
plug cap, and wear heavy gloves when you need to clean the tine area
or handle the tines.
Clear Tilling Area
A tine can throw rocks and other objects with enough force to cause
serious injury. Before tilling, carefully inspect the area and remove all
stones, sticks, bones, nails, pieces of wire, and other loose objects. Be
aware; if children are in the shop area, stop the tiller. Never operate
the tines over gravel.
6
TILLER SAFETY
Keep Shields in Place
Guards and shields are designed to protect you from being hit by
thrown objects and to keep you from touching hot engine parts and
moving components. For your safety and the safety of others, keep all
shields in place when the engine is running.
Wear Protective Clothing
Wearing protective clothing will reduce your risk of injury. Long pants
and eye protection reduce the risk of injures from thrown objects.
Sturdy shoes with aggressive soles provide better traction.
Turn Engine Off When Not Operating the Tiller
If you need to leave the tiller for any reason, even just to inspect the
area ahead, always turn the engine off.
Slope Operation
When tilling on slopes, keep the fuel tank less than half full to
minimize fuel spillage.
Till across the slope (at equally spaced intervals) rather than up and
down it.
Be very careful when changing the direction of the tiller on a slope.
Do not use the tiller on a slope of more than 10°. Before starting the
engine, check that the tiller is not damaged and is in good condition.
For your safety and the safety of others, exercise extremecarewhen
using the tiller on a slope.
Tilling Conditions
Operate the tiller only in daylight or good artificial light. Do not
operate the tiller at night or under poor light conditions.
7
TILLER SAFETY
SAFETY LABEL LOCATIONS
These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomeshardtoread,
contact your Honda tiller dealer for a replacement.
California type
California type Non-California type
8
CONTROLS
COMPONENT & CONTROL LOCATIONS
MAIN CLUTCH LEVER
HANDLEBAR
AIR CLEANER
TRANSMISSION
OIL FILLER CAP
CHOKE LEVER
FUEL VALVE LEVER
GEAR SHIFT LEVER
MUFFLER
SPARK PLUG
STARTER GRIP
FUEL TANK CAP
RECOIL STARTER
ENGINE OIL FILLER
CAP/DIPSTICK
THROTTLE LEVER
V-BELT COVER
ENGINE SWITCH
DRAG BAR
MUD GUARD
HANDLE HEIGHT ADJUSTER
ROTARY TINES
9
CONTROLS
CONTROLS
Fuel Valve
The fuel valve opens and closes the
connection between the fuel tank
and the carburetor.
The fuel valve lever must be in the
ON position for the engine to run.
After stopping the engine, turn the
fuel valve lever to the OFF position.
Choke Lever
The choke lever opens and closes
the choke valve in the carburetor.
The CLOSED position enriches the
fuel mixture for starting a cold
engine.
The OPEN position provides the
correct fuel mixture for operation
after starting and for restarting a
warm engine.
OFF
CHOKE
LEVER
CLOSED
FUEL VALVE LEVER
ON
OPEN
Engine Switch
The engine switch controls the
ignition system.
OFF Stops the engine.
−
ON Running position.
−
10
ON
OFF
ENGINE SWITCH
CONTROLS
Starter Grip
Pulling the starter grip operates the
recoil starter to crank the engine.
Throttle Lever
The throttle lever controls engine
speed.
Moving the throttle lever in the
directions shown makes the engine
runfasterorslower.
Tine speed is controlled by
adjusting the throttle lever. At
maximum throttle position, the
tines will rotate at the highest speed.
Moving the throttle lever toward the
idle position will decrease the tine
speed.
FAST
STARTER GRIP
THROTTLE
LEVER
SLOW
Handlebar Height Adjuster
Handlebar height can be adjusted to
match operator height.
For normal tilling, the most
comfortable operator position is
with the handlebars at waist height.
HEIGHT ADJUSTING BOLT
HANDLEBAR LOCK NUT
11
CONTROLS
Main Clutch Lever
The main clutch lever engages and
disengages the transmission that
drives the tines.
MAIN CLUTCH LEVER
DISENGAGED
EENNGGAAGGEEDD
Gearshift Lever
The transmission offers a choice of
three forward speeds, neutral, and
one reverse speed. Shift lever
positions are indicated on the
gearshift lever bracket.
Drag Bar
The drag bar controls tilling depth
and should always be used when
tilling. It enables you to compensate
for the hardness of the soil. Ideal
drag bar height will depend on the
type of soil being tilled and soil
conditions at the time of tilling. In
general, the drag bar should be
adjusted so that the tiller is tilted
slightly backward.
GEARSHIFT LEVER
GEARSHIFT LEVER
BRACKET
DRAG BAR
LOCKING BOLT
LOCKING NUT
12
BEFORE OPERATION
ARE YOU READY TO GET STARTED?
Your safety is your responsibility. A little time spent in preparation will
significantly reduce your risk of injury.
Knowledge
Read and understand this manual. Know what the controls do and
how to operate them.
Familiarize yourself with the tiller and its operation before you begin
using it. Know how to quickly shut off the tiller in case of an
emergency.
IS YOUR TILLER READY TO GO?
For your safety, and to maximize the service life of your equipment, it
is very important to take a few moments before you operate the tiller
to check its condition. Be sure to take care of any problem you find, or
have your servicing dealer correct it, before you operate the tiller.
Improperly maintaining this tiller, or
failing to correct a problem before
operation, could cause a
malfunction in which you could be
seriously injured.
Always perform a pre-operation
inspection before each operation,
and correct any problem.
13
BEFORE OPERATION
Do not place flammable objects close to the engine.
Before beginning your pre-operation checks, be sure the tiller is on a
level surface and the engine switch is in the OFF position.
Check the Engine
Check the oil level (see page ).
Check the air filter (see page ). A dirty air filter will restrict air flow to
the carburetor, reducing engine and tiller performance.
Check the fuel level (see page ). Starting with a full tank will help to
eliminate or reduce operating interruptions for refueling.
Check the Tiller
Check the transmission oil(seepage ).
30
34
28
33
14
OPERATION
SAFE OPERATING PRECAUTIONS
Before operating the tiller for the first time, please review both the
TILLER SAFETY
For your safety, avoid starting or operating the tiller in an enclosed
area such as a garage. Your tiller’s exhaust contains poisonous carbon
monoxide gas that can collect rapidly in an enclosed area and cause
illness or death.
chapter and the chapter titled
Carbon monoxide gas is toxic.
Breathing it can cause
unconsciousness and even kill you.
Avoid any enclosed areas or
activities that expose you to carbon
monoxide.
BEFORE OPERATION
.
15
OPERATION
STARTING THE ENGINE
Refer to
Safe Operating Precautions
Tines are sharp and spin fast.
Spinning tines can cut you severely
and can amputate body parts.
Wear protective footwear.
Keep your hands and feet away
from the tines while the engine is
running.
Stop the engine before
performing any adjustment,
inspection, or maintenance.
Turn the fuel valve lever to the ON
1.
position. Check that the fuel drain
screw is tightened securely.
on Page .
15
FUEL VALVE LEVER
Move the choke lever to the
2.
CLOSED position to start a cold
engine.
Leave the choke lever in the OPEN
position to restart a warm engine.
16
DRAIN
SCREW
CHOKE
LEVER
CLOSED
ON
OPEN
OPERATION
Turn the engine switch to the ON
3.
position.
Move the throttle lever away from
4.
the SLOW position, about 1/3 of
the way toward the FAST position.
ON
ENGINE SWITCH
THROTTLE
LEVER
Pull the starter grip lightly until
5.
you feel resistance, then pull
briskly in the direction of the
arrow as shown.
Do not allow the starter grip to
snap back against the engine.
Return it gently to prevent
damage to the starter.
SLOW
FAST
STARTER GRIP
DDiirreeccttiioonn ttoo ppuullll
17
OPERATION
If the choke lever was moved to
6.
the CLOSED position to start the
engine, gradually move it to the
OPEN position as the engine
warms up.
CLOSED
CHOKE LEVER
OPEN
18
OPERATION
OPERATING THE CONTROLS FOR TILLING
If the tines dig in but the machine will not move forward, move the
handlebars from side-to-side.
Handlebar Height Adjustment
Stop the engine before adjusting
the handlebar height.
Remove the handlebar height
adjusting bolt, adjust the handlebar
height, and reinstall the bolt in the
appropriate holes.
Clutch
When the main clutch lever is
squeezed, the clutch is engaged,
and power is transmitted to the
transmission.
When the lever is released, the
clutch is disengaged, and power is
not transmitted.
HEIGHT ADJUSTING
BOLT
HANDLEBAR LOCK NUT
MAIN CLUTCH LEVER
DISENGAGED
EENNGGAAGGEEDD
19
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