Honda CH250 ELITE250, CH250 (1986), ELITE250 (1986) Owner's Manual

IMPORTANT NOTICE
. OPERATOR AND PASSENGER
This scooter is designed to carry the operator and one passenger. Never exceed the vehicle capacity load as shown on the tire information label.
. ON-ROAD USE ONLY
This scooter is not equipped with a spark arrester and is designed to be used only on the road. Operation in forest, brush or grass covered areas may be illegal.
. READ THIS OWNER’S MANUAL CAREFULLY
Pay special attention to statements preceded by the following words:
Indicates a strong possibility of severe personal injury or loss of life if instruc-
tions are not followed.
CAUTION
Indicates a possibility of personal
injury
or
equipment t
damage if instructions are
not followed.
NOTE: Gives helpful information.
This manual should be considered a permanent part of the scooter and should remain with the scooter when resold.
HONDA CH250 ELITE250
OWNER'SMANUAL
1986
All information in this publication is based on the latest product information available at
the time of approval for printing. HONDA MOTOR CO., LTD. reserves the right to make
changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
@
Honda Motor Co., Ltd.
I985
WELCOME
Your new scooter presents you with an invitation to adventure and a challenge to master
the machine. Your safety depends not only on your own alertness and familiarity with the scooter, hut also the scooter’s mechanical condition. A pre-ride inspection before every outing and regular maintenance are essential.
To help meet the challenges safely and enjoy the adventure fully, become thoroughly
familiar with this Owner’s Manual BEFORE YOU RIDE THE SCOOTER. Also, for your
own and your Honda’s sake, please read all the written material which came with your new Honda. These items include:
*
Honda
Owner’s Identification Card
* Set-up and Predelivery
Checklist
*
Honda Motor Scooter Emission Control System, Distributor’s Warranty * Honda Motor Scooter, Distributor’s Limited Warranty *
Honda Motor Scooter Noise Control Systems, Distributor’s Warranty.
When service is required, remember that your authorized Honda scooter dealer knows
what it takes to keep your Honda going strong. If you have the required mechanical
“know-how” and tools, your authorized Honda scooter dealer can supply you with an official Honda Scooter Shop Manual to help you perform many maintenance and repair tasks.
Pleasant riding and thank you for choosing a Honda!
OPERATION
Page
11|
1
SCOOTER SAFETY
3
Safe Riding Rules
4
Protective Apparel
4
Modifications
5
Loading and Accessories
6
PARTS LOCATION
9
Parts Function
15 15
16 18
20 21 23
MAJOR COMPONENTS (Informa­tion you need to operate thisscooter)
Brakes Coolant Fuel
Engine Oil Level Check
Tubeless Tires
Battery
24
ESSENTIAL INDIVIDUAL COMPONENTS
24
Ignition Switch
Page
2 5 25
26 27 28
Right Handlebar Controls
Engine Stop Switch
Left Handlebar Controls Rear Brake Lock Ignition Switch Light
29
FEATURES (Not required for opera­tion)
29
Steering Lock
29
Seat Lock 30 Helmet Holder 31
Glove Box
32
OPERATION
32
Pre-ride Inspection
33
Starting the Engine
31
Break-in
38
Riding
41
Braking 42 Parking 42 Anti-theft Tips
MAINTENANCE
Page
43 MAINTENANCE 44 Maintcnance Schedule
46 Maintenance Record 49 Tool Kit 49 Serial Numbers 49
Color
Label
50
Maintenance Precautions
51
FILTERS/LUBRICATION
51
Air Cleaner
52
Belt
Case
Air Cleaner
53
Crankcase Breather
54
Engine Oil and
Filter
Screen
54
ENGINE
51
Spark Plug
58
Idle Speed
Page
59 FRAMF/BRAKES 59
Brake Shoe Wear
60 Side Stand
61 ELECTRICAL 61
Fuse Replacement
62
TRANSPORTING
63 CLEANING
64 STORAGE
GCJlDt
66 SPEClFICATlONS
69
CONSUMER
INFORMATION
69
Stopping Distance
70
Emission Control System
73
Warranty Service
SCOOTER SAFETY
Read these WARNING LABELS before you ride!
REMEMBER
*PRESERVE NATURE *ALWAYS WEAR A HELMET
0
l
RIDE SAFELY
0
*READ OWNER’S MANUAL
CAREFULLY BEFORE RIDING
CAUTION
l
DO
NOT REMOVE RADIATOR CAP WHEN ENGINE IS HOT.
ONLY REMOVE CAP WHEN DRAINING COOLANT.
l
CHECK THE COOLING SYSTEM
FREQUENTLY
BY OBSERV­ING LEVEL IN THE RESERVE TANK. ADD NECESSARY COOLANT AT RESERVE TANK FILLER OPENING.
*USE
A
50/50
SOLUTION OF ANTI-FREEZE AND WATER USE ONLY ANTI-FREEZE OR SUMMER COOLANT RECOM­MENDED FOR USE IN ALUMINUM ENGINES.
*USE SOFT WATER. (HARD WATER OR SALT WATER IS
HARMFUL TO ALUMINUM)
l
REFER TO OWNER’S MANUAL FOR COMPLETE INFORMA-
TION.
1
CAUTION
IMPORTANT
l
MAX.LOAD
IN TRUNK:
1.5kg(3lbs)
*MAX.
LOAD ON REAR CARRIER:
7kg COLD TIRE
PRESSURES:
REAR
250kPa 2.50kg/cm2
36psi
[UP TO
90kg (200lbs)
LOAD]
FRONT175kPa 1.75kg/cm2
24psi
REAR
2OOkPa 2.00kg/cm2 28psi
VEHICLE CAPACITY LOAD: 150kg (335 Ibs.)
S
A
F
:
Y
2
*
Scooter riding requires special efforts on your part to ensure your safety. Know these
requirements before you ride.
SAFE RIDING RULES
Always make a pre-ride inspection (page 32) before you ride the scooter. You may prevent an accident or equip­ment damage. Many accidents involve inexperienced riders. Most states require a special riding test or license. Make sure you are qualified before you ride. NEVER lend your scooter to an inexperienced rider.
Many
automobile/scooter accidents
happen because the automobile driver
does not “see” the rider. Make your­self conspicuous to help avoid the accident that wasn’t your fault:
l Wear bright or reflective clothing. l Don’t ride in another motorist’s
“blind spot.”
4. Obey all federal, state, and local laws and regulations.
l Excessive speed is a factor in many
accidents. Obey the speed limits, and NEVER travel faster than con-
ditions warrant.
0 Signal before you make a turn or
lane change. Your size and maneu­verability can surprise other motor­ists.
5. Don’t let other motorists surprise you. Use extra caution at intersections,
parking lot entrances and exits, and driveways.
S
E
0
T
E
R
2
F E
T
Y
6. Keep both hands on the handlebars and both feet on the floor boards while riding. A passenger should hold onto the scooter or operator with both
S
hands and keep both feet on the pas­senger footrests.
C 7.
Never leave your scooter unattended
0
0
with the engine running.
8. Moderate your speed when riding over
T
bumpy roads. Avoid hitting road
haz-
E
ards,
such as sharp bumps and holes
R
in the road surface. These hazards can cause loss of control or structural
S
damage to the vehicle.
A
E’
PROTECTIVE APPAREL
1. Most scooter accident fatalities are due to head injuries: ALWAYS wear a helmet. You should also wear a face
shield or goggles as well as boots, gloves and protective clothing.
2. The exhaust system becomes very hot during operation, and it remains hot
after operation. Never touch any part of the hot exhaust system. Wear cloth­ing that fully covers your legs.
3. Do not wear loose clothing which
could catch on the control levers, foot­rests or wheels.
MODIFICATIONS
* Modification of the scooter or removal
of original equipment may render the
vehicle unsafe or illegal. Obey all
federal, state and local equipment
regula tions.
LOADING AND ACCESSORIES
Kmm
* A scooter is sensitive to changes in
weight distribution. Improper loading of cargo and mounting of accessories can impair the scooter’s stability and
performance. To prevent an accident,
use extreme care when mounting ac­cessories and riding with cargo.
These general guidelines may help you decide whether or how to equip your scooter, and how to load it safely. The vehicle load limit is 335 lbs
(150
kg). The combined weight of the rider, pas­senger, and cargo must not exceed this limit.
1. Do not exceed these following weight limits for the luggage rack and glove
box.
Overloading the luggage rack and glove box will adversely affect stability and handling.
2. Keep cargo weight low and close to the center of the scooter. As weight is located farther from the scooter’s cen­ter of gravity, handling is proportion­ally affected. Load weight equally on both sides of the glove box to mini­mize imbalance.
3. All cargo and accessories must be se­cure for stable handling. Recheck security frequently.
4. Do not carry items that protrude through the rack or block the taillight.
5. Do not carry children or pets on the luggage rack.
6. Do not install another fairing or modi-
fy the existing one.
S
;
0
T E
R
S
A
F
E
T
Y
5
PARTS LOCATION
nt temperature gauge
Right rearview mirror
(5)
Left rearview mirror
(4) Headlight dim
) Engine stop switch
(3) Turn signal swi
(13)
Starter button
(1)
Rear brake lock
levelever
(15) Ignition switch
6
(1) Passenger footrest
(2)Rear brake pedal
7
8
(3)Passenger footrest
PARTS FUNCTION
Instrument and Indicators
The indicators are grouped between the handlebars. Their functions are described in the table on the following page.
USA model: Odometer reads in miles. Canadian model: Odometer reads in kilometers.
(1) Left turn signal indicator
(2) Fuel gauge
(3) Digital clock (4) Speedometer (5) Coolant temperature gauge (6) High beam indicator lamp (7) Right turn signal indicator (8) Tripmeter reset button
(9) Tripmeter (10) Digital clock adjusting buttons (11) Speedometer (Km/h
*
MPH) select button
(12) Odometer (13) Maintenance indicator
9
Ref. No.
Description
Left turn signal indicator
2
Fuel gauge
.~
3
Digital clock
4 Speedometer
5
Coolant temperature gauge
6
High beam indicator
7
Right turn signal indicator
8
Tripmeter reset button
9
Tripmeter
_~ ___.~
10
Digital clock adjusting buttons
_______
Function
Flashes when the left turn signal operates.
Shows approximate fuel supply available
(see page 12).
Shows the time (see page 14).
Shows riding speed (see page 12).
_
Shows coolant temperature (see page 13). Lights when the headlight is on high beam.
Flashes when the right turn signal operates.
-
Press the button to reset tripmeter to zero
(0).
Shows mileage per trip.
Adjust the clock (see page 14).
10
Description
Speedometer (km/h
MPH)
select button Odometer
Maintenance indicator
MPH
(see page 12).
~~
__
_~~
Shows accumulated mileage.
Shows approaching specified maintenance
11
Fuel
Gauge
The fuel gauge shows the approximate fuel supply available. At F (Full) there
are 8.0 liters (2.1 US gal., 1.7 Imp. gal.), including the reserve supply. When the gauge needle enters the red band
(2),
fuel will be low and you should refill the tank as soon as possible. The amount of fuel left in the tank when the needle enters the red band is approxi-
mately 2.0 liters (0.52 US gal., 0.44 Imp. gal.)
Speedometer The speedometer display (1) shows riding
speed. When the ignition switch is turned ON the display changes from 100 to 199
in
increments of
11(111,122,133,144
)
until it shows Zero (0). The
speedometer readout can be changed to show either MPH or km/h by pressing the display select button (2). The mode chosen will be displayed in the MPH km/h display.
(1 J
Speedometer L.C. display
(2)
Display select button
Coolant Temperature Gauge When the needle (1) begins to move
above the C (Cold) mark
(2),
the engine
is warm enough to operate. The normal
operating temperature range is within the
zone between the C and H marks. If the needle reaches the H (Hot) mark, stop the engine and check the reserve tank coolant level. Read pages 16-17 and do not ride the scooter until the problem has been
corrected.
CAUTION:
* Exceeding maximum running tempera-
ture
may
cause
serious
engine
damage.
(1) Needle
(2) C mark
Maintenance Indicator When the mileage on your scooter ap-
proaches the specified maintenance inter­val to change oil change, the maintenance indicator (1) will change from green to
red. After replacing the engine oil, reset the indicator by inserting the key (2) in
the slot (3) below the indicator.
NOTE:
*
The indicator changes from green to
red after the scooter has been ridden about 1,200 miles. Therefore, after initial oil change (600 mile) has been made, be sure to reset the indicator
SO
the next specified maintenance will be
indicated at the proper mileage.
(1) Maintenance indicator
(3)
Slot 13
(2) Key
Digital Clock The digital clock displays the time of day
or night, and it has its own power source. To adjust time, proceed as follows: Turn the ignition switch to the ON posi­tion. Hour. .
.
Press the Hour button (1) until the correct hour is dis­played. Be sure to select the
AM or PM hour.
Minute
.
Press the Min button (2) until the correct minute is displayed. The clock is now
Battery Replacement
The digital clock’s battery compartment is located under the tripmeter reset but­ton. Remove the cover and install a new battery in the compartment.
NOTE:
* Do not reverse the battery polarity.
* The battery is SR44 or LR44H oxi-
dized silver dry battery.
(1) Battery
MAJOR COMPONENTS (Information you need to operate this scooter)
BRAKES
Adjustment:
.
Measure the distance the front brake
lever (1) and the rear brake pedal (2) move before the brake starts to take hold. Front brake lever free play should be
l0-20
mm
(3/8-3/4
in) and rear brake pedal free play should be 20-30 mm
(3/4--l-1/4
in) at the
tips of the brake lever and pedal.
2. Make free play adjustments by turn­ing
the adjusting nut (3) at the brake
arm.
(1) Front brake lever
(2) Rear brake pedal
Make sure the cut-out on the adjusting nut is seated on the brake arm pin (4) after making the final free play adjust­ment.
3. Apply the brake several times and check for free wheel rotation when re-
leased.
NOTE: *If proper adjustment cannot be obtain-
ed by this method, see
your
author-
ized Honda scooter dealer.
(Front)
(3) Adjusting nut (4) Arm pin
(Rear)
(A) Increases free play
(B) Decreases free play
15
COOLANT Coolant Recommendation
The owner must properly maintain the coolant to prevent freezing, overheating,
and corrosion. Use only high quality ethylene glycol antifreeze containing cor­rosion protection inhibitors specifically recommended for use in aluminum en­gines. (SEE ANTIFREEZE CONTAINER
LABEL).
CAUTION :
* Use only low-mineral drinking water
or distilled water as a part of the anti­freeze solution. Water that is high in
mineral content or salt may be harm-
ful to the aluminum engine.
The factory provides a
50/50
solution of
antifreeze and water in this scooter. This
coolant solution is recommended for most operating temperatures and provides
good corrosion protection. A higher con-
centration of antifreeze decreases the
16
cooling system performance and is recom­mended only when additional protection against freezing is needed. A concentra­tion of less than 40/60 (40% antifreeze) will not provide proper corrosion protec­tion. During freezing temperatures, check the cooling system frequently and add
higher concentrations of antifreeze (up to
a maximum of 60% antifreeze) if re­quired.
(1) Screw
Inspection Remove the screw (1) attaching the front
cover.
Raise the front cover. Check the coolant level in the reserve tank (3) while the engine is at the normal operating temperature. If the coolant
level is low, remove the reserve tank cap (2) and add coolant mixture until it
reaches the UPPER level mark. Do not
remove the radiator cap.
* Do not remove the radiator cap when
the engine is hot. The coolant is under
pressure and severe scalding could
result.
*
Keep hands and clothing away from
the cooling fan, as it starts automati­cally.
If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your authorized Honda scooter dealer
for repair.
(2)
Reserve tank cap
(3)
Reserve
tank
17
FUEL Fuel Tank
The fuel tank is located under the seat. Fuel tank capacity is 8.0
!?
(2.1 US gal,
1.7 Imp gal). Unlock and lift up the seat, then remove the fuel cap by turning it counterlock wise. Automotive
gasoline
with a pump octane
number
(*i )
of 86 or higher, or a re­search octane number of 91 or higher, may be used. If “knocking” or “pinging” occurs, try a different brand of gasoline or a higher octane grade.
CAUTION:
*
Should knocking or pinging persist
while holding a steady speed on a level road, try changing brands of gasoline. If knocking or pinging still persists, consult your Honda dealer.
After refueling, be sure to tighten the tank cap firmly by turning it clockwise.
*
Gasoline is extremely flammable and is explosive under certain conditions. Refuel in a well-ventilated area with
the engine stopped. Do not smoke or
allow flames or sparks in the area
where the scooter is refueled or where
gasoline is stored.
Do not overfill the tank (there should be no fuel in the filler neck). After refueling, make sure the fuel cap is closed securely.
18
Gasolines Containing
Alkohol
If you decide to use a gasoline containing alcohol (“gasohol”), be sure its octane rating is at least as high as tht recom­mended. There are two types of “gaso-
hol”:
that containing ethanol, and that containing methanol. Do not use gasohol that contains more than 10% ethanol. Do not use gasoline containing methanol (methyl or wood alcohol) that does not also contain cosolvents and corrosion inhibitors for methanol. Never use gaso­line containing more than 5% methanol even if it has cosolvents and corrosion inhibitors.
NOTE: * Fuel system damage or vehicle
per­formance problems resulting from the use of such fuels is not covered under new Scooter Warranties. Honda cannot endorse the use of fuels containing methanol since evidence of their suit­ability is as yet incomplete.
* Before purchasing fuel from an un-
familiar station, try to confirm wheth­er the fuel contains alcohol, and to what percentage. If you notice any un­desirable operating symptoms after
using a gasoline that contains alcohol;
or one that you think contains alco­hol, switch to a higher octane gasoline as recommended.
19
I
ENGINE OIL LEVEL CHECK
Check the engine oil level each day be­fore riding the scooter.
The level must be maintained between
the upper (2) and lower (3) level marks
on the dipstick (1).
1.
2.
3.
4.
5.
Start the engine and let it idle for a few minutes. Stop the engine and put the scooter on its center stand on level ground. Remove the oil filler cap/dipstick
(l), wipe it clean, and reinsert the dipstick without screwing it in. The oil level should be between the upper (2) and
lower (3) marks on the dipstick.
If required, add the specified oil up to the upper level mark. Do not overfill.
Replace the filler cap/dipstick. Check for oil leaks.
CAUTION :
* Running the engine with insufficient
oil can cause serious engine damage.
(1) Filler cap/dipstick
(3) Ler
level mark
(2)
Upper level mark
20
TUBELESS TIRES
This scooter is equipped with tubeless tires, valves, and wheel rims. Use only
tires marked “TUBELESS” and tubeless valves on rims marked “TUBELESS TIRE APPLICABLE.” Proper air pressure will provide maximum stability, riding comfort and tire life. Check tire pressure frequently and adjust
if necessary (page 2).
NOTE:
* Tire pressure should be checked when
the tires are “cold,” before you ride.
* Tubeless tires have some degree of
self-sealing ability if they are punc­tured, and leakage is often very slow. Inspect very closely for punctures, especially if the tire is not fully in­flated.
Check the tires for cuts, imbedded nails or other sharp objects. Check the rims for dents or deformation. If there is any dam­age, see your authorized Honda scooter dealer for repair, and replacement.
Improper tire inflation will cause ab­normal tread wear and create a safety hazard. Underinflation may result in
the tire slipping on, or coming off of the rim. Operation with excessively worn tires.
is hazardous and will adversely affect
traction and handling.
Replace tires before tread depth at the center of the tire reaches the following limit
:
I
Minimum tread depth
I
Front: 1.5 mm
(l/16
in)
Rear:
2.0 mm (3/32 in)
21
Tire Repair/Replacement:
CAUTION :
See your authorized Honda Scooter Deal-
*
Do not try to remove tubeless tires
without special tools and rim protec-
b
tors. You may damage the rim sealing
surface or disfigure the rim.
*
The use of tires other than those listed
on the tire information label may ad-
versely affect handling.
* Do not install tube-type tires on tube-
less rims. The beads may not seat and
the tires could slip on the rims, causing tire deflation.
* Do not
install
a tube inside a tubeless tire. Excessive heat build-up may cause the tube to burst resulting in rapid tire deflation.
* Foreign object intrusion of tire face
will reduce the performance of any tire. Subsequent repair may not re­store original safety factor.
* Replace the tire if the sidewall is punc-
tured or damaged. Sidewall flexing
may cause repair failure and tire defla-
tion.
22
BATTERY It is not necessary to check battery elec-
trolyte level or add distilled water as the battery is a sealed type. If any loss of
electrolyte is experienced or if your bat­tery seems to be weak, causing slow start­ing or other electrical troubles, see your authorized Honda dealer.
CAUTION
*
Do not attempt to remove the caps
from the cells.
* When the scooter is to be stored for
an extended period of time, remove
the battery and charge it fully. Then store it in a cool, dry place. If the battery
is to be left in the scooter,dis­connect the negative cable from the battery terminal.
*
Even though the battery is sealed, it still vents explosive gases. Do not allow open flames or sparks
near the battery.
23
(1) Ignition switch
Key Position
Function Key Removal
I
LOCK
The steering is locked.
(Steering lock)
The engine and lights cannot be operated.
Key
can be
removed.
I
OFF
ON
Engine and lights cannot be operated. Key can be removed. Taillight, headlight and position lamp will
be on and other lights can be operated. The engine can be started.
Key cannot be removed.
24
RIGHT HANDLEBAR CONTROLS Engine Stop Switch
The engine stop switch (1) is next to the throttle grip. When the switch is in the
RUN position the engine will operate. When the switch is in the OFF position the engine will not operate. This switch is intended primarily as a
safety or emergency switch and should normally remain in the RUN position.
NOTE:
* If your scooter is stopped with the
ignition switch ON and the engine stop switch OFF, the taillight, headlight and position lamp will still be on, re­sulting in battery discharge.
Starter Button
The starter button (2) is below the engine stop switch (1). When the starter button is pressed, the starter motor cranks the engine. See page 32 for the starting procedure.
NOTE:
*
The electric starter will only work
when the brake pedal is operated.
(1) Engine stop switch
(2)
Starter button
25
LEFT HANDLEBAR CONTROLS The three controls next to the left han-
dle bar grip are:
Headlight Dimmer Switch (1)
Select HI for high beam, LO for low
beam.
Turn Signal Switch (2)
Move to L to signal a left turn, R to signal a right turn. Press to turn signal off.
Horn Button (3) Press the button to sound the horn.
(1)
Headlight
dimmer switch
(2) Turn
signal
switch
(3)
Horn button
26
REAR
BRAKE
LOCK
Be sure to keep the rear brake lock is applied while starting and warming up the
engine. To apply the brake lock:
1. Depress the rear brake pedal.
2. While holding the rear brake pedal down, pull up on the rear brake lock
lever (1).
NOTE:
*The rear brake lock will not be applied
if the rear brake is not adjusted prop­erly (page 15).
To release the brake lock:
1. Depress and hold the rear brake pedal.
2. Pull the lock lever down.
CAUTION :
*
Before riding, make sure that the rear
brake is released fully and does not drag.
<Apply>
<Release>
27
IGNITION SWITCH LIGHT
An ignition switch light is provided to
make it easier to find the switch when it
is dark.
To use this light, when the ignition switch
is OFF, simply push the horn button.
NOTE: * When the ignition switch is ON, push-
ing the horn button will sound the horn.
(1) Ignition switch light
28
FEATURES (Not required for operation)
STEERING LOCK
To lock the steering, turn the handlebars all the way to the left, and turn the key (1) to LOCK while pushing in. Remove the key.
cBEEEEl
* Do not turn the key to LOCK while
riding the scooter.
SEAT LOCK
The seat lock (1) is below the left side of the seat. To lift the seat, insert the igni-
tion key (2) and turn it clockwise to un-
lock.
To lock the seat, lower and push down on it until it locks. Make sure the seat is secure before riding.
(1) Seat lock (2) Ignition key
(1) Ignition key
(A) Push in
(B) Turn to LOCK
29
HELMET HOLDER
The helmet holder (3) eliminates the need
for carrying your helmet after parking your scooter. This scooter has two helmet holders.
1. Insert the ignition key (2) into the seat lock
(l),
and turn it clockwise to un-
lock.
2. Hang your helmet on the hook at the seat hinge.
To remove a helmet, unlock the seat. Lift
the helmet off the holder and lower the seat, making sure it is securely locked before riding.
W
*
The helmet holder is designed for
hel-
met security while the scooter is
park­ed. Do not operate the scooter with a helmet attached to the holder.
3.
Lower the seat to lock.
(1)
Seat lock
(2) Ignition key
30
GLOVE
BOX
Opening To open the glove box , insert the igni-
tion key (2) and turn it clockwise. Closing
To close the glove box, insert the ignition
key, turn it clockwise and close the glove
box cover. Turn the key back to lock the glove box. Remove the key, making sure the cover is securely closed.
* Do not operate the scooter with the
glove box door open. Always keep
both hands on the bandlebars.
NOTE: * Do not stow unsecured articles that
weigh more than 1.5 kg (3 lbs).
* Do not direct water under pressure
against the glove box as water will be
forced into the glove box compart-
ment.
31
OPERATION
PRE-RIDE
INSPECTION
* If the Pre-ride Inspection is not per-
formed, serious damage or an accident
may result.
Inspect your scooter every day before you start the engine. The items listed here will only take a few minutes to check and, in the long run, can save time, ex­pense, and possibly your life.
1. Oil level-check the level and, if neces­sary, add oil (page 20). Check for leaks.
2. Fuel level-fill the fuel tank when necessary (page 18). Check for leaks.
3. Coolant level-If required, add coolant. Check for leaks (page 16).
4. Front and rear brakes-check opera­tion and if necessary, adjust free play
(page 15).
32
5.
6.
7.
8.
Tires-check condition and pressure
(page 2 1).
Throttle-check for smooth opening
and closing in all steering positions.
Lights and horn-check that the head-
light, tail/stoplight, turn signals, indi-
cators and horn function properly.
Engine stop switch-check for proper function (page 25).
Correct any discrepancy before you ride. Contact your authorized Honda scooter dealer for assistance if you cannot correct the problem.
STARTING THE ENGINE
NOTE:
NOTE:
* The electric starter will only work
* This scooter has an automatic fuel
when the brake pedal (1) is operated.
valve and choke; there is no manual
operation.
-
1.
Place
the scooter on its center stand.
2. Lock the rear wheel by depressing the rear brake pedal (1) and pulling the
lock lever (2) up all the way.
*
The rear wheel will spin if not restrain-
ed by the brake or contact with the
ground. Accidental contact with a
spinning rear wheel could cause per­sonal injury.
(2)
Lock lever
(1) Rear brake pedal
33
3. Make sure that the engine stop switch is at RUN.
4. Turn the ignition switch (3) to ON.
* Never run the engine in a closed area.
The exhaust contains poisonous car-
bon monoxide gas.
NOTE: * The speedometer L.C. display changes
from 100 to 199 in increments of 11
(100, 111, 122, 133, 144 . . . .
)before it shows “0”. Have it inspected and re­paired by your authorized Honda Sco-
oter Dealer if it does not show as such.
5. With the throttle closed, push the starter button (4). Release the starter button as soon as the engine starts.
I
NOTE: * Do not use the electric starter for
more than 5 seconds at a time. Release the starter button for approximately
10
seconds before pressing it again.
(4)
Starter
button
(3)
Ignition switch
33
NOTE:
6.
Be sure to keep the throttle (5) closed
*
If, after several attempts, you cannot
and the rear brake pedal locked while
restart a warm engine, hold the throttle
starting and warming up the engine.
l/8-1/4 open while starting the engine.
Allow the engine to warm up before
* If the scooter has been left standing
riding (See page 38 “RIDING”).
for a long time, or when the fuel tank has just been refilled, you may have to operate the starter button for slightly longer than usual without opening the throttle.
(5)
Throttle
35
*
*
The
rear wheel
will
spin if not restrain.
ed
by
the brake or
contact
with the
ground. Accidental contact with the spinning rear wheel could cause personal
injury.
Do not leave the scooter unattended
while the engine is running.
Do notattempt to “BLIP” the throttle
(open and close rapidly) as the scooter will
move
forward suddenly, causing
possible
Ioss
of control.
36
BREAK-IN
During the first 600 miles (1,000 km), do not operate the scooter at more than 80% of the maximum speed. Avoid full throttle operation, and do not
operate for a long time at one speed. During
initial break-in, newly machined
surfaces will be in contact with each other
and these surfaces will wear in quickly. Break-in maintenance at 600 miles (1,000
km) is designed to compensate for this
initial minor wear. Timely performance
of
the break-in maintenance will ensure
optimum
service life and performance
from the engine.
37
RIDING
EBzQEl
* The exhaust pipe and muffler become
very hot during operation and remain
sufficiently hot to inflict burns if
touched, even after shutting off the
engine. Wear clothing which will com-
pletely
cover the legs while riding and avoid any contact with unshielded portions of the exhaust system.
* Do not wear loose clothing which may
catch on control levers, footrests,
wheels and tires.
1. Make sure the throttle is closed and the rear brake is locked before moving the scooter off the center stand.
-
* The rear wheel must be locked when
moving the scooter off the center
stand or loss of control may result.
* Ensure that all required equipment as
specified by local laws and regulations
are installed on the scooter and opera-
ble before riding it on public streets.
* Modification of the scooter, or remov-
al of original equipment, may render
the vehicle unsafe or illegal.
38
2. Once off the center stand, unlock the
rear wheel releasing the rear brake lock (page 27).
NOTE: *
Before riding, make sure that the rear
brake is released completely and does not drag.
WD!!DI
* Do not blip the throttle (open and
close it rapidly as the scooter
wiII
move forward suddenly, causing pos-
sible loss of control.
3.
To accelerate, open the throttle (1)
gradually; throttle.
to decelerate, close the
W
* The scooter is equipped with an
auto-
matic clutch which engages as engine
speed is increased.
(1) Throttle
High Altitude Riding When operating this scooter at high alti-
tude, the air-fuel mixture becomes over-
ly rich. Above 6,500 feet (2,000
m), driveability and performance may be reduced and fuel consumption increased. The carburetor can be modified to com­pensate for this high altitude richness. However, the carburetor must be
return­ed to standard factory specifications when lower altitude riding is desired. See your authorized Honda scooter dealer for high altitude adjustments.
CAUTION:
*
Sustained operation at altitudes below
5,000 feet (1,500 m) with high alti-
tude carburetor modifications may
cause engine overheating and damage.
40
BRAKING
When slowing down the scooter, coordi-
nation of the throttle and front and rear
brakes are most important.
clEm?El
*
When riding in wet or rainy conditions or on loose surfaces, the ability to maneuver and stop will be reduced.
For your safety, exercise extreme cau-
tion when braking, accelerating, or turning.
CAUTION:
* When descending a steep grade, close
the throttle fully and intermittently
apply both brakes to slow the scooter
down. Avoid continuous use of the brakes, which may result in overheat­ing and reduction of braking efficien-
cy.
* Both
front and rear brakes should be
applied together. Independent use of
only the front or rear brake reduces stopping performance. Excessive brake application may cause either wheel to lock, reducing control of the scooter.
REAR
-
FRONT
\I
Apply both the front and rear
brakes.
PARKING
ANTI-THEFT TIPS
1. After stopping the scooter, turn the ignition switch OFF and remove the
key.
1.
2. Use the center stand to support the scooter while parked.
CAUTION :
2.
*
3.
Park the scooter on firm, levelground
to prevent overturning.
3.
4.
Lock the steering to help prevent theft (page
29).
5.
Always lock the steering and never leave the key in the ignition switch. This sounds simple but people do forget. Be sure the registration information for your scooter is accurate and cur­rent.
Park your scooter in a locked garage whenever possible. Use an additional anti-theft device of good quality. Put your name, address, and phone number in this Owner’s Manual and keep it on your scooter at all times.
Many times stolen scooters are iden­tified by information in the Owner’s
Manuals which are still with them.
NAME: ADDRESS:
PHONE NO:
42
MAINTENANCE
The U.S. Environmental Protection Agency and California Air Resources Board
(CARB) require that your scooter comply with applicable exhaust emissions standards
during its useful life, when operated and maintained according to the instructions pro-
vided, and that scooters built after January 1, 1983 comply with applicable noise emis­sion standards for one year or 6,000 km (3,730 miles) after the time of sale to the ulti­mate purchaser, when operated and maintained according to the instructions provided.
Compliance with the terms of the Distributor’s Warranties for Honda Scooter Emission
Control System is necessary in order to keep the emissions system warranty in effect.
(USA ONLY) When service is required, remember that your authorized Honda scooter dealer knows
your scooter best and is fully equipped to maintain and repair it. The scheduled main-
tenance and the anticipated maintenance may also be performed by a qualified service
facility that normally does this kind of work; or you may perform most of the work yourself if you are mechanically qualified and have the proper tools and service data.
These instructions are based on the assumption. that the scooter will be used exclusive­ly for its designed purpose. Sustained high speed operation or operation in unusually
wet or dusty conditions will require more frequent service than specified in the MAIN­TENANCE SCHEDULE. Consult your authorized Honda scooter dealer for recom­mendations applicable to your individual needs and use.
43
MAINTENANCE SCHEDULE
Perform the Pre-ride Inspection (Page 32) at each scheduled maintenance period. I:
Inspect and clean, adjust, lubricate or replace if necessary
C: Clean. R: Replace. A: Adjust.
L: Lubricate.
WHICHEVER+ COMES
ODOMETER READING (NOTE 3)
FIRST
4
EVERY
I I
I
I I
I
R Page51
E
E
9 2
Fi g
K?
53
t-t
I
I
I
8
-8
I-I
*
EVAPORATIVE EMISSION
CONTROL SYSTEM
NOTE (3)
_
R Replace Every 1,250 mi
(2,COr
C C
CARBURETOR
IDLE SPEED
I I I I I I
RADIATOR COOLANT 2 YEARS *R
I
I
COOLING SYSTEM
I
1
I I I
I
FREQUENCY
WHICHEVER+ COMES
FIRST
1 EVERY
*
TRANSMISSION OIL
1
1
*
DRIVE BELT
IRI
1
/RI
-
BELT CASE AIR CLEANER
(IIRII/IIRI
-
NOTE(
/C/Cjc/cI
c I c I Page52
k_
BRAKE
SHOE WEAR
IELL
BRAKE SYSTEM
11
IIIlIjI
I/
Page 59
III
III
II/
III
_
g *
z*
BRAKE LOCK LEVER
_
:*
BRAKE LIGHT SWITCH
11 I/I
I
I/I/
1
I
ITI
III
I
_ STARTER HEADLIGHT
AIM-1
1
ALLY QUALIFIED.REFER
**
IN
THE INTEREST OF SAFFTY, WE
RECOMMEND THESE ITEMS BE SERVICED ONLY BY AN
AUTHORIZED HONDA SCOOTER DEALER.
NOTE:
(1)
Service more frequently when riding in dusty areas.
(2)
Service more frequently when riding in rain or at full throttle.
(3) California type only.
(4)
For higher odometer reading, repeat at the frequency interval established here.
MAINTENANCE RECORD
l Make sure that whoever performs the maintenance completes this record.
All scheduled maintenance including the 600 mile (1,000 km) break-in maintenance, is considered a normal owner operating cost and will be charged for by your authorized HONDA SCOOTER DEALER.
l Detailed receipts verifying the performance of required maintenance should be retain-
ed. These receipts should be transferred with the scooter to the new owner if the scooter is sold.
46
TOOLKIT
The tool kit is in the storage compart­ment in the glove box. Some roadside repairs, minor adjustments and part re­placement can be performed with the tools contained in the kit.
l 10x 12 Spanner
l
No. 1 Screwdriver
l
No. 2 Screwdriver
l
No. 3 Screwdriver
l
No. 5 Screwdriver
l 18.5 x 17 mm Box wrench
l
Tool bag
SERIAL NUMBERS
The frame and engine serial numbers are required when registering your scooter. They may also be required by your
Honda scooter dealer when ordering re-
placement parts. Record the numbers
here for your reference.
VIN.
(1) VIN
48
The VIN, Vehicle Identification Number (l),
is on the Safety Certification label,
which is attached to left front cover.
The frame serial number (2) is stamped
on the rear of fuel tank under the seat.
tank under the seat.
FRAME NO.
(2) Frame serial number
COLOR LABEL
The engine serial number (3) is stamped
on
the back of the crankcase near the rear
wheel.
The color label is attached to the fuel tank below the seat. It is helpful when
ordering replacement parts. Record the
color and code here for your reference. COLOR
ENGINE NO.
CODE
(3) Engine serial number
(1) Color label
49
MAINTENANCEPRECAUTIONS
If your scooter is overturned or involv-
ed in a collision, inspect control levers and cables, switches and other vital parts for damage. Do not ride the sco-
oter if damage impairs safe operation.
Have your authorized Honda scooter
dealer inspect the major components including frame, suspension, and steer­ing parts for misalignment and damage
that you may not be able to detect.
Stop the engine and support the sco-
oter securely on a level surface before
performing any maintenance.
Use new, genuine Honda scooter parts
or their equivalent for maintenance and repair. Parts which are not of equivalent qual-
ity may impair the safety of your
scooter and the effective operation of
the emission control systems.
The Vehicle Emission Control Informa­tion Label (1) is attached below the seat. (USA ONLY)
The Vacuum Hose Routing Diagram Label (2) is located below the seat. (CALIFORNIA ONLY)
(1) Vehicle Emission Control Information
Label
(2) Vacuum Hose Routing Diagram Label
(California only)
AIR CLEANER
The air cleaner should be serviced at regu-
lar intervals (page 44).
1. Remove the rear protector by remov­ing the screw.
2. Remove the left rear side cover (1) by removing the screws.
3. Remove the air cleaner cover (2) by removing the screws.
4. Remove the air cleaner element (3) by
F
removing the screw and replace it with a new one.
:
5.
Reinstall
the removed parts in the T
reverse order of removal.
E
R
(1) Left rear side cover
(2) Air cleaner cover
:A
(3) Air cleaner element
i r
I
BELT CASE AIR CLEANER
F
1. Remove the left side rear
I
the frame.
2. Loosen the air cleaner
cover from duct band
T
screw, and remove the cover (1).
I
3. Remove element (2).
E
4. Clean the element in non-flammable or high flash point solvent and allow to dry.
:c!zmQ
U
* Never use gasoline or low flash point
B
solvents for cleaning the belt case air
R,
cleaner element. A fire or explosion
I I
A:
could result.
A
T
I
52
CAUTION:
* Allow
the element to dry thoroughly
before installation.
* Do not apply oil to
the element, dam-
age to the drive belt will occur.
5.
Install the filter element and element
holder.
6. Install the cover and tighten the screw.
7. Install the left side cover.
(2)
element
CRANKCASEBREATHER
1. Remove the drain plug
(
1) from the
drain tube to empty any deposits.
2. Install the drain plug.
NOTE: *
Service more frequently
in rain or at full throttle.
when riding
L
(1) Drain plug
ENGINE OIL Engine Oil Recommendation
7 USE HONDA 4-STROKE OIL OR AN L
EQUIVALENT.
Use only high detergent, premium quality
T
motor oil certified to meet or exceed US
E
automobile manufacturers’ requirements
R
for Service Classification SE or SF.
S
Motor oils intended for Service SE or SF
/
will show this designation on the contain-
:
er. The use of special oil additives is
un-
necessary and will only increase operating
B
expenses.
I?
CAUTION:
::
* Engine oil is a major factor affecting
the performance and service life of the
A
engine. Non-detergent, vegetable, or
T
castor based racing oils, are not recom­mended.
Recoinmended Oil Viscosity
SAE
l0w-40 Other viscosities shown in the chart below may be used when the average temperature in your riding area is within the indicated range.
0
20
40 60
80
100
l
F
/
I
1
I
1
1
I
-20
-10
0
IO
20
30
40l c
Engine Oil and Filter Screen
Engine oil quality is a chief factor affec­ting engine service life. Change the engine oil when specified by the maintenance
schedule.
NOTE:
* Change the engine oil with the engine
warm and the scooter on its center stand to assure complete and rapid draining.
(1)
Oil drain plug
1. Remove the oil filler cap from the right crankcase cover.
2. Place an oil drain pan under the crank-
F
case and remove the oil drain plug (1).
1
NOTE:
L
* The oil filter screen (2) and spring (3)
g
will come out when the drain plug is
removed.
‘R
‘S
I ,I
(2)
Oil filter screen
(3) Spring
55
3.
4.
5.
6.
7.
Clean the oil filter screen (2). Check that the oil filter screen, sealing rubber and drain plug O-ring are in good condition. Install the oil filter screen, spring and drain plug.
Torque:
18-22
N-m
(1.8-2.2 kg-m, 13-16 ft-lb)
8.
Fill the crankcase with approximately
0.8 !? (0.84 US qt.) of recommended oil (page 54).
Start the engine and let it idle a few minutes.
Stop the engine and check that the oil level is at the upper mark on the dip­stick with the scooter on its center
stand. Check that there are no oil leaks.
*
The rear wheel will spin if not restrain-
ed by the brake or contact with the
ground. Accidental contact with a
spinning rear wheel could cause per­sonal
injury.
56
SPARK PLUG
Recommended plugs: Standard:
DPR6EA-9
(NGK) or
X20EPR-U9 (ND)
For cold climate (Below
5”C,
41°F):
DPRSEA-9 (NGK) or
X16EPR-U9
(ND)
For extended high speed riding:
DPR7EA-9
(NGK) or
X22EPR-U9
(ND)
1. Remove the left side cover by un­screwing the rear bracket screw and
gently pulling the cover away, starting
from the rear edge.
2. Disconnect the spark plug cap.
3. Clean any dirt from around the spark plug base. Remove and discard the spark plug.
4. Make sure the spark plug gap (1) is
0.8-0.9 mm (0.03 l-0.03
5
in) using a
wire-type feeler gauge. If adjustment
is necessary, bend the side electrode
(2) carefully.
5.
With the plug washer attached, thread
the new spark plug in by hand to pre-
vent cross-threading.
6. Tighten the spark plug
l/2
turn with a spark plug wrench to compress the washer.
7. Connect the plug cap and replace the side cover.
CAUTION:
* The spark plug must be securely tight-
ened. An improperly tightened plug
G
can become very hot and possibly damage the engine.
r:
*
Never use a spark plug with an
improp-
E
er
heat range.
0
(1) Spark plug gap
(2)
Side electrode
57
IDLE SPEED
The engine must be warm for accurate idle adjustment. Ten minutes of
stop-and-
go riding is sufficient.
NOTE: *
Do not attempt to compensate for
faults in other systems by adjusting idle speed. See your authorized Honda scooter dealer for regularly scheduled
carburetor adjustments.
1. Remove the rubber cap (1).
(1) Rubber cap
2. Warm up the engine and place the
scooter on its center stand.
The rear wheel will spin if not restrain-
ed by the brake. Accidental contact
with the spinning rear wheel could
cause personal injury.
Adjust idle speed with the throttle
stop screw (2).
IDLE SPEED: 1,500
+
100 rpm.
(2)
Throttle stop screw
BRAKE
SHOE WEAR
Other Checks:
Wear Indicator:. When the brake is applied, an arrow (2)
attached to the brake arm (3) moves to­ward a reference mark (1) on the brake
panel.
If the arrow aligns with the reference mark on full application of the brake, the brake shoes must be replaced. See your authorized Honda scooter dealer for this service.
Check the brake cable for kinks or signs
of wear that could cause sticking or fail-
ure .
Lubricate the brake cable with a
commer- : cially available cable lubricant to prevent premature wear and corrosic
t
Make sure the brake arm, spring and I R fasteners are in good condition.
(FRONT) (1) Reference mark
(2) Arrow
r
_
A
(REAR) (3) Brake arm
59
F
R
A
M
E
I
B
R
A
M s”
SIDE STAND Check the rubber pad for deterioration
and wear. Replace if wear extends to the
wear line (1) as shown. Check the side stand spring for damage and loss of ten­sion,
and the side stand assembly for
freedom of movement. See your author­ized Honda scooter dealer for replace­ment.
GOOD REPLACE
(1) Wear line
60
FUSE REPLACEMENT
The main fuse (1) is near the battery. The specified fuse is 20A. The fuse box (2) is inside the glove box
The specified fuses are
10A
and a
5A’
When frequent fuse failure occurs it usually indicates a short circuit or’ an overload in the electrical system. If this
happens, the electrical system should be
checked visually for damaged insulation
or other possible malfunctions. If the
problem cannot be located visually, the scooter should be examined by an autho­rized Honda scooter dealer.
cm3ml
*
Never use a fuse with a different rating
from that specified. Serious
damaae
to
the electrical system or a fire
may
re­sult, causing a dangerous loss of lights or engine power at night or in traffic.
CAUTION:
* Turn the ignition switch OFF before
checking or replacing the fuse to
pre-
vent acciden
tal
short-circuiting.
*E
TRANSPORTING THE SCOOTER
(1 ) Drain screw
-
* To prevent the possibility of a fire or
explosion when transporting the
sco-
oter always:
-
Drain the fuel tank and carburetor.
-
Carry the scooter upright in its normal
riding position to prevent oil and bat­tery electrolyte from leaking.
-
Tie down the scooter at the wheels.
62
Draining Fuel
Perform this operation only in a
well-
ventilated area.
Gasoline is flammable and explosive under certain conditions. Always stop the engine, and do not smoke or allow
frames or sparks in the area when
draining or refueling.
Stop the engine and remove the center cover. Empty the fuel tank using a commer­cially available hand siphon or other equivalent way. Place the free end of the carburetor drain tube into a suitable fuel contain­er.
Open the carburetor drain by turning the drain screw counterclockwise.
When all fuel has drained, turn the
screw clockwise until tight.
CLEANING
Clean
your scooter regularly to protect the surface finishes and inspect it for damage, wear, and oil seepage.
CAUTION:
*
Avoid spraying high pressure water
(typical in coin-operated car washes)
at the following areas:
Wheel Hubs
Muffler Outlet
Ignition Switch
Under Seat
Handlebar Switches
Glove Box
1. After cleaning,
rinse the scooter
thoroughly with plenty of clean water. Strong detergent residue can corrode
alloy parts.
2. Dry the scooter, start the engine, and let it run for several minutes.
3. Test the brakes before riding the scooter in traffic. Several applications
may be necessary to restore normal
braking performance.
M
*
Braking performance may be impaired
immediately after washing the scooter.
63
STORAGE GUIDE
Storage
Extended storage, such as for winter, re­quires that you take certain steps to re­duce the effects of deterioration from non-use of the scooter. In addition, neces­sary repairs should be made BEFORE
storing the scooter; otherwise, these re­pairs may be forgotten by the time the
scooter is removed from storage.
1. Change the engine oil and clean the
filter screen.
2. Make sure the cooling system is filled with a
50/50%
antifreeze solution.
3. Drain the fuel tank and carburetor. Spray the inside of the tank with an aerosol rust-inhibiting oil. Reinstall the fuel cap on the tank.
64
m
Gasoline
is flammable and is explosive under certain conditions. Do not smoke or allow flames or sparks near the equipment while draining fuel.
Remove the spark plug and pour a tablespoon (15-20 cc) of clean engine oil into the cylinder. Crank the engine several times to distribute the oil, then reinstall the spark plug.
NOTE: *
When turning the engine over, the
Engine Stop Switch should be OFF and the spark plug placed in its cable cap and grounded to prevent damage to the ignition system.
5. Remove the battery. Store in an area protected from freezing temperatures and direct sunlight.
6. Wash and dry the scooter. Wax all painted surfaces. Coat chrome with
rust-inhibiting oil.
7. Inflate the tires to their recommended pressures. Place the scooter on blocks to raise both tires off the ground.
8. Cover the scooter (don’t use plastic or other coated materials) and store in an
unheated area, free of dampness with a minimum of daily temperature varia­tion. Do not store the scooter in direct sun-
light.
Removal from Storage
1. Uncover and clean the scooter. Change the engine oil if more than 4 months have passed since the start of storage.
2. Charge the battery as required. Install
the battery.
3. Drain any excess aerosol rust-inhibit-
ing oil from the fuel tank. Fill the
fuel tank with fresh gasoline.
4. Perform all Pre-ride Inspection checks (page 32).
Test ride the scooter at low speeds in a safe riding area away from traffic.
65
SPECIFICATIONS
DIMENSIONS
Overall length Overall width Overall height
Wheel base
Ground clearance
WEIGHT
Dry weight
CAPACITIES
Engine oil Fuel tank Cooling system capacity Passenger capacity load
Vehicle capacity load
1,920 mm (75.6 in)
715 mm (28.1 in)
1,115 mm (43.9 in) 1,255 mm (49.4 in)
125 mm (4.9 in)
122 kg (269 lbs)
1 .O
Q
(1.1 US qt.) After disassembly
8.0 II (2.1 US gal.)
l.OQ(l.1 USqt.)
Operator and one passenger
150 kg (335 lbs)
ENGINE
Bore and stroke Compression ratio Displacement Spark plug
Standard
For cold climate
(Below 5’C,
41’F)
For extended high speed riding
Spark plug gap
Idle speed
72 x 60
mm
(2.83
x
2.36
in)
9.8 : 1 244 cc (14.9 cu.in)
X20EPR-U9 (ND) DPR6EA-9
(NGK)
Xl
6EPR-U9
(ND) DPRSEA-9 (NGK) X22EPR-U9 (ND) DPR7EA-9
(NGK)
0.8-0.9 mm (0.032-0.035 in)
1,500
f
100
rpm
CHASSIS AND SUSPENSION
Caster Trail Tire size, front
S
Tire size, rear
P
ELECTRICAL
E
C
Battery Alternator
:
POWER TRANSMISSION
I
Primary reduction
:
Final reduction
_B
LIGHTS
i!l
Headlight Tail/stoplight
RI
Turn signal light
S
Instrument lights Turn signal indicator light
High beam indicator light
FUSE
20A, 10A,
5A
68
27”OO’
79 mm (3.1 in)
4.00-10-4PR
4.00-l0-4PR
12V-12Ah
A.C. Generator
1.00
1.00
12v-60/55W 12V-8/27W 12V-23W 12V-3.4W 12V-3W
12v-
1.7w
/CONSUMER INFORMATION 1 (USA ONLY)
VEHICLE
STOPPING DISTANCE
This figure indicates braking performance that can be met or exceeded by the
vehicles to which it applies, under different conditions of loading. The information presented represents results obtainable by skilled drivers under controlled road and vehicle conditions. And the information may not be correct
under other conditions.
Description of vehicles to which this table applies: HONDA: CH250 ELITE 250
Fully Operational Service Brake Load Light
Maximum
50
100
150
Stopping Distance in Feet from 60 mph.*
200
/
*
The maximum speed attainable by accelerating at maximum rate from a standing start for one mile.
69
EMISSION CONTROL SYSTEM (USA ONLY)
Source of Emissions The combustion process produces carbon monoxide and hydrocarbons. Control of hydrocarbons
is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes lean carburetor settings to reduce carbon monoxide and hydrocar-
bons.
Exhaust Emission Control System
The exhaust emission control system is composed of lean carburetor settings, and no adjustments
should be made except idle speed adjustment with the throttle stop screw. The exhaust emission control system is separate from the crankcase emission control system.
Noise Emission Control System
TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: Federal law prohibits
the following acts or the causing thereof: (1) The removal or rendering inoperative by any person,
other than for purposes of maintenance, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use; or (2) the use of the vehicle after such device or ele­ment of design has been removed or rendered inoperative by any person.
AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW:
1.
2.
3.
4.
Removal of, or puncturing the muffler, baffles, header pipes or any other component which conducts exhaust gases. Removal of, or puncturing of any part of the intake system.
Lack of proper maintenance. Replacing any moving parts of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufacturer.
70
l Evaporative Emission Control Svstem (California
only)
This motorcycle complies
with
the California Air Resources Board (CARB) require-
ments for evaporative emission regulations. Fuel vapor from the fuel tank is directed into the charcoal canister where it is absorbed and stored while the engine is stopped. When the engine is running, fuel vapor in the charcoal canister is drawn into the engine
through the carburetor.
l Crankcase Emission Control System
The engine is equipped with a closed crankcase system to prevent discharging crank-
case emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the air cleaner and the carburetor.
l Problems Which May Affect Scooter Emissions
If you are aware of any of the following symptoms, have the vehicle inspected and
repaired by your authorized Honda Scooter Dealer.
Symptoms:
1.
Hard starting or stalling after starting
2. Rough idle
3. Misfiring or backfiring during acceleration
4. After-burning (backfiring)
5. Poor performance (driveability) and poor fuel economy
71
WARRANTY SERVICE
Owner Satisfaction
Your satisfaction and goodwill are important to your dealer and to us. All Honda warran­ty details are explained in the Distributor’s Limited Warranty. Normally any problems
with
the product will be handled by your dealer’s service department.
Sometimes
how­ever, in spite of the best intentions of all concerned, misunderstandings can occur if your problem has not been handled to your satisfaction, we suggest you take the following action:
l
Discuss your problem with a member of dealership management. Often complaints can be quickly resolved at that level. If the problem has already been reviewed with the
Service Manager, contact the owner of the dealership or the General Manager.
l If your problem
still
has not been resolved to your satisfaction contact the Customer
Relations Department at the regional office of American Honda Motor Co Inc in your area. Regional office locations are shown on the following page. We will need the following information in order to assist you:
-
Your name, address, and telephone number
-
Product model and serial number
-
Date of purchase
-
Dealer name and address
-
Nature of the problem After reviewing all the facts involved, you will be advised of what action can be taken. Please bear in mind that your problem will likely be resolved at the dealership using the
dealer’s facilities, equipment, and personnel, so it is very important that your initial con­tact be with the dealer. Your purchase of a Honda product is greatly appreciated by both the dealer and Ameri­can Honda Motor Co., Inc. We want to assist you in every way possible to assure your
complete satisfaction with your purchase. 72
Regional Office Location
,#“Cl”d.S H.W.U, Am.rlc.n HO”d. Motor
co,
1°C
SOUTHEAST REGIONAL OFFICE
customer
Ral.tmn* D*pMm*“l
PO
BO”120
SOVTHWEST REGIONAL OFFICE
lmclud ing Puerto Rico) American
Honda Motor co
1°C
G.rd.n..
C.h‘ornm
90247
&ne,,c,n Hod.
Motor Co
1°C
T.l.phon. ,213,60*2624
C”l,ome, Rdmon* Dap.Rmsnt
Customer Ralatians
Departmsnt
P 0
BOX 6.06
1500
MOrnsOn Parkway
kvmg.
T.... 76062
Alpharetta.
Georgia 30201
Tsbphons
,214,268-6883
Telephone (404)
442-2000
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