Honda EG1400X, EG2500X Owner's Manual

I -

w The generator is a potential source of electrical shock if misused. Do not expose the generator to moisture, rain or snow. Do not let the generator get wet, and do not operate it with wet hands.

Thank you for purchasing a Honda generator. We want to, help you get the best results from your new generator and to operate it safely. This manual contains the information on how to do that; please read it carefully.

This owner’s manual describes the operation and maintenance of the EG1400X and EG2500X Honda Generators. All information in this publica-

tion is based on the latest product information available at the time of

printing. Honda Motor Co., Ltd. reserves the right to make changes at any

time without notice and without incurring any obligation. No part of this

publication may be reproduced wihtout written permission.

This manual should be considered a permanent part of the generator and should remain with it if it is resold.

Safety Messages

Your safety and the safety of others is very important. We have provided

important safety messages in this manual and on the generator. Please read

these messages carefully.

A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preceded by a safety alert symbol A and one of three words: DANGER, WARNING, or CAUTION.

These mean

! D’

w You WILL be KILLED or SERIOUSLY HURT if you don’t

follow instructions.

A -

m You CAN be KILLED or SERIOUSLY HURT if you don’t

follow instructions.

9 A

m You CAN be HURT if you don’t follow instructions.

Each message tells you what the hazard is, what can happen, and what you

can do to avoid or reduce injury.

Damage Prevention Messages

You will also see other important messages that are preceded by the word

NOTICE.

This word means:

-1 Your generator or other property could be damaged if you don’t follow instructions.

The purpose of these messages is to help prevent damage to your generator,

other property, or the environment.

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety tnformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

COMPONENT IDENTIFICATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

CONTROLS ..............................................................................

Engine Switch ......................................................................

Recoil Starter ........................................................................ 1 0

Fuel Valve ............................................................................ 11

Choke Lever ......................................................................... 11

Circuit Breaker

Grond Terminal ...................................................................... I 2

Oil Alert System

DC Terminals ........................................................................ I 3

DC Circuit Protector .............................................................. I 3

GENERATOR USE.. ..................................................................

Connections to a Building’s Electrical System ......................

Generator Ground Circuits .................................................... I 4

AC Applications.. ....................................................................

AC Operation ........................................................................

DC Operation

Disconnecting the battery cables ........................................ 18

High Altitude Operation .......................................................... 1 9

PREOPERATION CHECK

Engine Oil ............................................................................ 20

Fuel Recommendation

STARTING THE ENGINE.. ...................................................... 23

STOPPING THE ENGINE ...................................................... 23

......................................................................

....................................................................

...................................................................... 17

...................................................... 20

........................................................ 21

1 0 10

1 2

I 4

14 1 5

MAINTENANCE .

Maintenance

Tool Kit ..................................................................................

Engine Oil Change Air Cleaner Service Fuel Sediment Spark Plug Service Spark Arrester Maintenance

TRANSPORTING/STORAGE

Storage procedure

TROUBLESHOOTING ............................................................

WIRING DIAGRAM SPECIFICATIONS

WARRANTY SERVICE.. ..........................................................

INDEX.. .........................

.......................................................................

Schedule .......................................................... 24

................................................................

Cup Cleaning ................................................. 26

................................................................ 29

..................................................

................................................................

....................................................................

..................................................................

. ..........................................................

24 25

26 27

31 32 33

34 36

37 36

SAFETY

SAFETY LABEL LOCATPON

These labels warn you of potential hazards that can cause serious injury. Read them carefully.

If a label comes off or becomes hard to read, contact your Honda Generator

dealer for a replacement.

rWARNINc DO NOT USE INDOORS. EXHAUST GAS CONTAINS POISONOUS

CARBON MONOXIDE.

ATTENTION NE PAS” UTILISER OANS UN ENOROIT FERME A CAUSE DU

RISGUE D’EMPOISONNEMENT DU GAZ.

ATENCj()N NO LO USE’EN LUGARES CERRADOS POROUE EL MONOXIDE

DE CARBON0 ES VENENOSO.

ICRfCK KJR SPlllfD fUfl OR fUf1

STOP tN6lNt BffORf RtfUfllN6.

RiPANOUf SUR L’APPARflL. hRRiltR Lt HOTfUR AVANI Of RtRlRt It PlflN.

LtlKS.

1400x

CAUTION

BE SURE TO FILL CRANKCASE WITH RECOMMENDED OIL BEFORE USING. FOR DETAILED EXPLANATION, SEE OWNER’S MANUAL

MAX. OUTPUT DYdC

CAUTION

BE SURE TO FILL CRANKCASE WITH RECOMMENDED OIL BEFORE USING.

FOR DETAILED EXPLANATION, SEE OWNER’S MANUAL

FREQUENCY RATEDS OUTPUT MAX. OUTPUT

HONDA MOTOR CO., LTD. MADE IN JAPAN Q

1.4kVA FUEL 16

HONDA MOTOR CO., LTD. MADEINJAPAN 8

120V VOLTAGE 60Hz CURRENT 6.3A

2.3kVA

2.5kVA FUEL

GASOLINE (PETROL) 11

GASOLINE (PETROL)

12v

6.3A

12v

PARAR MOTOR ANTfS Of fCHAR.

SAFETY INFORMATION

Honda generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner’s

manual before operating your generator. You can help prevent accidents by being familiar with your generator’s controls, and by observing safe operating procedures

Operator Responsibility

Know how to stop the generator quickly in case of emergency.

Understand the use of all generator controls, output receptacles, and

connections.

Be sure that anyone who operates the generator receives proper instruction. Do not let children operate the generator without parental

supervision.

Carbon Monoxide Hazards

Exhaust contains poisonous carbon monoxide, a colorless and odorless gas. Breathing exhaust can cause loss of consciousness and may lead to death.

If you run the generator in an area that is confined, or even partially enclosed, the air you breathe could contain a dangerous amount of

exhaust gas. To keep exhaust gas from building up, provide adequate ventilation.

Electric Shock Hazards

The generator produces enough electric power to cause a serious shock or electrocution if misused.

Using a generator or electrical appliance in wet conditions, such as rain

or snow, or near a pool or sprinkler system, or when your hands are wet,

could result in electrocution. Keep the generator dry.

If the generator is stored outdoors, unprotected from the weather, check all electrical components on the control panel, before each use. Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution.

Do not connect to a building’s electrical system unless an isolation switch has been installed by a qualified electrician.

Fire and Burn Hazards

The exhaust system gets hot enough to ignite some materials..

Keep the generator at least 1 meter (3 feet) away from buildings and other equipment during operation.

- Do not enclose the generator in any structure.

Keep flammable materials away from the generator. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while

it is hot. Let the engine cool before storing the generator indoors. Gasoline is extremely flammable and is explosive under certain conditions. Do not smoke or allow flames or sparks where the generator is refueled or where gasoline is stored. Refuel in a well-ventilated area

with the engine stopped.

Fuel vapors are extremely flammable and may ignite after the engine has started. Make sure that any spilled fuel has been wiped up before starting the generator.

COMPONENT IDENTIFICATION

DC CIRCUIT PROTECTOR

DC OUTPUT TERMINAL

CHOKE LEVER

FUEL VALVE +-i-p ~

\\\w

ENGINE SWITCiH

ENGINE SERIAL NUMBER

OIL FILLER CAP

OIL DRAIN PLUG

AC CIRCUIT BREAKER

GROUND TERMINA

FUEL TANK CAP

MUFFLER

NER

FRAME SERIAL NUMBER

Record the engine and frame serial numbers for your future reference. Refer to these serial numbers when ordering parts, and when making

technical or warranty inquiries (see page, 38)

Frame serial number: Engine serial number:

CONTROLS

Engine Switch

To start and stop the engine.

Engine switch position:

OFF:

ON:

Recoil Starter

To start the engine, pull the starter grip lightly until resistance is felt, then pull briskly.

1 NOTICE 1 Do not allow the starter to snap back against the engine. Return it gently to prevent damage to the starter.

To stop the engine. To run the engine.

STARTER GRIP

Fuel Valve

The fuel valve located on the carburetor. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the lever to OFF after stopping the engine.

FUEL VALVE

Choke Lever

The choke is used to provide an enriched fuel mixture when starting a cold engine. It can be opened and closed by operating the choke lever manually. Turn the lever out toward CLOSE to enrich the mixture.

CHOKE LEVER

Circuit Breaker

The circuit breaker will automatically switch OFF if there is a short circuit or a significant overload of the generator at the receptacle. If the circuit breaker is switched OFF automatically, check that the applicance is working properly

and does not exceed the rated load capacity of the circuit before switching the circuit breaker ON again. The circuit breaker may be used to switch the generator power on or off.

Ground Terminal

The gernerator ground terminal is connected to the frame of the generater, the metal non-current carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator.

GROUND TERMINAL

+ 31 hidden pages

Honda EG1400X, EG2500X Owner's Manual

CONTENTS

SAFETY

COMPONENT IDENTIFICATION

CONTROLS

Engine Switch

Recoil Starter

Fuel Valve

Choke Lever

Circuit Breaker

Ground Terminal