Honda CR125R (2004) Owner's Manual

HONDA O/M ’04 CR125R (E) (AH) 31KSR600
17
HONDA O/M ’04 CR125R (E) (AH) 31KSR600
1
2
1
3
4
2
FUEL TANK
Fuel Tank Removal
1. Turn the fuel valve OFF.
2. Remove the seat (this page).
3. Remove the shroud A bolts/collars, B bolts/collars and shrouds.
(1) SHROUD A BOLTS/COLLARS (2) SHROUD B BOLTS/COLLARS (3) SHROUD
4. Pull the breather tube out of the steering stem nut.
5. Unhook and remove the fuel tank band.
6. Remove the fuel tank bolt.
(1) BREATHER TUBE (2) FUEL TANK BAND (3) FUEL TANK BOLT
the seat rear prong onto the tabs by pushing down and forward on the seat in each of these areas.
7. Disconnect the fuel line from the fuel valve. The fuel line leading to the carburetor must be dis­connected, not the fuel line leading to the fuel tank.
8. Remove the fuel tank.
Gasoline is extremely flammable and is explosive under certain conditions. Perform this operation in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where gasoline is drained or stored and where the fuel tank is refueled.
(1) FUEL LINE (2) FUEL VALVE
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HONDA O/M ’04 CR125R (E) (AH) 31KSR600
SUBFRAME
Subframe Removal
1. Remove the seat (page 17).
2. Remove the bolt, collar and right side cover.
(1) BOLT/COLLAR (2) SIDE COVER
3. Remove the bolt, washer and silencer.
(1) BOLT/WASHER (2) SILENCER
6. Install the shrouds, collars and tighten the shroud A /B bolts.
(1) SHROUD (2) SHROUD A BOLTS/COLLARS (3) SHROUD B BOLTS/COLLARS
7. Install the seat (page 17).
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HONDA O/M ’04 CR125R (E) (AH) 31KSR600
5. After the oil has drained completely, install the oil drain bolt with a new sealing washer.
Drain Bolt Torque: 22 lbf
ft (29 Nm, 3.0 kgfm)
6. Add the recommended oil.
Capacity: 0.60 US qt (0.57 liter, 0.50 lmp qt) at
oil change
7. Check the oil level by following the steps in Inspec­ting and Adding Transmission Oil.
(1) OIL DRAIN BOLT
Recommended Transmission Oil
Use Pro Honda HP Trans Oil, Pro Honda GN4 or HP4 (without molybdenum additives) 4–stroke oil, or an equivalent.*
4–stroke oil performance
* Suggested oils are equal in performance to SJ oils that are not
labeled as energy conserving on the circular API service label.
• Your CR does not need oil additives. Use recommended oil.
• Do not use oils with graphite or molybdenum additives.
They may adversely affect clutch operation.
• Do not use API SH or higher oils displaying a circular API
“energy conserving” label on the container. They may affect lubrication and clutch performance.
NOT RECOMMENDED OK
allow the oil to properly distribute itself in the clutch and transmission.
surface.
right crankcase cover. A small amount of oil should flow out of the oil check bolt hole. Allow any excess oil to flow out of the oil check bolt hole.
slowly through the oil filler hole until oil starts to flow out of the oil check bolt hole. Install the oil check bolt and oil filler cap.
the oil check bolt and oil filler cap securely.
Oil Check Bolt Torque:
7 lbf
ft (9.8 Nm, 1.0 kgfm)
surface.
cover.
oil. Then remove the oil drain bolt and sealing washer.
CAUTION:
Oil is a major factor affecting the performance and service life of the transmission and clutch. Non­detergent, vegetable, or castor based racing oils are not recommended.
Other viscosities shown in the chart below may be used when the average temperature in your riding area is within the indicated range.
JASO T 903 standard The JASO T 903 standard is an index to choose engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard has the following clas­sification on the oil container.
(1) code number of the sales company of the oil (2) oil classification
API classification
viscosity (weight) JASO T 903 others
SG or higher except oils labeled as energy conserving on the circular API service label SAE 10W–40 MA without friction modifiers as molybde­num additives
(1)
(2)
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