Honda CB400 SUPER FOUR, CB400 SUPER BOL D’OR Owner's Manual
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Honda CB400 SUPER FOUR
CB400 SUPER BOL D’OR
OWNER’S MANUAL
Honda Motor Co., Ltd. 2005
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IMPORTANT INFORMA TION
OPERATOR AND PASSENGER
This motorcycle is designed to carry the operator and one passenger. Never exceed the
maximum weight capacity as shown on the tyre information label.
ON-ROAD USE
This motorcycle is designed to be used only on the road.
READ THIS OWNER’S MANUAL CAREFULLY
Pay special attention to the safety messages that appear throughout the manual. These
messages are f ully explained in the ‘‘A Few Words About Safety’’ section which appears
before the Contents page.
This manual should be considered a permanent part of the motorcycle and should remain
with the motorcycle when resold.
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Honda CB400 SUPER FOUR
CB400 SUPER BOL D’OR
OWNER’S MANUAL
All information in this publication is based on the latest production inf ormation
available at the time of approval for printing. Honda Motor Co.,Ltd. reserves the
right to make changes at any time without notice and without incurring any
obligation.
No part of this publication may be reproduced without written permission.
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WELCOME
The motorcycle presents you a challenge to master the machine, a challenge to adventure.
You ride through the wind, linked to the road by a vehicle that responds to your commands
as no other does. Unlike an automobile, there is no metal cage around you. Like an airplane, a
pre-ride inspection and regular maintenance are essential to your saf ety. Your reward is
freedom.
To meet the challenges safely, and to enjoy the adventure fully, you should become
thoroughly familiar with this owner’s manual BEFORE YOU RIDE THE MOTORCYCLE.
Asyoureadthismanual,youwillfindinformationthatisprecededbya symbol.This
information is intended to help you avoid damage to your motorcycle, other property, or the
environment.
When service is required, remember that your Honda dealer knows your motorcycle best. If
you have the required mechanical ‘‘know-how’’ and tools, your dealer can supply you with an
official Honda Service Manual to help you perform many maintenance and repair tasks.
Pleasant riding, and thank you for choosing a Honda !
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The f ollowing codes in this manual indicate each country.
The illustrations herein are based on the type.
SingaporeSI
The specifications may vary with each locale.
CB400 SUPER FOUR
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AFEWWORDSABOUTSAFETY
Your safety, and the safety of others, is very important. And operating this motorcycle safely
is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures
and other information on labels and in this manual. This information alerts you to potential
hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all hazards associated with
operating or maintaining a motorcycle. You must use your own good judgment.
You will f ind important safety information in a variety of forms, including:
Safety Labels
Safety Messages
DANGER, WARNING, CAUTION
These signal words mean:
–– on the motorcycle.
–– preceded by a safety alert symbol and one of three signal words:
or .
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You WILL be KILLED or SERIOUSLY HURT if you don’t follow
instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow
instructions.
You CAN be HURT if you don’t follow instructions.
Safety Headings
Safety Section
Instruct ions
–– such as Important Safety Reminders or Important Safety Precautions.
–– such as Motorcycle Safety.
–– how to use this motorcycle correctly and safely.
This entire manual is filled with important safety information –– please read it caref ully.
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OPERATION
page page
1
MOTORCYCLE SAFETY
IMPORTANT SAFETY
1
INFORMATION
PROTECTIVE APPAREL
2
LOAD LIMITS AND GUIDELINES
4
PARTS LOCA TION
8
INSTRUMENTS AND
14
INDICATORS
27
MAJOR COMPONENTS
(Information you need to operate
this motorcycle)
SUSPENSION
27
BRAKES
29
CLUTCH
32
COOLANT
34
FUEL
36
ENGINE OIL
39
TUBELESS TYRES
40
ESSENTIAL INDIVIDUAL
46
COMPONENTS
46
IGNITION SWITCH
47
KEYS
49
IMMOBILIZER SYSTEM (HISS)
52
RIGHT HANDLEBAR CONTROLS
54
LEFT HANDLEBAR CONTROLS
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page page
55 67
(Not required for operation)
55
STEERING LOCK
56
SEAT
57
HELMET HOLDER
59
DOCUMENT BAG
60
CENTER COMPART MENT
61
STOR AGE COMPARTMENT
67
69
74
75
77
78
79
FOR U-SHAPED ANTI-THEFT
LOCK
62
RIGHT POCKET
63
LEFT POCKET
64
SIDE COVERS
65
LUGGAGE TIE-DOWN HOOKS
66
HEADLIGHT AIM VERTICAL
ADJUSTMENT
OPERATIONFEATURES
PRE-RIDE INSPECTION
STARTING THE ENGINE
RUNNING-IN
RIDING
BRAKING
PARKING
ANTI-THEFT TIPS
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MAINT ENANCE
page page
80
MAINT ENANCE
80
THE IMPORTANCE OF
MAINTENANCE
81
MAINTENANCE SAFETY
82
SAFETY PRECAUTIONS
83
MAINTENANCE SCHEDULE
86
TOOL KIT
87
SERIAL NUMBERS
88
COLOUR LABEL
89
ENGINE OIL
93
CRANKCASE BREATHER
94
THROTTLE OPERATION
95
IDLE SPEED
96
COOLANT
97
DRIVE CHAIN
103
DRIVE CHAIN SLIDER
104
FRONT AND REAR SUSPENSION
INSPECTION
105
SIDE STAND
106
WHEEL REMOVAL
112
BRAKE PAD WEAR
114
BATTERY
116
FUSE REPLACEMENT
STOPLIGHT SWITCH
119
ADJUSTMENT
BULB REPLACEMENT
120
CLEA NING
126
STORAGE GUIDE
129
132
STORAGE
129
REMOVAL FROM STORAGE
131
SPECIFICATIONS
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MOTORCYCLE SAFETY
IMPORTANT SAFETY INFORMATION
Your motorcycle can provide many years of
service and pleasure if you take
responsibility for your own safety and
understand the challenges that you can
meet on the road.
Thereismuchthatyoucandotoprotect
yourself when you ride. You’ll find many
helpful recommendations throughout this
manual. Following are a few that we
consider most important.
Always Wear a Helmet
It’s a proven fact: helmets significantly
reduce the number and severity of head
injuries. So always wear an approved
motorcycle helmet and make sure your
passenger does the same. We also
recommend that you wear eye protection,
sturdy boots, gloves, and other protective
gear (page ).
2
−
Make Yourself Easy to See
Some drivers do not see motorcycles
because they are not looking for them. To
make yourself more visible, wear bright
reflective clothing, position yourself so
other drivers can see you, signal bef ore
turning or changing lanes, and use your
horn when it will help others notice you.
Ride Within Your Limits
Pushing the limits is another major cause of
motorcycle accidents. Never ride beyond
your personal abilities or faster than
conditions warrant. Remember that alcohol,
drugs, fatigue and inattention can
significantly reduce your ability to make
good judgements and ride safely.
1
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For safe riding, it’s important to inspect
your motorcycle before every ride and
perform all recommended maintenance.
Never exceed load limits, and only use
accessories that have been approved by
Honda for this motorcycle. See page for
4
more details.
Don’t Drink and Ride
Alcohol and riding don’t mix. Even one
drink can reduce your ability to respond to
changing conditions, and your reaction time
gets worse with every additional drink. So
don’t drink and ride, and don’t let your
friends drink and ride either.
2
PROTECTIVE APPARELKeep Your Bike in Saf e Condition
Foryoursafety,westronglyrecommend
that you always wear an approved
motorcycle helmet, eye protection, boots,
gloves, long pants, and a long-sleeved shirt
or jacket whenever you ride. Although
complete protection is not possible, wearing
proper gear can reduce the chance of injury
when you ride.
Following are suggestions to help you
choose proper gear.
Not wearing a helmet increases the
chance of serious injury or death in a
crash.
Be sure you and your passenger
always wear a helmet, eye protection
and other protective apparel when you
ride.
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Helmets and Eye Protection Additional Riding Gear
Your helmet is your most important piece of
riding gear because it offers the best
protection against head injuries. A helmet
should fit your head comfortably and
securely. A bright-coloured helmet can
make you more noticeable in traf fic, as can
reflective strips.
In addition to a helmet and eye protection,
we also recommend:
Sturdy boots with non-slip soles to help
protect your feet and ankles.
Leather gloves to keep your hands warm
and help prevent blisters, cuts, burns and
bruises.
A motorcycle riding suit or jacket f or
An open-face helmet offers some protection,
but a full-face helmet of fers more. Always
wear a face shield or goggles to protect
your eyes and help your vision.
comfortaswellasprotection.Bright-
coloured and reflective clothing can help
make you more noticeable in traf fic. Be
sure to avoid loose clothes that could get
caught on any part of your motorcycle.
3
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Your motorcycle has been designed to carry
you and one passenger. When you carry a
passenger, you may feel some dif ference
during acceleration and braking. But so long
as you keep your motorcycle wellmaintained, with good tyres and brakes, you
can safely carry loads within the given limits
and guidelines.
LoadingLOAD LIMITS AND GUIDELINES
How much weight you put on your
motorcycle, and how you load it, are
important to your safety. Anytime you ride
with a passenger or cargo you should be
aware of the f ollowing inf ormation.
However, exceeding the weight limit or
carrying an unbalanced load can seriously
affect your motorcycle’s handling, braking
and stability. Non-Honda accessories,
improper modifications, and poor
maintenance can also reduce your safety
margin.
The f ollowing pages give more specific
information on loading, accessories and
modifications.
4
Overloading or improper loading can
causeacrashandyoucanbe
seriously hurt or killed.
Follow all load limits and other loading
guidelines in this manual.
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Load Limits Loading Guidelines
Following are the load limits for your
motorcycle:
Maximum weight capacity:
139 kg (306 lbs)
Includes the weight of the rider,
Your motorcycle is primarily intended f or
transporting you and a passenger. You may
wish to secure a jacket or other small items
to the seat when you are not riding with a
passenger.
passenger, all cargo and all accessories
Maximum cargo weight:
18 kg (40 lbs)
If you wish to carry more cargo, check with
your Honda dealer for advice, and be sure
to read the information regarding
The weight of added accessories will reduce
accessories on page .
the maximum cargo weight you can carry.
Improperly loading your motorcycle can
aff ect its stability and handling. Even if your
motorcycle is properly loaded, you should
ride at reduced speeds and never exceed
130 km/h (80 mph) when carrying cargo.
6
5
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Follow these guidelines whenever you carry
a passenger or cargo:
Check that both tyres are properly
inflated.
If you change your normal load, you may
need to adjust the front suspension (page
) and the rear suspension (page ).2827
To prevent loose items from creating a
hazard,makesurethatallcargois
securely tied down before you ride away.
Place cargo weight as close to the center
of the motorcycle as possible.
Balance cargo weight evenly on both
sides.
6
Accessories and Modificat ions
Modifying your motorcycle or using nonHonda accessories can make your
motorcycle unsafe. Bef ore you consider
making any modifications or adding an
accessory,besuretoreadthefollowing
information.
Improper accessories or modifications
cancauseacrashinwhichyoucanbe
seriously hurt or killed.
Follow all instructions in this owner’s
manual regarding accessories and
modifications.
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Accessories
We strongly recommend that you use only
genuine Honda accessories that have been
specifically designed and tested f or your
motorcycle. Because Honda cannot test all
other accessories, you must be personally
responsible for proper selection, installation
and use of non-Honda accessories. Check
with your dealer for assistance and always
follow these guidelines:
Make sure the accessory does not reduce
ground clearance and lean angle, limit
suspension travel or steering travel, alter
your riding position or interf ere with
operating any controls.
Be sure electrical equipment does not
exceed the motorcycle’s electrical system
capacity (page ). A blown fuse can
135
cause a loss of lights or engine power.
Donotpullatrailerorsidecarwithyour
motorcycle. This motorcycle was not
designed for these attachments, and their
use can seriously impair your motorcycle’s
handling.
Modif icat ions
We strongly advise you not to remove any
original equipment or modify your
motorcycle in any way that would change its
design or operation. Such changes could
seriously impair your motorcycle’s handling,
stability and braking, making it unsaf e to
ride.
Removing or modifying your lights,
mufflers, emission control system or other
equipment can also make your motorcycle
illegal.
7
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PARTS L OCATION
CB400 SUPER FOUR
Ignition switch
Speedometer
Rearview mirror
Passing light
control switch
Indicators
Tachometer
Front brake fluid reservoir
Rearview mirror
Front brake lever
Clutch lever
Headlight dimmer
switch
Turn signal switch
8
Horn button
Engine stop switch
Throttle grip
Hazard switch
Starter button
Fuel fill cap
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CB400 SUPER BOL D’OR
Rearview mirror
Passing light
control switch
Clutch lever
Headlight dimmer
switch
Turn signal switch
Speedometer
Horn button
Ignition switch
Left pocket
Indicators
Fuel fill cap
Tachometer
Front brake fluid reservoir
Rearview mirror
Front brake lever
Engine stop switch
Throttle grip
Hazard switch
Starter button
Right pocket
9
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CB400 SUPER FOUR
Rear spring preload adjuster
Document compartment
Tool kit
Passenger footpeg
Coolant reserve tank
10
Footpeg
Rear brake
fluid reservoir
Battery
Rear brake pedal
Front spring preload adjuster
Oil filler cap
Engine oil inspection window
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Front spring preload adjuster
Choke knob
Gearshift pedal
Fuse box
Side stand
Main fuse
Storage compartment for
U-shaped anti-theft lock
Rear spring
preload adjuster
Footpeg
Seat lock/
Helmet holder
Passenger
footpeg
11
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CB400 SUPER BOL D’OR
Rear spring preload adjuster
Document compartment
Tool kit
Passenger footpeg
Coolant reserve tank
12
Rear brake fluid reservoir
Battery
Footpeg
Rear brake pedal
Front spring preload adjuster
Oil filler cap
Engine oil inspection window
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Front spring preload adjuster
Choke knob
Gearshift pedal
Fuse box
Side stand
Main fuse
Storage compartment for
U-shaped anti-theft lock
Rear spring
preload adjuster
Footpeg
Seat lock/
Helmet holder
Passenger
footpeg
13
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INSTRUMENTS AND
INDICATORS
Theindicatorsarecontainedinthe
instrument panel. Their functions are
described in the tables on the following
pages.
(CB400 SUPER FOUR)
(1) Tachometer
(2) Tachometer red zone
(3) Fuel gauge and digital clock
(4) Right turn signal indicator
(5) Right control button
(6) Lef t turn signal indicator
(7) Left control button
(8) Odometer/Tripmeter display
(9) Speedometer
(10) Coolant temperature indicator
(11) Immobilizer system (HISS) indicator
(12) Neutral indicator
(13) High beam indicator
(14) Low oil pressure indicator
14
(9)
(8)
(7)
(11)
(6)
(14) (1)(13)(12)(10)
(2)
(3)
(4)
(5)
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(CB400 SUPER BOL D’OR)
(1) Tachometer
(2) Tachometer red zone
(3) Fuel gauge and digital clock
(4) Right turn signal indicator
(5) Right control button
(6) Lef t turn signal indicator
(7) Left control button
(8) Odometer/Tripmeter display
(9) Speedometer
(10) Coolant temperature indicator
(11) Immobilizer system (HISS) indicator
(12) Neutral indicator
(13) High beam indicator
(14) Low oil pressure indicator
(10)
(11) (12) (1)(14)(13)(6) (4)
(9)
(8)
(7)
(2)
(3)
(5)
15
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(Ref .No.) Description Function
Tachometer Shows engine revolutions per minute.
(1)
The tachometer needle will swing to the maximum
scale on the dial once when the ignition switch is
turned ON.
Tachometer red zone
(2)
(3)
clock
16
Never allow the tachometer needle to enter the red
zone, even after the engine has been broken in.
Running the engine beyond recommended maximum
engine speed (the beginning of the tachometer red
zone) can damage the engine.
Shows approximate fuel supply available (page ).Fuel gauge and digital
Shows hour and minute (page ).
25
23
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(Ref .No.) Description Function
Right turn signal indicator
(4)
Flashes when the right turn signal operates.
(amber)
Right control button Use this button for the following purpose.
(5)
To adjust time
Left turn signal indicator
(6)
Flashes when the left turn signal operates.
(amber)
Left control button
(7)
Use this button f or the f ollowing purposes.
To adjust time
To select display mode
To reset tripmeter
To switch blinking of the immobilizer system
(HISS) indicator
17
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(Ref .No.) Description Function
Odometer/Tripmeter
(8)
display
Shows odometer and tripmeter 1 and 2.
Odometer Shows accumulated mileage (page ).
Tripmeter
(9)
Speedometer Shows riding speed.
Shows mileage per trip (page ).
The speedometer needle will swing to the maximum
scale on the dial once when the ignition switch is
turned ON.
18
21
21
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(Ref .No.) Description Function
(10)
Coolant temperature
indicator (red)
Lights when the coolant is over the specified
temperature. If the indicator goes on while riding,
stop the engine and check the reserve tank coolant
34 35
level. Read pages and do not ride the
−
motorcycle until the problem has been corrected.
Exceeding maximum running temperature may cause
serious engine damage.
Immobilizer system
(11)
(HISS) indicator
(red)
This indicator lights for a f ew seconds when the
ignition switch is turned ON and the engine stop
switch is at (RUN). It will then go off if the
properly-coded key has been inserted. If an
improperly-coded key has been inserted, the
indicator will remain on and the engine will not start
(page ).
49
When the blinking function of this indicator is valid
and the ignition switch is OFF, it keeps blinking for
24 hours (page ).
50
19
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(Ref .No.) Description Function
(12)
Neutral indicator (green) Lights when the transmission is in neutral.
High beam indicator
(13)
(blue)
Low oil pressure
(14)
indicator (red)
Lights when the headlight is on high beam.
Lights when the engine oil pressure is below normal
operating range. Should light when ignition switch is
ON and engine is not running. Should go out when
the engine starts, except for occasional flickering at
or near idling speed when engine is warm.
Running the engine with insuf ficient oil pressure may
cause serious engine damage.
20
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