The HQC135 QuickChiller is designed for rapid chilling of 135 pounds of food (9 pounds of food per
pan in 15 pans) from 150°F to 37°F in approximately 90 minutes. The rapid chilling process preserves
food quality, texture and nutritional value for up to 5 days. As many as 5 chillings can be handled per
8 hour shift. The chiller can accommodate a roll-in rack or cart which will hold 15 full-size 12" x 20"
1
/2" pans (2 pans per level). Maximum cart dimensions are 271/2" wide x 303/8" deep x 743/4" high.
x 2
The Model HQC200 QuickChiller is designed for rapid chilling of 200 pounds of food (9 pounds per pan
in 22 pans) from 150°F to 37°F in approximately 90 minutes.
Chill time is dependent upon product type, thickness, density, thermal conductivity and type of
covering. For best results, approximately 9 pounds of product per pan is recommended. If more
product is being chilled, the time required to chill will be increased. A thin covering (plastic wrap or
aluminum foil) on the top of the pan is recommended.
The stainless steel interior has radiused corners for ease of cleaning (per NSF Standard Number 7);
exterior sidewalls are also stainless steel. Location of RS232 port is standard in front behind the printer
door and optional at the top.
The SmartChill™
•Select the chill mode: By Product, By Time or By Temperature.
•Display the current air and product temperatures and time.
•Monitor product temperature with four smart probes to reduce chances of freezing.
•Select Soft Chill to reduce the chances of freezing in the final phase of chilling.
•Provide service diagnostics to quickly check machine functions and control circuitry.
•Send Chill Cycle data via RS232 port to SmartChill™ computer software, state-of-the-art
HACCP data management.
The standard printer provides the ability to:
•Print data from the last or any chill cycle with time, date and temperature information.
•Charts chill temperatures vs. time at intervals that can be set by the supervisor.
An optional second printer can print a condensed ‘Label’ type of report with Product and User info.
•Printers provide HACCP reporting of chill data.
Chillers can be shipped either with panels fully assembled or disassembled for on-site assembly.
controller provides the ability to:
The condensing unit on model HQC135 can be remote or self-contained. On model HQC200, the
condensing unit is always remote.
INSTALLATION
UNCRATING
Immediately after unpacking, check for possible shipping damage. If the chiller is found to be
damaged, save the packaging material and contact the carrier within 15 days of delivery.
Before installing, check the electrical service to make sure it agrees with the electrical specifications
on the rating plate located on the side panel inside the cabinet on the hinge side.
– 4 –
Fully assembled units have the coil and fan unit, probes and controls prewired. Place assembled unit
in final position ready for connection of refrigeration lines and electrical supply. Compressor unit can
be located remote or self-contained (mounted on top of the cabinet with quick-connect couplings and
lines in place). Alternatively, the chiller can be shipped disassembled (knocked down), requiring onsite assembly. When chillers are shipped dissassembled, lay out panels in a staging area. Lay panels
on foam blocks used for packing to avoid scratches on the panels. Identify fasteners and components.
LOCATION
Allow reasonable clearance for installation of electrical and refrigeration lines above the chiller cabinet.
INSTALLATION WITH OPTIONAL INSULATED FLOOR PANEL
The chiller can be ordered with an optional 3" deep floor panel, without a floor panel or with a stainless
steel sheet floor. When installed with 3" insulated floor panel, the chiller can be installed in a recessed
area of the floor or with an optional ramp.
The floor panel is preferred to be installed in a recessed area so carts can roll flat into the Chiller. When
installing a recessed floor, a pit must be constructed in the concrete slab at least 4 inches in depth with
1
a
⁄2" clearance around the perimeter. The 4 inch depth is a minimum requirement. Floor panels are 3
inches in depth, the remaining inch is used for sand to facilitate leveling (Fig.1). The interior floor of
the cabinet should be even with the building floor.
INSTALLATION WITHOUT OPTIONAL INSULATED FLOOR PANEL
If no insulated floor panel is ordered, black vinyl screeds are provided. The wall panels of the chiller
cabinet are inserted in the black vinyl screeds during installation (Fig. 2). The chiller should be installed
on a smooth level surface. If necessary, further leveling may be provided by shimming between the
floor and wall panels.
WALL PANEL
PL-41153-1
MIN.
4”
3”
PL-53060
Fig. 1Fig. 2
BLACK VINYL SCREED
INSTALLATION WITH OPTIONAL STAINLESS STEEL SHEET METAL FLOOR
The stainless steel sheet metal floor can be glued directly to the building floor before erection of the
QuickChill cabinet. Mark the 40" x 50" floor area where the QuickChill will be erected.
Make sure the floor is level before proceeding. If the floor is not level the wall panels will not be vertical,
the roof panels will not fit properly and the hinged door will not operate properly.
Both the building floor and the stainless steel sheet must be clean, dry and free from grease, oil, wax
or other surface contaminants.
Avoid glue contact with skin or eyes. Provide adequate ventilation. Do not breathe fumes. Follow the
glue manufacturer's instructions. Refer to assembly instructions shipped with the floor.
Allow at least 24 hours for the glue to set before beginning installation of the QuickChill cabinet.
– 5 –
PANEL ASSEMBLY
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Each panel is locked in place with the Cam Fast
lock using the hex tool supplied (Fig. 3). Each wall
panel is locked to its adjacent sides and roof. When
an insulated floor panel is provided, wall panels are
cam locked to the insulated floor panel. If no
insulated floor panel is supplied, each wall panel
should be installed with its black vinyl screed fitted
on the bottom of the panel. Cam locks are turned
completely clockwise or counterclockwise (locking
arm retracted) before placing panels together; lock
3
by turning the hex tool
⁄4 turn in reverse. Access to
cam locks is provided inside the cabinet. Cam locks
should have their locking arm retracted before
placing panels together; lock by turning the hex
tool. Check wall panels for plumb occasionally
during assembly (Fig. 4). Assemble wall panels in
numerical order:
1 FLOOR (Optional)
2 REAR (Rear Door & Frame, Optional)
3 LEFT SIDE
4 RIGHT SIDE
5 COIL & FAN UNIT
6 DOOR & FRAME
7 CEILING
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FOAM
STOP
CAM FAST UNLOCKED
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HEX WRENCH
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LOCK ASSEMBLY
ON TONGUE OF PANEL
STOP
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CAM FAST LOCKED
PANEL SKIN
LOCKING ARM
HEX OPENING
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PIN ASSEMBLY
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ON GROOVE OF PANEL
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LOCKING PIN
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FOAM
LOCKING ARM
Fig. 3
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– 6 –
2
4
PL-53383
ASSEMBLY
PL-41550-1
CONTROLS
DOOR FRAME
HINGE
FRONT DOOR
LEFT SIDE PANEL
PRINTER(S)
PL-41113-1
PLUG BUTTON
If a 3" insulated floor is supplied, position and level floor panel first. Cam lock the wall panels to the
insulated floor panel. Black vinyl screeds are only supplied if the insulated floor panel is not ordered.
If the stainless steel sheet metal floor is to be installed, refer to the Technical Data / MSDS from the
adhesive manufacturer and follow the Assembly Instructions provided.
For all panels, peel off all vinyl coverings to expose the stainless steel surfaces inside and outside.
Lock wall panels to rear panel (Fig. 5). Cabinet must be plumb and level. Shimming may be installed
inside the screed, between the screed base and the bottom of the panel itself.
Install coil and fan section on the left side if the cabinet is right hinged and vice-versa. Two pre-attached
3
nuts are foamed inside the panel to accept
/8" bolts. Tighten the coil and fan section in place. Make
sure the gasket is in place around the back of the coil and fan section. This gasket should prevent the
condensate water from dripping behind the pan onto the cabinet floor.
If installing with black vinyl screeds, remove door from hinges of door frame. Remove the shipping
brace from the bottom of the door frame. Install the door frame by locking to side wall panels. If
insulated floor panel is present, cam lock to floor panel. Reinstall the door in its hinges (Fig. 6).
REAR PANEL
HEX WRENCH IN LOCKING HOLE
RIGHT SIDE PANEL
PL-41106-1
Fig. 5Fig. 6
Position and cam-lock the roof to the wall and door frame
panels. Cabinets without an insulated floor panel must
have both sides of the door frame anchored to the
building floor (Fig. 4). Using a #19 drill bit appropriate for
the floor construction, make two .166" diameter holes in
the floor where each side of the door jam must be
anchored. Before fastening to the floor, make sure the
door frame is the same width at top and bottom and that
the door closes and fits well. Fasten the door jam to the
floor using the two cement screws, supplied. If the door
handle is out of adjustment, the door strike can be moved
in or out as follows: 1) Loosen both screws. 2) Move
strike in or out as needed. 3) Re-tighten both screws.
Install plug buttons in all cam lock holes (Fig. 7).
– 7 –
Fig. 7
INTERNAL ELECTRICAL CONNECTIONS
0
0
0
0
Remove the lid from the electrical box on top of the cabinet (Fig. 8). On the front of the cabinet, remove
two screws and swing the control panel open. On the front of the cabinet beside the control panel, turn
the black knob and swing the printer panel open.
From the top of the cabinet, inside the electrical box, insert a short plastic tube into the plastic tubes
foamed into the door frame panel. Refer to
TUBE #1 and TUBE #2 in Fig. 8.
ELECTRICAL BOX
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TERMINAL [ CN2 ]
CABLE TO PRODUCT PROBES
PRINTER
POWER
SUPPLY
BOARD
CONTROL
POWER
SUPPLY
BOARD
I / O
BOARD
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TUBE #1
TUBE #2
TUBE #4
LEFT SIDE OF CABINET
TUBE #3
Fig. 8
Push the power wires connector, labeled M, down through TUBE #1 (Fig. 8) to the recess behind the
control panel. Connect this connector (which includes 6 wires for the door switch, door frame heaters
and on-off switch) to its mating connector, labeled M (Fig. 9).
Feed the terminal for the two small black and two small red wires from the printer(s) up through the
empty TUBE #2 (Fig. 8) and connect it to terminal [ CN2 ] on the printer power supply board (Fig. 8).
JOIN POWER WIRE CONNECTORS
PL-41540-1
Fig. 9
– 8 –
Push the four control cables with connectors [ J5 ], [ J7 ], [ J9 ] and [ J12 ] down TUBE #2. Refer to the
table below and Figs. 8 and 10. Connect the four cable connectors to the control board as shown in
Fig. 11. Attach the cables to the hinge with the wire-wrap provided.
Once all wires are connected and secured in the controller section, pull up the excess length so the
wires do not hang freely in the controller section (Fig. 9).
From the top electrical box, seal
TUBE #1 and TUBE #2 (Fig. 8) around the wires so warm air and foreign
matter do not reach down the tubes into the controller section. Duct seal (putty) is supplied with the
cabinet.
CONTROL CABLES
SELBACLORTNOC
NOLEBAL
ELBAC
YTIVAC
SEBORP
LIOC/RIA47JLIOC
RWP3 21JRWP
DRAOBO/I019JDRAOBO/I
FOREBMUN
SERIW
NOLEBAL
ROTCENNOC
85JSEBORPYTIVAC
NOLEBAL
DRAOBLORTNOC
J5, J7, J9, J12
TUBE #2
PL-41544-1
Fig. 10
J9
Fig. 11
– 9 –
J7
REAR OF
CONTROL
BOARD
J5J12
Product Probe Assembly
The product probe junction box is assembled on
the side wall panel behind the door hinges.
Remove the cover from the product probe junction
box. Push the product probe wires down from the
ceiling through the hole at the top of the product
probe juction box (Fig. 12). Extend the connectors
so Connector #1 is at the top, Connector #2 is
next, Connector #3 is below Connector #2, and
Connector #4 is at the bottom.
Place #1 product probe cable through the upper
slot in the product probe junction box so the
grommet on the cable fits the slot; connect the
connector end of the product probe cable to the #1
mating connector inside the product probe junction
box (Fig. 13). In the same manner connect the
second, third and fourth product probe cables to
the appropriate mating connectors: The #2
connector is second from top position, #3 is third
from top position and #4 is the bottom position
(Fig. 13).
Install the cover over the product probe junction
box using the two screws previously removed
(Fig. 14).
PRODUCT PROBE
JUNCTION BOX
CONNECTOR # 1
CONNECTOR # 2
CONNECTOR # 3
CONNECTOR # 4
PRODUCT
PROBE
CABLES
PL-41532-1
Fig. 12
From the top electrical box, seal the hole around the probe wires so warm air and foreign matter do not
reach down the hole into the product probe junction box. Duct seal (putty) is supplied with the cabinet.
MATING CONNECTOR # 4
PRODUCT PROBE
JUNCTION BOX
PRODUCT
PROBE
PRODUCT PROBE
CONNECTOR
GROMMET IN BOTTOM SLOT
CABLE
PL-41533-1
COVER
PL-41534-1
Fig. 13Fig. 14
– 10 –
Temperature Control Sensors
Push the three refrigeration temperature control sensors down through
TUBE #3 (Fig. 8) from the
electrical box on top of the cabinet (Fig. 15). Install the three temperature control sensors in their proper
locations. Install the Air sensor (Fig. 16) on the side panel. Place the Coil sensor on the refrigeration
coil header (Fig. 17). Install the Over-temp sensor (Fig. 18) at the top of the left wall panel, inside the
cabinet.
TEMPERATURE CONTROL SENSORS:
DOWN THIS TUBE
AIR TEMPERATURE SENSOR
COIL
TEMPERTURE
SENSOR
PL-41546-1
Fig. 15Fig. 16
OVER - TEMP SENSOR
PL-41547-1
Fig. 17Fig. 18
– 11 –
PL-41549-1
Fans and Defrost Heaters
Bring all connector blocks from the coil and fan section (fans and defrost heaters) up through
TUBE #3
and TUBE #4 to the electrical box (refer to Fig. 8, page 8). Mate the connector blocks with matching
connector blocks from the ceiling electrical box. Seal
TUBE #3 and TUBE #4 around the wires with proper
insulation. Duct seal (putty) is supplied with the cabinet.
If an optional rear pass-thru door is included, connect the additional mating connector blocks for the
door switch and door perimeter heater wires.
REFRIGERATION CONNECTIONS
On top-mounted, self-contained HQC135, all refrigeration lines are of the proper length. Assemble by
connecting the quick couplers. Brazing and welding are not required. Lines are pre-charged with
R-404A refrigerant.
On cabinets with remote condensing units, proceed with all refrigeration brazing that needs to be done
to bring suction and liquid lines out of the cabinet interior. Bring liquid line from the interior to the
solenoid valve installed on top of the cabinet. On standard units, refrigeration lines go out through the
ceiling hole. Seal hole around the lines with proper insulation. Duct Seal (putty) is supplied with the
cabinet.
Suction and liquid lines have to be installed between the cabinet and the remote compressor.
Refrigeration installation and start-up must then be done by a professional refrigeration technician,
using recognized industry-standard procedures.
DRAIN LINE INSTALLATION
The drain tube begins at the
7
/8" O.D. stainless steel connection at the bottom of the drain pan,
underneath the coil and fan section. If the drain outlet was not selected and drilled, make a hole in the
wall panel to exit the drain line. From the stainless steel connection, the drain should either go straight
to the front, straight to the rear, or straight to the side. Sufficient copper pipe is supplied to exit the
cabinet. Install this copper pipe by attaching it to the stainless steel connection using a small selftapping screw.
Once the drain exits the cabinet, it must be trapped per local code before being extended to an open
floor drain. The clearance area around the drain tube where it exits the panel wall must be sealed with
an NSF approved sealer.
INTERIOR FINISH DETAILS
Plates are provided on the top front of the coil and fan section. Move the plates up to cover the holes
on top of the coil and fan section. Run a bead of silicone sealant all around the coil and fan section,
between its stainless steel structure and the foamed walls. Install the cover for the coil and fan section
using the six wing bolts, supplied. The square openings should be placed in front of the fan units —
louvers, in front of the coil. Fans will not start if the cover is not in its proper position.
INSTALLATION OF REMOTE ALARM (
OPTIONAL)
The Chiller provides a connection for a remote alarm that operates when the buzzer sounds on
completion of a chill cycle. This output is a set of normally open relay contacts which close when an
alarm occurs. Connections are made to terminals 5 and 6 located in the junction box on the roof per
the wiring diagram and these restrictions:
1. Maximum remote alarm rating: 120V at 2 amps resistive or 100 watt incandescent lamp.
2. Connection must be made with 600 volt insulated wire suitable for supply voltage. Do not use bell
wire, lamp cord or similar type wire.
– 12 –
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