hitachi seiki ST200, ST 250 Operating Manual

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TURNING CENTER
ST200/250
INSTRUCTION MANUAL
64 OPERATION
SEICOS - pcFlexi
Version 1.01 BO-1782-1-0300-E-1-01
Hitachi Seiki Deutschland Werkzeugmaschinen GmbH
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Thank you for your having purchased the machine, favoring our product lines for your use. This manual contains fundamental information on the machine operation. Please read and fully understand the contents for your safe machine operation. In particular , the contents of the items concerning safety in this manual and the descriptions on the “caution plates” attached to the machine are important. Please follow the instructions contained and keep them always in mind to ensure safe operation. The reference record papers on adjusting setting values such as a parameter list are attached to the machine unit and enclosed in the packing. These are necessary for maintenance and adjustment of the machine later on. Please keep them safely not to be mislaid. The design and specifications of this machine may be changed to meet any future improvement. As the result, there may arise some cases where explanations in this manual could become partly inconsistent with the actual machine. Please note this point in advance. In this manual, items on the standard and optional specifications are handled indiscriminately. Please refer to the “delivery note” for the detailed specification of your machine confirmation.
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CONTENTS
1 OPERATION OF MACHINE.................................................................. 1 - 1
1. Daily Maintenance.............................................................................................................1 - 1
2. Explanation of Outline of Main and NC Operation Panel..................................................1 - 2
2-1 Main Operation Panel................................................................................................1 - 2
2-2 NC Operation Panel ................................................................................................ 1 - 11
2-3 Chip Conveyor Operation Panel..............................................................................1 - 14
3. Procedure of Machine Operation....................................................................................1 - 15
3-1 At the Time of Start.................................................................................................. 1 - 15
3-2 Warming-up Operation of Spindle ...........................................................................1 - 16
3-3 Procedure of Zero Return........................................................................................ 1 - 17
3-4 At the End of Operation...........................................................................................1 - 18
4. Manual Operation ...........................................................................................................1 - 19
4-1 Feed of Each Axis.................................................................................................... 1 - 19
4-2 Operating Method of Q-setter ................................................................................. 1 - 21
4-3 Q-setter Repeat Function ........................................................................................ 1 - 29
4-3-1 Procedures ........................................................................................................... 1 - 29
4-3-2 Function Key.........................................................................................................1 - 30
4-3-3 Working ................................................................................................................1 - 30
4-3-4 Relevant Parameters ............................................................................................ 1 - 33
4-3-5 Relevant Alarms.................................................................................................... 1 - 34
4-4 How to Shape Soft Jaw ........................................................................................... 1 - 35
4-4-1 Simple Jaw Edge Forming Function..................................................................... 1 - 35
4-4-2 Soft jaw forming by manual operation .................................................................. 1 - 41
4-5 Manual Type Tailstock ............................................................................................. 1 - 44
5. Operation by Manual Data Input (MDI) ...........................................................................1 - 46
5-1 Program input by MDI ............................................................................................. 1 - 46
5-2 Edition of MDI program ........................................................................................... 1 - 48
5-3 Operation of MDI program....................................................................................... 1 - 49
6. Registration of Program..................................................................................................1 - 50
6-1 Registration from an external device.......................................................................1 - 50
6-2 Manual registration by the address/numeral keys...................................................1 - 51
7. Program No. Search .......................................................................................................1 - 53
7-1 Search by key in a program No...............................................................................1 - 53
7-2 Search to utilize the program list. ............................................................................ 1 - 54
8. Edition of Program ..........................................................................................................1 - 55
8-1 Preparation in Advance at the Time of the Edition of Program. .............................. 1 - 55
8-2 Search of Word ....................................................................................................... 1 - 56
8-3 Edition of Program................................................................................................... 1 - 58
8-4 Back Ground Editing ............................................................................................... 1 - 63
8-5 Copy of Program ..................................................................................................... 1 - 64
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8-6 Range Assignment Edit Operation (Program Screen Only)....................................1 - 65
8-7 Word Convert (Program Screen Only) .................................................................... 1 - 67
8-8 Deletion of Program ................................................................................................ 1 - 69
8-9 Process After Edition ............................................................................................... 1 - 70
9. Output of Program ..........................................................................................................1 - 71
10. Setting of Tool Compensating Amount............................................................................1 - 73
10-1 Setting of Tool Compensating Amount .................................................................... 1 - 73
10-2 Deletion of Tool Compensating (Setting Amount) ................................................... 1 - 75
11. Setting of Work Offset ....................................................................................................1 - 76
11-1 Tool Tip Position Setting of Standard Tool at Machine Zero Point...........................1 - 76
11-2 Setting of 2nd Reference Point ...............................................................................1 - 78
12. Automatic Operation .......................................................................................................1 - 79
12-1 In Case of Machining of the First Workpiece with Confirmation of Newly Produced
Program................................................................................................................... 1 - 79
12-2 Start from Middle of a Program ............................................................................... 1 - 81
12-3 Continuous Machining Operation ............................................................................ 1 - 82
12-4 In Case of Insertion of Manual Operation During Automatic Operation .................. 1 - 83
12-5 In Case of MDI Operation in Middle of Automatic Operation .................................. 1 - 84
13. Setting (Data)..................................................................................................................1 - 85
13-1 Stored Stroke Limit .................................................................................................. 1 - 85
14. Operation status, Date and Time....................................................................................1 - 87
14-1 Operation status ...................................................................................................... 1 - 87
14-2 Date and Time ......................................................................................................... 1 - 88
15. Plot..................................................................................................................................1 - 89
15-1 Plot .......................................................................................................................... 1 - 89
15-2 Plotting Parameters.................................................................................................1 - 90
16. Parameter Setting...........................................................................................................1 - 94
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1 OPERA TION OF MACHINE
1. Daily Maintenance
To keep the machine in the good condition any time, taking precautions against the machine troubles, it is the most important to maintain and check the machine periodically as well as to check daily .
Checking servicing should be done based on the chapter 2 Daily checking Items List of Maintenance Manual
1 - 1
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2. Explanation of Outline of Main and NC Operation Panel
2-1 Main Operation Panel
[3]
[1]
[2]
No. Name Function Remarks
[1] POWER ON/ The power of NC unit is ON./Make the The power ON lamp lights.
STANDBY machine condition ready to operate.
[2] EMERGENCY Make the machine condition impossible to Emergency stop is displayed on
STOP BUTTON operate. the upper left of the screen.
(However, the hydraulic pump does not stopped.) Stop a section under operation. (Clear or discontinue the contents.)
[3] POWER OFF The power of NC unit is OFF.
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[1]
No. Name Function Remarks
[1] MEMORY Select the effective or ineffective of Set to the lock and pullout the key
editing operation of program and after edition. parametor.
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[2] [3] [4]
[1]
[5]
[6] [8]
[9]
No. Name Function Remarks
[1] ZERO RETURN Return to the reference point in the order At the time of power on, please be
KEY of X and Z axes. sure to perform a return to the
reference point.
[2] CENTER Advance the tailstock continuously. When the spindle is stopped.
FORWARD KEY
[3] CENTER JOG KEY Advance the tailstock while pressing. Effective in manual and memory
mode.
[4] CENTER Retract the tailstock while pressing. Effective in manual and memory
RETRACT KEY mode.
[5] SPINDLE SELECT Press this key simultaneously when
KEY forward or reverse the spindle.
[6] SPINDLE FWD The spindle rotates forward by pressing There are interlocks of the door
START KEY with the SPINDLE SELECT key and chuck and tailstock.
simultaneously when manual mode.
[7] SPINDLE JOG ON The spindle rotates while pressing. The function interlocked with
KEY tailstock.
[8] SPINDLE STOP The spindle stops when manual mode
KEY
[9] CALL LIGHT OFF Turn off the call light.
KEY
[7]
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[2]
[1]
[3]
No. Name Function Remarks
[1] TOOL INDEX START In the manual mode:
KEY By pressing this key and the SELECT key
simultaneously, the tool rest starts
rotation. [2] SELECT KEY [3] COOLANT MANUAL To direct coolant supply manually
KEY ON/OFF
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[6]
[5]
[4]
[1]
[3]
[2]
No. Name Function Remarks
[1] JOG KEY Select when executing the operation of Under m a n ua l mode.
the manual continuous feed.
[2] +X, -X KEY The manual continuous feed is available Set the feedrate by the feedrate
at the JOG mode. switch. Move continuous in the selected direction When the +X key is kept pressing, by pressing any one of +X or -X key. it is stopped at the machine
reference point.
[3] +Z, -Z KEY The manual continuous feed is available Set the feedrate by the feedrate
at the JOG mode. switch.
When the +Z key is kept pressing, it is stopped at the machine reference point.
[4] +C,-C KEY The manual continuous feed is available
at the JOG mode.
[5] +ZB,-ZB KEY The manual continuous feed is available
at the JOG mode.
[6] RAPID KEY Move by the rapid traverse with setting %
value of override while pressing under the manual continuous feed.
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[1]
[3]
[4]
[2]
No. Name Function Remarks
[1] FEEDRATE Select the feedrate when 0~5000mm/min
SWITCH execution of the manual 15 steps
continuous feed or program check operation (dry run).
[2] HANDLE Execute the handle feed (a fine 100div./ rev.
feed of the machine), when one of A feed amount per division is the X, Z, ZB or C axes under feed according to the setting of mod e. magnification [4].
[3] FEED AXIS KEY Select one of the X, Z, ZB or C Under manual mode.
when moving by the handle.
[4] HANDLE FEED Select an amount per division of
MAGNIFICA TION the handle. CHANGE KEY
Feed magnification Axis Indication Axis Indication
key amount µ amount
1/1 X 1 ZB 1µ
Z 1 C 0.001°
10/1 X 1 0 ZB 10µ
Z 1 0 C 0.01°
100/1 X 100 ZB 100µ
Z 100 C 0.1°
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[1] [2] [3]
No. Name Function Remarks
[1] MDI Select when MDI input by the CRT Automatic mode
operation panel of NC unit. [2] EDIT Select when editing program stored. Automatic mode [3] MEMORY Select when execution of program stored. Automatic mode
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[2]
[1]
No. Name Function Remarks
[1] PROGRAM Make the stop condition of spindle and
CHECK coolant besides the dry run function.
[2] SINGLE Stop after execution of one block and
BLOCK move to the execution of next block by the
start key .
[3] OPTIONAL Program stops by the M01 on the
STOP program.
Press the program start key when start again.
[4] BLOCK SKIP Skip a block with slash (/) code in the
program.
[3]
[4]
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[4]
[5] [3]
[1] [2]
No. Name Function Remarks
[1] PROGRAM ST ART Start automatic operation.
KEY (MDI, Memory)
[2] PROGRAM FEED Halts automatic operation. MST function is kept on while
HOLD KEY Feeding only decelerates and the work continues, and halts
stops. when completed.
[3] FEEDRATE Feed rate can be changed in the
OVERRIDE range of 0 to 200% under MDI or SWITCH automatic operation.
[4] SPINDLE The spindle speed can be Ignores while thread cutting
OVERRIDE changed in the range of 50 to (G32, G92, G76) SWITCH 150%
[5] RAPID OVERRIDE The rapid speed can be changed
in the range of 0 to 100%
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2-2 NC Operation Panel
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[3]
[2]
[4]
M
MACHINE
[16]
[7]
ON G XY Z 7 8 9
| ! % , - ¥
FDHUVW 4 5 6
< > { } _
MSTI JK 1 2 3 HELP
& [ ] ?
PQRABC -0· AUX.
; : $ # * @
LE ( ) / += CANSEL
SP ACE EOB
NC
PROG.
OPER. GUIDE
[15]
[6]
[5]
[10]
SELECT
RESET
[14]
NEMU
[17]
[1]
SHIFT
[8]
Ctrl Alt TAB
ORIGIN
[11]
DELETE
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AL TER
[12]
INSERT INPUT
[13]
[9]
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NC Operation Key
No. Name Description
[1] RESET key
[2] Function keys
[3] Maintenance Menu Display key
[4] RETURN key
[5] AUX. key
[6] HELP key [7] Address and Numerical keys [8] SHIFT key
[9] INPUT key
Press this key when resetting the CNC unit in order to reset an alarm, and so on.
When the function menu is displayed at the bottom of the CRT, there are the keys to select the menu.
Pressing this key in the overall screen switches to the maintenance menu.
Press this key when you want to return to the Overall screen.
Press this key when you want to move the cursor of the overall screen to another window .
Used to input the alphabet, numbers, etc. There are some address keys which have 2 characters
marked on them. If you press the address key after the SHIFT key, upper left character is input.
If the address or numerical key is pressed, it is input into the key input buffer once, and then, displayed on the CRT. Press the INPUT key when actually setting the data input into the key input buffer.
[10] CANSEL key
[11] ORIGIN key [12] DELETE, ALTER and INSERT
keys
[13] Cursor key
[14] Page key
[15] OPER. GUIDE
[16] MACHINE key
[17] MENU SELECT key
Press this key when deleting the characters or symbols input into the key input buffer .
This key is used to clear the Plot screen. Used to perform deletion, alteration and insertion in
editing the program. There are 4 keys which are used to move the cursor
up/down and right/left. There are 2 keys which are used to page in the
forward and backward directions. Press this key when you want to display in the
Operation Guide screen. In case of a multiple series machine, use this key to
switch the series to be displayed. Pressing this key in the overall screen switches to the
menu to display a small screen.
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2-3 Chip Conveyor Operation Panel
1) Chip Conveyor Operation Panel
Chip Conveyor Operation Panel Diagram
2) Function
No. Name Type Function
[1] FOWARD Push Button Forward switch is valid in manual mode only.
The action is kept on.
[2] REVERSE Push Button Reverse switch is valid in manual mode only.
Inching operation. [3] STOP Push Button Stop switch is valid regardless of the mode. [4] EMERGENCY STOP Mushroom Type Emergency stop switch is valid for stopping
both chip conveyor/main machine, regardless
of the mode. [5] MAN/AUTO Switching In manual mode: Buttons [1] [2] are valid.
In auto mode: By command from the main
machine, forward operation is stopped.
Buttons [1] [2] are invalid. Do not switch
man/auto during operation. [6] RUNNING Lamp Lamp lights while the chip conveyor is is in
operation.
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3. Procedure of Machine Operation
3-1 At the Time of Start
[1] Turn on the power source switch. [2] Supply air pressure. [3] Turn on the power switch of the power
control cabinet.
[4] Press the POWER/STANBY [ON] on the
left corner of themain control panel.
Caution
Main panel and NC unit is sealed type construction and avoid a mixture of outer air directly. Therefore, dont keep open the door long time of period during power on.
Check on the display and that fan motors heat exchanger are started.
[5] Once the Overall screen is displayed,
turn [EMERGENCY STOP] to the right to unlock it.
[6] Press the POWER/STANBY [ON] on the
left corner of the main operation panel. (Lamp lights.)
Check a setting pressure of hydraulic unit
2
is 3.5Mpa{35kgf/cm
[7] Move X and Z axes several times to
lubricate each slide way before starting operation.
(Pay attention to avoid over travel.)
[8] Press the [ZERO RETURN] .
(Refer to Procedure of zero return”) This will return the turret head to the
machine zero point.
[9] Turn on the switch for chip conveyor.
}as fixed value.
Caution
Do not operate the machine with plenty of chip in the trough of chip conveyor.
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3-2 Warming-up Operation of Spindle
Caution
It is important to keep status of bearing in good condition by lubrication, etc., to make the spindle rotate normally. Sudden rotation of the spindle may cause sticking of the bearings because of shortage of lubricating oil at the bearing section. To get the best performance of the spindle function by correct operation, warming-up operation as below-mentioned is necessary.
Warming-up operation for every starting (30 minutes) [1] 10 minutes at 30% of the maximum spindle rotation [2] 10 minutes at 50% of the maximum spindle rotation [3] 10 minutes at 80% of the maximum spindle rotation
Conduct warming-up operation in the above order, [1], [2], [3]
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3-3 Procedure of Zero Return
This function is conveniently designed to return the turret head to the machine zero point in order of the X- and Z-axis in single-touch operation.
Method 1 of zero return [1] Make a mode to [JOG].
Move the X- and Z-axis about 100 mm in the minus direction.
[2] Press the [ZERO RETURN] key.
If a single-touch zero point return prohibited area alarm is issued, move the X- and Z-axis until the alarm has disappeared.
[3] Move a tool head to zero point by rapid
traverse (10% override). The tool head stops at zero point and a confirmation lamp of zero point of the axis turns on.
Return the X- and Z-axis to the zero point in that order.
Method 2 of zero return [1] Make a mode to [JOG]. [2] If the X and Z axes locate near the zero
point, move it opposite direction (Minus) from zero point about 100mm.
[3] Press [X+] and [Z+] in that order to return
the X- and Z-axis to the zero point.
[4] Release a finger from the switch after the
confirmation lamp of zero point turned on.
Execute zero point return of each axis by the operations above.
Caution
1. Execute zero return of axis one by one for safety. (At first, do it from X-axis.)
2. Pay attention of interference with the tailstock at the time of zero return.
3. The turret head does not move when rapid traverse override is 0 %. Set it to 1 % or 10 %.
4. When rapid traverse override is 1 %, it moves at override of 1 %.
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3-4 At the End of Operation
[1] Clean up the machine.
Stop the chip conveyor after all chips carried out from the conveyor.
[2] Confirm the machine stopped completely.
Spindle rotation
Program
X and Z axes
Coolant
Chip conveyor
[3] Press the [EMERGENCY STOP] button
on the main operation panel.
[4] Press power [OFF] button at the main
operation panel and control power off.
[5] Turn off the power switch of the power
control cabinet.
[6] Cut out supply air pressure.
[7] Set the main power switch [OFF].
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4. Manual Operation
4-1 Feed of Each Axis
In case of manual feed [1] Press the [JOG] for mode select push
button switch. You may select the [HANDLE] either.
[2] Set the manual federate rotary switch to
suitable speed. Move the machine to desired direction by
the manual feed direction push button switch.
Take a finger off from the switch when reach to the fixed position.
(The machine moves only when pressing the switch.)
In case of a feed by the HANDLE, it can be operated the same about it.
(Example of use)
Warm up running
In case of approach near the zero position.
In case of cutting manually
Setting work
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In case of the handle feed [1] Select the axis by the axis push button
switch.
[2] Fine feed can be done by the manual
handle.
When select 1/1: One division is
0.001mm
When select 10/1: One division is
0.01mm
When select 100/1: One division is
0.1mm
In case of the spindle indexing C axis, the unit becomes a degree.
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4-2 Operating Method of Q-setter
A tool position compensating value can be get easily, since a tool position compensation is inputted automatically by touching a tool tip to the Q-setter.
In case of the turret rotates, a cursor changes automatically due to a tool face number correspond an offset number.
[1] Confirm the zero return condition of the X
and Z axes. If confirmation lamp is not lit, execute
manual zero return.
[2] Make a mode to manual mode [HANDLE]
or [JOG].
[3] Pull out the Q setter
A screen changes to the offset screen automatically and display the “Q-setter” and inform a ready of complete condition of preparation.
Zero return lamp turns on
[4] Call a tool compensation required.
Press the [TOOL INDEX] and [SELECT] at the same time.
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[5] Confirm a tool face on the turret and
offset number.
A tool face selected at this moment is recognized by a cursor position.
[6] Approach a tool tip to the tool setter
TOOL (OFFSET)
Sharp Wears
01
X 1.000 U 0.000 Z 3.000 W 0.000 R 0.000 Q 0.000 T3 H 0.000 J 0.000
(Q setter) Procedure (1) Handle magnification key
100/1
(2) Rotate a handle to minus
direction.
[7] Position a tool tip to the center of the
sensor by [HANDLE].
[8] When a tool tip touches the sensor by
JOG mode, a compensating value is inputted automatically. At this time, the feed rate is fixed, disabling speed selection.
Caution
If it is executed by operating the [HANDLE], the accuracy will not be stabilized. (Reason: When having the tool nose touch the Q setter, the accuracy is stabilized by having it touched at a constant speed.)
For X Azis
For Z Azis
Sensor Base
TOOL (OFFSET)
Sharp Wears
01
X 35.000 U 0.000 Z 0.125 W 0.000 R 0.000 Q 0.000 T3 H 0.000 J 0.000
When a tool tip touch to the sensor, sound beep and stop the tool head and input a compensation value.
The wear offset amount of the axis touched by the tool nose is made 0 (zero).
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[9] Execute a tool tip measurement by touching a tool tip to the sensor twice or so.
Confirm a tool compensation amount on the screen.
[10] Retract a tool tip from the sensor to safety zone by
[HANDLE] mode. A safety zone is a position which is not interfered a tool and sensor even if the turret rotates.
When retracting the cutting edge in the [HANDLE] mode from the beginning, retract it slowly up to about 1 mm. If retracted abruptly in the [HANDLE] mode, the cutting edge direction may be misconceive, disabling an entry of a correct compensation value.
[11] Get a compensation amount for the other tool in turn as the same method.
OTHERS Reference In case of thread cutting tool
In case of thread cutting tool, a tool compensation value of Z value is obtained by the side of insert as described by Fig. 1 and 2, effective length of thread becomes short by “Width T due to position of cutting edge is different. Therefore, get a tool compensation amount by the Q setter as Fig. 1 then execute incremental compensation input to minus side (In case of Fig. 2, plus side), so correct effective length of thread can be get as Fig. 3.
The incremental amount you can input at a time is up to 1mm. If it exceeds 1mm, divide the input into several times, with the amount less than 1mm each time.
Fig.1(Right hand thread) Fig.2(Left hand thread) Fig.3
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How to get a tool compensating amount for a tool
tip may not be touch the Q-setter
A work coordinate system setting should be done before executing this operation.
A correct compensating amount can not be found without a work shift operation.
How to get a tool compensating amount
1. for a longitudinal direction (Z)
[1] Call a tool by index the turret.
Select the mode switch either the [HANDLE] or [JOG].
[2] Call the tool offset screen and
confirm a tool compensating amount (Z) is zero. Set zero if it is not zero.
Press the [TOOL INDEX] and [SELECT] at the same time.
Press F3/TOOL .
Example: In case of T0200
Set the tool (offset) No. 02.
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[3] Touch a tool to the end face of
workpiece. It the end face is a black skin,
execute it after cutting a black skin.
Caution
Reduce a magnification of the handle to avoid a breakage of tool and apply a paper between a workpiece and tool.
[4] watch a position “Z” of tool position.
3.0
Removal amount L
Machining reference point
Paper
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O Tool compensating amount
A value subtract a removal amount (L) from a tool position (Z). Toll compensating amount (Z) = Tool position (Z) - Removal amount (L) Example: Tool compensating amount = (150.0) - (3.0) = 147.0
147.0 is a tool compensating amount of the longitudinal direction.
[5] Input a tool compensating amount.
Z147.INPUT
Caution
Execute it with confirmation, if the setting of shift amount (machining original position) of Z-axis work coordinate system is correct or not before this
Besides, a tool tip position should be same as a removal amount when a tool touches end face is has touched the Q-setter.
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How to get a tool compensating amount for a tool
tip may not be touched the Q-setter.
How to get a tool compensating amount
2. for a radial direction (X)
It is the same as longitudinal direction from the item [1] to [3]. Refer it to them.
[4] Cut a workpiece.
or
Feed level
Caution
To avoid a defective parts, it is enough a skin cut. Never move on the X-axis after OD turning.
[5] Watch a position “X” of tool
position. Example: In case of T0300
Set the tool (offset) No.03.
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O Tool compensating amount
A value subtract a diameter of workpiece (φD) from a tool position (X). Toll compensating amount (X) = Tool position (X)
- machined diameter of workpiece (φD)
Example: Tool compensating amount = (65.0) - (63.0) = 2.0
2.0 is a tool compensating amount of the diameter direction.
[6] Input a tool compensating amount.
X2.
INPUT
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4-3 Q-setter Repeat Function
Through a simple operation, you can repeatedly perform measurement on tip changing of a tool which has already been subject to measurement in Q setter.
4-3-1 Procedures
Push F6/Q-SETTER REPEAT on Tool (Compensation) page, Window page for Q setter
[1]
repeat is displayed.
[2] Set Feed mode. [3] Changing a tip, perform indexing of the turret to a measurement position. At this time both
the cursor inside Turret State on the left side of the page and the compensation data at the top right-hand corner of the page change as linking to the turret face.
[4] Bring out the Q setter arm. [5]
Push F4/START . If the tool has been already subject to measurement in Q setter (with the data already
existing in the measurement position on the page), measurement by Q setter repeat is started. When the tool touches the sensor, a measured value is written in compensation data. The touch mark is displayed on the picture indicating a measurement position.
If measurement has not yet been performed in Q setter, alarm takes place.
Fig. 7-2 Q Setter Repeat Screen
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4-3-2 Function Key
F4/ Repeat Measurement Start :
OK? Y- Yes N- No message appears. With Y ,
measurement starts. F5/ Repeat Measurement Halt : Measurement operation is stopped. F6/ Function Return : Screen display returns to Tool Compensation. F7/ Data Delete : On appearance of a window, select either One Meas. Spot
or Whole Meas. Spot and push INPUT . OK? Y- Yes,
N- No message appears. With Y , the measurement
spots are deleted.
4-3-3 Working
The working patterns, as shown in Fig. 7-3(c) can be divided into 8 kinds according to the virtual nose points.
When Virtual Point 1, 2, 3, or 4 being assigned, both X and Z axes are subject to measurement. The order for measurement, in that case, is always Z to X axis.
When Virtual Point 0, 5, 6, 7, 8, or 9 being assigned, X or Z axis alone is subject to measurement. In this case, for compensation of the axis not being measured, compensation needs to be input manually beforehand. As for virtual nose points of tools, see Fig. 7-3(a).
8
4
5
8
3
7
9
0
1
6
2
Fig. 7-3(a) Virtual Nose Points of Tools
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The following example describes the case when the virtual nose point is 1:(See Fig. 7-3(b)) [1] Shifted in rapid traverse from Start Point (PO) to Point 1 (PO). [2] Shifted in rapid traverse from P1 to P2. [3] Shifted in rapid traverse from P2 to P3. [4] Shifted in feed speed from P3 to the end position (P4) to be touched. [5] Shifted in feed speed from the point where touching and stopping have taken place. [6] Shifted from P5 to P6 in rapid traverse. [7] Shifted from P6 to P7 in rapid traverse. [8] Shifted in feed speed from P7 to the end position (P8) to be touched. [9] Shifted in feed speed from the touch-and-stop position to P9. [10] Shifted from P9 to P10 in rapid traverse. [11] Shifted from P10 to the start point (P11) in rapid traverse.
Machine origin
MD62200[12] MD62200[11]
-X
P4
P8
P7
1
+X
P9
MD62200[12]
P3
P5
P6
P2
X
Z
+Z
-Z
MD62200[6]
MD62200[13]
MD62200[14]
MD62200[7]
MD62200[5]
MD62200[4]
P11
P0
(Start Point)
P10
P1
Fig. 7-3(b) Working with Virtual Nose Point 1
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3
8
2
4
6
7
0
9
MD62200[12]
1
5
MD62200[13] MD62200[13]
MD62200[14] MD62200[14]
Fig. 7-3(c) Working PatternsFig.
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Caution
1. When a tool has been changed, be sure to manually apply it to Q setter.
2. Apply it to Q setter only once.
3. Approaching, in rapid traverse, from the sensor to the place just before the clearance
amount on approach, touch the sensor in the feed rate (mm/min).
4. Single block is held valid while in measurement operation.
(Re-started with F4/REPEAT START .)
5. When the measurement start point can touch the sensor, alarm takes place.
6. When the sensor has not been touched in measurement, alarm takes place after operation
is over.
7. Threading tools, tip changing type drills, end mills, and other tools which are similar to
these cannot be subject to measurement.
8. The measurement start point is any one position free from danger or touching the sensor.
9. When, in some operation patterns, an interference exists with a work, remove the work
from the chuck.
10. When a large difference exists between the Q setter measurement and the work
measurement dimension, adjust Q setter position on Maintenance page.
11. When the machine is provided with the Y-axis, it must be in the following conditions when
starting Q-setter repeat.
The Y-axis is at the origin. (The ORIGIN lamp is ON)
The tool offset amount for the Y-axis is 0. (Both shape and Wear are 0)
12. The measuring spots are deleted in the following cases:
When Data Delete on the screen is effectuated.
When shape data for tool compensation volume and nose T have been input.
4-3-4 Relevant Parameters
No. 8003, #0=0 Does not check the door close in the Q setter repeat.
=1 Checks the door close in the Q setter repeat.
#1=0 Measurement time of the Q setter repeat is 1 time.
=1 Measurement times of the Q setter repeat are 3 times.
#2=0 The touch signal check in the Q setter repeat is valid.
=1 The touch signal check in the Q setter repeat is invalid.
#3=0 Measurement of a rotation tool in the Q setter repeat is not possible.
=1 Measurement of a rotation tool in the Q setter repeat is possible.
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#4=0 The Q setter interlock is invalid.
=1 The Q setter interlock is valid.
#7=0 The Q setter barrier check is invalid.
=1 The Q setter barrier check is valid. MD62200[4] Q setter contact area + Side coordinate value X (mm) (set by the radius) MD62200[5] Q setter contact area + Side coordinate value Z (mm) MD62200[6] Q setter contact area - Side coordinate value X (mm) (set by the radius) MD62200[7] Q setter contact area - Side coordinate value Z (mm) MD62200[11] Thrusting amount of the Q setter repeat (mm) MD62200[12] Clearance amount on approaching for Q setter repeat (mm) MD62200[13] Clearance amount for right-handed machine tool for Q setter repeat (mm) MD62200[14] Clearance amount for left-handed machine tool for Q setter repeat (mm) MD62210[0] The feed rate when having the Q setter repeat touch (mm/min). MD62210[1] The return rate from the position the Q setter repeat touched (mm/min).
4-3-5 Relevant Alarms
No.67100 An error occurred in the Q setter repeat. No.67124 No measurement has been performed in Q setter. No.67138 The touch signal was not entered in the Q setter repeat. No.67139 Measurement start point of Q setter repeat is not correct. No.67149 Cannot measure the rotary tool with Q-setter repeat.
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4-4 How to Shape Soft Jaw
In order to manufacture precision products of high commercial value, without flaws on workpiece, a soft jaw is formed. By forming a soft jaw matching with the chuck, cutting work can be performed safely and steadily thus the accuracy of processed goods will improve. For shaping a soft jaw, there are two methods; one is to utilize the simple soft jaw forming function, the other is to form one by manual operation.
4-4-1 Simple Jaw Edge Forming Function
(1) Outline
With Edge shape” “Working Conditions being input according to the guidance on the
page and the start button being pushed, raw edge machining starts. (2) Operation [1] Index the tool used for raw edge forming to the machining position. [2]
Pushing F6/JAW on the page of the work coordinate system
(General F4/WORK OFFSET ), display Window page for raw edge forming. [3]
Select either outer jaw or inner jaw forming by using F4/OUTER JAW or F5/INNER JAW . [4] Prepare the section where a core bar is fitted and mount it properly. [5] Input an edge configuration and working conditions. [6] Turning the spindle in Manual mode, shift the tool to the edge position.
With F3/JAW END SURFACE pushed, Jaw end surface position setting? Y-Yes/N-No
is displayed. With Y , set the jaw end position. [7]
Pushing F9/SHAPE CHECK in MDI mode, check the shape of a working program. If not
in MDI mode, Set MDI mode message is displayed. While in shape checking, Dry-Run
and Machine Lock ON state are held effective. The operation panel lamps, however, do
not lit up. Also, no MST code is output.
The coordinate system (tip position) is brought to presetting on completion of shape
checking or by resetting while in checking. [8] Perform zero returning as paying attention not to cause interference. [9] Pushing the start button in MDI mode, execute a working program of raw edge forming.
Fig. 8-2(a) Jaw Edge Forming (Outer Jaw)
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Fig. 8-2(b) Jaw Edge Forming (Inter Jaw)
(3) Function Key F2/SET UP : The Setup window appears and allows you to specify the spindle
speed and turret indexing.
F3/JAW END SURFAC : Jaw End Surface Position Setting? Y-Yes/N-No message is
displayed. Set with Y . The Z coordinate value of the (soft jaw) tool nose position is cleared to 0. (The Z coordinate value for the relative coordinate
system.) F4/OUTER JAW : Outer Jaw Forming page is selected. F5/INNER JAW : Inner Jaw Forming page is selected. F6/EXIT : Work Coordinate System page is returned. F7/DATA CLEAR : Edge Configuration and Working Condition Erased? Y-Yes/N-No
message appears. Select Y to clear. F8/RESET : Soft jaw forming is ended. Push this to return to normal work.
The jaw end surface setting position is cleared. F9/SHAPE CHECK : A shape of a working program is drawn. F0/JAW CONTOUR DRAWING: You can turn, enlarge and contract the picture of the jaw
contour.
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(4) Jaw Configuration And Machining Conditions
The meaning of each symbol of the jaw shape is as follows: A: I.D./O.D of the first step. B: Depth of the first step C: Diameter of the ring (core metal) used D: I.D./O.D of the second step (If value 0 is set, the shape of jaw formed is a single step
jaw.)
E: Depth of the second step (If value 0 is set, the shape of jaw formed is a single step
jaw.) T: Taper amount of the gripping portion F: Necking depth G: The maximum amount of cutting margin (If value 0 is set, cutting proceeds to Z
direction in rough cutting (See Note 1). If value larger than 0 is set, copy cutting is
performed in rough cutting (See Note 1)) I: Setting of necking width (relieving width) J: Bolt position 1 K: Input the amount of the jaw protruding from the chuck diameter with +/- sign.
(based on the chuck diameter) Cutting speed, Revolution: The condition relevant to spindle revolution. Input appropriate
values either in cutting speed or revolution. Feed speed: The feed speed for rough an finish cutting. Cut-in amount: Cut-in amount in the rough cutting.
The cut-in amount in the X axis direction, when rough-cutting is performed in the Z direction.
The cut-in amounts in the X and Z axis directions, when performing copy cutting.
If value 0 is set, will perform finish cutting only. Finish margin: If value 0 is set, will perform rough cutting only. Chuck O.D. Soft jaw I.D. Soft jaw O.D.
(Note 1)
The dimension data necessary for jaw locus drawing.
}
These data have no direct connection with the machine action.
Z direction cutting Z direction cutting
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Caution
1. Before starting soft jaw forming, make jaw end face position setting. A warning is issued, If shape check or soft jaw forming is executing without making the end face position setting.
2. Clamp the maximum spindle revolution during the soft jaw forming with the parameter setting value.
3. Attention should be paid to the tool tip shape, when executing copy cutting and necking processing.
4. The maximum value of the margin (G) is the value where the margin is considered to be uniform both directions of diameter and lengthwise. When the margin in two directions are different, the larger value should be taken as the maximum value of the margin for the setting.
5. Use decimal point, for inputting the value of dimensions.
6. When attaching a jaw, make sure that the jaw does not protrude beyond the outside diameter of the chuck.
7. For jaws, always use the standard soft jaw.
8. When processing a thin workpiece, chucking pressure may be lowered for avoiding deformation of the workpiece, In such cases, take care not to set the spindle revolution speed too high.
See the drawing at right for the forming shape.
0.05
Cut with taper of abt.
30
20 or more
Reference surface
Reference surface
The comer must be chamfered.
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(5) Relevant Parameters
(GUD) (Reference Values) 2075 Feed rate magnification in unload cutting of soft jaw forming 2074 Max. spindle rpm of soft jaw forming (1000rpm) 2071 Approach amount on finishing in soft jaw forming (10.000mm) 2073 Relieving amount of soft jaw forming (2.000mm) 2072 Clearance amount of soft jaw forming
(6) Relevant Alarms
No. 66270 Soft Jaw Forming Error The detail of the alarm can be known by the numeral subsequent to # mark, the meaning
of which is as per list below.
#001 A 0 (A: 1st step inside/outside dia.) #002 B 0 (B: 1st step depth) #003 C 0 (C: Mandrel diameter used) #004 D 0 (D: 2nd step inside/outside dia.) #005 E 0 (E: 2nd step depth) #006 T < 0 (T: Taper amount at holding part) #007 F < 0 (F: Necking depth) #008 G < 0 (G: Maximum value of cut margin) #009 H < 0 (H: Chamfering amount) #010 I < 0 (I: Necking width) #01 1 C A (Mandrel dia. 1st step I/D) #012 C A (Mandrel dia. 1st step O/D) #013 D A (2nd step 1st step I/D) #014 D A (2nd step 1st step O/D) #015 C D (Mandrel dia. 2nd step I/D) #016 C D (Mandrel dia. 2nd step O/D) #017 B E (1st step 2nd step depth) #018 Chamfering is too large.
<
= <
= <
= <
= <
=
>
= <
= >
= <
= >
=
<
=
>
=
>
= <
=
>
= <
=
>
= <
=
>
=
#019 Necking width is too large. #020 Interferes with bolt . #101 Cutting speed (roughing) 0 #102 Cutting speed (finishing) 0 #103 Feed speed (roughing) 0 #104 Feed speed (finishing) 0 #105 Cut-in 0
<
=
<
=
<
=
<
=
<
=
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#106 Finish margin < 0 #107 Chuck outside dia. < 0 #108 Bolt barrier: Jaw bolt hole pitch < 0 #109 Bolt barrier: Bolt hole center < 0 #110 Bolt barrier: Counter bore dia. < 0 #11 1 Approach amount < 0 #112 Clearance amount < 0 #1 13 Relieving amount < 0 #114 Spindle clamp revolution < 0 #901 Jaw form is not decided. #902 St art from screen other than that for soft jaw forming.
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4-4-2 Soft jaw forming by manual operation
Steps Operation method Movement / Display
1 As shown figures in the
right, insert a ring (core metal) on the front side of a jaw. Adjust chuck pressure to the same
Not to be protruded beyond outside diameter of chuck
value of the actual operation.
Chuck
Soft jaw
Portion to be removed
Ring
2 Obtain tool
compensation amount of the tool used for soft jaw forming.(Refer Q-setter operation method)
3 Move the too l rest, and
apply the soft jaw forming tool to the soft jaw.
Have the spindle rotate in advance.
This operation allows you to accurately cut an inner diameter dimension, viewing the Position screen, without using a measuring instrument.
Soft jaw
Chuck
Ring
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Steps Operation method Movement / Display
4 Set “W” of relative
coordinates at 0. (1)Press the key
F1/POSITION Then, screen displays as shown in the right column.
(2)Press
F7/ZERO-SET
(3)Press
F2/W ZERO-SET Then, the value of W becomes 0.
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Steps Operation method Movement / Display
Scrape the jaw by [HANDLE] operation, or in the [JOG] mode.
For this process: Recommend separate stages of course and finish processings, as it improves accuracy of the cutting.
Accuracy improves by cutting the portion chucking the ring before­hand.
When soft jaw is re­attached, make adjust cutting for maintaining chucking accuracy.
5.0 Current depth of Claw
Core metal
Diameter
Direct of cutting
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4-5 Manual Type Tailstock
Operating method of Tailstock and items for attention
Retreat the tailstock to the back end on the base, when the center is not used for chuck work and others.
Do not use fixed center for the tailstock.
Procedures for tailstock operation
[1] Set the oil pressure or air pressure of
tailstock. (Refer to Specifications Manual
Tailstock pressure - Thrust Diagram”.)
[2] Chuck the work
[3] Stop the tail stock forward side of the
retreat end by forwarding inching operation.
[4] Press the forward key to have the
tailstock moved forward.
[5] After the position is taken as above,
first remove the pins for traversing, then tighten 2 fixing bolts.
Work being chucked
Tail stock moved forward
Chuking being readjusted
Foot switch
Application method of tailstock
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Re: One-touch Tailstock
<<Operation>>
1) Manual key Forward key Pressing this key, the tailstock moves forward until the forward end.
When it comes into contact with the work, the hydraulic power works. (To suspend the forward move, press the backward key. While pressing the SELECT key, high-speed forward movement will continue.)
Inching key While this key is kept pressed, the tailstock moves on forward.
Even when it presses the workpiece, the hydraulic power does not work. (While pressing the SELECT key, high-speed forward movement will continue.)
Backward key While this key is kept pressed, the tailstock moves backward.
(High-speed)
2) M Function M25 (Tailstock low speed forward)
Moves forward to the forward end with low speed. When the tailstock presses the workpiece, hydraulic power works and the action completes. When the action does not complete within the time of the timer setting, an alarm is issued.
M26 (Tailstock high speed backward)
Moves backward with high speed until the designated time set by the timer setting table expires, thereby the action completes.
M27 (Tailstock high speed forward)
Moves forward with high-speed until the designated time set by the timer setting table expires, thereby the action completes. In high speed forward command, do not let the tailstock come into contact with the workpiece.
M28 (Tailstock high speed return to the stroke end)
Moves backward to the stroke end, thereby action completes.
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5. Operation by Manual Data Input (MDI)
5-1 Program input by MDI
A MDI program can be executed by the following operation.
[1] Select [MDI] mode on the operation panel
of the machine.
Press the > key.
[2]
[3] Key in a MDI program by the address and
the data key. Example: When the spindle rotates 800
-1
.
min
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[4] When the INSERT key is pressed, a
commanded value moves upper section of the screen.
[5] A command executes when pressing the
PROGRAM [START] key.
1 If wrong key are inputted by
mistake, key in again after pressing the CANCEL key required number.
2 When a mistake is found on an
inputted command, release a command by pressing the RESET key.
Caution
Pay full attention to the safety, since the machine moves.
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5-2 Edition of MDI program
An inputted MDI program can be edited the same as a part program stored in the memory.
1. The cursor moves back or forth at a MDI program by a block unit when the up and down CURSOR key is pressed.
2. The cursor moves back or forth by a word unit when the left and right
CURSOR key is pressed.
3. A MDI program moves back or forth by a page unit when the PAGE key is pressed.
4. Insert a data after the current position of cursor by the INSERT key.
5. Alter a word, the cursor located currently, to the inputted one by the
ALTER key.
6. A word, the cursor located currently, deletes by the DELETE key.
7. A MDI buffer is cleared by the RESET key. Key in the command value
again.
Caution
1. Editing is not available while executing a MDI program, however, it is possible when a condition of the single block stop.
Execute the cycle start as it is, after editing is finished.
2. In this case, please note that regardless of the cursor position, the program starts running from the beginning.
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5-3 Operation of MDI program
1. Keep a mode of operation panel of the machine a MDI, execute an inputted MDI program by pressing the
[START] button.
Caution
Put the cursor at the head of the program, because it executes from the current position of the cursor.
2. When a MDI program executes sequentially, the cursor moves at the head of the block currently executing.
3. The MDI program is deleted after an operation of MDI program is completed.
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6. Registration of Program
There are following two methods to register a program into the NC unit.
1. Registration from an external input device
2. Manual registration by the address/numeral keys
6-1 Registration from an external device
[1] Connect an input device RS-232-C
terminal and make a possible condition of transmission.
[2] Set a mode to [EDIT]. [3] Set the memory key to [WRITE]. [4]
Press the F8/IN/OUT key.
Aright sketch is displayed.
Press the F1/INPUT key.
[5]
Start reading from the first EOB of the NC program and continue until the % code.
The program No. is registered the 0 No. registered in the input device.
Display at the program No. list after completion of reading.
At the time of input, the ISO/EIA information is recognized automatically.
Note) If the program No. already registered is inputted, it becomes an alarm condition. The
program numbers in the 8000s or 9000s are to be enabled or disabled in the Setting screen. Confirm their setting prior to inputting/outputting them.(See Setting)
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6-2 Manual registration by the address/numeral keys
[1] Set a mode [EDIT].
[2] Set the memory key to [WRITE].
Press the F2/PRGRM key.
[3]
[4] Key in a desired program No. and press
the INSERT key.
Example:
[5] Set the cursor to ; by the cursor key.
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[6] Input a program according to the order of
the NC program. Example: Data>G28 U0
The EOB key must be inputted at
the end of one block.
Press the CANCEL key when the
data which has inputted want to be deleted.
A word deletes one by one.
Press the > key and return to the initial
[7]
screen after input of all program is completed.
G 2 8 U 0 EOB INSERT
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7. Program No. Search
There are following two methods to search a program.
1. Search by key in a program No.
2. Search to utilize the program list.
7-1 Search by key in a program No.
[1] Set a mode to the [MEMORY] or [EDIT].
[2] Set the memory key to [WRITE].
[3]
Press the F2/PRGRM key.
[4] key in the program No. to be searched
and press the Example: O 1 2 3 4
Calling up program is displayed.
key.
O 1 2 3 4
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7-2 Search to utilize the program list.
[1] Set a mode to the [MEMORY] or [EDIT].
[2] Set the memory key to [WRITE].
Press the F2/PRGRM key.
[3]
Press the F7/PROGRAM LIST key.
[4]
[5] Set the cursor to the program No. to be
searched by the cursor key and press INPUT key.
Calling up program is displayed.
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8. Edition of Program
The keys to edit a program are as follows;
INSERT : Insert a content of key input after the cursor. ALTER : Alter a content of key input at a section of the cursor. DELETE : Delete a section of the cursor.
Use it deletion of program as well.
8-1 Preparation in Advance at the Time of the Edition of Program.
To edit a program, the following conditions should be made.
[1] Set a mode [EDIT].
[2] Set the memory key to [WRITE].
Press the F2/PRGRM key.
[3]
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8-2 Search of Word
A word can be searched by the following method.
1) A method by means of the page and cursor keys.
[1] Press the page key and display the
page to be edited.
[2] Press the cursor key and move the
cursor to the word to be edited.
The cursor moves at a block unit by the
The cursor moves at a word unit by the keys.
2) A method by means of word or address search.
Since a message is displayed as Not found if it is not found, try it again.
keys.
[1] Word search, No. search
Key in the address and numerals to be searched and press
Example: M08
key.
M 0 8
When searching a section above the current position of cursor, press the
key
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[2] Block search
Check a word in a block and search a block which contains a relevant word only .
Key in all address and numerals of one block then press EOB and key.
Example: When searching a block of
G02 X130.0 Z120.0 I30.0 F0.5
Note)
The EOB should be inputted at the end of a block.
G 0 2 X 1 3 0 . 0 Z 1 2 0 . 0 I 3 0 . 0 F 0 . 5 EOB
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8-3 Edition of Program
(1) Insertion of word, block
New word is inserted just after the word currently located the cursor.
[1] Designate a word immediately
before a section to be inserted.
[2] Key in a new data to be inserted then
press the INSERT key.
Example: When inserting X100.0 after
G00
After insertion
X 1 0 0 . 0 INSERT
[3] When inserting one block, key in
data of one block and press EOB and INSERT key.
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(2) Alteration of word
Alter a word, the cursor located currently, to the new word.
Alteration is done by a word unit. [1] Set the cursor to the word to be
altered.
[2] Key in the new word then press the
ALTER key.
Example: Alter S1500 to S2000.
S 2 0 0 0 ALTER
After alteration
S1500 replaces S2000.
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(3) Deletion of word, block
A word currently located the cursor or a certain boundary of a program can be deleted.
(a) Deletion of word
[1] Set the cursor to a word to be
deleted.
[2]
Press the DELETE key. Example: When deleting S3600
Set the cursor to S3600 then press the DELETE key.
After deletion
S3600 is deleted.
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(b) Deletion of block
It can be deleted one block at a time. [1] Set the cursor to the head of the
block to be deleted.
[2]
Press the EOB and DELETE .
Example: When deleting a block
G01 X170.0 Z100.0 F0.3
Set the cursor to G01 and Press the EOB and DELETE key.
After deletion
The block G01 ... is deleted and program moves upward.
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(c) Boundary deletion
Delete blocks after the cursor to before the designated sequence No.
[1] Set the cursor to the head word to be
deleted.
[2] Key in the sequence No. just after
the last block to be deleted and press the DELETE key.
Note) Search the sequence No. before
deletion and check how far is it deleted.
Example: When deleting
G00 Z150. 0
M03
Set the cursor to G00 and press N 3 DELETE key.
The blocks starting from the one where the cursor is positioned up to the one just before the sequence No. N3 are deleted.
After alteration
The program moves upward.
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8-4 Back Ground Editing
Generally, Editing means front side editing, however this editing could not watch contents of program and also edition is not available while executing a program.
In fact, giving a possibility to edit a program while executing a program is a back ground editing.
An editing is available to other than currently executing program.
A program under back ground editing can not execute.
Editing can be done both manual and automatic mode.
[1] Turn the memory key to [WRITE].
[2]
Press the F2/PRGRM key.
[3] Press the
F2/BACK GRD EDIT key. A title of the screen becomes a Back
ground editing
[4] Search a program wanted to edit.
A procedure of search is exactly same as a (front) editing.
Caution
Never execute a reset operation, since the machine will stops if reset is done during machine operation at the time of back ground editing.
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[5] Execute edition of program.
A procedure of edition is exactly same as a (front) editing.
[6] End of back ground editing
1) Press the F2/FORE GRD EDIT key.
A title of screen becomes a PROGRAM.
It becomes normal editing screen.
8-5 Copy of Program
A program being displayed can be copied on the other number and displayed.
[1] Display a program wanted to be copied. [2] Key in a new program No. and press
INPUT key. Example: When altering to O2001
[3] The program will be copied and the new
program will be displayed in the screen.
O 2 0 0 1 INPUT
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8-6 Range Assignment Edit Operation (Program Screen Only)
Two or more blocks of a program in display are collectively deleted or copied into another program.
(1) Starting Range Edit
Range editing is started. [1]
Push F3/RANGE EDIT . Function menu changes into the one for range editing.
(2) Assigning Range
assign a program for range editing. [1]
Push F4/RANGE SET . The cursor changes into the framed one.
[2] Assign a range.
As in ordinary cursor shifting, a range for the framed cursor can be extended with the cursor key or the page key. The area inside the frame indicate programs under range assignment.
Fig. 13-11 Range Assignment
Note) The block inside the frame indicates the scope assigned. Assignment can extend over
two or more pages.
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(3) Canceling Range Assignment
Range editing is interrupted. Range in assignment is made invalid. [1]
Push F4/RANGE SET or F3/EXIT . A framed cursor is changed into an ordinary cursor, canceling a range.
(4) Storing Range
A program having been assigned in range is stored. [1]
Push F5/RANGE STORE . A program indicated by the framed cursor is put in memory, which is stored until power
is cut off. However, only the last block subject to rage assignment can be stored.
(5) Inserting Range
a range stored program is inserted immediately after the cursor. [1] Shift the cursor to the insertion
place.
[2]
Push F6/STORE INSERT . The part having been stored in Range Store is inserted after the cursor. The cursor
position stays the same.
(6) Deleting Range
A range assigned program is deleted. [1]
Push F7/RANGE DELETE . A program enclosed with the framed cursor is deleted. A program having been deleted
is stored until power is cut off. Only the block having been lastly subject to range deletion can be stored.
(7) Recovering Deleted Data
A range deleted program is inserted immediately after the cursor. [1] Shift the cursor to the insertion
place.
[2]
Push F8/DELETE INSERT . The part having been stored in Range Delete is inserted immediately after the cursor.
The cursor position stays the same. Note) Remind that insertion takes place after the cursor.
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8-7 Word Convert (Program Screen Only)
Words not yet being converted are searched in a program, which are rewritten into the converted words. Converting methods include the following two:
(1) The applicable words are searched one by one which are converted as being confirmed. (2) The applicable words are converted collectively while the conversion state is displayed.
As the word searching system is the same as that for Word Search, it is either Number Search or Word Search depending on pre-converted words.
For example, conversion from X.1 into X.5 numerically corresponds each other. Those applicable to conversion includes character strings such as X0.1, X0.100, X00.10, X.1”, X.100, etc., all of which are each converted into X.5.
Pushing F5/WORD CONVT , start Word Conversion.
[1] [2]
Input, with keys, the word before being converted and push INPUT .
[3]
Input, with keys, the word after being converted and push INPUT . If INPUT is pushed without any key input for the word after conversion, the word before
conversion is deleted.
Fig.13-12 Word Convert
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[4] Assign a search method for conversion.
(a) For individual search:
Indicate, with / , the search direction from the cursor position.
When a pre-converted word has been found, Convert? Y-Yes N-No” appears.
To convert, push Y . Not to convert, push any other except Y .
Repeat the above steps until searching is ended.
(b) For collective convert:
Indicate the search direction on Function menu.
Table. 12-12 Search Direction of Word Conversion
F1/BLANKET ALL
F2/BLANKET BEFORE
F3/BLANKET AFTER
•“OK? Y-Yes N-No” appears.
To collectively convert here, push Y . If not, push any other except Y .
[5] On completion of conversion, the number of words having been converted is indicated in
the message X words have been converted.
Word conversion, once started, lasts till it reaches the beginning or the end of a file. To stop halfway, push F5/EXIT .
Regardless of cursor position, searching starts with the program head.
Searching takes place in the forward part following the cursor including the word with the cursor.
Searching takes place in the backward part preceding the cursor including the word with the cursor.
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8-8 Deletion of Program
There are following two methods to delete a program.
1. Delete it by the program list screen.
2. Delete it by key input at the program screen.
1) Deleting method by the program list screen.
[1]
Press the F7/PROGRAM LIST key at the program screen.
[2] Set the cursor at the program to be
deleted by the program list.
Press the cursor key.
[3] Press the DELETE key. [4] Against a message Is it all right to
delete ?, press the Y key if you agree.
A program which is designated by the cursor is deleted.
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2) Deleting method by key input [1] Display the program screen. [2] Key in the program No. to be deleted
and press the DELETE key. Example: In case of deleting O100
[3] Against a message Is it all right to
delete?, press the Y key if you agree.
A program keyed in is deleted.
3) Continuous deletion by Program No.
Press F7/PROGRAM LIST .
[1] [2] Place the cursor at the Program No.
to be deleted then press the space bar.
An asterisk marked at the head of the Program No. selected.
Example:Screen display shown below is
the case of deleting Program No.O100, O111, O169, O200.
O 1 0 0 DELETE
[3]
Press the DELETE key. For deleting the entire program,
press ORIGIN and DELETE keys.
8-9 Process After Edition
Press the > key.
Return to the initial screen.
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9. Output of Program
NC program can be outputted to the external in/output equipment.
[1] Connect an output device to the RS-232-
C terminal and make it ready.
[2] Make a mode selection to [EDIT] mode.
Press the F8/IN/OUTPUT key.
3)
Refer to the instruction manual of output device.
A right sketch is displayed.
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[4] By pressing F7/ALTER LIST key, The
display of Program No. List is switched over to that of Program No. Detail.
O Select Program No.
Place the cursor at the Program No. to be selected, and press SPACE .
An asterisk is marked at the head of the Program No. selected.
When selecting all programs, repeat pressing ORIGIN several times until the mark “*” is displayed.
Example: O5, O6, O7.
[5]
Press F2/OUTPUT , then the program selected is outputted.
Press the > key after completion of
[6]
output and return to the original screen.
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10.Setting of Tool Compensating Amount
A tool compensating amount is set automatically by touching a tool tip to the sensor of Q-setter. In this chapter explains a setting method of tool compensating amount by manually .
10-1 Setting of Tool Compensating Amount
[1] Select the manual mode.
or
[2] Set the memory key to [WRITE].
Press the function key F3/TOOL at the
[3]
initial screen.
A right sketch is displayed.
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a) Tool offset data has geometry and wear
offset for each offset No. respectively. Tool compensating amount by the Q-
setter is inputted in the column of geometry offset.
b) A cursor moves up and down every time
of pressing the cursor key.
c) Each address is as follows;
X : Compensating amount of
diametrical direction
Z : Compensating amount of
longitudinal direction R : Size of nose R T : Nose point H : Compensating amount of groove
width U : Incremental compensating amount
of diametrical direction W : Incremental compensating amount
of longitudinal direction Q : Incremental amount of nose R J : Incremental compensating amount
of groove width
[4] Set the cursor to the tool No. to be set a tool
compensating amount and address.
[5] Key in a compensating amount (setting
amount) and press the INPUT key. Compensating amount (setting amount) has
a decimal point and minimum unit is 1/1000mm.
If a geometry offset is inputted, a wear offset amount being stored so far becomes zero.
Note 1. A wear offset amount beyond 1mm
can not be inputted at one time. divide a compensating amount
within 1mm and input it by several times.
2. Wear compensating amount can be inputted at any mode.
3. Wear compensating amount adds every input.
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10-2 Deletion of Tool Compensating (Setting Amount)
[1] Select the manual mode. [2] Set the memory key to [write]. [3] Set the cursor to the offset No. to be deleted. [4]
Press the F7/ DAT A CLEAR key.
Deleting items are displayed on the screen.
ONE TOOL CLEAR : Delete whole setting amount of offset No. designated by the cursor.
GEOMETRY(ALL TOOL) : Delete geometry setting amount of all offset No.
WEAR(ALL TOOL) : Delete wear setting amount of all offset No.
NAME(ALL TOOL) : Delete name of all offset No.
ALL DATA : Delete all setting amount.
[5] Set the cursor any of deleting item. [6]
Press the INPUT key. Asking a question whether delete or not.
[7]
Press the Y key when deleting. (Press the N key when not deleting.) A setting amount to be deleted is deleted.
Note) In case of execution of one tool deletion, it is required to set the cursor to the Offset No.
to be deleted before pressing the F7/DATE CLEAR key . To change an offset No. after display a deleting item, press the F7/DA TA CLEAR key
once and return a previous screen then set the cursor to the No. to be deleted again.
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11. Setting of Work Offset
11-1 Tool Tip Position Setting of Standard Tool at Machine Zero Point.
Must be obtained a tool tip position by setting of the Z axis work shift amount, how much apart a tool tip position of the standard tool at the machine zero point from machining zero point (X0, Z0) before execute a program check or machining by a program, and input it to the NC unit.
L
Machining zero X0 Z0
Shift amount setting procedure of Z axis work shift coordinate system.
[1] Chuck a workpiece and turn an end surface
of workpiece by manual mode.
Note) Never move on the Z axis at the time of
retracting a tool.
[2] Stop the spindle. [3] Display a WORK OFFSET screen.
Direction of retracting tool
Cutting amount
Machining zero X0 Z0
[4] Measure a total length of a work-piece and
get a cutting amount L . Example : L =1.35
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Cutting amount L
Page 83
[5]
Press the function key F1/COORD.P . COORD.P Z = is displayed on the
lower left of the screen.
[6] Input the cutting allowance (Allowance).
It is written at the “Z” of the machining reference point shift automatically.
Machine zero
1.35
Zo Z axis shift amount of the work corodinate
Cutting amount
Machining zero
[7] Execute zero return.
Note 1. The following operation must be executed if execute input or alteration of cutting
amount (Measured value). Set up is done by executing the following operation, the distance from machine zero
to the tool tip point is displayed properly. a) Manual zero return. b) Manual index. c) Command and execution of T ∆∆∆∆ by a program (MDI is available as well.).
2. Direct input (Z ∆∆∆∆ ) or addition and reduction (I = Incremental input Z= ∆∆ ) are available.
3. A work shift amount of X axis has set by the parameter already. See the display of the machining reference point of the work coordinate system
screen to confirm.
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1 1-2 Setting of 2nd Reference Point
A 2nd Reference Point is easily set as follows. [1]
Press the F5/2ND REF. P key.
[2] Move the tool rest to the position where
the 2nd Reference Point is to be set, by handle operation or jog feeding.
[3]
Press the F2/ENTER key. Answering the query OK? Y-YES N-NO”,
if affirmative, press Y key. Setting of 2nd Origin Point now completes.
[4]
Press the F5/EXIT key to return the initial screen display.
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12. Automatic Operation
12-1 In Case of Machining of the First Workpiece with Confirmation of Newly Produced
Program
1) Program Check Operation Move the machine by a program without
the spindle rotation and check a tool movement, interference of tool and contents of a program.
Preparation before program operation [1] Call a program. [2] [LOCK] the memory key. [3] Check the input of tool position
offset, tool tip point and tool nose R
properly. [4] A workpiece should be off. [5] Set the switch of the operation panel
as shown the right sketch.
[PROGRAM CHECK] mode
Single block [ON]
Operation [1] Set a mode key to [MEMORY]. [2]
Press the F2/PRGRM key. [3]
Press the RESET key. [4] Program start (After checking of
motion of one block, preys the
[START] again and proceed a
program consecutively). [5] Adjust a [FEEDRATE] by a feed
speed dial. [6] Check a motion until end of a program. [7] Press a [PROGRAM CHECK] and
release if all motion is correct.
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2) Test Cutting Cut a workpiece by single block mode if
no trouble is found by program check. [1] Press key set as right sketch.
Single Block [ON].
Optional stop [ON].
Rapid traverse override at 10%
[2] Chuck a workpiece and check run
out of a workpiece by pressing the spindle [JOG] key.
[3] Close the door.
[4] Press a program [START].
(Press the [START] button again after checking of motion of one block then proceed a program consecutively.)
[5] Adjust a spindle override and
federate override by watching a cutting condition. (After that modify a program.)
[6] In case of motion of axis want to be
stopped, press a [FEED HOLD] button.
[7] At the time of completion of
machining of one tool, stop the machine by M01 then check a dimension.
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12-2 Start from Middle of a Program
Operation method in case of program edit and restart when a program is stopped by an alarm etc..
[1] Retract the tool from the workpiece by
[HANDLE] or [JOG].
[2] Stop spindle rotation and coolant and
press RESET button. Reset a program.
[3] Check a cause of an alarm and treat it. [4] Set a mode to the [MEMORY]. [5] Heading the program on the “Program”
screen. (Press the RESET button.)
[6] Search a sequence number of a tool to
be restarted.
Restart from the beginning of process. Restart should always be done from the
beginning of tool arrangement. Never restart midway of machining process, as it is dangerous.
! WARNING
1. Dont touch the tool by hand during spindle rotation.
2. Press program [FEED HOLD] or [EMERGENCY STOP] button if the machine moves unexpected direction or unexpected condition is occurred.
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12-3 Continuous Machining Operation
1) Set each switch on the operation panel. [1] Turn [OFF] the single block switch.
[2] Set the rapid traverse override at 100%.
[3] Set the override switch of federate
and spindle at 100%
[4] Turn [OFF] program check. (Lamp
is turned off)
[5] Set the switch of optional stop or
block skip if necessary.
2) Press program [START] button.
! WARNING
In case of temporary stop is required during operation, press program
[FEED HOLD] button or turn [ON] single block switch.
Also, if unexpected condition occurs, press [EMERGENCY STOP] button and stop the machine immediately.
Caution
1. When rotating the spindle, the command should initially be adjusted at a low speed
-1
abt. 100) and, by operating the [JOG] key, confirm the sway condition of the
(min workpiece.
2. In all circumstances, for safe cutting, the upper limit of spindle min-1 is set in the program. Especially when special jaws such as high jaw or some special fixing device are attached to spindle, a safe revolving speed should be programmed for the spindle rotation.
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12-4 In Case of Insertion of Manual Operation During Automatic Operation
[1] Press program [FEED HOLD] and stop
the machine temporarily (Red lamp, upper right of [FEED HOLD], is it) or stop by turn [ON] single block switch.
[2] Shift a mode switch to [HANDLE] or
[JOG] and execute manual operation.
[3] Return mode to [MEMORY] after
completion of manual operation.
[4] If pressing the program [START] button,
the program restart.
Caution
1. At first, execute an automatic operation by the single block. Enter the continuous operation after confirmation of motion of the tool head etc. are correct.
2. [FEED HOLD] button, action of M, S and T function is continued until end of the motion. If motion is not completed, manual operation is not available.
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12-5 In Case of MDI Operation in Middle of Automatic Operation
[1] Turn [ON] the single block switch on
operation panel.
[2] Shift a mode to [MDI] after machine
motion is stopped.
[3] Display the program operation screen by
pressing the F2/PRGRM key.
[4] Input a required action by address keys
and numeral keys and press the INSERT key.
[5] Press the program [START] button after
confirmation of input data of MDI.
[6] To restart automatic operation, shift a
mode to [MEMORY] and turn [ON] single block switch.
[7] Press the program [START] button.
Caution
At first, execute an automatic operation by the single block.
Enter the continuous operation after confirmation of motion of the tool head etc. are correct.
! WARNING
If continue an automatic operation after inputting only by MDI and not executed it, unexpected motion may occur due to contents of buffer by automatic operation is replaced with unexecuted buffer contents of MDI. Pay attention to danger.
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13. Setting (Data)
13-1 Stored Stroke Limit
This machine has a stored stroke limit which can be set an entry prohibition of a tool in the movable zero of the machine (in the stroke of the machine) for more safety either automatic or manual operation. This function differ from a mechanical stroke end and there are following three types.
1) The 1st stroke limit This is set at the maximum stroke of the machine by the parameter and is not changeable. Outside of rectangular always prohibit an entry by the parameter setting of the point A and
B by the distance from the machine reference point as following sketch. Generally, this parameter is not allow an alteration.
Point A
Machine reference point
Z(-)
Point B
2) The 2nd and 3rd stroke limit Set the 2nd and 3rd stroke limit at any places without restraint by commanding a distance
and direction from the machine reference point. The 2rd stroke limit is selected inside or outside. The 3rd stroke limit is always “inside”.
-480.0
-5.0
The 2nd stroke limit (inside)
Machine reference point
C
-310.0
The 3rd stroke limit (inside)
X(-)
-170.0
Entry limit zone
E
-10.0
D
-500.0
F
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(1) Selection of forbidden area
Of the 2nd area, to define whether the inside or the outside be the forbidden area, you can select by the parameter No.8004. Normally, the “inside” is set as the forbidden area (0 selection).
Of the 3rd area, the forbidden are is always inside”.
No.8004–0 bit In case of 0 Inside of stroke limit 2 is forbidden area (rightmost bit) In case of 1 Outside of stroke limit 2 is forbidden area
(2) Setting of limit by setting data and check
Prohibited No. Setting Setting
zone position example
MD62200 [15] X of point C -5.000 MD62200 [17] Z of point C -310.000
. 0.000
The 2nd .
limit MD62200 [18] X of point D -480.000
MD62200 [20] Z of point D -500.000
. 0.000
. MD62200 [21] X of point E -170.000 MD62200 [23] Z of point E -10.000
The 3rd . 0.000
limit .
MD62200 [24] X of point F -490.000 MD62200 [26] Z of point F -120.000
. 0.000
.
Note) The value of X-axis is diametrical value command.
Note) 1. When source power is switched ON and manual zero return is executed, invasion of
the area is forbidden instantly.
2. When invasion takes place by manual operation, evasion from forbidden area can be arranged by moving it to the reverse direction. After evasion, make sure to press the RESET button.
3. During automatic operation, when the end point of the movement is within the forbidden area, an alarm is issued before the movement and the automatic operation stops. The alarm can be released by pressing the RESET button. When the midway path to the end point invades into the forbidden area, an alarm is issued the moment the invasion takes place and the automatic operation stops.
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14. Operation status, Date and Time
14-1 Operation status
Select the overall screen and press the MENU SELECT key, then press the F7/OPERATION STATUS key. The setting screen comes on in a window screen.
Fig. 2-7 Running Status
The running status is displayed in the window screen. Input is done by moving the cursor.
(Example) (Hour/minute/second) = 0 (set to 0)
(Hour/minute/second) = 1 (1:00:00 is entered) (Hour/minute/second) = 1/2 (1:02:00 is entered) (Hour/minute/second) = 1/2/3 (1:02:03 is entered)
(1) Scheduled ending
Notice of ending is made effective when End Notice on the page is held "valid". The scheduled ending time is equal to the time length from auto operation start to the
ending notice. If the operator enters the scheduled ending time for a program, the call light tells when the machining time reaches the scheduled ending time.
(2) Machining time
Time for machining is summed up (time when the start lamp is ON).
(3) Lap T
Lap time among tools is measure. This is automatically set to 0 on tool changing. No measurement is conducted while NC is held in stand-by state.
(4) Work Count
Under the M12 command, NC counts up the number of cutting and the total number of works cut.
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14-2 Date and Time
Press the ^ key, and then, F4/SYSTEM the maintenance menu. The System screen appears. Set the cursor to 22. Time-Data on System screen and push INPUT .
Date and Time screen appears. The date and time can be set. Input them, seeing the description.
Fig. 12-5 Date and Time Setting
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15. Plot
15-1 Plot
Pressing the F7/GRAPHIC key displays the Graphic screen (PREVIEW EXIT) (Fig. 7-0) This screen plots the tool path and also displays the following data for reference to plotting.
Parameter plotting plane Tool nose position Spindle speed S, feed rate F, tool command T Machining time, cutting time Program list in execution
A locus is drawn in the values of the work coordinate system. As too many lines can confuse movement, the tip is expressed in a small dot. To erase the graphic page, push ORIGIN .
Fig. 7-0 Graphic Screen (PREVIEW EXIT)
The following setting are allowed for plotting. For details, refer to the next section.
Selection of plotting plane Specification of angle or rotation (horizontal, vertical) Plotting range (maximum, minimum) Scale width indication Specification of plots per tool (color specification) Selection of cutting feed line Selection of rapid traverse line Color assignment for drawing point
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15-2 Plotting Parameters
With the F1/GRAPHIC PARAM menu of the F7/GRAPHIC , the plotting Parameter screen (FIg. 9-0(a) or Fig. 9-0(b)) appears over the Plot screen.
This screen allows you to set the plotting parameters. Pressing the F2/RANGE key displays the Range Set screen (FIg. 9-0(a)) and pressing the F3/PLANE key displays the Plant Set screen (Fig. 9-0(b)).
Fig.9-0(a) Plotting Parameter (Range Set)
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Fig.9-0(b) Plotting Parameter (Plans Set) Setting plotting parameters First move the frame cursor to the column of the paramater to be set using the cursor key
.
At that time, a simple explanation is displayed in the explanation column.
Range set (1) RANGE
Set the maximum and minimum plotting values of each axis. The center coordinate (middle of the maximum and minimum values) and magnification factor (at which the maximum and minimum values stay within the screen) for plotting are decided. Input a coordinate value (work coordinate) in the key input area and press the INPUT key to decide. The
maximum value and the minimum value can be set at left or right at that time.
(2) SCALE
A Scale width is set here.
(3) EACH TOOL
Every time the tool is changed, a plotting color is changed. Up to 6 colors are available. After the 6th color, it returns to the first one. Make setting at “LINE”
The set one is marked with the INPUT key to decide.
(4) CUT. LINE
Specify a type of cutting feed line. The set one is marked with cursor key ( or ) and press the INPUT key to decide.
. To after, select with the cursor key ( or ) and press
. To alter, select with the
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(5) RAPID LINE
Specify a type of rapid traverse lines. The set one is marked with the cursor key and press the INPUT key to decide.
(6) LINE
When Plot per Tool is effective, set the changed-to color. To make setting, select color designation with the cursor key. Then, specify the tool with the cursor key.
In accordance with the description , set numerical value 0-7 and press the INPUT key to determine.
(7) POINT
Specify a color of plotting point. To make setting, select color designation with the cursor key. In accordance with the description, set a numerical value 0-7 and press the INPUT key
to determine.
Plane Set (1) PLANE
Specify the plotting plane. You can select out of the following 6 types.
. To alter, select with
Fig. 9-0 (c) PLANE
In accordance with the description, set a numerical value -1 to 4 and press the INPUT key to determine. The selected plane is displayed. The plane setted a numerical value -1 is not displayed.
Note) No scale is displayed when the plotting plane is equal to 0 (in 3 axes display) (2) ANGLE
This is effective only when the plotting plane is 0 (3 axes display). Input the angel in the key input area and press the INPUT key to decide. (a) HOL. ANGLE
Specify the horizontal plane rotation angle within a range of ±180 in an increment of 1°
Example) When the plotting plane is (XYZ) and the vertical rotation angle is 90°
Fig. 8-0 (d) Ratation Angle
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(b) VER. ANGLE
Adjust the slope angle of the vertical axis. Example) When the plotting plane is (XYZ) and the horizontal rotation angle is 0°
Fig. 9-0 (e) Vertical Rotation Angle
(3) AXIS
Set the axis name which you want to specify. Minus (“-”) can be added to it.
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16. Parameter Setting
The parameter setting is executed by the following procedure.
[1] Set the mode to the [MDI]. [2] Set the memory key to the [WRITE]. [3]
Press the > key and make the initial screen.
Press the ^ key and then the
[4]
F4/SYSTEM key.
It becomes the menu screen.
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