hitachi seiki HITEC-TURN 20, HITEC-TURN 25 Maintenance Manual
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riSElKI
(
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i
u
u
CNC
with
Turning
Conversational
Maintenance
Center
Control
Manual
'•
-V
o-
wT-tassl
l,
Hitachi
AUGUST,
SeikJ
1985
Co0,Lfcja
1)
5)
7)
8)
10)
ID
12)
13)
2)
3)
4)
6)
9)
Installation
Shipping
-
-
Leveling
-
Mounting
-
Oil
Specification
Electric
Control
Cabinet
N/C
Check
Setting
PC
Diagnostics
OT
Alarms
Zero
Point
Display,
Diagnosis
Origin
Parameters
-
Zero
-
Backlash
Operation
Point
Procedure
Clamps
Guards
Symbols
Cabinet
Ladder
Parameter
Setting
Offsetting
Setting
10T-F
for
Shift
Z
X,
Diagram
10T-F
and
Zero
HITEC-TURN
Chart
10T-F
Method
Alteration
Adjust
Z
X,
and
20/25
(Parameters)
Diagnosis
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
13
14
15
16
17
18
19
26
31
33
35
1
1
1
3
5
6-12
-
-
-
-
-
5
2
-
4
25
30
32
34
14)
15)
16)
17)
18)
-
Diagnosis
Special
Parameter
Operations
MDI/Program
Resetting
-
X
Clutch
-
Z
Clutch
Turret
-
Check
Adjust
-
-
Turret
-
How
OD
-
-
Adjust
-
Adjust
Head
Alignment
to
Accuracy
Bit
List,
Operation
Clutch
Alignment
Tool
Post
Alignment
Adjust
Test
Head
Tail
Stock
Stock
Numbers
NK25
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
36
38
59
41
42
44
47
47
48
50
51
52
54
55
-
37
-
40
43
46
-
54
53
HT-25
INSTALLATION
PROCEDURE
Removing
1.
The
clampers
Levelling
2.
The
machine
placed
oil
reset
Then,
Z
(This
level
T§
'
g
(O
O’
C't
61
570
axis,
Power
16
V®
Center
spind
395
to
move
is
rest
o
f
.
make
to
(D-4;
le
X-
the
are
does
Therefore,
the
OD
an
the
be
sure
necessary
)
.
Cabinet
O
i
©
_<
b_
1
13
and
painted
not
machine
tool
mounting
Z
axis
to
return
to
M16
-
895
2160
Z-axis
have
after
and
prevent
Leveling
_
in
a
turning
ready
adjust
the
n
'
Clampers
yellow.
flat
slideway
for
position
a
X
axis
the
Bolt
Hole
/
/
605
for
Shipping.
on
the
operation,
and
twist,
to
the
chuck
for
1
--
ai
t—
“I—
40
from
(|>14
NC
con¬
trol
unit
430
on
which
power
set
place
etc.
zero
’interfering
Anchor
supply
an
the
Before
point
s
OJ
8
m
o
CN
g
i-O
cn
r—
CN
Oh
OJ
o
CO
O
a
level
and
accessory
level
moving
in
Bolt
4
I
I*
Cobbles
>
Foundation
is
hydraulic
on
it.
advance.
with
Acces
Level
125
,
6
Ml
|
/
M
!oncre
i
-
to
be
level
the
the
sory
Rest
20
150
(8pc,s)
Leveling
LoEfil/ut
Level
jj
(
(J>
L
8pcs)
id-
1
t
e
iv*
;
tones
Drawing
Bolt
•
i
Plate
ng
x
0
2
1
,
t
1
1
Procedure
:
1.
2.
3.
4.
5.
6.
7.
8.
Adjust
one
by
Tighten
Check
stroke
within
Tighten
the
in
Tighten
the
in
Tighten
the
in
Tighten
leveling
Tighten
traverse
a
(3)
©
the
of
0.02
©
traverse
©
traverse
©
traverse
(5)
plates
in
.
and
twist
about
mm/m
and
and
and
,
lock
©
by
600
of
adjust
direction.
adjust
direction.
adjust
direction.
(9)
,
do
nuts.
level
,
(7)
mm,
an
(©
not
by
and
and
adjust
allowable
up
up
up
and
move.
(j)
loosen
(g)
the
the
the
(ij)
and
.
©
and
,
the
level
range.
machine
machine
machine
such
to
(H)
©
,
level
level
level
an
and
and
of
a
longitudinal
.
©
the
0.04
by
by
by
0.02
extent
With
machine
mm/m
0.02
mm/m
mm/m
that
Z-axis
the
Note)
bolts
The
weight
the
tightened
Therefore,
fully.
(j?)
,
of
too
tighten
@
the
much,
and
power
the
them,
(fl)
are
control
machine
checking
provided
cabinet.
level
the
for
If
may
be
machine
supporting
are
they
affected.
level
2
3.
Mounting
the
Guard
(When
Using
the
Side
Mounting
Type
Coolant
Tank)
Mount
order.
in
o
V
numerical
an
©
a—
(Mount
to
the
rear
the
of
machine.)
©
'
_
H''®
i:
?!
M
r
i
SHK
,
/
v
j
1
1
J
U
C7
C7
o
Mount
stopper
pendant
bolts
.
©
guard
Fit
rollers
into
the
rail
s
the
of
machine
Fit
this
lower
inside
coolant
Wlhz±±
/
©
edge
the
tank.
/
(Mote)
CJEOI!I3
Important'
"After
the
adjust
plate
by
Otherwise,
ant
installing
coolant
a
to
these
will
C°0
(With
Rollers)
When
veyor
this
!
tank,
movable
the
bed
bolts.
cool¬
leak."
the
chip
is
attached,
cover
»k
is
1
/
0
con-'iv
not
Fit
the
rollers
rails.
the
„
T
J
S'"'
provided.
©
into
©
®JP®/
\\
/
A
Wlien
the
conveyor
attached,
the
in
and
tank
them
together.
chip
is
put
coolant
install
it
0
A.
Mounting
(When
Using
the
Guard
the
Q
Rear
Mounting
©
3
Type
Coolant
Tank)
©
;c
©
©
(V)
0
1/
/
Mount
coolant
©
inside
tank.
*
77
the
&
(Jack
Lower
J
Bolt)
Mount
the
o
o
©
oil
2
ribs.
together
pan
(T)
Shorten
stow
guard
Do
not
tank
work.
with
from
each
it
away
of
mount
before
the
the
inside
machine
the
the
completing
main
outside.
©
jack
body
M
W
bolt
the
coolant
and
£
y
to
proper.
this
-y
©
4
OIL
SPECIFICATION
American
Amoco
asnland
Atlantic
B
Gil
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Chevron
Cities
Coot's
Exxon
Fiske
Gulf
c.F.
A
Margolis
Mo
5
1
1
COMPANY
Oil
valvoline
Richfield
Oil
Service
Industrial
Bros.
Oil
Houghton
&
i,
Supply
Refining
Co.
Sons
Lub
HYDRAULIC
ISO
PQ
American
(R50)
Etc
Duro
S-
Encrgol
Chevron
Pacemaker
.
Albauis
Teresstic
Lubriplate
Harmony
Hydro-Drive
T.E.P.
Light
DTE
OIL
3
VG
2
Indust.
IS
150
HL-C32
O.C.
15
B
32
Hydraulic»10
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100-15-7
Turbine
(43)
HP-
150
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Lube
W
3
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5-315
HP-63C
Way
3
IQ
52
31
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L-10
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LUBRICATION
Way
PQ
vac
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Lube
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b
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K-63
Oil
Way
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Chevron
Slide
Way
Febis
Lubnplate
Culfway
Way
Lubricant
M.P.
Vactra
307
2
1
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She
Stewart
Sun
Texaco
White
&
Warner
Bagley
Turbo
Hydraulic
Sunvis
Rando
Super
32
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HD
706
32
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Hydraulic
V10
ISO
Tonna
Hydraulif
Lubeway
Waylube
Medium
63
300
D
Way
(33)
HD
1754
,
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5
These
electric
symbols
used
for
all
Hitachi
Seiki
machines.
Also
these
symbols
;
are
same
as
Japanese
Industrial
Standards
6
a
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Transformer
T1
CB-2
CABINET
Spine1
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Unit
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1
INPUT
BOARD
1
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2
INPUT
CONTROL
2
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K-JB3
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Main
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Power
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Unit
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Drive
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Z-
Drive
f
i
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k
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Unit
Axis
Unit
i
r
w
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r
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Brake
Thermal
Button
\
r
Reset
14
i
How
to
check
PC
Ladder
1)
Turn
2)
Press
5)
Press
4)
Key
Example
If
the
Look
number
5)
Key
and
on
NC/PC
PLAD
whichever
in
:
machine
machine
in
.
in
press
power
Soft
is
the
(In
Button
Key
circuit
not
ready
Electrical
this
two
[second
ready
in
circuit.
case,
(2)
you
Manual
it
Soft
times
from
want
condition,
for
is
R000.0)
Key
left)
check
to
machine
you
would
ready
want
circuit
to
reference
check
6)
The
PC
is
engergized,
will
Ladder
appear
Sequence
the
green.
line
will
will
appear
appear
on
white.
your
screen.
it
If
is
If
not,
the
relay
the
line
15
PARAMETER
SETTING
10T-F
CONTROL
How
to
Change
Machine
Press
POSIT
1
Press
Set
Key
Parameter
to
is
Change
NC/PC
|
PROGRAM
ION
Setting
|
Mode
in
8000
Bit
normally
Bit
Parameters:
'and
N/C
Key
Switch
and
8000
.
"0"
"0"
power
until
|
OFFSET
Soft
|
to
press
will
This
"0".
a
from
"on"
following
PROGRAM
|
CHECK
Key
until
MDI
and
Input
be
displayed.
Bit
"0"
is
to
|
SETTING
't
Memory
No.
labled
"1"
by
screen
|
SERVICE|MESSAGE
appears:
t
Parameter
Key
Soft
Keyi
Use
PWE
pressing
(settings]
Switch
Cursor
(Parameter
|
to
ON:
|
WRITE.
Key
Write
Soft
1
f
screen
to
Enable]
CHAPTER
\
appears.
move
Key.
|
Cursor
and
Red
Press
Key
Example
Key
Parameter
Key
New
Key
Cursor
Alarm
Key
in
:
in
in
data
in
Write
Signal
Menu
Soft
until
desired
Backlash
number
1851
desired
will
8000
Enable.
to
Bit
will
Key
Parameter
Parameter
"X"
1851
will
number,
displayed
be
press
and
Zero
(first
and
and
be
|
(PWE)
appear
key
(settings)
number.
"Z"
press
displayed.
and
then
in
Input
and
at
bottom
on
appears
Input
)
press
Parameter
No.
|
press
left),
Soft
|
No.
Off:
|
right
and
on
Soft
|
Input
1851.
Key
0
of
then
screen.
|
to
|
Soft
screen.
|
Key.
Soft
disable
Key.
Service
Key.
Parameter
|
Soft
Then
press
Reset
Key
to
clear
alarm.
16
DIAGNOSTICS
10T-F
CONTROL
How
Example
X0001
check
to
Turn
Press
PC
|
MDI
Press
Input
:
Input
Following
7
1
X-Clutch
Diagnostics:
machine
NC/PC
LAD
PC
|
PC
DGN
desired
check
To
X0001
screen
6
1
Limit
and
Button
|
PC
DGN
t
Soft
diagnostic.
"X"
and
press
5
1
Switch
N/C
until
Key,
Axis
will
power
PC
PRM
j
and
Soft
appear:
4
1
Diagnostic
"on".
following
(
PC
Clutch
Key
3
1
screen
_
1
Diagnostics
Alarm
marked
2
I
Signal
appears:
|
_
will
"Search".
1
1
from
J
appear
0
1
machine
1
on
screen.
PC
to
is
It
X-
D
K
R
000.1
,
Bit
Data
Keep
Internal
.
4
Relays
Relays
1
0
Indicates
Indicates
switch
switch
"on’
"off’
I
->
G
F
X
Y
PC
to
NC
to
Input
Output
Signals
NC
PC
Signals
Signal
signal
from
from
machine
PC
to
to
PC
machine
17
Alarm
Soft
If
OT
Occurs
When
the
on
following.
Turn
Turn
Turn
off
main
on
and
are
is
those
on
Keep
the
Soft
N/C
all
power
N/C
the
Decimal
pressed.
the
OT
power,
power.
power
buttons
CRT
Alarm
zero
again.
on
while
Point
pressed
display.
shows
returning
the
Minus
key
until
on
the
and
the
key
CRT
Screen,
moving
following
the
indication
after
Axis,
turning
do
the
Press
Press
Press
]
|
4
[_Nj
Stand
input.
[_6J
By
input.
FS10TF
ROM
Test:
(Omitted)
IPL
1.
Dump
.
2
3.
Clear
4.
Setting
5
.
End
6.
DISPLAY
15121
End
memory
File
IPL
18
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