hitachi seiki 15SII, 20SII Instruction Manual

Page 1
HITEC-TURN
15SI,
CNC
INSTRUCTION
SEIK!
(L8804E-2)
ZOSI
LATHE
MANUAL
Edition
1
8-1989
DSE1K1,
Hitachi
Seiki
Co.,
Page 2
INTRODUCTION
CONTENTS
Operation
SAFETY
1.
1-1
1-2
1-3
2.
2-1 2-2
2-3
2-4
2-5
3.
3-1
3-2
3-3
General
Precaution Precautions
SPECIFICATIONS
Machine
Machine
NC-system
Component
Major
INSTALLATION
Machine
Lubrication
Coolant
Procedure
PRECAUTIONS
Precautions
When
for
Outline
Proper
Specifications
Units
Dimensions
Installation
and
Flow
Chart
Operating
Electric
Specifications
...
Oil
Supply
'
the
Machine
Equipment
and
NC
Unit
1-1
1-1 1-2
1-4
2-1
2 2
2-8
2-11 2-12
3-1 3-1 3-18
3-21
1
3
3-4
OPERATION
4.
4-1
4-1-1 4-1-2
4-1-3
4-1-4
4-2
4-2-1 4-2-2
4-2-3
4-3
4-3-1
4-3-2
4-3-3
Check
Operation
Preparation
Operation
Prior
Outline Outline
Outline
Function
Tool
Tool
How
Starting
Emergency
When
to
Panel
for
Explanation Explanation
Key
for
Traveling
Interference
to
Obtain
Preparation
Operation
Stop
Ending
Test
Operation
Daily
Run
State
and
Machining
Ranges
Tool
and
Panel
NC
of
Machine
of
Display
Drawing
Center
Restart
Operation
Operation
Operation
Item
Height
Operation
of
Panel
.
Panel
3-22
4-1 4-1
4-1
4-2
4-4
4-9
4-13
4-13
4-18
4-22
4-23 4-23
4-27
4-27
I
Page 3
4-4
4-4-1
Operation
Position
-
(TIMER)
Screen
Display
4-28
4-28
4-4-2
4-4-3
4-4-4
4-4-5
4-5
4-5-1 4-5-2
4-5-3
4-5-4 4-5-5
4-6
4-6-1 4-6-2
E=>
Program
Tool
<=>
Machine
NC
Editing
NC
NC
Auto-program
List
Background
Operation
Preparation
Mounting
Setting
(Operation,
Layout
Preparation
Reference
Screen
Operation
Program Program
Registration
of
Guide
of
Coordinate
of
of
Punch
Reading
Data
Edition
for
Tool
and
(Tool
MDI
System
Edition
.
Tool-layout
Setting
Out
Reading
Program
Operation
.........
.
'.
..
Nose
Operation)
.
Position)
....
.
.
..
4-33
4
-
4-54
4-56 4-62 4-62
4-67
4-71 4-73
4-79
4-82
4-83
4-85
4-6-3
4-6-4
4-6-5
4-6-6
4-6-7
4-6-8
4-6-9
4-6-10
4-7
4-7-1 4-7-2 4-7-3
4-7-4
Handling
"ÿ=t>How
_
Soft
Machining
<=>
Setting
Program
Program
Trial
Continuous
t=>
c=>
Others
List List
List
Display
of
to
obtain
to
Relation
up
Dimension—
Continuous
applied
be
Cutting
Jaw
Reference
information
of
Check
Edition
Cutting
G
Functions
of
M
Functions
of
English
for
and
Tail
Operation
Q-setter
between
Stock
adjusting
machining
Setting
the
Q-setter.
to
point
machining
Word
of
mounting
method
for
Program
Setting
dimension
reference
2-process
1,
....
Data
of
point
tool
and
not
set¬
4-87
4-95
4-99
-107
4
4
-114
-117
4
4
-147
4
-153
4
-16.0
4
-160
4
-163
4
-167
-170
4
.
II
-
Page 4
4-7-5
Display
and
Setting
of
Parameter
173
4
4-7-6
4-7-7
4-7-8
MAINTENANCE
5.
Periodic
5-1 5-2
Adjusting
5-3
5-4
5-5
5-6
5-7
5-8
Confirmation
Hydraulic
Hydraulic
Wiring
Diagnostic
Maintenance
5-8-1
5-8-2
5-8-3
5-8-4
5-8-5
Output
Explanation
Instruments
Summary
X-axis
Confirmation
Adjustment
Engaging
Adjustment
of
AND
Check
Method
System
Chuck
Diagram
Function
,
Z-axis
Various
Various
for
Storage
ADJUSTMENT
of
Guide
of
of
of
and
List
for
Lubrication
of
Electric
Clutch
Adjustment
Q-setter
Turret
Z-setter
Data
X,
Index
Editing
Z-axis
Engaging
Position
Position
Data
Operation
Backlash
Oil
Devices
of
Zero
Fault
on
Input/Output
.
Delivery
Point
(Option)
4
175
4
178
182
4
5
1
5
1
5 5
5
5
5
5
5
5
5
5
5
5-44
1
4
8
10
-
14
-
19
-
'
"
20
-
26
-
27
-
32
-
42
-
43
-
6.
ALARM
6-1
6-2
Alarm
Instruction
L
of
English
for
Words
Alarm-message
on
NC-screen
6
1
6
1
:
6
-27
!/
j.
1:
.
.
v*
n
fi
-i"
HI
-
-
Page 5
INTRODUCTION
We
are-
To
make
tion,
In
tools
workpieces.
CNC
chuck wider The
to
operation.
For
provided
understand
addition,
as
lathes
work
range
safety
the
machine
general
1.
2.
obliged
full
Programming
Parts
use
the
a
CNC
HITEC-TURN
and
of
precautions
understanding
in
addition
List
your
for
this
of
its
user
machine
center
workability
important
are
to
Manual
using
machine,
mechanisms
should
so
as
15SII,
work.
and
mentioned
.
of
this
our
HITEC-TURN
it
and
standardize
to
minimize
20SII
They
this
and
are
higher
in
Follow
machine,
instruction
is
necessary
optimumly
setups
setup
20SII(BIG
full-scale
economy.
this
manual
their
mannal.
CNC
program
by
changes
and
instructions
following
the
lathe.
to
make
using
CHUCK)
CNC
lathes
the
Refer
for
standard
for
can
caution
for
documents
to
perfect
workpieces.
types
all
cope
with
which
plate
your
them
as
installa¬
accessory
of
both
enjoys
stuck
safety
are
required.
3.
4.
5.
Carefully
etc.,
not
lose
design
A
result,
NC
Electric Each
handle
provided
them,
is
the
Unit
Optional
subject
contents
Instruction
Circuit
and
and
for
because
to
Function
keep
packed
they
change
these
of
Manual
Diagrams
record
together
are
due
documents
and
Instruction
lis
ts/
necessary
to
remodeling
Maintenance
Manual
for
partly
,
this
adjustment.
tables
with
may
such
machine
of
Manual
"Parameters
as
this
machine,
mismatch
so
that
the
List",
you
will
and
as
machine.
a
Page 6
(From
Operation
Program
Procedure
Preparation
Flow
Up
Chart
Machining)
to
Operation
Yes
Program
1
Material
2
Finishing
3
Turret
4
Selection
5
Auto-preparation
6
Program
transport
For
*
PROGRAMMING
The
Auto-program
Machining
list)
preparation
preparing
inside
(4-64)
Operation
(
’rogram
shape
shape
index
of
edition,
(3-8-2)
MANUAL
of
program
standby
prepared
input
input
position
machining
of
re-description,
program,
the
1.
(
)
call
data
E
call
start
:
(4-15,
already
No
(3-3,
(3-5)
(3-6)
type
program
shows
the
reading
(registration
4-70)
3-4)
(3-7)
(3-8)
refer
item.
(4-62)
to
program
0
°
No
Numeral
item Instruction
For
method,
Programming
For
Instruction
transferred
in
shows
program-preparing
refer
other
items,
Yes
(
)
the
Manual.
to
Manual
Manual.
of
page
refer
each
of
1.
to
Yes
Mounting
setter)
Machining
(4-45,
Continuous
dimension
(4-75)
reference
4-86)
No
Setting
Set-up
Tool
Raw
_
Program
Program
Trial
operation
operation
mounting
setting
jaw
cutting
point
Sensor
of
tail
3
check
edition
cutting
3
No
(4-73)
I
setting
use
Yes
stock
(4-99)
(4-127)
(machining)
done
(handling
(4-82)
(4-94)
(4-102)
of
(Z-setter)
(4-133)
Q-
Here,
*
procedure
in
However,
mandatory
this
general
flow-chart
procedure.
is
it
of
operation-
summarized
type.
not
is
following
Dimensional
(4-135)
adjustment
(
End
of
workpiece
(tool
layout)
Page 7
1.
SAFETY
PRECAUTIONS
Safety
from
to
this
machines
1-1
1.
4.
5.
precautions
accidents
machine
.
Always
General
Observing
accident-free
Always
2.
Always
3.
Wear
a
working
the
not
Do
Provide
are
and
damages
but
observe
Precautions
general
working
wear
wear
working
a
suit.
machine.
operate
sufficient
also
precautions
safety
safety
important
respectively.
to
the
these
environment
eye
shoes.
cap
properly
Keep
machine
the
light
protect
to
settings
precautions
is
glasses.
working
the
with
around
greatly
and
and
the
These
and
.
improving
tighten
suit
gloves
the
operator
precautions
operations
instrumental
the
in
put
machine
of
productivity.
sleeves
order
good
on.
and
and
the
apply
almost
in
and
maintain
machine
creating
cuffs
when
not
only
all
operating
a
clean
an
of
6.
7.
8.
9.
environment
not
floor
platform,
not
not
use
from
and
place
sections
.
remodel
Do
chips
the
Work
enough
Do
moving
machine
Do
.
compressed
the
machine
around
which
have
a
tool,
the
them.
antislip
of
the
machine
to
air
proper,
are
placed
surfaces.
workpiece
machine
clean
and
but
without
power
around
and
control
other also
our
remove
cabinet,
the
machine,
things
any
on
permission.
dust
not
section
and
must
only
cutting
NC
of
unit
be
on
the
and
strong
the
1-1
I
Page 8
1-2
Precaution
Before
When
operating
Operating
this
the
machine,
Machine
full
understand
this
manual.
Perform
a
test
(Maintenance)
1.
2.
3.
4.
run
The
operator
observe
stain,
easily,
Keep
Exercise
power
the
Do
not
safety,
for
axes,
so
on.
adjustment
For
in
all
limit
the
the
damage
contact
doors
extreme
control
remove
presence
and
the
instructions
remove
or
Hitachi
and
care
cabinet.
modify
or
such
as
switches
and
of
personnel
cover
limit
for
repair,
operation
our
on
a
the
caution
Seilci.
closed,
concerning
mechanisms
switches
the
use
charge
in
caution
plate.
except
the
and
for
interlocking
the
specified
instructor
plate.
when
doors
electric
the
of
maintenance
When
adjusting.
of
stroke
a
of
wrenches,
Take
the
circuits
sliding
as
it
care
NC
ends
much
cannot
unit
of
cover,
and
as
must
not
be
and
installed
travel
so
possible.
fully
to
read
and
on.
(Operation)
1.
2.
3.
4.
5.
Remember
can
push
When
When
rotating
When
dropped
hand.
starting
the
desposing
chips.
Stop
the
the
them
machine
or
on
sure
Be
machine
positions
immediately.
the
moving
of
chip
a
to
machine,
is
in
section.
cutting
flow
stop
when
the
of
operation,
chips
or
other
the
adjusting
EMERGENCY
follow
which
areas,
machine
the
the
never
when
position
STOP
procedures
your
put
wrapped
not
do
disposing
buttons
around
pull
of
a
so
mentioned
hand
close
tool
a
them
the
of
coolant
that
with
cutting
nozzle.
you
later.
to
or
your
a
*
1-2
Page 9
(Tool
Setting)
1.
2.
3.
(Workpiece
1.
2.
When
axis.
Be
very
the
tools
may
interfere
indexing
Mount
indexing
to
improper
Chucking)
When
the
spindle
Use
standard
within
setting
careful
a
tools
(0.1
chucking
the
over
turret
outer
up
with
in
sec.)
turret
a
if
soft
tools,
of
tool
their
a
head.
a
well
when
indexing.
workpiece,
the
mounting
jaws.
diameter
stop
noses
specified
bed,
balance
their
Mount
a
spindle
when
carriage,
condition.
be
careful
of
the
of
setting
lengths
mounting
the
workpiece
the
jaws
chuck.
as
because
cover,
of
well
them
tailstock,
Due
is
unbalanced,
its
so
that
as
the
up.
their
to
high-speed
balance.
is
unbalanced.
they
feed
Do
tool
etc.
may
it
Do
not
in
noses
may
not
stay
each
set
when
turret
lead
turn
3.
4.
5.
(Completion
1.
a
For
"Soft
Take
note
to
due
When
gripping
After
that
When
of
the
center
damaged,
After
forming
a
chucking
workpiece
a
center
of
chuck
Cutting".
Jaw
that
a
centrifugal
position
forming,
chucking
hole
allowing
Daily
finishing
cylinder
the
and
hole.
and
Work)
the
soft
and
check
pressure
centering
weight,
If
a
load
the
daily
set
chuck
force
a
that
a
workpiece
work,
jaws,
shape
a
heavy
is
pressure,
gripping
when
pay
the
is
adequate.
a
center
workpiece
applied,
be
the
full
to
which
jaws
center
hole
to
sure
determine
force
spindle
attention
properly
workpiece,
and
the
jump
to
will
the
is
tip
out.
turn
runs
jaws
grip
thrust
a
centered
of
off
it
be
the
referring
suddenly
at
to
a
are
the
take
force
with
center
the
a
high
forming
to
be
workpiece
special
applied
a
power,
to
reduced
speed.
ring
formed.
note
small
may
be
clear
4-6-4
and
to
I
machine
the accordance
operations
and
with
when
apply
the
a
rust
specified
water-soluble
preventing
1-3
procedures.
coolant
oil
on
is
slideways
Carefully
used.
,
etc.
perform
in
these
Page 10
1-3
Precautions
for
Electric
Equipment
and
NC
Unit
When
special
equipments
1.
operating
Do
so
2.
For
specified
load
protect
chips,
3.
When
unit
instructor.
4.
Do
power
attention
and
not
give
on.
the
cord.
and
performing
have
not
change
control
the
NC
primary
in
with
it
so
been
machine
to
unit
shocks
the
When
on.
correctly
Do
the cabinet
the
.
to
wiring
operation
the
a
cover
test
a
not
change
current
or
carrying
following
NC
the
the
of
primary
lest
run,
set
set
the
and
points
unit,
machine,
manual.
wiring
it
should
check
the
in
parameters
value
set
out
power
Do
has
that
presence
of
values
maintenance
,
concerning
control
use
not
to
damaged
be
the
other
the
of
a
wire
use
an
be
put
parameters
of
our
than
thermal
various
checks
the
electric
cabinet,
with
unnecessarily
on
by
that
a
the
cutting
of
operation
for
relay
control
,
pay
and
thickness
floor,
the
NC
backlash.
the
of
knobs.
5.
6.
7.
8.
not
Do
cannon
of
When
turo
power
the
and
Start
turned
possible
TOUCH
other
Handle
proper
wet
get
equipments
For
apply
plugs,
carrying
the
off
the
of
power
maintenance
off.
or
It
1
:
cards
personnel
with
exercise
and
.
an
excessive
flexible
out
maintenance
EMERGENCY
NC
unit,
switch
work
up
near
to
the
warning
the
operate
Lock
put
particular
extreme
insdie
STOP
the
installed
after
power
operation
care
the
force
tubes
button
main
switches
signs.
the
to
caution
power
(bending,
and
checks
switch
in
making
machine.
electric
control
cubtyre
on
on
your
sure
in
In
buttons
not
etc.)
the
operation
the
of
the
factory,
that
the
additions,
of
equipments
to
allow
cabinet
cords.
electric
power
these
OFF
the
,
to
the
control
in
this
state
place
machine
of
the
use
connectors
equipments,
panel,
order.
switches
as
much
"DO
to
the
machine
those
the
cabinet
are
as
NOT
forbid
machine
to
9.
specified
Never
Never
sunshine
damage
the
leave
internal
by
fuses
or
Hitachi
with
the
door
camera's
devices
Seiki.
higher
of
strobo
.
the
capacity
NC
flash
1-4
Particularly,
unit
open,
rays
or
copper
may
use
because
enter
specified
wires
the
the
.
direct
cabinet
fuses.
and
Page 11
2.
SPECIFICATIONS
2-1
Machine
This
able
be
The
following
The
1.
2.
Spindle
the
With
3.
workpieces
As
4.
control
5.
The
6.
Due
A
Outline
is
a
to
machine
employment
a
standard
a
machine
to
required
CNC
lathe
control
are
speeds
permanent
can
function.
combined
the
floor
can
also
with
two
the
perform
can
an
of
tool
be
machined
feature,
has
area
a
axes
features
be
steplessly
AC
setting
a
structure
is
drum
type
simultaneously.
this
of
chuck
work
inverter
as
without
the
machine
diagnostic
of
reduced.
turret
machine.
and
center
changed
motor.
a
basis,
modification.
a
has
function.
electric
head.
in
various
constant
and
It
work.
a
wide
mechanical
is
designed
range
kinds
surface
due
of
speed
systems.
to
to
In
addition,
in
order
machine.
the
of
optional
If
can
be
extended
Construction
1.
Head
Spindle
AC
motor.
constant
improve
to
accessories
stock
speeds
the
further.
of
Machine
The
surface
HT15SII
HT20SII
HT20SII--
k
(BIG
turret
accessibility
are
AC
speed
CHUCK)
head
are
attached,
Proper
automatically
inverter
control.
35
30
20
is
positioned
motor
6,000
5,000
3,600
to
spindle
the
the
changed
makes
r.p.m
r.p.m
r.p.m
the
in
working
in
possible
it
a
rear
and
range
wide
of
the
of
range
to
machine
the
operatability
the
machine
by
perform
the
.
*J
i
2-1
Page 12
2.
Turret
head
indexing
An
indexing
tock
taper
3.
speed
Tails The
(HT20SII,HT20SII-BIG
market
position
hydraulic
can
mechanism
the
of
be
mounted.
key
by
adjustment
(0.1
sec.
tailstock
operation.
with
/turret
CHUCK)
The
within
a
superhigh-accuracy
face)
MT
and
No.
any
4
is
tailstock
A
a
push
range
force
of
and
(HT15SII)
live
can
can
50
high
center
be
to
indexing
set
be
450
assures
cam
or
available
an
at
adjusted
(110
kg
MT
arbitrary
high¬
accuracy.
No.
5
on
by
to
990
the
lb.).
2-2
Page 13
2-2
Machine
Proper
Specifications
Capacity
Swing
Chuck
Max. Max.
Bar
Travel
X Z
Spindle
Spindle
Spindle
Spindle
Hole
Bearing
Capacity
Axis
Axis
Size
Turning
Shaft
Speed
Speed
Nose
Through
Dia.
Dia.
Length
Range
Spindle
of
Spindle
mm
mm
mm
mm
mm
mm mm
mm
mm
Unit
(inch)
(inch)
(inch)
(inch)
(inch)
(inch)
(inch)
rpm
Range
(inch) (inch)
HT15SII
300(11.8)
165
165
300(11.8)
38
180
340
35
Stepless
1,
A2-5
46
80
6.5)
(
6.5)
(
1.5)
(
(
7.1)
(13.4)
6000
(
1.8)
3.2)
(
Tool
Head
Type
No.
Tool
Tool
Turret
Feed
Rapid
Cutting
Jog
Tailstock
Stroke
Spindle
of
Tool
of
Size Size
Traverse
Feed
Turret
Index
Feed
Inside
Position
:
0D
:
ID
Tool Tool
Time
X
Z
Taper
Axis
Axis
(inch)
mm
(inch)
mm
Sec.
m/min
m/min
mm/rev
(in/rev)
mm/min
(in/min)
(inch)
mm
(IPM)
(IPM)
P0S.KV
10
tooling/12
10/12
(
25
(
25
0.1/Face
20(787)
24(945)
0.01
(0.0001ÿ19.685)
0
*
(0
340(13.4)
MT4
TOOL
POS
1)
1)
500
2000
80)
IN/12
VDI
pos.
convent.
TOOLING
2-3
Page 14
Motor
Unit
HT15SII
Weight
Note
Spindle
Feed
Coolant
Power
:
All
prior
Motor
Motor
Unit
Capacity
illustrations
notice
X Z
50%
Axis
Axis
ED
for
AC AC
AC
kg
specifications
and
improvement
kW kW kW
kW
(HP)
kVA
(lbs)
(HP)
(HP) (HP)
and
development.
7.5
0.75(1)
0.75
0.18(1/4)
3800
are
(10)
(1)
15'
(8360)
subject
to
change
without
2-4
Page 15
2-2
Capacity
Machine
Proper
Specifications
Unit
STANDARD
HT20SII
BIG
CHUCK
Swing
Chuck
Max.
Max.
Bar
Travel
X Z
Spindle
Spindle Spindle
Spindle
Hole
Bearing
Tool
Capacity
Axis
Axis
Head
Size
Turning
Shaft
Speed
Speed
Nose
Through
Dia.
Dia.
Length
Range
Spindle
of
Spindle
mm
mm
mm
mm mm
mm
mm
mm mm
(inch)
(inch)
(inch) (inch
(inch)
(inch)
(inch)
rpm
Range
(inch)
(inch)
(15)
380
(tf-lh)
210
(8l/4)
210
)
(15)
380
51(2)
200(7.9)
400(153/4)
5000
30
*
Stepless
1,
380/600
400/630
A2-6
59(2.3) 90(3.5)
(15)
380
255(10) 255(10)
(15/23.6)
64(21/2)
200(7.9)
(153/4/24.8)
20
*
Stepless
1,
A2-8
78(3.0)
(4.3)
110
3600
Type
No.
Tool
Tool
Turret
Feed
Rapid
Cutting
Jog
Tailstock
Stroke
Spindle
of
of
Size
Size
Traverse
Feed
Turret
Tool
Index
Feed
Inside
Position
:
OD
ID
:
Tool
Tool
Time
X
Z
Taper
Axis Axis
(inch)
mm
(inch)
mm
Sec.
m/min(IPM)
m/min(IPM)
rev
mm/
(in/
rev)
mm/min
(in/min)
(inch
mm
)
POS.KV
10
tooling/12
25(1)
32
0.1/Face
20(787)
24(945)
0.01
(0.000m9.685)
0
(0
400
TOOL
POS
10/12
(ll/4)
2000
80)
(153/4)
MT5
IN/12
VDI
pos.
TOOLING
10/12
25(1)
32(11/4)
0.1/Face
20(787) 24(945)
500
0.01
(0
.
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0
(0
400/630(153/4/24.8)
convent.
2000
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80)
500
.
6
85
)
2
5
-
Page 16
HT20SII
Motor
Weight
Note
Spindle
Feed
Coolant
Power
:
All
prior
Motor
Motor
Unit
Capacity
illustrations
notice
STNDAKD
kW
kW
kW
kW
kVA
(lbs)
(HP) (HP) (HP)
(HP)
and
are
development.
50%
ED
Axis
X
Z
Axis
AC AC AC
kg
and
specifications
improvement
for
(15)
11
1.03(1.4)
1.03(1.4)
0.18(1/4)
18
4100(9020)
subject
to
change
CHUCK
BIG
(15)
11
1.03(1.4)
1.03(1.4)
0.18(1/4)
22
4300(9460)
without
2-6
Page 17
Standard
Accessories
Quick
$165
$210 $254
Soft
Standard
ID
tool
Lighting
Tailstock
Coolant
Leveling
Spanners
Spindle
Call
Spindle
tool
hollow
hollow
hollow
jaw
base
unit
override
light
load
setter
chuck
chuck
chuck
the
for
combination
holder
apparatus
sheet
and
wrenches
meter
(HT15SII)
(HT20SII)
(HT20SII
above
tools
CHUCK)
BIG
set
1
set
1
set
1
set
1
sets
3
1
set
5
pcs.
set
1
set
1
set
1
set
1
set
1
set
1 1
pc.
set
1
Optional
Selected
Work
Run
Ammeter
Spindle
Automatic
Tail
Chip
Chip
Accessories
tools
counter
hour
meter
and
tachometer
power
spindle
conveyor
conveyor
voltmeter
cutoff
tape
right
rear
unit
command
discharge
discharge
2
7
-
Page 18
2-3
NC-system
Specifications
(SEICOS-L
MULTI)
Standard
Submemory
Control
Simultaneous
Interpolation
Designation
Tape
Functions
Feed
Spindle
Rapid
code
rate
override
Manual Manual
Dwell
Specifications
axes
controllable
system
override
speed
feed
pulse
override
function
generator
axes
Tool standard data
2 2
data
keeping)
axes
axes
Linear/
Incremental
EIA/ISO
G2,
G3,
0
200%
50
1,
Rapid,
x
1,
5,
200%
25,
x
100
10.1
(X,
circular
840,
M2,
(10%
(10%
100%
Jog,
10,
pcs.
(dialogue
KB
Z)
/absolute
Automatic
T4
step)
step)
Manual
x
100
(x
film
pulse
50)
area
program
recognition
generator.
Reference
Max.
Automatic
Work
Decimal
Program
r.p.m.
coordinate
Incremental
point
No.
Sequence
Label Block
Fixed
Multiple
Radius
skip
skip
cycle
programming
Chamfering/
Memory
lock
point
setting
coordinate
offset
input
search
No.
search
repetitive
comer
key
return
system
on
R
system
cycle
arc.
setting
setting
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G27
G50
T
code
Direct
value
W
U,
,
G90
G70
/automatic
G29
Sxxxx
increase/decrease
(work-length)
G92
,
G94
G76
measuring
No.
Automatic
compensation
of
tool
tool
offset
nose
amount
radius
memory
50
2-8
Page 19
Buffer
storage
Optional
Machine
Dry
run
Tape
Single
Part
No.
Self Stored
Manual
CRT
Back
check
block
display
program
ground
of
registerable
diagnosis
stroke
absolute
Constant
Inch/metric
Tape
Run
punch
hour
stop
lock
surface
interface
display
function
storage
editing
limit
speed
conversion
&
editing
programs
Dry
14"
40
99
#1,
ON
run
color
m
#2,
fixed
+
#3,
no
spindle
G36
'v*
rotation
G39
Grooving
(ID,
OD,
Resetless
width
End
over
offset
face)
travel
function
G150,
G151
2-9
Page 20
Option
Sub
memory
Film
data
area
50.1
keeping)
KB
(dialogue
program
Tape
Programmable
Thread
reader
cutting
Variable
Multiple
2nd
reference
Part
Part Part
program program
program
Additional
Additional
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User
Block
Block
restart
macro
skip
skip
lead
start
No.
No.
data
cycle
threading
thread
point
storage storage storage
of
of
inpu
retract
cutting
return
registerable
registerable
,
G92
G34
G30
Total
Total Total Total
(Using
Total
(Using
Needed tions
Total
Total
G76
80
150
320
199
part
999
part
for
in
4
9
m m m
pcs.
pcs.
case
pcs. pcs.
program
program
reviewing
of
storage
storage
the
DI/DO
specifica¬
credit
2
18
m)
m)
Skip
Tool
hour
Run
External
External
function
life
display
data
work
management
inpu
number
search
G31
G122,
N/C
20-step
G123
display
shifting'
switch
type
2-10
Page 21
2-4
Component
Units
slide
rest
3
servo
feed
servo
the
tank
box
saddle)
panel
4
motor
motor
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
5
6
Tailstock
Coolant
Lubricating
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Head
stock
Bed
Spindle
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7
control
8
pump
motor
unit
unit
cabinet
9
1
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1
1
1.
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2.
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Q
3.
4.
5.
6.
7.
8.
9.
10.
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Page 29
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Page 30
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Page 32
INSTALLATION
3.
3-1
Machine
Foundation
When
This
installing
is
accuracy
the
properties
whether
be
given
knowledge
note
Take
bearing
A
1.
thickness
2.
3.
foundation
A
When
of
Installation
(Fig.
most
the
any
at
is
it
upon
of
of
preparing
the
foundation.
a
time.
of
rock
a
selecting
the
the
capacity
of
3-1
and
machine
important
The
ground
the
bed
machine
following
of
foundation
range
should
an
antivibration
Fig.
tool,
or
the
tool.
soil
3-2)
its
factor
machining
where
reclaimed
foundation,
points
should
should
be
foundation
in
your
when
be
300
ditch,
order
accuracy
factory
land.
based
installing
be
5
300
or
mm
must
obtain
to
is
is
Due
on
tons/m2
or
more.
from
so
mm
more
do
be
rigid
the
greatly
affected
located,
consideration
the
general
this
machine.
or
more
the
bed.
around
the
best
and
and
machining
such
should
basic
a
perimeter
stable.
by
4.
It
size
no
This
moving
tion.
that
machine
a
Machine
To
fully
attention
machining
temperature
the
machine.
ventilation
Under
the
by
is
under
effect.
Therefore,
worker
a
chips
Installation
exhibit
to
accuracy
greatly
port,
environment
no
means
each
generates
select
can
move
transport
the
a
room
To
avoid
heat
permissible
of
leg
large
a
a
around
vehicle
Environment
original
temperature,
cannot
changes,
this,
transfer
where
the
machine
be
naturally
just
be
the
to
set
machine.
amount
installation
without
or
removing
performance
dust
a
slight
fully
from
air
a
is
concrete
This
of
cutting
touching
of
and
vibrations.
obtained
careful
heating
highly
kind
covers
the
change
of
polluted
blocks
chips
position,
other
machine,
when
of
the
unit,
foundation
of
machines
for
the
it
direct
etc.
a
of
during
considering
maintenance.
pay
Although
room
partly
sunshine,
with
dust,
certain
has
opera-
when
utmost
high
affects
etc.
,
note
that
machine's
slideways
or
3-1
electric
devices
are
damaged
more.
Page 33
Install
the
machine
in
as
clean
as
possible
an
environment
because
electronic
and
moisture.
In
addition,
vibrations
devices
.
the
for
machine
control
must
are
be
particularly
installed
susceptible
a
at
place
free
to
from
dust
3-2
Page 34
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Page 37
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300
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Page 40
Lifting
Lifting
Work
work
(Fig.
is
one
3-3)
of
the
important
steps
when
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1.
The
Use
2.
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3.
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In
4.
the
center
5.
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6.
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weight
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4,100 4,300
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coolant
the
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kg/8,360
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whose
shown
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of
by
should
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wire
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are
tank
in
of
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precautions
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lbs.
lbs. lbs.
diameter
and
Fig.
the
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be
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.
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3-3.
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(HT20SII)
(HT20SII
is
14
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one
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for
LONG
mm
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BED)
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to
position
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been
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7.
Lift
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machine
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gradually.
check
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When
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When
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machine
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lift
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place
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the
the
tense,
up
the
machine
lower
machine
machine
3-9
Page 41
Fork
Lift
Work
Observe
1.
2.
Fork
is,
machine
To
3.
on
4.
When
lift
gravity
directions
Select
the
an
put
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a
lift
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right
lifting
to
following
fork
work
perimeter.
the
and
the
the
last
most
is
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lift
should
and
fork,
left
machine,
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a
use
a
in
fork
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cooperatively
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of
lift
position
in
lift
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of
temporarily
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to
work:
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damage
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fendure
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case
machine
first,
machine's
and
a
machine
persons,
grooves
proper.
center
traverse
and
weight.
on
located
then,
of
that
the
3-10
Page 42
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3-3
Lifting
3-11
Work
Page 43
Cleaning
the
Machine
The
rust
to
be
exposed
not
do
Upon
shipment
tightened.
Use
a
piece
thoroughly
motor
If
driven
may
After
oil
without
used,
be
cleaning
specified
preventing
move
into
damaged.
the
Before of
the
foreign
there
to
dust
saddle
from
cloth
rust
fail.
substances
the
Table
in
paint
and
our
cleaning
soaked
preventing
Do
the
by
machine,
applied
soil
cross
or
factory,
not
pressure
3-1
the
in
use
around
apply
to
to
during
slide
each
machine,
choice
paint
compressed
the
of
a
slideways.
some
section
parts
transportation.
before
loosen
kerosene
from
the
clearance
compressed
slight
cleaning
of
pulley
air
amount
of
the
the
respective
(neutral)
to
clean
of
air
of
machine
Accordingly,
the
machine
of
the the
each
and
joint
choice
machine.
has
sections.
and
wipe
spindle
machine.
joint
lubricating
tends
been
off
may
surfaces
be
3-12
Page 44
Power
Source
and
Wiring
1.
2.
Power
Diagram
J
a
I
Power
Install
the
see
Wiring
Connect
below:
Source
__
switch
machine the
from
Connection
:
3)
Electromagnetic
switch
\
the
table
the
(l)'
power
operator
below.
the
power
Circuit
(
CB-1
.
!
;
MS-1
(4)
switch
power
source
)
-
Movable
operation
can
switch
breaker
I
separately
access
to
the
to
(2
i
contact
button
from
it
easily.
the
machine
machine
)
Grounding
connection
Spindle
control
unit
'/////
Grounding
(R
.
other
as
m
y
S
.
For
shown
cable
bolt
/
direction
)
T
machines
a
fuse
in
Viewing
/
this
in
so
capacity,
the
figure
Power
entrance
Arrow
that
service
p
A
view
When
the
to
the
For
grounding right
Connect
to
installing
user
wire
circuit
the
the
is
to
power
cable,
table.
the
grounding
V\J.I
Fig.
the
kindly
the
primary
breaker
cable
grounding
requested
see
bolt
3-4
machine,
side
(T).
CB-1
and
the
cable
(2).
Power
of
Supply
Model
HT15SII
HT20SII
HT20SII
BIG
3-13
CHUCK
Connection
Total
capacity
KVA
15
18
22
thickness
R.S.T
8
14
22
Cable
Ground¬
ing
3.5
5.5
8
Fuse
capacity
50
75 75
A
Page 45
Switching
of
Electric
Device
by
Supply
Voltage
and
Frequency
/
(BSR-l)
Depending
change
and
frequency
Switching
A
control
(For
machine,
(?)
on
setting
the
mounting
the
Control
transformer
(output)
the
of
before
Supply Supply
tap
position
cabinet.
position
see
circuit
supply
the
of
the
board
voltage
following
setting.
voltage
frequency
the
power
of
the
of
Electric
each
and
electric
control
device
power
Device
frequency,
200/220
50/60
power
is
control
Layout.)
L
device.
V
Hz
inside
cabinet
Line
is
it
Check
±10%
Hz
±1
transformer
the
to
filter
necessary
the
(?)
power
the
to
voltage
MS-1
'I
SjTn&mffi
o
unit)
l
(NC
!!
\T-
I
1
CB-1
\
I
0
Spindle
control
n
I
P
i
J
i
i
:
I
servo
t
I
X-
axis
unit
I
i
Z-
axis
servo
unit
I
IO-21
unit
Fig.
3-5
Front
3-14
Layout
Diagram
Page 46
the
Open
switching
indicated
(Select
door
transformer
with
the
screw,
the
of
specified
control
(5),
voltages
depending
and
cabinet,
connect
on
the
on
remove
wires
the
supply
T
2
INPUT
voltage.)
the
and
side.
plastic
S2
cover
to
the
screw
of
the
Supply
Voltage
Hi
@
©
®
®
H
r
110
100-'
26
1
22
20
Fig.
Wire
I
No.
L
220
1-200
180
L
0
3-6
S2
Wire
Wire
©
©
®
Hr
No.
No.
Wire
T2
S2
No.
T2
180
191
211
V
190
V
210
'V
240
V
Tap
Tap
Tap
screw screw
screw
0
0
0
Tap
Tap
Tap
screw
screw
screw
180
200
220
V
V
V
3-15
Page 47
Installation
and
Levelling
(Fig.
3-7)
Levelling
of
the
step
the
procedures
and
levelling
on
Move
And
level
direction.
(Do
and
machine.
adjust
the
the
not
make
may
0.00025"
is
machine.
have
.
their
bolts
OD
tool
Z
axis
cause
adjustment
be
The
per
one
of
The
effects
Therefore,
First,
positions
(jack
mounting
by
HT15SII HT20SII
HT20SII
any
within
accuracy
ft.
important
the
levelling
on
level
set
the
bolts)
area
a
full
(LONG
interference
so
that
0.04
mm/m/0.0005"
of
the
so
stroke.
of
accuracy
the
iron
that
can
of
BED)
with
the
the
factors
the
machine
plates
they
be
set
turret
the
.....
.....
.....
the
difference
lvel
to
which
machine
workpieces
of
(Fig.
may
on
340
400 630
chuck
per
ft.
be
according
them.
head
between
used
determines
the
is
3-1)
be
located
Next,
as
4
13.
mm/
mm/15.7
24.
or
in
should
8
tailstock.)
the
mm/
most
and
service
to
the
on
the
where
place
shown
in.
in.
in.
readings
longitudinal
be
accuracy
the
foundamental
life
following
foundation
the
a
level
Fig.
in
of
the
0.02
mm/m/
of
3-7.
Place
Always
or
dirt
Lock
to
control
machine.
is
vibrated
Check
its
installation,
and
thereafter,
the
the
clean
the
same
should
levelling
the
Instead,
level
end
the
be
level
by
unbalanced
surface
caught
of
then
once
of
bolts
of
fix
the
every
the
on
under
carefully
the
the
workpieces.
machine
once
level
which
machine,
machine
every
3
months.
in
the
every
the
the
level
lest
with
month
same
level
avoid
day
upon
they
using
anchor
for
for
direction.
to
is
should
the
be
measurement.
mortar
bolts
or
two
following
placed
turn.
when
three
to
lest
In
fix
the
days
6
months,
dust
order
the
machine
after
3-16
Page 48
o
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o
Lo
S
i
M
El
\
r
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O
/
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T
\
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Level
Fig.
3-7
0
Levelling
n
El'
Level
i
___
1
t
---
I
Move
the
Z-axia
by
its
full
stroke.
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i
I
}
Page 49
3-2
Lubrication
and
Oil
Supply
Before
in
use
o
Hydraulic
Be
located
(It
oil
A
required
o
Lubrication
Supply
the oil the
operating
Fig.
the
sure
is
desirable
gauge
oil
machine.
level
operation
according
3-8
lubricating
Working
supply
to
the
on
after
quantity
of
the
in
A
the
in
panel
the
Oil
oil
front
for
hydraulic
a
the
lubricating
required
tank
machine,
to
oils
slightly
of
a
oil
an
of
oil
Slideways
is
will
the
listed
reservoir.
level circuit
is
oil
reduced
light
supply
specified
in
Table
over
the
to
was
approximately
the
to
X
tank
a
In
of
oil
quantity
up.
lubricating
methods.
3-1.
center
come
to
filled
Z
and
located
is
about
certain
this
the
5.5
Axes
level,
case,
It
line
with
2-/1.
on
2
oils
is
of
center
oil.)
5
the
5
2-/0.
the
replenish
the
spots
recommended
oil
an
line
gal.
right
gal.
red
gauge
of
end
If
lamp
oil.
shown
to
the
of
an
on
o
Lubrication
Lubricate
closing
the
the
the
of
chuck
chuck.
Hydraulic
fully
(Daily)
with
Chuck
an
accessory
grease
gun,
opening
and
3-18
Page 50
O
©
©
9
pQ4
rn
Fig.
0
3-8
9
Where
Q_D
to
Supply
<3
O
Lubricating
°
Oils
3-19
Page 51
Lubricating
1
Table
Hydraulic
3-1
spot
tank
List
of
Lubricating
Method
Oil
and
to
Up
gauge
1.5
Replace
every
Oils
quantity
frequency
an
(5.5
gal.
it
6
(Refer
oil
1/
months
to
Fig.
ISO
3-8)
Oils
Standard
used
CB32
or
HL32
Shell
Shell
Oil:
Tellus
Oil
C32
*
.
Esso
Teresso
Mobil
Mobil
Oil:
Oil:
DTE
32
Oil
light
2
3
4
Slideway
Hydraulic
Tool
rest
chuck
Forced
lubrication
Manual
lubrication
Oil
bath
2
H/0.5
Supply
the
LUBE
lamp
light
Fill
up
grease
day.
HT15SII
HT20SII
a
gal.
oil
ALARM.
with
once
when
up.
a
2.5
0.65
gal.
3
a/
0.8
gal.
a/
ISO
Standard
Shell Shell
Esso
Feb
Mobil Mobil
No.
Grease
Dow
Molykote
BR2-S Grease
ISO
Standard
Shell
Shell
460
Esso
Spartan
Mobil
Mobilgear
Oil:
Tona
Oil:
K68
is
Oil:
Vactora
2
Corning:
Oil:
Omala
Oil:
Oil:
(R)
Ep
634
G68
Oil
Oil
CC460
Oil
460
T68
3-20
Page 52
3-3
Coolant
There soluble
are
and
two
different
the
other
types
is
non-water
of
coolants
soluble.
available;
At
present,
one
is
any
water-
coolants
of
different
indication
are
presented
use
with
1.
Supply
bed.
2.
A
After
3.
it
4.
Notes
1)
When
lubrication,
this
required
installing
has
for
use
trade
is
here
machine.
the
not
using
of
names
given
for
as
coolant
quantity
HT15SIX.
HT20SII
HT20SII
been
used
water-soluble
water-soluble
soagage,
an
the
are
each
aid
in
the
of
-T
(LONG
machine,
for
available
of
in
coolant
coolant
BED)
a
rhst
them.
selecting
is;
upon
long
time,
coolant:
coolant
prevention,
on
the
Instead,
the
box
located
approx.
operating
prime
is
inevitable,
market.
coolant
oil
the
following
suitable
on
the
95
2/25
100
2/26
120
A/31
it
as
the
pump
select
separability
Therefore,
front
gal.
gal. gal.
a
trial,
sufficiently.
one
and
notes
for
of
or
no
the
when
with
stability
2)
Before
remove
each
Therefore,
3)
Replace
4)
Remove
X-
5)
When
preventing
after
when
6)
Water-soluble
degreasing
is
slideway,
and
using
finishing
the
liable
taken
and
after
cutting
apply
water-soluble
the
cover
Z-axis
ball
water-soluble oil
machine
coolant
property.
to
suffer
into
operating
chips
swivel
a
once
the
to
daily
gets
account.
but
section
slight
coolant
every
screws,
machine
work.
dry.
is
If
from
the
also
amount
three
limit
coolant,
This
alkaline.
is
it
inflamed
machine,
wipe
of
immediately
off
the
lubricating
of
months
switches,
is
it
while
splashed
it
because
is
Therefore,
skin.
be
sure
water-soluble
turret
head
when
and
feed
recommended
wetted
is
on
the
Handle
to
and
oil
deteriorated.
clean
motors,
with
rust
is
it
has
skin,
it
not
coolant
cross
without
the
to
easily
the
with
only
slideway,
and
apply
the
coolant
a
strong
operator
full
from
slide.
fail.
so
rust
caused
care
on.
for
your
health.
3-21
Page 53
7)
diluting
A
method
of
water-soluble
coolant
and
a
diluent
used
3-4
depend
by
Check
Before
in
item
Check
1.
between
several
Turn
2.
the
"STANDBY"
Shift
3.
Checking
4.
Rotate
a
of
each
Prior
initially
the
for
on
coolant
Test
to
following
the each volts.
the
"EMERGENCY
button,
the
mode
the
each
kind
operating
supply
wire
circuit
STOP"
selector
rotating
motor
of
maker.
Run
order:
of
and
with
coolant.
this
voltage.
phases
3
breaker
button,
check
key
direction
its
machine,
and
of
press
that
to
switch
Follow
When
their
the
the
a
manual
of
and
the
be
checking,
power
the
"NC
STANDBY
each
check
instructions
sure
unbalance
to
control
POWER"
lamp
mode
motor
(JOG,
for
check
measure
must
cabinet,
button
is
X
its
provided
for
a
be
lit
or
rotating
each
voltage
within
reset
and
up.
Z).
5.
(1)
(2)
(3)
(4)
(5)
direction
When
of
two
Cooling
Lubricating
Hydraulic
Spindle
Coolant
Adjust
the
motor
three
the
in
accordance
power
motor
fan
oil
motor
motor
motor
hydraulic
is
rotating
wires
motor:
pressure
with
.
:
:
:
:
in
Started
breaker
Started
by
turning
Started
by
turning
Inched
Started
its
a
of
indicated
reverse
and
of
by
off
by
off
by
spindle
and
the
direction,
stopped
power
the
STANDBY
the
the
STANDBY
the
the
stopped
hydraulic
rotating
by
control
POWER
POWER
inching.
by
unit
replace
the
button
button.
button
button.
the
direction.
any
circuit
cabinet.
and
stopped
and
stopped
COOLANT
3.5
kg/cm2.
to
key.
3-22
Page 54
4.
OPERATION
4-1 4-1-1
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Page 55
4-1-2
Outline
Explanation
of
NC
Operation
Panel
Menu
Function
Next
Page
Cursor
key
key
key
key
key
RESET
|
j
[MAIMTE]
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F9
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Operation-selecting
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:
Screen
display
Shifting
:
Each
:
Cursor
side
item
page
moves.
name
of
of
function
with
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screen.
and
display.
CRA
PHIC
X
displayed
alphabet
PAUBEwiramra
OPfcfl
PflOG
CAflSOL.
screen
key.
/recedes.
is
displayed.
on
each
(English
screen
data)
at
Maintenance
Blank/
Pause
Editing
Data
Reset
Can
Input
fin
auto
key
key
key
key
key
key
shape
prog.
graphic
oper.
INSERT
ALTER
DELETE
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displays
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screen
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It
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maintenance-guide
input
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for
shifting
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for
inserting
for
changing.
for
deleting.
for
inputting
deleted.
is
deleted
input.
and
one
list
elements.
the
screen.
line
for
screen.
input,
program-preparing
the
data.
numeral.
the
(1
block),
one
press
word
line
each.
it
is
4-2
Page 56
(1)
The
key.
a.
following
Travel
functions
command
cancel
are
performed
by
pressing
RESET
|
(Reset)
(2)
b.
c.
d.
e.
f.
g-
h.
i.
However,
a.
b.
c.
d.
(Note)
Buffer
Resetting Auxiliary
Label
Memory
Sequence
RST
signal
G
code
Current
command
F
S
and
Tool
In
key
offset
this
or
clear
skip
rewind
reset
the
value
T
commands
External
of
alarm,
function
function
No.
reset
transmission
reset
value,
manual,
operation
each
in
"Reset
Reset
if
cancel
ON
axis
setting
cause
is
does
data
operation"
Pushbutton
eliminated
not
and
affect
parameter
means
(ERS
the
pressing
input)
following
data
of
.
this
items.
RESET
4-3
Page 57
4-1-3
Outline
Explanation
of
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Page 58
Load
Meter
:
Indicates
a
spindle
motor
overload
(%)
.
Spindle
Emergency
Work
Grip
Selector
Memory
Power
Power
ON
OFF
Center
Center
Center
Speed
Stop
Int./Ext.
Switch
Lock
Forward
Forward
Jog
Key
Key
Button
Key
Lamp
Clamp
:
Indicates
:
Disables
hydraulic
stop.
:
Selects
workpiece
:
Program
switch
:
Turns
:
Turns
:
Advances
spindle
uously
when
:
Lights
continuously.
:
The
pressed.
on
even
)
on
off
the
center
a
machine
pump
the
to
editing
the
the
the
stops.
and
workpiece
up
when
(The
when
spindle
and
chuck
be
power
power
center
hydraulic
the
advances
hydraulic
the
speed,
operation.
lubricating
clamping
direction
cut.
enable/disable
NC
the
for
the
for
continuously
Advances
is
center
only
workpiece
the
system
pressed
advances
while
system
is
(option)
(However
pump
selector
unit.
NC
unit.
center
is
turned
on.
this
pressed
when
is
do
of
contin-
key
not
,
the
on
on.)
the
not
the
key
is
turned
Center
Program
Alarm
Zero
Standby Standby
Call
Door Door
Spindle
Retract
Stop
Lamp
Return
Key
Lamp
Light
Open
Key
Close
Fwd./Rev.
Key
OFF
Key
Key
Key
Start
Key
:
The
pressed.
:
Lights
stopped
:
Lights
alarm.
:
Performs
Z
:
Makes
:
Lights
operation.
:
Stops
:
Opens
:
Closes
:
Starts
direction.
center
axes.
up
when
by
up
in
zero
the
machine
up
when
lighting
door,
the
the
the
retracts
MOO
case
return
door,
spindle
the
M01)
or
of
ready
the
the
up
(option)
(option)
only
program
NC,
in
machine
call
in
the
while
motor
the
for
this
stops,
or
order
operation.
is
made
light.
(when
lubrication
of
forward/reverse
key
X
ready
is
and
for
4-5
Page 59
Spindle
Jog
Key
:
Regardless
only
while
of
this
the
key
mode,
is
the
pressed.
spindle
rotates
Spindle
Coolant
Spindle
Key
Spindle
Middle
Spindle
Key
Spindle
Tool
Key
Index
Stop
Key
Speed
Speed
Speed
Speed
Key
Key
Change
Change
Change
Change
High
Middle
Low
Low
High
Lamp
:
Stops
:
Turns
:
The
:
The
(for
'
:
The
:
Lights
is
Lights
:
range
:
Lights
is
:
The
(slowed
the
on/off
spindle
'
spindle
other
spindle
up
selected.
up
is
up
selected.
tool
down
spindle
coolant
rotates
rotates
models)
rotates
when
when
selected.
when
rest
is
when
the
the
the
indexed
in
in
in
in
spindle
spindle
(for
spindle
the
the
manual
manually.
low
a
a
middle
high
a
other
in
door
speed
speed
speed
speed
the
is
mode.
speed
speed
high
middle
models)
low
manual
opened)
range.
range.
range.
range
range
mode.
Jog
+X,
C-Axis
+C
and
+B
and
Key
-X,
+Z
Key
-C
-B
and
Keys
Keys
-Z
Keys
Press
on
:
Puts
:
When
axis
direction.
:
Puts
(option)
:
When
is
(option)
When
:
is
(option)
this
the
right.
manual
the
Jog
is
continuously
C-axis
the
Jog
continuously
the
Jog
continuously
key
together
continuous
key
continuous
key
key
is
is
moved
is
moved
with
feed
effective,
moved
feed
effective,
in
a
effective,
a
in
the
effect.
in
a
a
in
in
effect.
the
selected
the
selected
SELECT
relevant
selected
C-axis
direction.
B-axis
direction.
key
4-6
Page 60
Rapid
Key
:
When
puts
manual
continuous
feed,
the
machine
Zero
Auto
MDI
Edit
Return
Power
Key
Key
Lamp
OFF
Key
"%"
to
robot
value
this
100%.)
axis
X
Z
axis
cutoff
up
point.
up
point.
at
only
during
it
is
when
when
is
or
due
the
while
manual
operates
set
the
the
automatically
power
a
to
operates
Override
pressed
(However,
Override
Lights
X
:
zero
Z
:
Lights
zero
:
The
power
an
alarm
is
issued
set
is
key
continuous
at
50%
when
is
at
is
at
turned
request
specifications.
by
pressed,
the
the
Rapid
feed.
Rapid
off
command
if
machine
machine
when
(option)
:
Used
operating
:
Used
when
when
manually
the
machine.
editing
inputting
a
stored
data
program
and
or
Memory
Tape
Select
Dry
Run
Program
Machine
Single
Key
Key
Key
Check
Lock
Block
punching
Used
:
stored
:
Used
paper
:
Press
dry
operation.
:
The
the
or
:
Ignores
specified
dry
:
The
are
:
The
when
program.
when
tape,
this
run,
machine Feedrate
cutting
run
tool
executed.
machine
out
operating
operating
(for
key
program
operates
switch,
feed
spindle
a
by
function.
rest
stops
reading
and
the
the
other
simultaneously
check
specified
rotation
program,
does
not
after
a
machine
machine
models)
or
the
at
ignoring
and
in
work.
executing
program.
when
machine
set
rapid
by
a
coolant
addition
Other
with
with
selecting
lock
value
traverse
program.
to
operations
one
a
a
of
ON
the
block,
;
and
block
then,
4-7
by
proceeds
pressing
to
the
execution
Start
key.
of
the
next
Page 61
Optional
Stop
The
:
machine
stops
at
M01
specified
by
a
Block
Restart
Program
Program
Feedrate
Spindle
Rapid
Handle
Handle
Selector
Feedrate
Skip
Start
Feedhold
Override
Override
Override
Feed
Switch
Switch
Key
Key
Switch
Switch
Switch
Magnification
program.
key.
:
Skips
specified
:
Restarts
Starts
:
:
Suspends
:
During
rate
200%.
:
A
range
:
A
5%,
:
Performs
selected.
Selects
:
1/1
Selects
:
can
spindle
rapid
25%
=
the
a
MDI
MDI
MDI
be
of
50
traverse
or
handle
a
0.001,
a
To
restart,
block
by
a
program.
or
automatic
or
or
automatic
changed
speed
to
100%.
(optional
feed
10/1
feed
which
program.
automatic
can
200%.
rate
feed
amount
=
rate
press
contains
(option)
within
changed
be
can
when
for
per
0.01
for
the
operation.
operation.
operation,
range
a
be
changed
X,
Z,
and
B
handle
and
100/1
manual
Program
(slash)
"/"
a
of
within
B
or
C)
graduation;
=
continuous
feed
0
a
to
C
0.1.
Start
to
1%,
is
feed,
program
check
and
dry
run
operation.
4-8
Page 62
4-1-4
Function
Key
and
State
Display
Item
1.
Common
POSITION
Common
of
to
white
function
function
function
operation/driving
Page
1,
character.
screen.
F2
PROGRAM
F2
2.
keys
at
In
this
key
F3
TOOL
LAYOUT
F3
key
The
Also,
each
case,
VF4
means
guide.
item
YF4
PROGRAM
ZERO
soft
of
the
screen.
item
F5
F5
key
By
|
common
vacant
Display
is
displayed
for
|
F9
function
|
F5
F6
F6
common
(others)
|
and
content
by
VF7
EDITING
YF?
key
|
F6
yellow
display
key,
is
|
keys
is
F8
OPER.
GUIDE
F8
C
N
SCREEN
on
moving
displayed
are
different
character.
F9
OTHERS
F9
OTHERS
the
is
with
used
by
screen
made
as
each
By
the
*
function
With
*
program-preparing
For
select-operation
then,
selected
OPER.
the
press
key
/PROG.
display
for
|F9|
screen,
each
key,
screen,
of
|
|
by
(others)
screen
|
F8
MENU
common
when
function
may
shifting
(NC-screen)
F8
|
|
(NC-screen),
key,
key.
and
appear.
press
key
on
display
disappears,
the
is
|
F3
operation
not
displayed.
the
screen
|
(operation)
and
screen
of
unique
from
key,
4-9
Page 63
2.
State
display
item
(usual
display
item)
Any
screen
CRT-screen.
of
>
Screen
©
displays
name
the
following
I
I
diagram
Program
(2)1
I
rr
No.
Sequence
at
]
the
No.
top
and
button
parts
vi
(1)
(2)
(3)
'
Alarm
and
Screen
Name
screen.
Program
Program
value
Sequence
Sequence
value
t
©
message
warning
of
following
following
name
each
No.
No.
No. No.
'
%
screen
during
during
0
N
IN/
present
at
at
MST-FIN
feeding
©
OUT,
is
displayed
the
present
the
©
VER
highest
highest
(
)
Buffer
6
state
waiting,
display
display
execution
execution
(?)
on
stage
stage
Alarm
full,
display
the
is
on
is
on
Ready
display.
label
dwelling,
highest
displayed
CRT-screen.
displayed
CRT-screen.
state
and
state
with
display
skip
with
of
4-digit
4-digit
CRT-
4-10
Page 64
(4)
IN/OUT.
During
VER
display
input/output
of
punching
tape,
address-searching
or
(5)
(6)
editing,
"During
"VER"
"During
MST-FIN
"M"
"S"
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"F"
HpH
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S,
M,
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T,
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the
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data-output"
waiting,
P
F,
is
label
in
each
message
dwelling
independently
skip
state
is
displayed
in
tape
tape
in
tape-punching
in
feeding
and
FIN-waiting
FIN-waiting
FIN-waiting
cutting
in
rapid
in
tape
in in
dwelling
display
display
advance
reading
collation
display
traverse
reading
displayed.
after
reading.
with
of
of
of
feed,
completing
flicker.
out
M-command
S-command
T-command
"R"
display
the
(7)
(8)
(9)
"Label
Alarm
Alarm
the
cause
"Alarm"
"Battery"
"A/B"
Ready
"Ready"
Alarm
It
displays
At
maximum,
skip"
display
display
is
.
state
message
shows
removed
display
and
the
5
lines
flicker
.
warning
occurrence
can
be
display
until
It It
alarm.
It
battery
It
normal
of
alarm
displayed
reset
shows
shows
shows
shows
of
once.
at
operation
the
the
that
alarm
that
and
warning.
label
occurring occurring
both
are
the
operable.
skip
is
alarm
occurring.
system
ON.
done
alarm.
battery
after
and
is
4-11
Page 65
(CAUTION)
1.
3.
2.
On
the
items
The
shows
the
usual
of
On
NC-screen,
screen
are
screen
the
screen,
in
not
displayed.
program
of
state
display
displaying
0
program
editing
of
screen-selected
does
item
and
N
are
preparation,
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not
change
changes.
displayed.
not
both
time,
even
usually
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while
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in
the
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selecting
content
back
4-12
Page 66
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25
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11
)
7
P
inlo
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Copying
Tool
Machine
50
(2")
Note)
63.3
(2.5")
Project
than
Ranges
a
a
standard
When
1
tool
Center
15
amount.
(LC-5F-6)
ram
more
0D
is
50
(2")
Roughing
Used
(2.5")
Tool
63
3
1
(Standard'
Amount)
1
Projection
Page 72
vo
4N
r
Rest
/
X
17(0.7'
n
''S'.
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®
O
O
o
O
;
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Tool
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u
o
(9")
(9.1")
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Oil
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%
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Tool
v>'
2(0.1")
(Standard
Amount)
Projection
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i
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rt
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Machining
Copying
0D
Ranges
Tool
When
(Projected
than
Center
standard
(LC-4A)
25
more
mra
amount)
is
Used
Page 73
ro
o
4N
I
Tool
rt
Rest
J
9
s9
s
A"
17
/
Z
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s
I
(
U
1
Li
S
255(10")
r
2
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0.7")
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c
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M
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i
I
Roughing
Tool
(Standard
Amount)
Projection'
z
ro
r-
o-
z
tn
ro
ro
in
CD
'
v
(N
i—
l
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=
LT)
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1
I
V
=
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O
v'H
X
CM
ro
o
$
z
ro
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vO
&
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Machining
0D
Ranges
Copying
Tool
When
(Projected
than
Center
standard
(LC-5F-6)
25
mm
amount)
more
is
Used
Page 74
ro
b->
H
§
o
M
O
h-»
A
o
/
/
+
st
7
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o
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to
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2
30
i
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CN
O
i
/
Machining
0D
Copying
Ranges
Tool
When
(Projected
than
Center
standard
(LC-5F-6)
25
mm
amount)
more
is
Used
i
Page 75
4-2-3
How
to
Obtain
Tool
Center
Height
the
OD
center
height
and
tool
tool)
Center
tool
(Example)
Size
standard
and
selected
tool
(for
an
1.
When
of
..........
Block
adjustment
selected
a
32.0
(1.25")
height
(Example:
tool.
TS
25.0
(1")
adjustment
Brazed
is
o
//Md
\\\\\
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not
tool)
«
i
'
N
©
of
*
'
necessary
OD
the
Place
if
''
'
when
m
tool
a
floor
required.
'
'
is
using
required
'
a
plate,
\\\\\
standard
1
25.0
(1")
25.0
.(1")
Flat
After
using
turret
place
adjusting
25
a
head.
such
mm/1
as
surface
center
in.
height
block,
plate,
outside
mount
the
etc.
the
tool
machine
to
the
by
4-22
Page 76
4-3
Operation
Preparation
4-3-1
'
Procedure
High
Procedure
NC
Starting
voltage
-=>
Power
-3»
1
Rotation
Lighting
2
ON
Operation
panel
main
of
of
breaker
ventilating,
fluorescent
I
i=if~r»T"T--.i"
ON
fan
lamp
I
I
I
I
i-rÿr-ira
panel
in
in
machine
I
I
I
I
1
gf
INTERACTIVE
SYSTEM
L8804-2
MULTI
4-23
Page 77
Procedure
3
Press
Procedure
Make
operation
(operation)
F3
Automatic
4
Operation-ready
by
key.
operation—
following
jtrtWMipj
T
»tLE.»ie
b
I
PfcMRAtf
HTWQ
screen
t’Kpwnrluil
HE
CIC/IODCY
selecting
f
the
i:
Va
«•<
1
indication
is
snr
o/noi
screen
s
i
displayed.
|u<trn
ZEHO
.displayed.
is
0
-ilr;
screen
of
N0000
rcuf)
gliwi
Procedure
After
5
the
ICTTE;
.7
ZEFO
3
OEO(
IHTEKFEPQCE.
comiEs
c
9w
Ct>nwi
•roiTia.
_
end
iRSITIpfl
(0I5TWCE
:<
mco.Ecn
*
occn.
SPHCLE
OTED
zurrcz
STEED
FTEOÿEUXUTIOI
njTPET
rncr
"OSITta
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o
FEUFII.
Fan
IO
rom
SJITOES
XSO
UXTU.J.
ZERO
F3
73
pwirwr
__
_
uwcm
operation
of
X
Z
TO
CO>
coo
5
S
F
T
F2
T3
TOTOT
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TIWJE7
KETIRI
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tax
0100
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KEY
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Tin
ITDCL.
UTF5,
I
Vfl
rnra
zso
220 200
(2EH0
0
moo**-
3H0
f
_
POSIT
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EETTTIO
X(U>
ZCU1
RPM
M/’MIN
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F3
BID
-3-
k
o
3
.
000
.
000
PCGtTlOO
0000.
0000.033
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X
SET
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z
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ready,
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TO.
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fiCTLFl.
3TED
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3<CP
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Z
cn
FO
DEI.
ice
rai
it
)
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ocoo.
FO
aror.
amc
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)
cm
BEWOY
F9
nncns
moves
rvJiTion
10Q
100
RPM
0
navn
F9
OTICRS
to
screen
V.
of
position.
Check
for
each
Check
gage
the
pressure
chuck-pressure
4-24
and
pump-pressure
gage.
Page 78
*
Upon
shows
selecting
the
|
zero-point
F3
|
(operation)
return
for
by
operation-selecting,
the
first
time
after
setting
the
screen
the
*
power
While
before
Upon
point
to
at
going
making
return
ON
time
operation
or
no
of
the
to
zero-point
until
completion,
screen
return
NC-power
ready.
of
is
screen
position.
once,
set
there
to
shows
OFF.
operation
the
no
is
need
to
make
ready
zero-
4-25
Page 79
Conditions
Possible
of
Spindle
Rotation
After
following
(1)
Door
(2)
(3)
Tailstoclc
(4)
(5)
Q-setter
For
*
kept,
is
operation
(For
Rotation
*
of
rotation
rotates
the
Chuck
inside
by
Range
(3)
tailstock,
starting
end
conditions.
should
should
clamp
should
should
or
(4),
and
then,
necessary
is
number
number.
the
by
be
at
be
clamped.
or
be
at
Z-setter
the
spindle
if
is
it
is
fixed
indicated
operation
its
closed
outside
be
at
its
shall
state
for
unnecessary
at
Nexti
number
of
4-3-1,
state.
(Opening/closing
clamp
its
advancing
high-speed
be
at
of
previous
is
rotatable
command
if
100
rpm
after
command
of
key
of
or
its
set
at
or
operation
it
under
rotation.
spindle
switch.)
position
low-speed
retreating
off
time
is
at
the
rotation
of
state
time
of
the
state
can
or
side.
power
again.
receding
be
will
retracting
position.
of
power
without
number
turned
be
OFF,
by
changed
end.
supply
no
end.)
command
spindle
the
4-26
Page 80
4-3-2
Emergency
Stop
and
Restart
of
Operation
An
1.
2.
3.
a.
b.
c.
d.
e.
If
1.
2.
emergency
When
pressed.
When
When
clutch
the
When
When
When
When
motor.
When
emergency
an
All
machine
stopped.
"ALARM
SWITCH
stop
EMERGENCY
the
condition
the
the
the
an
overcurrent
the
280
(6-1)"
is
caused
of
X-axis
temperature
spindle
field
fuse
stop
operations,
NOT
inside
inside
is
READY
will
STOP
of
motor
applied.
*
be
displayed
in
switch
or
the
in
the
flows
the
except
RESET
the
following
on
Z-axis
spindle
spindle
the
runs
at
spindle
instantaneously
spindle
the
EMERGENCY,
the
is
disconnected.
motor
an
excessive
motor
motor
hydraulic
on
the
cases:
operation
is
abnormal.
motor
is
control
THEN
screen.
panel
rises
speed.
lost.
through
unit
unit
DEPRESS
is
abnormally.
the
spindle
is
will
be
STANDBY
blown.
4-3-3
3.
.4.
When
1.
2.
3.
4.
5.
6.
Check
After
press
Ending
Move
Stop
Press
Press
Turn
of
Turn
the
each
off
the
off
the
cause
removing
standby
Daily
turret
operation
the
EMERGENCY
POWER
the
the
machine.
the
of
the
key.
Operation
head
OFF
main
power
the
cause,
far
of
STOP
button
circuit
switch
emergency
reset
way
enough
the
machine.
button
of
breaker
in
the
the
stop.
the
emergency-stop
from
on
the
NC
unit.
the
of
user's
the
operation
power
factory.
spindle
control
button,
panel.
and
chuck.
cabinet
4-27
Page 81
4-4
Operation
Screen
4-4-1
Procedure
Press
In
When
case
Position
F3
[
»
-5
of
there
Display
1
(operation)
|
Selected
other
no
is
function
For
than
|
screen
|
FI
key.
I
FK3S3M1-
rune
r1
i=H"
selecting
(position)
key,
i
1
i~r
o
there
r
screen,
key,
are
r
fe
press
press
2
items.
l’
Tl
fe-i
|
F9
|
FI
|
.
(position)
|
(others)
key.
key.
F
r
F5,
ITION
F6
F2
PROGRAM
F2
are
F3
TOOL
LAYOUT
LAYOUT
75
changed
ZERO
2
F5
F5
YF4
PROGRAM
FR
|
JF4
by
screen
F6
F6
VF7
EDITING
T7
display.
F0
GUIDE
F3
NC
SCREEN
F9
OTHERS
F9
OTHERS
S
\
4-28
Page 82
Procedure
2
It
is
Procedure
changed
On
remaining
1.
2.
3
to
position
screen,
this
Presently
indexed
turret
Rotation
Spindle
execution.
moving
number,
and
screen.
present
amount
feed
Irrauiof]
(t)ISTf»CC
rooo. oooo.
2
n_E
'TM1
TOD
5U'lF»CE
IFEED
rEED'PCtCLUTIOt
HFPET
rncE
fFI
roaiTIO
v
cutting
override
FJ
Fmj'K*-
oca
oco
X
z
TO
tool
and
GDI
S
5
F
T
I
IT
i
UTitXJT
0100
iQOL
TOOL
CTCOL
Y1-4
nose
machine
PTOITJOO
.
220
.
200
<ZEPO
EETTIIC
rtuj
0
RPM
MÿMIN
.
0W1
F3
rvogyr
I
X
ZEPO
I
!EPO
speed,
can
position,
000
000
unman
0300.000
ooca.aco
rtEOTOlE
SM1CLE
nwiD
ncnn.
2
SET
IPO
feed
be
position
01907
i
Diwtrrm
f
LDCTU
nranic
2
00311
3».
00771
in.
OLEmicc
SPEED
LTOEt
IP
Df
Yr7
EDITIIC
I
tcii
are
changed
frn
DOOQ.
DC
cren.
mire
J
)
DG
zero-set
are
N0E07
position
000
100
100
0
RPM
rzrci
[Ty
DTICKS
read
only
*
'/.
V.
I
I
shown.
present.
at
during
position,
Press
1
-=»-
F5
(X
|
(fi
With
set
Distance
°
During
The
Machine
°
The
can
zero
'
this
to
distance
distance
be
-set)
F2
screen,
X(U)
operation,
position:
shown.
to
0,
key
To
go:
Z(W)
up
from
and
YFJ
diameter
to
F6
|
F
5
:ERO
(Z
X
|
ft
and
0.
the
following
the
command
machine-zero
zero-set)
?6
SET
ZERO
ft
longitudinal
value
point
Yr?
z
SET
moving
key.
amount
is
to
FB
position
displayed.
the
present
FB
OTHERS
is
can
displayed.
tool
be
4-29
Page 83
(TIMER)
Procedure
Press
the
1
NEXT
the
If
displayed,
POWER
Total
CYCLE
Total
key.
NEXT
the
|rirtn|
«=acn
CYCLE
FEED
(fl
fTXOI
Uim
V
ON
integrated
START
integrated
key
Run
(
o<
0000.00.02
ST<WT
0000.00.00
T
CUT
I
MO
0000.00.00
trot
tic
T
FTOITiai
Fa
I
[75
O
rYU.
5TIT1
ctirtro
aruTPo
time
.
time
i
TED
is
an
OTI
maw
pressed
Hour
j
oinuTEKEEcaoj
SET
EE
BY
VF4
0/1
col
screen
7ZFO
BY
ICXT
KEY
[75*
after
during
when
E
SS
mm.
FEED
CETRESSIIO
F6
power-on
automatic
n.
Eft
FI
LT.ttL
VF7
lOte.
will
cron
TII
pacn
BTFATIIG
SIGHT.
cFCPATtio
nmjDI
SKIP
13
oi
ru
the
appear.
N0207
rue
T|»C
tu«
rj
KEY
Position
CT
OF
V
operation
screen
is
FEED
Total
Pressing
°
to
0
Pressing
CUTTING
integrated
the
zero,
respectively.
the
time
keys
NEXT
[
FI
during
|
through
key
automatic
returns
|
F3
you
|
cutting
resets
to
the
each
Position
time
above
screen.
4-30
Page 84
Setting
Coordinate
of
System
(Tool
Nose
Position)
When
position
tool
coordinate
point
and
time.
The
coordinate
Indexing
1.
2.
At
index
3.
Zero-point
return
4.
Time
5.
Time
6.
Time
is
of
tool
system
tool
manual
key.
using
changing
changing
indexed
nose
system
time
mode,
key.
Q-setter
at
nose
order
in
position
of
(JOG
and
returning
the
in
the
changes,
to
be
can
tool
tool
stand
HANDLE)
time
work-length
setting
cutting
however,
display
exactly
set
by
T-command
of
the
up
is
feeding
standard
position
the
at
the
at
rotated
by
tool-layout
it
distance
the
of
by
is
due
tool-nose
following
program
by
pressing
or
key
shifting
turret
to
from
zero-point
screen.
index,
the
machining
position
time.
turret-
amount
the
setting-up
by
at
display
of
zero
any
the
(CAUTION)
Even
°
but
in
machining
the
of
°
When
the
adjusting
case,
position.
at
the
screen
the
this
above
for
command
case,
zero-point
1ÿ6
dimensions
amount
above
setting
of
no
exact
and
Items
adjusting
and
the
operations
G50
the
exactly,
tool-nose
1
the
of
NC-code,
display
position
amount
through
machining
is
tool-nose
is
position
6
standard
coordinate
made
of
for
tool
set,
newly
the
nose.
position
it
not
is
re-set
only
point.
system
distance
By
can
inputs
changed.
the
can
from
the
operation
reset.
be
the
In
tool-nose
be
set
the
dimensions
this
up,
4-31
Page 85
J
Composition
°
Reference
Machine
coordinate
of
-point
coordinate
sensor
Mounting
dimension
Mounting
dimension
shift
.touch
(
QD
at
(Mz)
(Z)
system
amount
time
(tool
(L)
of
Machine
nate
/
/
Sensor
length
with
setter
coordi-
section
/
nose
/
position)
(£)
Z-
I
I
T
(Z)ÿ
v
_
_l.
Machine
coordi¬
nate
(X)
t
j
I
I
I
Reference
l
point
/
Machine
.fixing
value
*
n
T
Work
length
1.
2.
¥
.
,(W}
With
Z-setter
sensor
amount
machining
Mounting
obtaining
by
Machining,
length
(L)
of
zero-point
dimensions
with
zero
(option),
(£)
and
reference
Q-setter.
point
there
work-length
point
from
(X)
the
and
is
becomes
reference
(Z)
mean
no
(W)
need
.
the
the
At
point
of
machine
this
distance
stored
time,
up
at
machine-zero
value
coordinate
the
shift-
to
the
in
tool
i
(Mz)
point.
layout
4-32
Page 86
4-4-2
(Operation)
Program
Procedure
Press
When
Procedure
It
|
there
S>
shows
Press
-=>
1
(program)
|
F2
is
/fl
2
program
MEMORY
no
F2
PR
key.
key
OGHAM
screen
key.
|
of
•WIBIWV
ft
C3
|
F2
YF4
o]M>
nuwllllacoilH
HI
(program)
F5
t-AxiajH.
j[muanf(
EDIT
LOCI<
key,
FS
w)l-
TAPE
[Cl
FS
(others)
F9
OTHERS
key.
press
'F7
|F9|
/
Present
There
other
Sequence
during
No.
execution.
command
are
2
is
English
nui<«u*
on
oa
«=»
«sr
«
na
!*-•»«
V[—
V
types
program
present
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irs
iai
cn
in
i
css
mt
etas
i
css
ess
3.2
=s.i
i
t—
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1.8
C2S
zxa
(
3.3
M,
HL(
CL.CFS.3l
R
e
>-
Mn,ii.
•«
M
i
r
im.*
oaowacajs
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T1?—
value
of
display.
_
vs
i
a
i
I
shows
program
r!
PMU
P
I
I
Sequence
program
during
execution.
v
OOS22
i
is
I"
si
3S3.r=m=a
IIMM
nw
t
in™"
the
screen,
mraca
;
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i
rar—l/
reading
No.
present
_
5
\
MBOOO
.=
a
..
i
i
the
program
one
is
content.
NC-display,
4-33
Page 87
Procedure
3
Press
F5
|
(English
display)
/fS
key.
F5
ENGLISH
DISPLAY
F6
D
KQ100
OSS*
1
1
rrL|
I
Off.
1
K
3
1
..
»
.
l
rÿ-.T
V
l
*
T»*
in
I
|(U?
0ES22
.**;
i
s.;
.
r#»»
rj
in
Ill
1
iiTITl
W
i
f
llUl
i
t
n
-
c
-
1
r*
i
t
9
t
ii
u.
TÿV
w
5
4-34
Page 88
(Edition)
Procedure
Press
When
Procedure
Press
there
|
F2
|
EDIT
1
|
(program)
is
2
|
key.
key
no
F2
PROCRAM
1}
key.
of
F3
|
|
F2
r
i
[
01ÿ9
(program)
F5
o*
i
HOt|[
EDIT
key,
FS
TAFgj
§9
OFFjj.
press
VF7
|F9|
FS
(others)
FS
OTHERS
key.
Press
S>
NEXT
r
On
one
For
display)".
v
key,
program-editing
F2
F2
is
NC-display
editing
then
F3
F3
c
procedure,
*n]?»cfc2rt
function
VF4
VF4
X
cun
»mw»
r
Z
screen,
and
key
the
refer
iTnf.
change
F5
ENCLISH
DISPLAY
F5
F
there
other
QB52Z
Ij*.
UC4
o»uwi
•ÿ--u—t
1ST
mm
-
I
M
XU
r
-
a
--
F6
PROC.NO
EDIT
FS
S
is
to
"4-6-8
NIIBBN
p
eu*
i
rx».
ta
«_
ue
S3»
a
p
d
cars
i-i;
into
are
alphabet.
VF7
VF7
H
2
English
types
Program
FS
FS
OTHERS
I
of
word
F9
OTHERS
F9
OTHERS
1
display,
display.
Edition
]
HEXT
tf
the
(NC-
4-35
Page 89
Procedure
3
Press
|
F5
(English
|
display)
r
key.
F5
ENGLISH
HINPI
»R
FS
i
1}
QO
HOI
00522ÿ
r
-3-
K*r.
kivZ
tSM
«*r..
cl
-f
M<
t
.
i
K
m
:
rr.
WT
«ar
eo«
er
otna
a
.
me-
r
saaue-
|
NCE
For
(English
Mi
editing
F2
F2
TOOL
F3
F3
LISE
SKIP
procedure,
display)".
VFT
YF4
F5
NO-
DISPLAY
F5
refer
FS
PROG.NO.
EDIT
FS
to
"4-6-8
F7
r
FB
FB
Program
F9
OTHERS
79
Edition
NETT
4-36
Page 90
(MDI
Operation)
Procedure
Press
When
there
T
Procedure
Press
|F2|
M.D.I
1
(program)
no
is
2
key.
key
F2
PROGRAM
1}
key.
of
F3
F2
|
r
jrÿn
I
(program)
F3
\\U0
J(muoht|(
tor
UDIJI
l»A«ajn
key,
FS
TAPE)
press
F9
|
vJ/F7
OPFJJ.
FB
(others)
|
key.
F9~
OTHERS
.w3
|
Note)
If
"Tool
the
MDI
Layout"
mode
?=ÿ
tsra
corn
r
I
is
screen
ffisr
«»
fT*»,
o«xu
specified
U3
ens,
is
Display
input
iÿvn
IA.
TO
OeSMT.
*»T
a
ET*»
UU
-
pÿrT
while
displayed,
data.
09522
'asp:-
L
WH
d
T~
of
NO
199
S3
"it?!!*
Tgt
F»»
«*a
the
the
'
N
»0.
«r.
-
"Position",
screen
above
"Program"
will
appear.
or
4-37
Page 91
Example
1:
300
rpm
at
low
speed,
forward
rotation
Procedure
I
the
cursor
(s)
Move
Procedure
Move
Procedure
Press
1
cursor
2
3
START
|
to
to
S,
key.
Bail
the
and
lower
input
speed,
300.
Spindle
Range
Speed
Surface
Item
and
speed
press
Data
2
INPUT
high
key.
the
1
low
Procedure
Move
Procedure
Press
cursor
Procedure
Confirm
-5s-
4
5
the
6
START
ILJLJmiooJ
PROGRAM
i
[Hj
to
the
forward
spindle-rotating
key.
'srv
1
0
|
Bill
press
and
of
machine.
Item
Spindle
Range
Speed
Direction
INPUT
1.
key.
For.
Data
2.
Rev.
3.
Stop
.
Note)
of
spindle.
to
make
simultaneous
input
and
start
the
rotation
is
It
impossible
range
and
4-38
Page 92
Example
2
r
Axial
movement
by
moving
amount
method
Procedure
Move
Procedure
Move
Procedure
Press
cursor
-3*>
cursor
|
F5
1
2
3
|
linearly,
to
(X
zero
the
Inc.
set)
input
Feed
and
key
it.
taj
»
RA
:
«a
i
«=3-
1
:
input
and
HOIM
"S
g
i
BS=
B6=»
|Q«D
BIA
JB.
|
F6
lin.
it.
a
rsxcs«|
1
“-rhs*
:
i
(Z
|
zero
INPUT
set)
V
key.
Display
input
of
data
Procedure
Input
Procedure
Check
the
the
By
i
r
4
data
5
condition
input
of
F2
diameter,
Coordinate
of
Inc.
F3
of
,
r
lingitudinal
machine.
function
Inc.
F5
X
:ERO
,ft
key
SET
INPUT
and
j*rr
ZERO
ft
feed.
SE-q
screen
change.
F8
F9
1
4-39
Page 93
Procedure
6
Press
-=»ÿ
the
START
Check
rotation.
the
key.
door
Diameter
Longitudinal
Feed
closed,
ILJIlLgiUjlMJ
|
|Q|
chuck
PROGRAM
i
|
U-10
0
.
W-10
0
.
F
0.2
closed,
V
o
SHI
INPUT INPUT INPUT
center
retract,
spindle
4-40
Page 94
4-4-3
In
Layout
case
Tool
tool-layout
set
is
of
while
program
can
looking
be
made
previously
displayed
at
this
by
calling
screen.
or
machining
the
program
program.
setting,
Usually,
tool
However,
not
the
Procedure
Press
|F3|
values
changed.
tool
is
1
(tool
It
is
possible
adjustment
Dimensional
0.1
inch
•l|7CDL
TOLL
I
K3.
:
as
07
00
09
ia
TOOL
‘ÿi
I
i€XT
(Fi
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s
When
replaced,
layout)
through
tXZ-ÿMIST
LfiTtUT
ran.
;
TCLl
ID.
!
;
Qi9
009
COO
009
1
029
REITICH
22.
-300
310333
POG~
3Y
[T2
PROSÿH
_
a
of
the
key.
to
for
tool-nose
adjustment
F3
LPiYarr
|
TOOL
CFEr»-
;
:
POINT!
TICH
:
;
o.
i.
2
'ÿ
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a.
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3
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1
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FTMISj
Pa
GE
TCCL
KEY.
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TDCL
PFDGRW
LffrOJT
1
tool
setting
number
obtain
change
one
time
TOOL
{
TUL
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WIDTH
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;
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fra
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of
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the
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input.
T4
CFF5ET'TOOL
!
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a.
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o.aaa
!
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0.
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7
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position
tool
values
work-length
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CU988
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cod
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mounting
with
nose
up
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fyn;
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:
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prcxi
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U.P.LEN7TH
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KEY
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CTTVEJS
EG
R,
I
_0
h
j
(diameter,
faces
the
and
tool
the
to
Input
finished
length
in
Z-setter
the
face
setter
length)
is
Q
setter.
dimensional
width.
maximum
the
of
setting
case
pawl-end
with
(position)
changed
mm,
1
whole
work
to
Z-
are
or
.
Procedure
Move
cursor
2
to
Nose-R
When
with
in
a
the
or
B-
nose
changing
inputting
the
tool
cursor
and
R,
PAGE
mounting
to
data,
and
the
input
method
CURSOR
position
specified
it.
move
4-41
the
keys.
Nose
cursor
When
number
position,
Tool
R
width
GHE
to
a
this
(01
using
INPUT
specified
is
30)
the
X
done,
and
Offset
position
you
directly
CURSOR
Z
can
key
move
|
key
|
A
Page 95
Tool
Layout
(mounting
position)
This
shapes,
altered,
A
(When
HANDLING"
Procedure
value
screen
mounting
with
by
using
1
hoping
In
setting
intended
TURRET-
by
Next,
appears,
It
*
JOG
stores
the
the
screen
and
set
impossible
is
or
the
dimensions,
MEMORY
the
setter
Q
Q
setter,
of
to
set
"0",
set
to
INDEX
the
then,
HANDLE
information
LOCK/WRITE
is
inputted
operate
OPERATION
the
value
set
the
to
"0"
and
key.
MEMORY
set
mode.
the
to
key
data
set
etc.
GUIDE.)
of
mode
setting
to
to
to
related
(Only
in
tool-mounting
to
key
to
this
mounting
shifted
the
JOG,
to
the
writing
setting
the
"0"
and
to
tool
screen
and
the
setting
tools
positions
to
mounting
or
position
index
cutting
side,
and
such
"WRITE".)
the
the
position
white
"0".
except
as
can
position.
"Q
SETTER
at
tool
cursor
for
tool
be
the
Note)
the
If
Q
(except
Reference
keys
Z
automatically
are
setter
English
Point
effective,
is
display)", Setting"
appears.
lowered
the
when
"Tool
screen
"Tool
the
"Position",
Layout"
is
displayed
Layout"
or
screen
"Program"
"Machining
the
and
will
X
and
4-42
Page 96
Input
of
Tool
Width
Data
for
Groove
Tool
When
in
Tool the
well
in in
by
Operations
a
the
Width
following
when
the
program
operating
grooving
same
in
creating
OD
roughing,
check
:
process
manner
the
operation
as
in
(1)
(2)
(.3)
(4)
(.5)
as
line
a
and
(1)
Set
Press
It
or
the
Input
For
form
is
the
of
Tool
is
program
ID
roughing
creation.
and
the
cursor
INPUT
requests
in/out
function-key
data
changing
(2).
displayed
other
required.
with
(4)
.
whether
diameter
(tool
At
data.
File
or
In
key.
the
this
the
end
this
to
for
width)
process,
in
No.
Input
grooving
the
it
groove
selecting
time,
the
When
(no
face
case,
tool
is
.
Process
inputting
process),
tool
indenting
data
width.
end-face
(F6),
repeat
clear
tool
width
can
then,
the
the
the
field,
data
however,
data
of
Shape
process
be
groove
press
process.
operation
previously
input
in
as
4
input
(F5)
(6)
input
For
deleting
groove
DELETE
process
data
or
.
inner
key
of
tool
the
by
width.
input
/outer
setting
process
diameter
the
name
groove),
cursor
(end-face
to
the
press
4-43
Page 97
Tool
Layout
(Multiple
offset)
It
(for
Procedure
Set
the
composite
amount
Input
.
-possible
used
is
instance,
1
cursor
compensation.
in
to
value
need
the
taper
TOP.
LflYCUT
I
TUX
:
Ml
05
I
w
cs
09
ia
PCB
rax
22.4X33
r
20.0300
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PCGE
USITIPÿ
diameter
once
;
TUX
;
ID.
i
r
i
i
I
339
329
IT
RZ
PRD33BT
_
of
CCZ-«XIS3
TO.:
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i
PH
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Press
|
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compensation
adjustment,
1
CFETP-
;
:
TUX
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TICK
POINTl
i
1.
D.
k.
;
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:
'
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32J5T
G.
D.
3
I
53DDUG
'
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0.
FINISH
t.
FINISH
FCGE
['P3
.
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TUX
D.
D.
!
!
[
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t
i
i
KEY.
2
3
,
DLS?
FEED
100
TUX
Y?d
FTOSSfirt
ZERO
p.
0.
L
k.
/length
INPUT
is
1.000
US
I
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;
190.
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:
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issa.
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fra
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TUX
L2S3
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etc.).
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:
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Q.
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.
a.
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of
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CU3ITE3
KEY
F9
QTVERS
EE
No.
Icey-in
or
pieces
!
3
REPOT
(21V30)
less.
by
of
compensation
one
used
tool
for
Notes)
Inputting
°
The
°
for
multi-tool Tool
Nose
value
for
coordinate
point
Nose
and
R
system
Nose
results
R.
alarm.
an
in
by
set
is
inputting
values
4-44
Page 98
Program
example:
/
si
//V
///
/
Movement
shows
Note:
taper-form.
©/
7ÿ//
/
2-line
of
In
case
movement
tool-nose
©
©
©
©
of
minus-direction
is
shown,
R-offset
l
Input
to
compensation
the
the
N700_T0700ÿM41;
G96
GOO
|
G01
X150.0
G97
M01;
then,
the
to
S120
X100.0
G142
T0700;
GOO
X200.0
indicate
right
M08;
Z10.0
Z-100.0
1
of
compensation,
side.
Z150.0;
the
offset
diameter
MO
3;
TO
72
direction
No.
7
of
FO
amount
composite
27.
.
15
of
4-45
Page 99
Preparation
of
Tool-layout
1.
(T)
What
In
and
is
calling
data
Example)
Turret
Setting
1)
Set
corresponding
is
After
the
preparation
is
0
xxx
(TL
01/03
No.
of
the
no
tool,
out
set
x
Tool
set-up
tool
change
the
the
on
;
life
layout
in
change
obtain
of
tool-layout
program,
screen
TL
03/05
No.
information
by
the
Turret
the
value
of
tool-mounting
the
value
information
tool
of
reading
No.
of
?
layout.
W50.0
/
Work
length
meter
the
from
by
tool
tool-mounting
face
Q-setter.
(
in
D100.0
/
Work
dia-
information
removal
file.
number
)
of
H2.0
/
Face
Whereas
position.
or
program
L253.23)
Machining
reference
Shift
of
Tool
in
is
/
amount
No.
,
there
replacing
read,
;
point,
(?)
(Note)
2)
Set
(Simultaneously,
i=>
3)
Set
point.
No
auto-program
Other
1)
functions
In
reference
reflected
2)
In
system
Even
reference
W-
information
at
only
L-information
(Set
setting
changing
point
on
operation
setting).
the
in
point
time
to
is
is
the
setting
of
change
Z
made
prepared
shift
and
1)
and
to
work
set
to
with
to
the
of
NC-screen
at
work-length
offset.
Item,
and
work-length,
length
Setting
Z-setter
shift-amount
when
time
by
amount
simultaneously
setting
LO.)
on
of
No.
(option).
OFF
is
L
setting
of
shift
of
no
tool-layout
6570
on
set
of
0.
screen
tool-layout
set
amount
feedback
NC-screen.)
or
machining
00.)
No.
(Program
on
screen,
up
of
is
screen.
reference
prepared
working
(coordinate
machining
into
made
by
is
it
)
(
program.
of
tool
of
During
any
tool
file,
operation,
layout.
At
this
see
time,
Programming
even
the
4-46
the
edit
Manual
program.
1.
program-calling
will
For
not
the
produce
content
Page 100
2.
Tool-layout
preparing
procedure
Procedure
Operating
Procedure
Set
to
Procedure
EDIT
=OSITION
1
method
0
2
1
(TL01/03
W50.0
2
mode
3
;
3
4
TL02/36
D100.0
MEMORY
or
F2
FFaDSRFT
ft
F3
TOOL
LAYOUT
TL04/.15
H2.0
mode
r4
FROGRATI
2ERO
L250.0)
then,
|F5
I
TL05/55
;
select
F6
|
F2
r
|
(program)
FB
OPER.
GUIDE
screen.
F9
OTFERS
Press
|F6|
(PROG.
Registered
screen.
Note)
NO.
When
them
FZ
EDIT)
program
(except
25
with
FO
or
key.
Nos.
English
more
the
VFJ
are
programs
Page
displayed
display)
key.
F5
have
~F&
been
VF7
PR6C.NO.
EDIT
ft
on
the
right
registered,
FB
F9
side
of
display
the
4-47
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