hitachi seiki 15SII, 20SII Instruction Manual

Page 1

HITEC-TURN

15SI,

CNC

INSTRUCTION

SEIK!

(L8804E-2)

ZOSI

LATHE

MANUAL

MULTI

Edition

1

8-1989

DSE1K1,

Hitachi

Seiki

Co.,

Page 2

INTRODUCTION

CONTENTS

Operation

SAFETY

1.

1-1

1-2

1-3

2.

2-1 2-2

2-3

2-4

2-5

3.

3-1

3-2

3-3

General

Precaution Precautions

SPECIFICATIONS

Machine

Machine

NC-system

Component

Major

INSTALLATION

Machine

Lubrication

Coolant

Procedure

PRECAUTIONS

Precautions

When

for

Outline

Proper

Specifications

Units

Dimensions

Installation

and

Flow

Chart

Operating

Electric

Specifications

...

Oil

Supply

'

the

Machine

Equipment

and

NC

Unit

1-1

1-1 1-2

1-4

2-1

2 2

2-8

2-11 2-12

3-1 3-1 3-18

3-21

1

3

3-4

OPERATION

4.

4-1

4-1-1 4-1-2

4-1-3

4-1-4

4-2

4-2-1 4-2-2

4-2-3

4-3

4-3-1

4-3-2

4-3-3

Check

Operation

Preparation

Operation

Prior

Outline Outline

Outline

Function

Tool

Tool

How

Starting

Emergency

When

to

Panel

for

Explanation Explanation

Key

for

Traveling

Interference

to

Obtain

Preparation

Operation

Stop

Ending

Test

Operation

Daily

Run

State

and

Machining

Ranges

Tool

and

Panel

NC

of

Machine

of

Display

Drawing

Center

Restart

Operation

Operation

Operation

Item

Height

Operation

of

Panel

.

Panel

3-22

4-1 4-1

4-1

4-2

4-4

4-9

4-13

4-13

4-18

4-22

4-23 4-23

4-27

4-27

I

Page 3

4-4

4-4-1

Operation

Position

-

(TIMER)

Screen

Display

4-28

4-28

4-4-2

4-4-3

4-4-4

4-4-5

4-5

4-5-1 4-5-2

4-5-3

4-5-4 4-5-5

4-6

4-6-1 4-6-2

E=>

Program

Tool

<=>

Machine

NC

Editing

NC

NC

Auto-program

List

Background

Operation

Preparation

Mounting

Setting

(Operation,

Layout

Preparation

Reference

Screen

Operation

Program Program

Registration

of

Guide

of

Coordinate

of

of

Punch

Reading

Data

Edition

for

Tool

and

(Tool

MDI

System

Edition

.

Tool-layout

Setting

Out

Reading

Program

Operation

.........

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'.

..

Nose

Operation)

.

Position)

....

.

.

..

4-33

4

-

4-54

4-56 4-62 4-62

4-67

4-71 4-73

4-79

4-82

4-83

4-85

4±

4-6-3

4-6-4

4-6-5

4-6-6

4-6-7

4-6-8

4-6-9

4-6-10

4-7

4-7-1 4-7-2 4-7-3

4-7-4

Handling

"ÿ=t>How

_

Soft

Machining

<=>

Setting

Program

Program

Trial

Continuous

t=>

c=>

Others

List List

List

Display

of

to

obtain

to

Relation

up

Dimension—

Continuous

applied

be

Cutting

Jaw

Reference

information

of

Check

Edition

Cutting

G

Functions

of

M

Functions

of

English

for

and

Tail

Operation

Q-setter

between

Stock

adjusting

machining

Setting

the

Q-setter.

to

point

machining

Word

of

mounting

method

for

Program

Setting

dimension

reference

2-process

1,

....

Data

of

point

tool

and

not

set¬

4-87

4-95

4-99

-107

4

4

-114

-117

4

4

-147

4

-153

4

-16.0

4

-160

4

-163

4

-167

-170

4

•

.

II

-

Page 4

4-7-5

Display

and

Setting

of

Parameter

173

4

4-7-6

4-7-7

4-7-8

MAINTENANCE

5.

Periodic

5-1 5-2

Adjusting

5-3

5-4

5-5

5-6

5-7

5-8

Confirmation

Hydraulic

Hydraulic

Wiring

Diagnostic

Maintenance

5-8-1

5-8-2

5-8-3

5-8-4

5-8-5

Output

Explanation

Instruments

Summary

X-axis

Confirmation

Adjustment

Engaging

Adjustment

of

AND

Check

Method

System

Chuck

Diagram

Function

,

Z-axis

Various

Various

for

Storage

ADJUSTMENT

of

Guide

of

of

of

and

List

for

Lubrication

of

Electric

Clutch

Adjustment

Q-setter

Turret

Z-setter

Data

X,

Index

Editing

Z-axis

Engaging

Position

Position

Data

Operation

Backlash

Oil

Devices

of

Zero

Fault

on

Input/Output

.

Delivery

Point

(Option)

4

175

4

178

182

4

5

1

5

1

5 5

5

5

5

5

5

5

5

5

5

5-44

1

4

8

10

-

14

-

19

-

'

"

20

-

”

26

-

27

-

32

-

42

-

43

-

—

6.

ALARM

6-1

6-2

Alarm

Instruction

L

of

English

for

Words

Alarm-message

on

NC-screen

6

1

6

1

:

6

-27

!/

j.

1:

.

.

v*

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fi

•

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HI

-

-

Page 5

INTRODUCTION

We

are-

To

make

tion,

In

tools

workpieces.

CNC

chuck wider The

to

operation.

For

provided

understand

addition,

as

lathes

work

range

safety

the

machine

general

1.

2.

obliged

full

Programming

Parts

use

the

a

CNC

HITEC-TURN

and

of

precautions

understanding

in

addition

List

your

for

this

of

its

user

machine

center

workability

important

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to

Manual

using

machine,

mechanisms

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so

as

15SII,

work.

and

mentioned

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of

this

our

HITEC-TURN

it

and

standardize

to

minimize

20SII

They

this

and

are

higher

in

Follow

machine,

instruction

is

necessary

optimumly

setups

setup

20SII(BIG

full-scale

economy.

this

manual

their

mannal.

CNC

program

by

changes

and

instructions

following

the

lathe.

to

make

using

CHUCK)

CNC

lathes

the

Refer

for

standard

for

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caution

for

documents

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perfect

workpieces.

types

all

cope

with

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required.

3.

4.

5.

Carefully

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design

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result,

NC

Electric Each

handle

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the

Unit

Optional

subject

contents

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and

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Function

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packed

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of

Manual

Diagrams

record

together

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documents

and

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Maintenance

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partly

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adjustment.

tables

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Manual

"Parameters

as

this

machine,

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List",

you

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and

as

machine.

a

Page 6

(From

Operation

Program

Procedure

Preparation

Flow

Up

Chart

Machining)

to

Operation

Yes

Program

1

Material

2

Finishing

3

Turret

4

Selection

5

Auto-preparation

6

Program

transport

For

*

PROGRAMMING

The

Auto-program

Machining

list)

preparation

preparing

inside

(4-64)

Operation

(

’rogram

shape

shape

index

of

edition,

(3-8-2)

MANUAL

of

program

standby

prepared

input

input

position

machining

of

re-description,

program,

the

1.

(

)

call

data

E

call

start

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(4-15,

already

No

(3-3,

(3-5)

(3-6)

type

program

shows

the

reading

(registration

4-70)

3-4)

(3-7)

(3-8)

refer

item.

(4-62)

to

program

0

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No

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item Instruction

For

method,

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to

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(4-45,

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dimension

(4-75)

reference

4-86)

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Setting

Set-up

Tool

Raw

_

Program

Program

Trial

operation

operation

mounting

setting

jaw

cutting

point

Sensor

of

tail

3

check

edition

cutting

3

No

(4-73)

I

setting

use

Yes

stock

(4-99)

(4-127)

(machining)

done

(handling

(4-82)

(4-94)

(4-102)

of

(Z-setter)

(4-133)

Q-

Here,

*

procedure

in

However,

mandatory

this

general

flow-chart

procedure.

is

it

of

operation-

summarized

type.

not

is

following

Dimensional

(4-135)

adjustment

(

End

of

workpiece

(tool

layout)

Page 7

1.

SAFETY

PRECAUTIONS

Safety

from

to

this

machines

1-1

1.

4.

5.

precautions

accidents

machine

.

Always

General

Observing

accident-free

Always

2.

Always

3.

Wear

a

working

the

not

Do

Provide

are

and

damages

but

observe

Precautions

general

working

wear

wear

working

a

suit.

machine.

operate

sufficient

also

precautions

safety

safety

important

respectively.

to

the

these

environment

eye

shoes.

cap

properly

Keep

machine

the

light

protect

to

settings

precautions

is

glasses.

working

the

with

around

greatly

and

and

the

These

and

.

improving

tighten

suit

gloves

the

operator

precautions

operations

instrumental

the

in

put

machine

of

productivity.

sleeves

order

good

on.

and

and

the

apply

almost

in

and

maintain

machine

creating

cuffs

when

not

only

all

operating

a

clean

an

of

6.

7.

8.

9.

environment

not

floor

platform,

not

not

use

from

and

place

sections

.

remodel

Do

chips

the

Work

enough

Do

moving

machine

Do

.

compressed

the

machine

around

which

have

a

tool,

the

them.

antislip

of

the

machine

to

air

proper,

are

placed

surfaces.

workpiece

machine

clean

and

but

without

power

around

and

control

other also

our

remove

cabinet,

the

machine,

things

any

on

permission.

dust

not

section

and

must

only

cutting

NC

of

unit

be

on

the

and

strong

the

‘

1-1

I

Page 8

1-2

Precaution

Before

When

operating

Operating

this

the

machine,

Machine

full

understand

this

manual.

Perform

a

test

(Maintenance)

1.

2.

3.

4.

run

The

operator

observe

stain,

easily,

Keep

Exercise

power

the

Do

not

safety,

for

axes,

so

on.

adjustment

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in

all

limit

the

the

damage

contact

doors

extreme

control

remove

presence

and

the

instructions

remove

or

Hitachi

and

care

cabinet.

modify

or

such

as

switches

and

of

personnel

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limit

for

repair,

operation

our

on

a

the

caution

Seilci.

closed,

concerning

mechanisms

switches

the

use

charge

in

caution

plate.

except

the

and

for

interlocking

the

specified

instructor

plate.

when

doors

electric

the

of

maintenance

When

adjusting.

of

stroke

a

of

wrenches,

Take

the

circuits

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as

it

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NC

ends

much

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unit

of

cover,

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installed

travel

so

possible.

fully

to

read

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on.

(Operation)

1.

2.

3.

4.

5.

Remember

can

push

When

When

rotating

When

dropped

hand.

starting

the

desposing

chips.

Stop

the

the

them

machine

or

on

sure

Be

machine

positions

immediately.

the

moving

of

chip

a

to

machine,

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in

section.

cutting

flow

stop

when

the

of

operation,

chips

or

other

the

adjusting

EMERGENCY

follow

which

areas,

machine

the

the

never

when

position

STOP

procedures

your

put

wrapped

not

do

disposing

buttons

around

pull

of

a

so

mentioned

hand

close

tool

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them

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of

coolant

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with

cutting

nozzle.

you

later.

to

or

your

a

*

1-2

Page 9

(Tool

Setting)

1.

2.

3.

(Workpiece

1.

2.

When

axis.

Be

very

the

tools

may

interfere

indexing

Mount

indexing

to

improper

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When

the

spindle

Use

standard

within

setting

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tools

(0.1

chucking

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over

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outer

up

with

in

sec.)

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if

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a

head.

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well

when

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workpiece,

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mounting

jaws.

diameter

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specified

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balance

their

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a

spindle

when

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condition.

be

careful

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of

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workpiece

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4-6-4

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water-soluble

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1-3

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coolant

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slideways

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perform

in

these

Page 10

1-3

Precautions

for

Electric

Equipment

and

NC

Unit

When

special

equipments

1.

operating

Do

so

2.

For

specified

load

protect

chips,

3.

When

unit

instructor.

4.

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power

attention

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on.

the

cord.

and

performing

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NC

primary

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with

it

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When

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correctly

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the cabinet

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.

to

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cover

test

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current

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of

primary

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and

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wiring

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in

parameters

value

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,

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damaged

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parameters

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cabinet,

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cutting

of

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relay

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pay

and

thickness

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NC

backlash.

the

of

knobs.

5.

6.

7.

8.

not

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power

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and

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other

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of

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off.

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1

:

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personnel

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EMERGENCY

NC

unit,

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work

up

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to

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warning

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put

particular

extreme

insdie

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the

installed

after

power

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force

tubes

button

main

switches

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to

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switch

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electric

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of

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factory,

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OFF

the

,

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to

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machine

those

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cabinet

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9.

specified

Never

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leave

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by

fuses

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Hitachi

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door

camera's

devices

Seiki.

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NC

flash

1-4

Particularly,

unit

open,

rays

or

copper

may

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because

enter

specified

wires

the

the

.

direct

cabinet

fuses.

and

Page 11

2.

SPECIFICATIONS

2-1

Machine

This

able

be

The

following

The

1.

2.

Spindle

the

With

3.

workpieces

As

4.

control

5.

The

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Due

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machine.

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Head

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AC

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constant

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HT15SII

HT20SII

HT20SII--

k

(BIG

turret

accessibility

are

AC

speed

CHUCK)

head

are

attached,

Proper

automatically

inverter

control.

35

30

20

is

positioned

motor

6,000

5,000

3,600

to

spindle

the

the

changed

makes

r.p.m

r.p.m

r.p.m

the

in

working

in

possible

it

a

rear

and

range

wide

of

the

of

range

to

machine

the

operatability

the

machine

by

•

perform

the

.

*J

i

2-1

Page 12

2.

Turret

head

indexing

An

indexing

tock

taper

3.

speed

Tails The

(HT20SII,HT20SII-BIG

market

position

hydraulic

can

mechanism

the

of

be

mounted.

key

by

adjustment

(0.1

sec.

tailstock

operation.

with

/turret

CHUCK)

The

within

a

superhigh-accuracy

face)

MT

and

No.

any

4

is

tailstock

A

a

push

range

force

of

and

(HT15SII)

live

can

can

50

high

center

be

to

indexing

set

be

450

assures

cam

or

available

an

at

adjusted

(110

kg

MT

arbitrary

high¬

accuracy.

No.

5

on

by

to

990

the

lb.).

2-2

Page 13

2-2

Machine

Proper

Specifications

Capacity

Swing

Chuck

Max. Max.

Bar

Travel

X Z

Spindle

Spindle

Spindle

Spindle

Hole

Bearing

Capacity

Axis

Axis

Size

Turning

Shaft

Speed

Speed

Nose

Through

Dia.

Dia.

Length

Range

Spindle

of

Spindle

mm

mm

mm

mm

mm

mm mm

mm

mm

Unit

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

rpm

Range

(inch) (inch)

HT15SII

300(11.8)

165

165

300(11.8)

38

180

340

35

Stepless

1,

A2-5

46

80

6.5)

(

6.5)

(

1.5)

(

(

7.1)

(13.4)

6000

(

1.8)

3.2)

(

Tool

Head

Type

No.

Tool

Tool

Turret

Feed

Rapid

Cutting

Jog

Tailstock

Stroke

Spindle

of

Tool

of

Size Size

Traverse

Feed

Turret

Index

Feed

Inside

Position

:

0D

:

ID

Tool Tool

Time

X

Z

Taper

Axis

Axis

(inch)

mm

(inch)

mm

Sec.

m/min

m/min

mm/rev

(in/rev)

mm/min

(in/min)

(inch)

mm

(IPM)

(IPM)

P0S.KV

10

tooling/12

10/12

(

25

(

25

0.1/Face

20(787)

24(945)

0.01

(0.0001ÿ19.685)

0

*

(0

340(13.4)

MT4

TOOL

POS

1)

1)

500

2000

80)

IN/12

VDI

pos.

convent.

TOOLING

2-3

Page 14

Motor

Unit

HT15SII

Weight

Note

Spindle

Feed

Coolant

Power

:

All

prior

Motor

Motor

Unit

Capacity

illustrations

notice

X Z

50%

Axis

Axis

ED

for

AC AC

AC

kg

specifications

and

improvement

kW kW kW

kW

(HP)

kVA

(lbs)

(HP)

(HP) (HP)

and

development.

7.5

0.75(1)

0.75

0.18(1/4)

3800

are

(10)

(1)

15'

(8360)

subject

to

change

without

2-4

Page 15

2-2

Capacity

Machine

Proper

Specifications

Unit

STANDARD

HT20SII

BIG

CHUCK

Swing

Chuck

Max.

Max.

Bar

Travel

X Z

Spindle

Spindle Spindle

Spindle

Hole

Bearing

Tool

Capacity

Axis

Axis

Head

Size

Turning

Shaft

Speed

Speed

Nose

Through

Dia.

Dia.

Length

Range

Spindle

of

Spindle

mm

mm

mm

mm mm

mm

mm

mm mm

(inch)

(inch)

(inch) (inch

(inch)

(inch)

(inch)

rpm

Range

(inch)

(inch)

(15)

380

(tf-lh)

210

(8l/4)

210

)

(15)

380

51(2)

200(7.9)

400(153/4)

5000

30

*

Stepless

1,

380/600

400/630

A2-6

59(2.3) 90(3.5)

(15)

380

255(10) 255(10)

(15/23.6)

64(21/2)

200(7.9)

(153/4/24.8)

20

*

Stepless

1,

A2-8

78(3.0)

(4.3)

110

3600

Type

No.

Tool

Tool

Turret

Feed

Rapid

Cutting

Jog

Tailstock

Stroke

Spindle

of

of

Size

Size

Traverse

Feed

Turret

Tool

Index

Feed

Inside

Position

:

OD

ID

:

Tool

Tool

Time

X

Z

Taper

Axis Axis

(inch)

mm

(inch)

mm

Sec.

m/min(IPM)

m/min(IPM)

rev

mm/

(in/

rev)

mm/min

(in/min)

(inch

mm

)

POS.KV

10

tooling/12

25(1)

32

0.1/Face

20(787)

24(945)

0.01

(0.000m9.685)

0

(0

400

TOOL

POS

10/12

(ll/4)

2000

80)

(153/4)

MT5

IN/12

VDI

pos.

TOOLING

10/12

25(1)

32(11/4)

0.1/Face

20(787) 24(945)

500

0.01

(0

.

000rVL9

0

(0

400/630(153/4/24.8)

convent.

2000

*\»

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80)

500

.

6

85

)

2

5

-

Page 16

HT20SII

Motor

Weight

Note

Spindle

Feed

Coolant

Power

:

All

prior

Motor

Motor

Unit

Capacity

illustrations

notice

STNDAKD

kW

kW

kW

kW

kVA

(lbs)

(HP) (HP) (HP)

(HP)

and

are

development.

50%

ED

Axis

X

Z

Axis

AC AC AC

kg

and

specifications

improvement

for

(15)

11

1.03(1.4)

1.03(1.4)

0.18(1/4)

18

4100(9020)

subject

to

change

CHUCK

BIG

(15)

11

1.03(1.4)

1.03(1.4)

0.18(1/4)

22

4300(9460)

without

2-6

Page 17

Standard

Accessories

Quick

$165

$210 $254

Soft

Standard

ID

tool

Lighting

Tailstock

Coolant

Leveling

Spanners

Spindle

Call

Spindle

tool

hollow

hollow

hollow

jaw

base

unit

override

light

load

setter

chuck

chuck

chuck

the

for

combination

holder

apparatus

sheet

and

wrenches

meter

(HT15SII)

(HT20SII)

(HT20SII

above

tools

—

CHUCK)

BIG

set

1

set

1

set

1

set

1

sets

3

1

set

5

pcs.

set

1

set

1

set

1

set

1

set

1

set

1 1

pc.

set

1

Optional

Selected

Work

Run

Ammeter

Spindle

Automatic

Tail

Chip

Chip

Accessories

tools

counter

hour

meter

and

tachometer

power

spindle

conveyor

conveyor

voltmeter

cutoff

tape

right

rear

unit

command

discharge

discharge

2

7

-

Page 18

2-3

NC-system

Specifications

(SEICOS-L

MULTI)

Standard

Submemory

Control

Simultaneous

Interpolation

Designation

Tape

Functions

Feed

Spindle

Rapid

code

rate

override

Manual Manual

Dwell

Specifications

axes

controllable

system

override

speed

feed

pulse

override

function

generator

axes

Tool standard data

2 2

data

keeping)

axes

axes

Linear/

Incremental

EIA/ISO

G2,

G3,

0

200%

50

1,

Rapid,

x

1,

5,

200%

25,

x

100

10.1

(X,

circular

840,

M2,

(10%

(10%

100%

Jog,

10,

pcs.

(dialogue

KB

Z)

/absolute

Automatic

T4

step)

step)

Manual

x

100

(x

film

pulse

50)

area

program

recognition

generator.

Reference

Max.

Automatic

Work

Decimal

Program

r.p.m.

coordinate

Incremental

point

No.

Sequence

Label Block

Fixed

Multiple

Radius

skip

skip

cycle

programming

Chamfering/

Memory

lock

point

setting

coordinate

offset

input

search

No.

search

repetitive

comer

key

return

system

on

R

system

cycle

arc.

setting

setting

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G27

G50

T

code

Direct

value

W

U,

,

G90

G70

/automatic

G29

Sxxxx

increase/decrease

(work-length)

G92

,

G94

G76

measuring

No.

Automatic

compensation

of

tool

tool

offset

nose

amount

radius

memory

50

2-8

Page 19

Buffer

storage

Optional

Machine

Dry

run

Tape

Single

Part

No.

Self Stored

Manual

CRT

Back

check

block

display

program

ground

of

registerable

diagnosis

stroke

absolute

Constant

Inch/metric

Tape

Run

punch

hour

stop

lock

surface

interface

display

function

storage

editing

limit

speed

conversion

&

editing

programs

Dry

14"

40

99

#1,

ON

run

color

m

#2,

fixed

+

#3,

no

spindle

G36

'v*

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G39

Grooving

(ID,

OD,

Resetless

width

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over

offset

face)

travel

function

G150,

G151

2-9

Page 20

Option

Sub

memory

Film

data

area

50.1

keeping)

KB

(dialogue

program

Tape

Programmable

Thread

reader

cutting

Variable

Multiple

2nd

reference

Part

Part Part

program program

program

Additional

Additional

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Block

restart

macro

skip

skip

lead

start

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No.

data

cycle

threading

thread

point

storage storage storage

of

of

inpu

retract

cutting

return

registerable

registerable

,

G92

G34

G30

Total

Total Total Total

(Using

Total

(Using

Needed tions

Total

Total

G76

80

150

320

199

part

999

part

for

in

4

9

m m m

pcs.

pcs.

case

pcs. pcs.

program

program

reviewing

of

storage

storage

the

DI/DO

specifica¬

credit

2

18

m)

m)

Skip

Tool

hour

Run

External

External

function

life

display

data

work

management

inpu

number

search

G31

G122,

N/C

20-step

G123

display

shifting'

switch

type

2-10

Page 21

2-4

Component

Units

slide

rest

3

servo

feed

servo

the

tank

box

saddle)

panel

4

motor

motor

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

5

6

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Coolant

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stock

Bed

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7

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motor

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unit

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Page 32

INSTALLATION

3.

3-1

Machine

Foundation

When

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installing

is

accuracy

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properties

whether

be

given

knowledge

note

Take

bearing

A

1.

thickness

2.

3.

foundation

A

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Installation

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most

the

any

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is

it

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of

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a

time.

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rock

a

selecting

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and

machine

important

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the

bed

machine

following

of

foundation

range

should

an

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Fig.

tool,

or

the

tool.

soil

3-2)

its

factor

machining

where

reclaimed

foundation,

points

should

should

be

foundation

in

your

when

be

300

ditch,

order

accuracy

factory

land.

based

installing

be

5

300

or

mm

must

obtain

to

is

is

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on

tons/m2

or

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so

mm

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do

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the

greatly

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the

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this

machine.

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more

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bed.

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by

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no

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temperature

the

machine.

ventilation

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is

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worker

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chips

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transport

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set

machine.

amount

installation

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or

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performance

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when

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note

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machine's

slideways

or

3-1

electric

devices

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more.

Page 33

Install

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machine

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devices

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the

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machine

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Page 40

Lifting

Lifting

Work

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1.

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Use

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machine

lower

machine

machine

3-9

Page 41

Fork

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Work

Observe

1.

2.

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3.

on

4.

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machine,

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stabilized

points

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watchman,

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the

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lift

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the

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first,

machine's

and

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machine

persons,

grooves

proper.

center

traverse

and

weight.

on

located

then,

of

that

the

3-10

Page 42

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Lifting

3-11

Work

Page 43

Cleaning

the

Machine

The

rust

to

be

exposed

not

do

Upon

shipment

tightened.

Use

a

piece

thoroughly

motor

If

driven

may

After

oil

without

used,

be

cleaning

specified

preventing

move

into

damaged.

the

Before of

the

foreign

there

to

dust

saddle

from

cloth

rust

fail.

substances

the

Table

in

paint

and

our

cleaning

soaked

preventing

Do

the

by

machine,

applied

soil

cross

or

factory,

not

pressure

3-1

the

in

use

around

apply

to

to

during

slide

each

machine,

choice

paint

compressed

the

of

a

slideways.

some

section

parts

transportation.

before

loosen

kerosene

from

the

clearance

compressed

slight

cleaning

of

pulley

air

amount

of

the

the

respective

(neutral)

to

clean

of

air

of

machine

Accordingly,

the

machine

of

the the

each

and

joint

choice

machine.

has

sections.

and

wipe

spindle

machine.

joint

lubricating

tends

been

off

may

surfaces

be

3-12

Page 44

Power

Source

and

Wiring

1.

2.

Power

Diagram

J

a

I

Power

Install

the

see

Wiring

Connect

below:

Source

__

switch

machine the

from

Connection

:

3)

Electromagnetic

switch

\

the

table

the

(l)'

power

operator

below.

the

power

Circuit

(

CB-1

.

!

;

MS-1

—

(4)

switch

power

source

)

-

Movable

operation

can

switch

breaker

I

separately

access

to

the

to

(2

i

contact

button

from

it

easily.

the

machine

machine

)

Grounding

connection

Spindle

control

unit

'/////

Grounding

(R

.

other

as

m

’

y

S

.

For

shown

cable

bolt

/

direction

)

T

machines

a

fuse

in

Viewing

/

this

in

so

capacity,

the

figure

Power

entrance

Arrow

that

service

p

A

view

When

the

to

the

For

grounding right

Connect

to

installing

user

wire

circuit

the

the

is

to

power

cable,

table.

the

grounding

V\J.I

Fig.

the

kindly

the

primary

breaker

cable

grounding

requested

see

bolt

3-4

machine,

side

(T).

CB-1

and

the

cable

(2).

Power

of

Supply

Model

HT15SII

HT20SII

HT20SII

BIG

3-13

CHUCK

Connection

Total

capacity

KVA

15

18

22

thickness

R.S.T

8

14

22

Cable

Ground¬

ing

3.5

5.5

8

Fuse

capacity

50

75 75

A

Page 45

Switching

of

Electric

Device

by

Supply

Voltage

and

Frequency

/

(BSR-l)

Depending

change

and

frequency

Switching

A

control

(For

machine,

(?)

on

setting

the

mounting

the

Control

transformer

(output)

the

of

before

Supply Supply

tap

position

cabinet.

position

see

circuit

supply

the

of

the

board

voltage

following

setting.

voltage

frequency

the

power

of

the

of

Electric

each

and

electric

control

device

power

Device

frequency,

200/220

50/60

power

is

control

Layout.)

L

device.

V

Hz

inside

cabinet

Line

is

it

Check

±10%

Hz

±1

transformer

the

to

filter

necessary

the

(?)

power

the

to

voltage

MS-1

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X-

axis

unit

I

i

Z-

axis

servo

unit

I

IO-21

unit

Fig.

3-5

Front

3-14

Layout

Diagram

Page 46

the

Open

switching

indicated

(Select

door

transformer

with

the

screw,

the

of

specified

control

(5),

voltages

depending

and

cabinet,

connect

on

the

on

remove

wires

the

supply

T

2

INPUT

voltage.)

the

and

side.

plastic

S2

cover

to

the

screw

of

the

Supply

Voltage

Hi

@

©

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®

H

r

•

110

100-'

26

1

22

20

Fig.

Wire

I

No.

L

220

1-200

180

L

0

3-6

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Wire

Wire

©

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No.

No.

Wire

T2

S2

No.

T2

180

191

211

V

190

V

210

'V

240

V

Tap

Tap

Tap

screw screw

screw

0

0

0

Tap

Tap

Tap

screw

screw

screw

180

200

220

V

V

V

3-15

Page 47

Installation

and

Levelling

(Fig.

3-7)

Levelling

of

the

step

the

procedures

and

levelling

on

Move

And

level

direction.

(Do

and

machine.

adjust

the

the

not

make

may

0.00025"

is

machine.

have

.

their

bolts

OD

tool

Z

axis

cause

adjustment

be

The

per

one

of

The

effects

Therefore,

First,

positions

(jack

mounting

by

HT15SII HT20SII

HT20SII

any

within

accuracy

ft.

important

the

levelling

on

level

set

the

bolts)

area

a

full

(LONG

interference

so

that

0.04

mm/m/0.0005"

of

the

so

stroke.

of

accuracy

the

iron

that

can

of

BED)

with

the

the

factors

the

machine

plates

they

be

set

turret

the

.....

.....

.....

the

difference

lvel

to

which

machine

workpieces

of

(Fig.

may

on

340

400 630

chuck

per

ft.

be

according

them.

head

between

used

determines

the

is

3-1)

be

located

Next,

as

4

13.

mm/

mm/15.7

24.

or

in

should

8

tailstock.)

the

mm/

most

and

service

to

the

on

the

where

place

shown

in.

in.

in.

readings

longitudinal

be

accuracy

the

foundamental

life

following

foundation

the

a

level

Fig.

in

of

the

0.02

mm/m/

of

3-7.

Place

Always

or

dirt

Lock

to

control

machine.

is

vibrated

Check

its

installation,

and

thereafter,

the

the

clean

the

same

should

levelling

the

Instead,

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end

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the

on

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the

workpieces.

machine

once

level

which

machine,

machine

every

3

months.

in

the

every

the

the

level

lest

with

month

same

level

avoid

day

upon

they

using

anchor

for

for

direction.

to

is

should

the

be

measurement.

mortar

bolts

or

two

following

placed

turn.

when

three

to

lest

In

fix

the

days

6

months,

dust

order

the

machine

after

3-16

Page 48

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Page 49

3-2

Lubrication

and

Oil

Supply

Before

in

use

o

Hydraulic

Be

located

(It

oil

A

required

o

Lubrication

Supply

the oil the

operating

Fig.

the

sure

is

desirable

gauge

oil

machine.

level

operation

according

3-8

lubricating

Working

supply

to

the

on

after

quantity

of

the

in

A

the

in

panel

the

Oil

oil

front

for

hydraulic

a

the

lubricating

required

tank

machine,

to

oils

slightly

of

a

oil

an

of

oil

Slideways

is

will

the

listed

reservoir.

level circuit

is

oil

reduced

light

supply

specified

in

Table

over

the

to

was

approximately

the

to

X

tank

a

In

of

oil

quantity

up.

lubricating

methods.

3-1.

center

come

to

filled

Z

and

located

is

about

certain

this

the

5.5

Axes

level,

case,

It

line

with

2-/1.

on

2

oils

is

of

center

oil.)

5

the

5

2-/0.

the

replenish

the

spots

recommended

oil

an

line

gal.

right

gal.

red

gauge

of

end

If

lamp

oil.

shown

to

the

of

an

on

o

Lubrication

Lubricate

closing

the

the

the

of

chuck

chuck.

Hydraulic

fully

(Daily)

with

Chuck

an

accessory

grease

gun,

opening

and

3-18

Page 50

O

©

©

9

pQ4

rn

Fig.

0

3-8

9

Where

Q_D

to

Supply

<3

O

Lubricating

°

Oils

3-19

Page 51

Lubricating

1

Table

Hydraulic

3-1

spot

tank

List

of

Lubricating

Method

Oil

and

to

Up

gauge

1.5

Replace

every

Oils

quantity

frequency

an

(5.5

gal.

it

6

(Refer

oil

1/

months

to

Fig.

ISO

3-8)

Oils

Standard

used

CB32

or

HL32

•

Shell

Shell

Oil:

Tellus

Oil

C32

*

.

Esso

Teresso

•

Mobil

Mobil

Oil:

Oil:

DTE

32

Oil

light

2

3

4

Slideway

Hydraulic

Tool

rest

chuck

Forced

lubrication

Manual

lubrication

Oil

bath

2

H/0.5

Supply

the

LUBE

lamp

light

Fill

up

grease

day.

HT15SII

HT20SII

a

gal.

oil

ALARM.

with

once

when

up.

a

2.5

0.65

gal.

3

a/

0.8

gal.

a/

ISO

Standard

•

Shell Shell

•

Esso

Feb

•

Mobil Mobil

No.

Grease

•

Dow

Molykote

BR2-S Grease

ISO

Standard

•

Shell

Shell

460

•

Esso

Spartan

•

Mobil

Mobilgear

Oil:

Tona

Oil:

K68

is

Oil:

Vactora

2

Corning:

Oil:

Omala

Oil:

Oil:

(R)

Ep

634

G68

Oil

Oil

CC460

Oil

460

T68

3-20

Page 52

3-3

Coolant

There soluble

are

and

two

different

the

other

types

is

non-water

of

coolants

soluble.

available;

At

present,

one

is

any

water-

coolants

of

different

indication

are

presented

use

with

1.

Supply

bed.

2.

A

After

3.

it

4.

Notes

1)

When

lubrication,

this

required

installing

has

for

use

trade

is

here

machine.

the

not

using

of

names

given

for

as

coolant

quantity

HT15SIX.

HT20SII

HT20SII

been

used

water-soluble

water-soluble

soagage,

an

the

are

each

aid

in

the

of

-T

(LONG

machine,

for

available

of

in

coolant

coolant

BED)

a

rhst

them.

selecting

is;

upon

long

time,

coolant:

coolant

prevention,

on

the

Instead,

the

box

located

approx.

operating

prime

is

inevitable,

market.

coolant

oil

the

following

suitable

on

the

95

2/25

100

2/26

120

A/31

it

as

the

pump

select

separability

Therefore,

front

gal.

gal. gal.

a

trial,

sufficiently.

one

and

notes

for

of

or

no

the

when

with

stability

2)

Before

remove

each

Therefore,

3)

Replace

4)

Remove

X-

5)

When

preventing

after

when

6)

Water-soluble

degreasing

is

slideway,

and

using

finishing

the

liable

taken

and

after

cutting

apply

water-soluble

the

cover

Z-axis

ball

water-soluble oil

machine

coolant

property.

to

suffer

into

operating

chips

swivel

a

once

the

to

daily

gets

account.

but

section

slight

coolant

every

screws,

machine

work.

dry.

is

If

from

the

also

amount

three

limit

coolant,

This

alkaline.

is

it

inflamed

machine,

wipe

of

immediately

off

the

lubricating

of

months

switches,

is

it

while

splashed

it

because

is

Therefore,

skin.

be

sure

water-soluble

turret

head

when

and

feed

recommended

wetted

is

on

the

Handle

to

and

oil

deteriorated.

clean

motors,

with

rust

is

it

has

skin,

it

not

coolant

cross

without

the

to

easily

the

with

only

slideway,

and

apply

the

coolant

a

strong

operator

full

from

slide.

fail.

so

rust

caused

care

on.

for

your

health.

3-21

Page 53

7)

diluting

A

method

of

water-soluble

coolant

and

a

diluent

used

3-4

depend

by

Check

Before

in

item

Check

1.

between

several

Turn

2.

the

"STANDBY"

Shift

3.

Checking

4.

Rotate

a

of

each

Prior

initially

the

for

on

coolant

Test

to

following

the each volts.

the

"EMERGENCY

button,

the

mode

the

each

kind

operating

supply

wire

circuit

STOP"

selector

rotating

motor

of

maker.

Run

order:

of

and

with

coolant.

this

voltage.

phases

3

breaker

button,

check

key

direction

its

machine,

and

of

press

that

to

switch

Follow

When

their

the

the

a

manual

of

and

the

be

checking,

power

the

"NC

STANDBY

each

check

instructions

sure

unbalance

to

control

POWER"

lamp

mode

motor

(JOG,

for

check

measure

must

cabinet,

button

is

X

its

provided

for

a

be

lit

or

rotating

each

voltage

within

reset

and

up.

Z).

5.

(1)

(2)

(3)

(4)

(5)

direction

When

of

two

Cooling

Lubricating

Hydraulic

Spindle

Coolant

Adjust

the

motor

three

the

in

accordance

power

motor

fan

oil

motor

motor

motor

hydraulic

is

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motor:

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.

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by

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Inched

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reverse

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by

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and

the

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power

the

STANDBY

the

the

STANDBY

the

the

stopped

hydraulic

rotating

by

control

POWER

POWER

inching.

by

unit

replace

the

button

button.

button

button.

the

direction.

any

circuit

cabinet.

and

stopped

and

stopped

COOLANT

3.5

kg/cm2.

to

key.

3-22

Page 54

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inserting

for

changing.

for

deleting.

for

inputting

deleted.

is

deleted

input.

and

one

list

elements.

the

screen.

line

for

screen.

input,

program-preparing

the

data.

numeral.

the

(1

block),

one

press

word

line

each.

it

is

4-2

Page 56

(1)

The

key.

a.

following

Travel

functions

command

cancel

are

performed

by

pressing

RESET

|

(Reset)

(2)

b.

c.

d.

e.

f.

g-

h.

i.

However,

a.

b.

c.

d.

(Note)

Buffer

Resetting Auxiliary

Label

Memory

Sequence

RST

signal

G

code

Current

command

F

S

and

Tool

In

key

offset

this

or

clear

skip

rewind

reset

the

value

T

commands

External

of

alarm,

function

function

No.

reset

transmission

reset

value,

manual,

operation

each

in

"Reset

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if

cancel

ON

axis

setting

cause

is

does

data

operation"

Pushbutton

eliminated

not

and

affect

parameter

means

(ERS

the

pressing

input)

following

data

of

.

this

items.

RESET

4-3

Page 57

4-1-3

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Indicates

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spindle

motor

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Spindle

Emergency

Work

Grip

Selector

Memory

Power

Power

ON

OFF

Center

Center

Center

Speed

Stop

Int./Ext.

Switch

Lock

Forward

Forward

Jog

Key

Key

Button

Key

Lamp

Clamp

:

Indicates

:

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hydraulic

stop.

:

Selects

workpiece

:

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switch

:

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:

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:

Advances

spindle

uously

when

:

Lights

continuously.

:

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pressed.

on

even

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on

off

the

center

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pump

the

to

editing

the

the

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stops.

and

workpiece

up

when

(The

when

spindle

and

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be

power

power

center

hydraulic

the

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speed,

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lubricating

clamping

direction

cut.

enable/disable

NC

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for

the

for

continuously

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center

only

workpiece

the

system

pressed

advances

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system

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(However

pump

selector

unit.

NC

unit.

center

is

turned

on.

this

pressed

when

is

do

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contin-

key

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the

on

on.)

the

not

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key

is

turned

Center

Program

Alarm

Zero

Standby Standby

Call

Door Door

Spindle

Retract

Stop

Lamp

Return

Key

Lamp

Light

Open

Key

Close

Fwd./Rev.

Key

OFF

Key

Key

Key

Start

Key

:

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pressed.

:

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stopped

:

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alarm.

:

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:

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:

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operation.

:

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:

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:

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:

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direction.

center

axes.

up

when

by

up

in

zero

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machine

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when

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program

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in

machine

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in

the

while

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stops,

or

order

operation.

is

made

light.

(when

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of

forward/reverse

key

X

ready

is

and

for

4-5

Page 59

Spindle

Jog

Key

:

Regardless

only

while

of

this

the

key

mode,

is

the

pressed.

spindle

rotates

Spindle

Coolant

Spindle

Key

Spindle

Middle

Spindle

Key

Spindle

Tool

Key

Index

Stop

Key

Speed

Speed

Speed

Speed

Key

Key

Change

Change

Change

Change

High

Middle

Low

Low

High

Lamp

:

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:

Turns

:

The

:

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(for

'

:

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:

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is

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:

range

:

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is

:

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(slowed

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on/off

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'

spindle

other

spindle

up

selected.

up

is

up

selected.

tool

down

spindle

coolant

rotates

rotates

models)

rotates

when

when

selected.

when

rest

is

when

the

the

the

indexed

in

in

in

in

spindle

spindle

(for

spindle

the

the

manual

manually.

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a

a

middle

high

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in

door

speed

speed

speed

speed

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is

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speed

speed

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middle

models)

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and

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Keys

Press

on

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axis

direction.

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is

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this

the

right.

manual

the

Jog

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continuously

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the

Jog

continuously

the

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continuously

key

together

continuous

key

continuous

key

key

is

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moved

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feed

effective,

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feed

effective,

in

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in

a

a

in

in

effect.

the

selected

the

selected

SELECT

relevant

selected

C-axis

direction.

B-axis

direction.

key

4-6

Page 60

Rapid

Key

:

When

puts

manual

continuous

feed,

the

machine

Zero

Auto

MDI

Edit

Return

Power

Key

Key

Lamp

OFF

Key

"%"

to

robot

value

this

100%.)

axis

X

Z

axis

cutoff

up

point.

up

point.

at

only

during

it

is

when

when

is

or

due

the

while

manual

operates

set

the

the

automatically

power

a

to

operates

Override

pressed

(However,

Override

Lights

X

:

zero

Z

:

Lights

zero

:

The

power

an

alarm

is

issued

set

is

key

continuous

at

50%

when

is

at

is

at

turned

request

specifications.

by

pressed,

the

the

Rapid

feed.

Rapid

off

command

if

machine

machine

when

(option)

:

Used

operating

:

Used

when

when

manually

the

machine.

editing

inputting

a

stored

data

program

and

or

Memory

Tape

Select

Dry

Run

Program

Machine

Single

Key

Key

Key

Check

Lock

Block

punching

Used

:

stored

:

Used

paper

:

Press

dry

operation.

:

The

the

or

:

Ignores

specified

dry

:

The

are

:

The

when

program.

when

tape,

this

run,

machine Feedrate

cutting

run

tool

executed.

machine

out

operating

operating

(for

key

program

operates

switch,

feed

spindle

a

by

function.

rest

stops

reading

and

the

the

other

simultaneously

check

specified

rotation

program,

does

not

after

a

machine

machine

models)

or

the

at

ignoring

and

in

work.

executing

program.

when

machine

set

rapid

by

a

coolant

addition

Other

with

with

selecting

lock

value

traverse

program.

to

operations

one

a

a

of

ON

the

block,

;

and

block

then,

4-7

by

proceeds

pressing

to

the

execution

Start

key.

of

the

next

Page 61

Optional

Stop

The

:

machine

stops

at

M01

specified

by

a

Block

Restart

Program

Program

Feedrate

Spindle

Rapid

Handle

Handle

Selector

Feedrate

Skip

Start

Feedhold

Override

Override

Override

Feed

Switch

Switch

Key

Key

Switch

Switch

Switch

Magnification

program.

key.

:

Skips

specified

:

Restarts

Starts

:

:

Suspends

:

During

rate

200%.

:

A

range

:

A

5%,

:

Performs

selected.

Selects

:

1/1

Selects

:

can

spindle

rapid

25%

=

the

a

MDI

MDI

MDI

be

of

50

traverse

or

handle

a

0.001,

a

To

restart,

block

by

a

program.

or

automatic

or

or

automatic

changed

speed

to

100%.

(optional

feed

10/1

feed

which

program.

automatic

can

200%.

rate

feed

amount

=

rate

press

contains

(option)

within

changed

be

can

when

for

per

0.01

for

the

operation.

operation.

operation,

range

a

be

changed

X,

Z,

and

B

handle

and

100/1

manual

Program

(slash)

"/"

a

of

within

B

or

C)

graduation;

=

continuous

feed

0

a

to

C

0.1.

Start

to

1%,

is

feed,

program

check

and

dry

run

operation.

4-8

Page 62

4-1-4

Function

Key

and

State

Display

Item

1.

Common

POSITION

Common

of

to

white

function

function

function

operation/driving

Page

1,

character.

screen.

F2

PROGRAM

F2

2.

keys

at

In

this

key

F3

TOOL

LAYOUT

F3

key

The

Also,

each

case,

VF4

means

guide.

item

YF4

PROGRAM

ZERO

soft

of

the

screen.

item

F5

F5

key

By

|

common

vacant

Display

is

displayed

for

|

F9

function

|

F5

F6

F6

common

(others)

|

and

content

by

VF7

EDITING

YF?

key

|

F6

yellow

display

key,

is

|

keys

is

F8

OPER.

GUIDE

F8

C

N

SCREEN

on

moving

displayed

are

different

character.

F9

OTHERS

F9

OTHERS

the

is

with

used

by

screen

made

as

each

By

the

*

function

With

*

program-preparing

For

select-operation

then,

selected

OPER.

the

press

key

/PROG.

display

for

|F9|

screen,

each

key,

screen,

of

|

|

by

(others)

screen

|

F8

MENU

common

when

function

may

shifting

(NC-screen)

F8

|

|

(NC-screen),

key,

key.

and

appear.

press

key

on

display

disappears,

the

is

|

F3

operation

not

displayed.

the

screen

|

(operation)

and

screen

of

unique

from

key,

4-9

Page 63

2.

State

display

item

(usual

display

item)

Any

screen

CRT-screen.

of

>

Screen

©

displays

name

the

following

I

I

—

diagram

Program

(2)1

I

rr

No.

Sequence

at

]

the

No.

top

and

button

parts

vi

(1)

(2)

(3)

'

Alarm

and

Screen

Name

screen.

Program

Program

value

Sequence

Sequence

value

t

©

message

warning

of

following

following

name

each

No.

No.

No. No.

'

%

screen

during

during

0

N

IN/

present

at

at

MST-FIN

feeding

©

OUT,

is

displayed

the

present

the

©

VER

highest

highest

(

)

Buffer

6

state

waiting,

display

display

execution

execution

(?)

on

stage

stage

Alarm

full,

display

the

is

on

is

on

Ready

display.

label

dwelling,

highest

displayed

CRT-screen.

displayed

CRT-screen.

state

and

state

with

display

skip

with

of

4-digit

4-digit

CRT-

4-10

Page 64

(4)

IN/OUT.

During

VER

display

input/output

of

punching

tape,

address-searching

or

(5)

(6)

editing,

"During

"VER"

"During

MST-FIN

"M"

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flipll

"F"

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the

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P

F,

is

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in

each

message

dwelling

independently

skip

state

is

displayed

in

tape

tape

in

tape-punching

in

feeding

and

FIN-waiting

FIN-waiting

FIN-waiting

cutting

in

rapid

in

tape

in in

dwelling

display

display

advance

reading

collation

display

traverse

reading

displayed.

after

reading.

with

of

of

of

feed,

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flicker.

out

M-command

S-command

T-command

"R"

display

the

(7)

(8)

(9)

"Label

Alarm

Alarm

the

cause

"Alarm"

"Battery"

"A/B"

Ready

"Ready"

Alarm

It

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At

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skip"

display

display

is

.

state

message

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display

and

the

5

lines

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.

warning

occurrence

can

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until

It It

alarm.

It

battery

It

normal

of

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displayed

reset

shows

shows

shows

shows

of

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at

operation

the

the

that

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that

and

warning.

label

occurring occurring

both

are

the

operable.

skip

is

alarm

occurring.

system

ON.

done

alarm.

battery

after

and

is

4-11

Page 65

(CAUTION)

1.

3.

2.

On

the

items

The

shows

the

usual

of

On

NC-screen,

screen

are

screen

the

screen,

in

not

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of

state

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displaying

0

program

editing

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and

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displayed.

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4-12

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Page 75

4-2-3

How

to

Obtain

Tool

Center

Height

the

OD

center

height

and

tool

tool)

Center

tool

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Size

standard

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selected

tool

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of

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height

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etc.

the

tool

machine

to

the

by

4-22

Page 76

4-3

Operation

Preparation

4-3-1

'

Procedure

High

Procedure

NC

Starting

voltage

-=>

Power

-3»

1

Rotation

Lighting

2

ON

Operation

panel

main

of

of

breaker

ventilating,

fluorescent

I

i=if~r»T"T--.i"

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fan

lamp

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I

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panel

in

in

machine

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gf

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INTERACTIVE

SYSTEM

L8804-2

MULTI

4-23

Page 77

Procedure

3

Press

Procedure

Make

operation

(operation)

F3

Automatic

4

Operation-ready

by

key.

operation—

following

jtrtWMipj

T

»tLE.»ie

b

I

PfcMRAtf

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screen

t’Kpwnrluil

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selecting

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the

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1

indication

is

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screen

s

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displayed.

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Procedure

After

5

the

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of

position.

Check

for

each

Check

gage

the

pressure

chuck-pressure

4-24

and

pump-pressure

gage.

Page 78

*

Upon

shows

selecting

the

|

zero-point

F3

|

(operation)

return

for

by

operation-selecting,

the

first

time

after

setting

the

screen

the

*

power

While

before

Upon

point

to

at

going

making

return

ON

time

operation

or

no

of

the

to

zero-point

until

completion,

screen

return

NC-power

ready.

of

is

screen

position.

once,

set

there

to

shows

OFF.

operation

the

no

is

need

to

make

ready

zero-

4-25

Page 79

Conditions

Possible

of

Spindle

Rotation

After

following

(1)

Door

(2)

(3)

Tailstoclc

(4)

(5)

Q-setter

For

*

kept,

is

operation

(For

Rotation

*

of

rotation

rotates

the

Chuck

inside

by

Range

(3)

tailstock,

starting

end

conditions.

should

should

clamp

should

should

or

(4),

and

then,

necessary

is

number

number.

the

by

be

at

be

clamped.

or

be

at

Z-setter

the

spindle

if

is

it

is

fixed

indicated

operation

its

closed

outside

be

at

its

shall

state

for

unnecessary

at

Nexti

number

of

4-3-1,

state.

(Opening/closing

clamp

its

advancing

high-speed

be

at

of

previous

is

rotatable

command

if

100

rpm

after

command

of

key

of

or

its

set

at

or

operation

it

under

rotation.

spindle

switch.)

position

low-speed

retreating

off

time

is

at

the

rotation

of

state

time

of

the

state

can

or

side.

power

again.

receding

be

will

retracting

position.

of

power

without

number

turned

be

OFF,

by

changed

end.

supply

no

end.)

command

spindle

the

4-26

Page 80

4-3-2

Emergency

Stop

and

Restart

of

Operation

An

1.

2.

3.

a.

b.

c.

d.

e.

If

1.

2.

emergency

When

pressed.

When

When

clutch

the

When

When

When

When

motor.

When

emergency

an

All

machine

stopped.

"ALARM

SWITCH

stop

EMERGENCY

the

condition

the

the

the

an

overcurrent

the

280

(6-1)"

is

caused

of

X-axis

temperature

spindle

field

fuse

stop

operations,

NOT

inside

inside

is

READY

will

STOP

of

motor

applied.

*

be

displayed

in

switch

or

the

in

the

flows

the

except

RESET

the

following

on

Z-axis

spindle

spindle

the

runs

at

spindle

instantaneously

spindle

the

EMERGENCY,

the

is

disconnected.

motor

an

excessive

motor

motor

hydraulic

on

the

cases:

operation

is

abnormal.

motor

is

control

THEN

screen.

panel

rises

speed.

lost.

through

unit

unit

DEPRESS

is

abnormally.

the

spindle

is

will

be

STANDBY

blown.

4-3-3

3.

.4.

When

1.

2.

3.

4.

5.

6.

Check

After

press

Ending

Move

Stop

Press

Press

Turn

of

Turn

the

each

off

the

off

the

cause

removing

standby

Daily

turret

operation

the

EMERGENCY

POWER

the

the

machine.

the

of

the

key.

Operation

head

OFF

main

power

the

cause,

far

of

STOP

button

circuit

switch

emergency

reset

way

enough

the

machine.

button

of

breaker

in

the

the

stop.

the

emergency-stop

from

on

the

NC

unit.

the

of

user's

the

operation

power

factory.

spindle

control

button,

panel.

and

chuck.

cabinet

4-27

Page 81

4-4

Operation

Screen

4-4-1

Procedure

Press

In

When

case

Position

F3

[

»

-5

of

there

Display

1

(operation)

|

Selected

other

no

is

function

For

than

•

|

screen

|

FI

key.

I

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rune

r1

i=H"

selecting

(position)

key,

i

1

i~r

o

there

r

screen,

key,

are

r

fe

press

press

2

items.

l’

Tl

fe-i

|

F9

|

FI

|

.

(position)

|

(others)

key.

key.

F

r

F5,

ITION

F6

F2

PROGRAM

F2

are

F3

TOOL

LAYOUT

LAYOUT

75

changed

ZERO

2

F5

F5

YF4

PROGRAM

FR

|

JF4

by

screen

F6

F6

VF7

EDITING

T7

display.

F0

GUIDE

F3

NC

SCREEN

F9

OTHERS

F9

OTHERS

S

\

4-28

Page 82

Procedure

2

It

is

Procedure

changed

On

remaining

1.

2.

3

to

position

screen,

this

Presently

indexed

turret

Rotation

Spindle

execution.

moving

number,

and

screen.

present

amount

feed

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With

set

Distance

°

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The

Machine

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The

can

zero

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this

to

distance

distance

be

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F2

screen,

X(U)

operation,

position:

shown.

to

0,

key

To

go:

Z(W)

up

from

and

YFJ

diameter

to

F6

|

F

5

:ERO

(Z

X

|

ft

and

0.

the

following

the

command

machine-zero

zero-set)

?6

SET

ZERO

ft

longitudinal

value

point

Yr?

z

SET

moving

key.

amount

is

to

FB

position

displayed.

the

present

FB

OTHERS

is

can

displayed.

tool

be

4-29

Page 83

(TIMER)

Procedure

Press

the

1

NEXT

the

If

displayed,

POWER

Total

CYCLE

Total

key.

NEXT

the

|rirtn|

«=acn

CYCLE

FEED

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fTXOI

Uim

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ON

integrated

START

integrated

key

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time

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is

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pressed

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EE

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col

screen

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BY

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after

during

when

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SS

mm.

FEED

CETRESSIIO

F6

power-on

automatic

n.

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VF7

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operation

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the

time

keys

NEXT

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during

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through

key

automatic

returns

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F3

you

|

cutting

resets

to

the

each

Position

time

above

screen.

4-30

Page 84

Setting

Coordinate

of

System

(Tool

Nose

Position)

When

position

tool

coordinate

point

and

time.

The

coordinate

Indexing

1.

2.

At

index

3.

Zero-point

return

4.

Time

5.

Time

6.

Time

is

of

tool

system

tool

manual

key.

using

changing

changing

indexed

nose

system

time

mode,

key.

Q-setter

at

nose

order

in

position

of

(JOG

and

returning

the

in

the

changes,

to

be

can

tool

tool

stand

HANDLE)

time

work-length

setting

cutting

however,

display

exactly

set

by

T-command

of

the

up

is

feeding

standard

position

the

at

the

at

rotated

by

tool-layout

it

distance

the

of

by

is

due

tool-nose

following

program

by

pressing

or

key

shifting

turret

to

from

zero-point

screen.

index,

the

machining

position

time.

turret-

amount

the

setting-up

by

at

display

of

zero

any

the

(CAUTION)

Even

°

but

in

machining

the

of

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the

adjusting

case,

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at

the

screen

the

this

above

for

command

case,

zero-point

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dimensions

amount

above

setting

of

no

exact

and

Items

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and

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the

exactly,

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the

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amount

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machining

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tool-nose

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position

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standard

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for

tool

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point.

system

distance

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can

inputs

changed.

the

can

from

the

operation

reset.

be

the

In

tool-nose

be

set

the

dimensions

this

up,

4-31

Page 85

J

Composition

°

Reference

Machine

coordinate

of

-point

coordinate

sensor

Mounting

dimension

Mounting

dimension

shift

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(

QD

at

(Mz)

(Z)

system

amount

time

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(L)

of

Machine

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length

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setter

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2.

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amount

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obtaining

by

Machining,

length

(L)

of

zero-point

dimensions

with

zero

(option),

(£)

and

reference

Q-setter.

point

there

work-length

point

from

(X)

the

and

is

becomes

reference

(Z)

mean

no

(W)

need

.

the

the

At

point

of

machine

this

distance

stored

time,

up

at

machine-zero

value

coordinate

the

shift-

to

the

in

tool

i

(Mz)

point.

layout

4-32

Page 86

4-4-2

(Operation)

Program

Procedure

Press

When

Procedure

It

|

there

S>

shows

Press

-=>

1

(program)

|

F2

is

/fl

2

program

MEMORY

no

F2

PR

key.

key

OGHAM

screen

key.

|

of

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ft

C3

|

F2

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nuwllllacoilH

HI

(program)

F5

t-AxiajH.

j[muanf(

EDIT

LOCI<

key,

FS

w)l-

TAPE

[Cl

FS

(others)

F9

OTHERS

key.

press

'F7

|F9|

/

Present

There

other

Sequence

during

No.

execution.

command

are

2

is

English

nui<«u*

on

oa

«=»

«sr

«

na

!*-•»«

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V

types

—

program

present

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irs

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in

i

css

mt

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i

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ess

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i

t—

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e

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value

of

display.

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vs

i

a

i

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shows

program

r!

PMU

P

I

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”

Sequence

program

during

execution.

v

OOS22

i

is

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si

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t

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the

screen,

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rar—l/

reading

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present

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5

\

MBOOO

.=

a

..

i

i

the

program

one

is

content.

NC-display,

4-33

Page 87

Procedure

3

Press

F5

|

(English

display)

/fS

key.

F5

ENGLISH

DISPLAY

F6

D

KQ100

OSS*

1

1

rrL|

I

Off.

1

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3

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i

t

n

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c

-

1

r*

i

t

9

t

ii

u.

TÿV

w

5

4-34

Page 88

(Edition)

Procedure

Press

When

Procedure

Press

there

|

F2

|

EDIT

1

|

(program)

is

2

|

key.

key

no

F2

PROCRAM

1}

key.

of

F3

|

|

F2

r

i

[

01ÿ9

(program)

F5

o*

i

HOt|[

EDIT

key,

FS

TAFgj

§9

OFFjj.

press

VF7

|F9|

FS

(others)

FS

OTHERS

key.

Press

S>

NEXT

r

On

one

For

display)".

v

key,

program-editing

F2

F2

is

NC-display

editing

then

F3

F3

c

procedure,

*n]?»cfc2rt

function

VF4

VF4

X

cun

»mw»

r

Z

screen,

and

key

the

refer

iTnf.

change

F5

ENCLISH

DISPLAY

F5

F

there

other

QB52Z

Ij*.

UC4

o»uwi

•ÿ--u—t

1ST

mm

-

I

M

XU

r

-

a

--

F6

PROC.NO

EDIT

FS

S

is

to

"4-6-8

NIIBBN

p

eu*

i

rx».

ta

«_

ue

S3»

a

p

d

cars

—

i-i;

into

are

alphabet.

VF7

VF7

H

2

English

types

Program

FS

FS

OTHERS

I

of

word

F9

OTHERS

F9

OTHERS

1

display,

display.

Edition

]

HEXT

tf

the

(NC-

4-35

Page 89

Procedure

3

Press

|

F5

(English

|

display)

r

key.

F5

ENGLISH

HINPI

»R

FS

i

1}

QO

HOI

00522ÿ

r

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K*r.

kivZ

tSM

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M<

t

.

i

K

m

:

rr.

•

WT

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eo«

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er

c»

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a

.

me-

r

saaue-

|

NCE

For

(English

Mi

editing

F2

F2

TOOL

F3

F3

LISE

SKIP

procedure,

display)".

VFT

YF4

F5

NO-

DISPLAY

F5

refer

FS

PROG.NO.

EDIT

FS

to

"4-6-8

F7

r

FB

FB

Program

F9

OTHERS

79

Edition

NETT

4-36

Page 90

(MDI

Operation)

Procedure

Press

When

there

T

Procedure

Press

|F2|

M.D.I

1

(program)

no

is

2

key.

key

F2

PROGRAM

1}

key.

of

F3

F2

|

r

jrÿn

I

(program)

F3

\\U0

J(muoht|(

tor

UDIJI

l»A«ajn

key,

FS

TAPE)

press

F9

|

vJ/F7

OPFJJ.

FB

(others)

|

key.

F9~

OTHERS

.w3

|

Note)

If

"Tool

the

MDI

Layout"

mode

?=ÿ

tsra

corn

r

I

is

screen

ffisr

«»

fT*»,

•

o«xu

specified

U3

•

ens,

•

is

Display

input

iÿvn

IA.

TO

OeSMT.

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•

a

ET*»

UU

-

pÿrT

while

displayed,

data.

09522

'asp:-

L

WH

d

T~

of

NO

199

S3

"it?!!*

Tgt

F»»

•

«*a

the

the

'

•

N

»0.

«r.

-

"Position",

screen

above

"Program"

will

appear.

or

4-37

Page 91

Example

1:

300

rpm

at

low

speed,

forward

rotation

Procedure

I

the

cursor

(s)

Move

Procedure

Move

Procedure

Press

1

cursor

2

3

START

|

to

to

S,

key.

Bail

the

and

lower

input

speed,

300.

Spindle

Range

Speed

Surface

Item

and

speed

press

Data

2

INPUT

high

key.

the

1

low

Procedure

Move

Procedure

Press

cursor

Procedure

Confirm

-5s-

4

5

the

6

START

ILJLJmiooJ

PROGRAM

i

[Hj

to

the

forward

spindle-rotating

key.

'srv

1

0

—

|

Bill

press

and

of

machine.

Item

Spindle

Range

Speed

Direction

INPUT

1.

key.

For.

Data

2.

Rev.

3.

Stop

.

Note)

of

spindle.

to

make

simultaneous

input

and

start

the

rotation

is

It

impossible

range

and

4-38

Page 92

Example

2

r

Axial

movement

by

moving

amount

method

Procedure

Move

Procedure

Move

Procedure

Press

cursor

-3*>

cursor

|

F5

1

2

3

|

linearly,

to

(X

zero

the

Inc.

set)

input

Feed

and

key

it.

taj

»

RA

:

«a

i

«=3-

1

:

input

and

HOIM

"S

g

i

BS=

B6=»

|Q«D

BIA

JB.

|

F6

lin.

it.

a

rsxcs«|

1

“-rhs*

:

i

(Z

|

zero

INPUT

set)

V

key.

Display

input

of

data

Procedure

Input

Procedure

Check

the

the

By

i

r

4

data

5

condition

input

of

F2

diameter,

Coordinate

of

Inc.

F3

of

,

r

lingitudinal

machine.

function

Inc.

F5

X

:ERO

,ft

key

SET

INPUT

and

j*rr

ZERO

ft

feed.

SE-q

screen

change.

F8

F9

1

4-39

Page 93

Procedure

6

Press

-=»ÿ

the

START

Check

rotation.

the

key.

door

Diameter

Longitudinal

Feed

closed,

ILJIlLgiUjlMJ

|

|Q|

chuck

PROGRAM

i

|

U-10

0

.

W-10

0

.

F

0.2

closed,

V

o

—

SHI

INPUT INPUT INPUT

center

retract,

spindle

4-40

Page 94

4-4-3

In

Layout

case

Tool

tool-layout

set

is

of

while

program

can

looking

be

made

previously

displayed

at

this

by

calling

screen.

or

machining

the

program

program.

setting,

Usually,

tool

However,

not

the

Procedure

Press

|F3|

values

changed.

tool

is

1

(tool

It

is

possible

adjustment

Dimensional

0.1

inch

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length

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the

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length)

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setter.

dimensional

width.

maximum

the

of

setting

case

pawl-end

with

(position)

changed

mm,

1

whole

work

to

Z-

are

or

.

Procedure

Move

cursor

2

to

Nose-R

When

with

in

a

the

or

B-

nose

changing

inputting

the

tool

cursor

and

R,

PAGE

mounting

to

data,

and

the

input

method

CURSOR

position

specified

it.

move

4-41

the

keys.

Nose

cursor

When

number

position,

Tool

R

width

GHE

to

a

this

(01

using

INPUT

specified

is

30)

the

X

done,

and

Offset

position

you

directly

CURSOR

Z

can

key

move

|

key

|

A

Page 95

Tool

Layout

(mounting

position)

This

shapes,

altered,

A

(When

HANDLING"

Procedure

value

screen

mounting

with

by

using

1

hoping

In

setting

intended

TURRET-

by

Next,

appears,

It

*

JOG

stores

the

the

screen

and

set

impossible

is

or

the

dimensions,

MEMORY

the

setter

Q

Q

setter,

of

to

set

"0",

set

to

INDEX

the

then,

HANDLE

information

LOCK/WRITE

is

inputted

operate

OPERATION

the

value

set

the

to

"0"

and

key.

MEMORY

set

mode.

the

to

key

data

set

etc.

GUIDE.)

of

mode

setting

to

to

to

related

(Only

in

tool-mounting

to

key

to

this

mounting

shifted

the

JOG,

to

the

writing

setting

the

"0"

and

to

tool

screen

and

the

setting

tools

positions

to

mounting

or

position

index

cutting

side,

and

such

"WRITE".)

the

the

position

white

"0".

except

as

can

position.

"Q

SETTER

at

tool

cursor

for

tool

be

the

Note)

the

If

Q

(except

Reference

keys

Z

automatically

are

setter

English

Point

effective,

is

display)", Setting"

appears.

lowered

the

when

"Tool

screen

"Tool

the

"Position",

Layout"

is

displayed

Layout"

or

screen

"Program"

"Machining

the

and

will

X

and

4-42

Page 96

Input

of

Tool

Width

Data

for

Groove

Tool

When

in

Tool the

well

in in

by

Operations

a

the

Width

following

when

the

program

operating

grooving

same

in

creating

OD

roughing,

check

:

process

manner

the

operation

as

in

(1)

(2)

(.3)

(4)

(.5)

as

line

a

and

(1)

Set

Press

It

or

the

Input

For

form

is

the

of

Tool

is

program

ID

roughing

creation.

and

the

cursor

INPUT

requests

in/out

function-key

data

changing

(2).

displayed

other

required.

with

(4)

.

whether

diameter

(tool

At

data.

File

or

In

key.

the

this

the

end

this

to

for

width)

process,

in

No.

Input

grooving

the

it

groove

selecting

time,

the

When

(no

face

case,

tool

is

.

Process

inputting

process),

tool

indenting

data

width.

end-face

(F6),

repeat

clear

tool

width

can

then,

the

the

the

field,

data

however,

data

of

Shape

process

be

groove

press

process.

operation

previously

input

in

as

4

input

(F5)

(6)

input

For

deleting

groove

DELETE

process

data

or

.

inner

key

of

tool

the

by

width.

input

/outer

setting

process

diameter

the

name

groove),

cursor

(end-face

to

the

press

4-43

Page 97

Tool

Layout

(Multiple

offset)

It

(for

Procedure

Set

the

composite

amount

Input

.

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used

is

instance,

1

cursor

compensation.

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4-44

Page 98

Program

example:

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si

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Movement

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Note:

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the

offset

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direction

No.

7

of

FO

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composite

27.

.

15

of

4-45

Page 99

Preparation

of

Tool-layout

1.

(T)

What

In

and

is

calling

data

Example)

Turret

Setting

1)

Set

corresponding

is

After

the

preparation

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xxx

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01/03

No.

of

the

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tool,

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set

x

Tool

set-up

tool

change

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the

on

;

life

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in

change

obtain

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screen

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information

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the

Turret

the

value

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value

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of

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layout.

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length

meter

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from

by

tool

tool-mounting

face

Q-setter.

(

in

D100.0

/

Work

dia-

information

removal

file.

number

)

of

H2.0

/

Face

Whereas

position.

or

program

L253.23)

Machining

reference

Shift

of

Tool

in

is

/

amount

No.

,

there

replacing

read,

;

point,

(?)

(Note)

2)

Set

(Simultaneously,

i=>

3)

Set

point.

No

auto-program

Other

1)

functions

In

reference

reflected

2)

In

system

Even

reference

W-

information

at

only

L-information

(Set

setting

changing

point

on

operation

setting).

the

in

point

time

to

is

is

the

setting

of

change

Z

made

prepared

shift

and

1)

and

to

work

set

to

with

to

the

of

NC-screen

at

work-length

offset.

Item,

and

work-length,

length

Setting

Z-setter

shift-amount

when

time

by

amount

simultaneously

setting

LO.)

on

of

No.

(option).

OFF

is

L

setting

of

shift

of

no

tool-layout

6570

on

set

of

0.

screen

tool-layout

set

amount

feedback

NC-screen.)

or

machining

00.)

No.

(Program

on

screen,

up

of

is

screen.

reference

prepared

working

(coordinate

machining

into

made

by

is

it

)

(

program.

of

tool

of

During

any

tool

file,

operation,

layout.

At

this

see

time,

Programming

even

the

4-46

the

edit

Manual

program.

1.

program-calling

will

For

not

the

produce

content

Page 100

2.

Tool-layout

preparing

procedure

Procedure

Operating

Procedure

Set

to

Procedure

EDIT

=OSITION

1

method

0

2

1

(TL01/03

W50.0

2

mode

3

;

3

4

TL02/36

D100.0

MEMORY

or

F2

FFaDSRFT

ft

F3

TOOL

LAYOUT

TL04/.15

H2.0

mode

r4

FROGRATI

2ERO

L250.0)

then,

|F5

I

TL05/55

;

select

F6

|

F2

r

|

(program)

FB

OPER.

GUIDE

screen.

F9

OTFERS

Press

|F6|

(PROG.

Registered

screen.

Note)

NO.

When

them

FZ

EDIT)

program

(except

25

with

FO

or

key.

Nos.

English

more

the

VFJ

are

programs

Page

displayed

display)

key.

F5

have

~F&

been

VF7

PR6C.NO.

EDIT

ft

on

the

right

registered,

FB

F9

side

of

display

the

4-47

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