4-2 Power Block Diagram ................................ 15
1
Safety Precaution for Repair
1-1 Cautions
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts have special safety-related characteristics. These are often not
evident from visual inspection nor can the protection afforded by them necessarily be obtained by using
replacement components rated for a higher voltage, wattage, etc. Replacement parts which have these
special safety characteristics are identified in this Service Manual. Electrical components having such
features are identified by marking with a on the schematics and the parts list in this Service Manual.
The use of a substitute replacement component which does not have the same safety characteristics as
the HITACHI recommended replacement one, shown in the parts list in this Service Manual, may create
shock, fire, or other hazards. Product safety is continuously under review and new instructions are issued
from time to time. For the latest information, always consult the current HITACHI Service Manual. A
subscription to, or additional copies for, HITACHI Service Manual may be obtained at a nominal charge
from HITACHI SALES CORPORATION.
1-2 Electrostatic Protection Measures
Semiconductor components can be damaged by static electricity charged on clothes, human body,
etc. Take great care when handling components to avoid electrostatic damage, and perform
servicing in an environment where grounding is complete.
(1) Grounding work bench (Fig. 1-2-1)
Lay out an antistatic mat on work bench, and then use the ground plate to ground the work bench.
(2) Grounding human body (Fig. 1-2-2)
Use an antistatic wrist strap to discharge any static electricity charged on the body. Also, use a
tester for wrist strap to make sure that the wrist strap is working normally. Note, however, that
static electricity charged on clothes will not be discharged by wrist strap: Therefore do not allow
your clothes to touch the semiconductor components.
Antistatic mat
1M ohm
Antistatic wrist strap
Ground
1M ohm
Fig. 1-2-1 Grounding Work BenchFig. 1-2-2 Grounding Human Body
1 - 1
Safety Precaution for Repair > Lead-Free Solder
1-3 Lead-Free Solder
The printed circuit board that uses lead-free solder is adopted. To protect the global environment,
use the recommended lead-free solder also during servicing.
Read and observe the following before soldering:
Caution
ALWAYS wear protective goggles during soldering so that no solder smoke or scattered solder
enters the eye. Lead-free solder may scatter at high temperatures of 600°C.
(1) Identification of circuit boards that use lead-free solder
“F” is stamped or noted with pattern letter on circuit boards that use lead-free solder.
(2) Characteristics of lead-free solder
The components of lead-free solder used are as follows. The melting point of lead-free solder is 3040°C higher than that of lead based solder:
Point to be soldered
For reflow
For dip
Composition of alloy (wt%)
Solder paste: Sn-3Ag-0.5Cu
Bar solder: Sn-0.6Cu
Melting temperature: Approx. 220°C
(3) Lead-free solder for servicing
Use the following lead-free solder for servicing:
Recommended lead-free solder and composition of alloy (wt%): Sn-3.0Ag-0.5Cu or equivalent
Information:
For composition of alloy, Sn is tin; Ag is silver; Cu is copper; Bi is bismuth; Pb is lead.
(4) Soldering iron for servicing
The temperature of soldering iron tip must be adjusted according to the points to be soldered: Use
an antistatic soldering iron with thermal control function.
When removing components, take care not to damage any surrounding component or pattern. When
attaching components, observe the heating time in the following table so that the components are
not destroyed by heat.
Tip temperatures for different soldering points:
Point to be soldered
Surface-mounted (chip) parts [other than
those shown below]
Surface-mounted (chip) parts [for DVD
cameras, cellular phones only]
Discrete parts
Chassis, metal shield, etc.
320 ± 30°C
[heating time: less than 5 seconds]
350 ± 10°C
[heating time: less than 3 seconds]
380 ± 30°C
420 ± 30°C
Tip temperature
1 - 2
Safety Precaution for Repair > Lead-Free Solder / Notes When Using Service Manual
(5) Cautions when using lead based solder
It is recommended that you use lead-free solder when servicing, but it is also possible to service
using lead based solder. However, if lead based solder is used for servicing, take care with the
following:
1) Before using lead based solder, remove the lead-free solder completely from the point to be
soldered.
2) For additional soldering for repair, set the soldering iron tip temperature for lead-free solder, mix
lead based solder and lead-free solder sufficiently. Do not perform any repair using the bare
soldering iron tip without adding solder, since it will cause secondary failure due to lack of
strength.
1-4 Notes When Using Service Manual
(1) Value units used in parts list
Certain symbols are indicated as shown below for value units of resistors, capacitors and coils in
parts list. When you read them, note the following regular indications:
Parts
Resistor
Capacitor
Coil
Indication in list Regular indication
KOHM
UF
PF
UH
MH
.........................................
................................................
................................................
...............................................
..............................................
k
µF
pF
µH
mH
(2) Values in schematic diagrams
The values, dielectric strength (power capacitance) and tolerances of the resistors (excluding
variable resistors) and capacitors are indicated in the schematic diagrams using abbreviations.
Certain symbols are indicated for value units: When you read them note the regular indications in
tables below:
M
No indication
(All tolerances other than ±5% are
indicated in schematic diagrams)
No indication
(1/16 W for leadless resistors with no
indication)
All capacitances other than the above
are indicated in schematic diagrams.
Safety Precaution for Repair > Notes When Using Service Manual
(3) Identifications of sides A/B in circuit board diagrams
1) Board with a pattern on one side and parts on both sides:
Side A: Shows discrete parts, viewed from the pattern side.
Side B: Shows leadless parts, viewed from the pattern side.
2) Board with patterns on both sides and parts on both sides:
Side A: Shows parts and patterns which can be seen when the case is opened.
Side B: Shows parts and the pattern on the back of side A.
(4) Table for indexing locations of parts
This table shows locations of each part on circuit board diagrams. The locations are indicated using
the guide scales on the external lines of diagrams.
2) Two diagrams indicated for each board1) One diagram indicated for each board
Symbol
No.
IC
IC1201
Symbol no.
Parts
Location
2 A
Type of part
Zone "A" on circuit board
diagram
Zone "2" on circuit board
diagram
Symbol
No.
IC
IC1201
A: Shows side A
B: Shows side B
Parts
Location
A - 2 A
Zone "A" on board
diagram
Zone "2" on board
diagram
1 - 4
2
General Description
2-1 Overview
VK-U174/U174E is a newly developed, high-performance, compact chassis video camera with an
optical 10-power zoom lens.
A 1/4-inch CCD is used for image sensor, and a digital signal processor (DSP6) is the main
component of the signal processing circuit.
2-1-1 Servicing method
Basically, components are replaced when servicing the VK-U174/U174E. However, the service
method is different for high-density packaging circuit board.
Refer to the following table and perform the designated, appropriate servicing. Any changes that
occur in the service method will be published using service bulletin, etc.
Do not perform any servicing other than that described in this manual.
Table 2-1-1
Circuit board
CSR circuit board
SP circuit board
PC circuit board
*1: Since IC2052 mounted on the PC circuit board
is CSP type, replacement is not possible:
Replace the whole PC circuit board when
IC2052 becomes faulty. Other components on
the PC circuit board can be replaced.
Component replacement.
Component replacement or
Circuit board assembly
replacement (Order format).
Servicing method
PC CIRCUIT
BOARD
*1
CSR CIRCUIT
BOARD
Fig. 2-1-1 Locations of Circuit Boards
SP CIRCUIT
BOARD
2 - 1
General Description > Features
2-2 Features
Compact and lightweight
Since a compact zoom lens is used and the
density of parts mounted on circuit boards is
thereby increased, the volume and weight of
camera body can be reduced to approx. 28% and
approx. 45% of VK-S274R, respectively.
VK-S274R/S274ER
Fig 2-2-1 Reduced Body Volume
Built-in Optical Power Zoom Lens
A highly reliable optical 10-power zoom lens is mounted, and it is equipped with auto-focus and auto
iris functions.
VK-U174/U174E
12-Power Digital Zoom Function
The 12-power digital zoom, combined with the 10-power optical zoom, makes possible up to 120power zooming.
Remote Control via RS-232C
Focus, iris and zoom can be remotely operated via RS-232C.
External Synchronization with AC-Line Pulse Signal
This chassis camera is compatible with external sync using AC-line pulse signal, as well as with
internal sync.
2 - 2
General Description > Specifications
2-3 Specifications
The specifications in shaded columns are different from those of previous models.
Design and specifications are subject to change without notice.
Item
Signal Format
Scanning System
Scanning
Frequency
Image Sensor
Lens
Signal Processing Circuit
Sync. System
Camera Functions
(Control through
RS-232C)
Horizontal
Vertical
Total Pixels
Effective Pixels
Focal Length
Angle of View
F-Value
Min. Distance
Optical Zoom
Digital Zoom
Video Focus
White Balance
Digital Slow Shutter
(DSS)
Shutter
Speed
Mosaic
Reverse
Mirror
Iris
Privacy Zone Masking
Scene Memory (Freeze)
Communication Speed of
RS-232C
Position Preset
General Description > List of Abbreviations and Terms for Surveillance System
2-6 List of Abbreviations and Terms for Surveillance System
Abbreviation/
Index
A
C
D
E
F
H
I
J
Term
ANSI
ATA
ATA card
Category
Category 5
CCTV
CF
C mount
Compact
Flash
CS mount
CSP
Daisy chain
DSS
D-SUB
EIA
EIAJ
Ethernet
Flange Back
Hard Disk
Drive
HDD
IDE
IEEE
Interlaced
CCD
Sensor
IR
JEIDA
JEITA
JPEG
American National Standard Institute: This organization establishes industrial product
specifications for US.
AT Attachment interface: Formal standard of IDE standardized by ANSI.
A kind of PC card. It incorporates a flash memory and hard disk: The format of
connecting to PC conforms to the ATA standard.
Division of twisted pair cables for communications depending on the frequency
bandwidth. Categories 1-6 are available.
Twisted pair cable for communications whose frequency bandwidth is 100 MHz.
Closed Circuit Television: System for sending video signals to subscribers only.
See "Compact Flash".
Type of lens mount for video cameras. A mount with flange back of 17.526 mm is referred
to as a C mount.
Abbreviated and referred to as CF. Compact memory card, 36.4 mm long × 42.8 mm wide
× 3.3 mm thick.
Type of lens mount for video cameras. A mount with flange back of 12.5 mm is referred to
as a CS mount.
Chip Scale Package or Chip Size Package: This IC was made compact by arranging pins
under the package.
To connect multiple devices together.
Digital Slow Shutter.
A "D"-shaped trapezoidal connector.
Electronic Industries Alliance: This US electronic industrial organization oversees the
electronic industry in US and standardizes various technologies and techniques.
See "JEITA".
Standard for communication format established by IEEE: This specifies the transmission
rate, cable used and data exchange format. 10Base-T and 100Base-TX are also included
in this standard.
Distance from the lens installation surface to recording surface of image sensor.
Abbreviated and referred to as HDD. This device uses a motor to rotate at high speed a
disk coated with magnetic substance on its surface, and brings a magnetic head to the
disk to read and write data.
See "Hard Disk Drive".
Integrated Device Electronics: One of the formats for connecting PC and hard disk that
was established by hard disk manufacturers. ANSI currently refers to it as the ATA
standard.
Institute of Electrical and Electronic Engineers in US: The world largest institute related
to electronics; has over 320,000 members in more than 130 countries in the world.
This CCD image sensor scans an image twice to create a one-image signal. It scans
roughly once and then interpolates between first scanning lines the second time to
interlace the image.
Infrared Ray.
See "JEITA".
Japan Electronics and Information Technology Industries Association: came into
existence when JEIDA (Japan Electronic Industry Development Association) merged
with EIAJ (Electronic Industries Association of Japan) in November, 2000.
Joint Photographic Expert Group: International standard format for compressing still
images.
Explanation
2 - 7
General Description > List of Abbreviations and Terms for Surveillance System
Abbreviation/
Index
Explanation
Term
L
LAN
M
MPEG
MPEG2
MPEG Audio
Layer II
P
PC card
R
Progressive
scan CCD
Sensor
Protocol
RAID
RJ-45
RS-232C
RS-485
S
SCSI
ScTP
SIF
STP
SXGA
T
Twisted Pair
Cable
U
UTP
V
VBR
VGA
Local Area Network: A network within a limited area, such as in company or school.
Moving Picture Experts Group: Standard related to compression of video (movie) and
audio. There are four types of MPEG - MPEG1, MPEG2, MPEG4 and MPEG 7 depending on the compression method and image quality.
Moving Picture Experts Group Phase 2: A higher standard of MPEG which is applied to
video (movie) requiring higher quality.
One of three audio compression standards (layers I-III) defined by MPEG.
Standard card type expansion device that is inserted into a slot for PC card. JEITA and
PCMCIA (Personal Computer Memory Card International Association) are cooperating to
perform standardization. There are three types of cards - TYPE I, II and III - depending
on differences in functions and thickness. The PC card is also referred to as a PCMCIA
card.
This CCD image sensor scans an image once to create a one-image signal. Also referred
to as a non-interlaced CCD sensor.
Procedure, regulations and conventions for data communications.
Redundant Array of Independent Disks: This technique arrays multiple hard disks and
then uses them as one disk to decentralize accesses, thereby enhancing reliability and
process speed. There are seven types of RAID - RAID0-RAID6.
8-pole, 8-core connector used for communication cable.
Recommended Standard 232 version C: One of the serial communication standards
established by EIA. Communication standard for one-to-one connections only. 25-pin or
9-pin D-SUB connectors are used.
Recommended Standard 485: One of serial communication standards established by EIA.
This standard complies with multiple-to-multiple connections of up to 32 units. 25-pin DSUB connectors are normally used.
Small Computer System Interface: A standard for connecting computer and peripheral
devices. The number, First, Ultra, Wide, etc., prefixed or suffixed to SCSI indicates the
data transfer rate and connector specifications.
Screened Twisted Pair: One type of twisted pair cables. Only the inside of the outermost
sheath in this twisted pair cable is shielded. Noise resistance characteristics are superior
to UTP.
Standard Image Format: This format delivers the resolution of 320 horizontal × 240
vertical pixels.
Shielded Twisted Pair: One type of twisted pair cables, with each pair shielded. Noise
resistance characteristics are superior to UTP or ScTP.
Super eXtended Graphics Array: An expanded specification of XGA, with resolution of
1280 horizontal × 1024 vertical pixels.
One type of communication cables: Two sheathed cables are twisted into one pair, which
is further sheathed. 4 pairs of cables twisted and sheathed are normally used for
communication cables.
Unshielded Twisted Pair: One type of twisted pair cables, without shield. Noise
resistance characteristics are inferior to ScTP.
Variable Bit Rate: This format of coding audio and video varies the amount of data
depending on the subject image.
Video Graphics Array: The resolution is 640 horizontal × 480 vertical pixels.
2 - 8
General Description > List of Abbreviations and Terms for Surveillance System
Abbreviation/
Index
Explanation
Term
W
X
0-9
WDR
XGA
10Base-T
100Base-T
100Base-TX
Wide Dynamic Range: The Hitachi wide dynamic range technique lets a video camera
with progressive scan CCD record an image at a shutter speed suitable for brighter object
and another image at a shutter speed suitable for darker object. It then synthesizes the
two images, thereby reproducing a clear picture.
eXtended Graphics Array: Extended VGA specifications with the resolution of 1024
horizontal × 768 vertical pixels.
Ethernet specifications using twisted pair cables. The number indicates data transfer
rate; T after a hyphen indicates the use of a twisted pair cable. The data transfer rate of
10Base-T is 10 Mbps, and the data transfer rate of 10Base-T/TX is 100 Mbps.
2 - 9
3
Description of Operation
3-1 Structure Schematics
0mm
2mm
14mm
12.9mm
34.4mm
4-M2 SCREWS
(These screws are limit of height
keep as being less than 2mm for 'C' )
20.4mm
40mm
19.6mm
34.6mm
16.1mm
18.5mm
54mm
2mm
m
m
9
2
32mm
0mm
2mm
14mm
52mm
12.9mm
34.4mm
4-M2 SCREWS
(These screws are limit of height
keep as being less than 2mm for 'C' )
M2 SCREWS
M2 SCREWS
(These screws
are limit of height
keep as being less
than 2mm for 'C' )
0.6mm
C
CHASSIS
Fig. 3-1-1
3 - 1
Description of Operation > Microprocessor Pin Function Table
Activates data communication with IC2502 (CAMERA DSP).
Not used. Open.
Outputs focus motor drive signal to IC4001 (ZOOM/FOCUS MOTOR
DRIVE).
Not used. Open.
3V power input.
External sync detection input. When "Hi" is input, the unit will be
driven in the external sync mode; when "Lo" is input, it will be driven
in the internal sync mode.
Ground.
Operation switch detection input.
Not used. Open.
Reset signal output. Resets IC4001 (ZOOM/FOCUS MOTOR DRIVE).
Output pulses to drive the iris motor in the lens block via IC4103
(IRIS DRIVE).
Not used. Open.
Output pulses to drive the ZOOM LED in the lens block via Q4001
(LED DRIVE).
Pins for reading/writing microprocessor program: Exclusive use at the
factory.
Output pulses to drive the FOCUS LED in the lens block via Q4001
(LED DRIVE).
Not used. Open.
Issues a command which determines with IC4001 (ZOOM/FOCUS
MOTOR DRIVE).
Not used. Open.
Receives the vertical sync pulses that detect the iris detection area,
from IC2502 (CAMERA DSP).
3 - 2
Description of Operation > Microprocessor Pin Function Table
Focus motor position detection input.
Not used. Open.
Zoom motor position detection input.
Ground.
Controls the offset voltage of IC4101 (F-DET).
Controls the bias voltage of the Hall devices via Q4101 (BIAS GEN.)
and Q4103 (BIAS DRIVE)
Not used. Connected to 3V line and ground via resistors.
Operation switch detection input.
Power voltage (+B) detection input. Monitors the +B line voltage.
Temperature change detection input. Detects variations in the
forward voltage at the connected diode to correct the back-focus.
Operation switch detection input.
F-value detection input. Receives the F-DET voltage detected by
IC4101 (F-DET) and compares this with the reference voltage input
via pin 53 to detect the F-value.
Reference 3V power input.
A/D reference voltage input (connected to 3V power supply).
3V power input.
Not used. Open.
Not used. Connect to ground.
Reset signal input from IC2302 (RESET PULSE GEN.).
3V power input.
Not used. Connect to 3V power supply.
3V power input.
Drive X2301 to generate 13.5MHz main clock pulses.
Grounded.
Pins for writing microprocessor program: Exclusive use at the factory.
Not used. Open.
Controls the amplification (gain of Hall device) of IC4102 (HALL
AMP).
Not used. Open.
Inputs horizontal sync from IC2052 (CAMERA DSP).
Not used. Open.
Inputs field discrimination pulse from IC2052 (CAMERA DSP).
Used for initial settings and adjustment. For data communications
with personal computer.
Receives pulses which discriminate the iris detection area.
Not used. Open.
3 - 3
Description of Operation > Microprocessor Pin Function Table
For data communications with IC2052 (CAMERA DSP), IC2303
(EEPROM1), IC2304 (EEPROM2).
Not used. Open.
Power circuit control output. Controls the IC3001 (PWM).
Transfer data to IC2001 (CDS/AGC & A/D CONV. ).
Activates data communications with IC2001 (CDS/AGC & A/D
CONV. ).
Activates data communications with IC2303 (EEPROM1).
Activates data communications with IC2304 (EEPROM2).
3 - 4
4
Troubleshooting
4-1 Trouble Diagnosis
4-1-1 Setting to service position
Remove bracket R and bracket L, referring to “5. Disassembly and Reassembly”, and connect the
camera as shown in Fig. 4-1-1.
Note:
To prevent short-circuit, always perform trouble diagnosis of camera on insulated mat.
PC CIRCUIT
BOARD
CSR CIRCUIT
BOARD
PG3501
DSP INTERFACE CONNECT JIG
(Parts No. 7069179)
1
RDWHT
2
SDBRW
3
GNDBRW
4
+BBRW
5
GNDBRW
6
VIDEOBRW
7
GND(VIDEO) BRW
8
EX-FVBRW
9
GND(EX-FV) BRW
DC POWER
SUPPLY
(9V/3A)
+
GND
Fig. 4-1-1 Connections for Trouble Diagnosis
2345
1
9PIN FLAT CABLE
(ACCESSORY)
9
1
9
6
78
COLOR MONITOR
VIDEO IN
4 - 1
Troubleshooting > Trouble Diagnosis
4-1-2 Trouble diagnosis flowchart
(1) No video (luminance) signal
5V
Ye s
TL3006 or TL4006 :
3V
Ye s
TL3007 or TL1212 :
2V
Ye s
TL3008 : 15V
Ye s
TL3009 : -7V
Ye s
TL4023 : 6V
Ye s
No
Refer to "(3) No power"TL3005 or TL2501 :
No
Refer to "(3) No power"
No
Refer to "(3) No power"
No
Refer to "(3) No power"
No
Refer to "(3) No power"
No
Refer to "(3) No power"
Circuit No.
1000 to 1099
1100 to 2999
3000 and higher
Circuit Board
SP
PC
CSR
IC3104-2 :
Luminance signal
Ye s
IC3104 faulty
No
TL1015 or TL2002 :
CCD output signal
CCD output signal
IC2001-33, 34, 35 :
15 to 17 : Pulses
Luminance signal
Ye s
IC2001-22 :
Ye s
Pulses
Ye s
IC2001-12,
Ye s
IC2001-1 to 9,
36 : Pulses
Ye s
R2151 :
Ye s
No
1
[Continued on next page]
C2002 faulty or connect
No
the connections of circuit
boards.
No
IC2507 faulty.
No
IC2052 faulty.
No
IC2001 faulty.
No
TL1114 : 3V
Ye s
No
Q2153 or D2151 faulty.
Q2151 faulty.
IC2052 faulty.
4 - 2
Troubleshooting > Trouble Diagnosis
1
[Continued from
preceding page]
Q1001 faulty.
TL1017, 1018,
1020, 1021 :
Pulses
Ye s
TL1011 to 1013 :
Pulses
Ye s
IC1001-7 :
CCD output signal
Ye s
TL1001, 1002, 1007
No
No
No
or TL2016, 2015,
TL1003 to 1006 or
TL2011 to 2014 :
IC1002 faulty.
IC2052 faulty.
IC1001 faulty.
2010 : Pulses
Ye s
Pulses
Ye s
IC2052 faulty or connect
No
the connections of circuit
boards..
IC2052 faulty or connect
No
the connections of circuit
boards..
(2) No chroma signal
Q3301-B :
Chroma signal
Ye s
IC3104-7 :
Chroma signal
Ye s
IC3104 faulty.
No
No
Q2152-B :
Chroma signal
IC2052 faulty.
Q3301 faulty.
No
Ye s
Q2152 faulty.
Circuit No.
1000 to 1099
1100 to 2999
3000 and higher
Circuit Board
SP
PC
CSR
4 - 3
Troubleshooting > Trouble Diagnosis
(3) No power
Check fuse
(F3501)
Ye s
TL3511 : 9V (+B)
Ye s
TL3005 or TL2501 :
5V
Ye s
TL3006 or TL4006 :
3V
Ye s
TL3007 or TL1212 :
2V
Ye s
No
Fuse replacement
No
D3007 or C3501 faulty
No
No
No
IC3001-44 : 8V
Q4105 faulty
IC3001-35 : 8V
Q4106 faulty
IC3001-2 : 8V
Ye s
Ye s
Ye s
No
No
No
IC3001 faulty
IC3001 faulty
IC3001 faulty
Circuit No.
1000 to 1099
1100 to 2999
3000 and higher
Circuit Board
SP
PC
CSR
TL3008 : 15V
TL3009 : -7V
D3006 faulty
Ye s
No
Q4107 faulty
No
D3005 faulty
Ye s
Correct the connections
of circuit boards
TL3009 : 7V
Ye s
TL4023 : 6V
Ye s
No
No
Q3004 faulty
IC3002 faulty
Ye s
No
IC3001 faulty IC3001-41 : 8V
4 - 4
Troubleshooting > Trouble Diagnosis
(4) No zoom and focus operation
TL4023 : 6V
Ye s
No
IC3002 faulty
Circuit No.
1000 to 1099
1100 to 2999
3000 and higher
Circuit Board
SP
PC
CSR
When power turned
on: TL4021 or
IC2507-41 : Pulse
Ye s
TL4008 to 4011 or
IC4001-28, 26, 30,
24 : Pulses
No
IC4001-8 : 3V
Ye s
When power turned
on: TL4005 or
IC2507-39 : Pulse
Ye s
TL4001 to 4004 or
IC4001-12, 14, 10,
16 : Pulses
No
IC4001-33 : Pulse
Ye s
No
Ye s
No
No
Ye s
No
Lens faulty.
Check the 3V line
Lens faulty.
IC2507 faulty.
Check the
connections of the
lens flat cable.
Ye s
TL4006 : 3V
Ye s
TL4022 or
IC2507-30 :
Pulse
Ye s
Lens faulty
Check the
connections of the
lens flat cable.
Ye s
TL4006 : 3V
Ye s
TL4007 or
IC2507-33 :
Pulse
Ye s
No
No
No
No
No
Check the 3V line
No
Correct the
connections
of the cable.
Check the 3V line
IC2507faulty.
R4002 faulty.
Q4001 faulty.
Correct the
connections
of the flat cable.
IC2507 faulty.
R4001 faulty.
Q4001 faulty.
IC4001-32 : Pulse
Ye s
IC4001-38 : Pulse
Ye s
TL4024 : Pulse
Ye s
IC4001 faulty.
No
No
No
IC2507 faulty.
IC2507 faulty.
IC2502 faulty.
Lens faulty.
4 - 5
Troubleshooting > Trouble Diagnosis
(5) No focus lens operation
Does zoom
operate
normally?
Ye s
No
See "(4)No zoom and
focus operation."
Circuit No.
1000 to 1099
1100 to 2999
3000 and higher
Circuit Board
SP
PC
CSR
When power turned
on: TL4005 or
IC2507-39 : Pulse
Ye s
TL4001 to 4004 or
IC4001-12, 14, 10,
16 : Pulses
No
IC4001-8 : 3V
Ye s
TL4023 : 6V
Ye s
IC4001-33 : Pulse
Ye s
IC4001-32 : Pulse
Ye s
IC4001-38 : Pulse
No
Ye s
No
No
No
No
No
Check the 3V line
Check the 6V (VM)
line
Lens unit faulty.
IC2507 faulty.
IC2507 faulty.
IC2507 faulty.
Check the
connections of the
lens flat cable.
Ye s
TL4006 : 3V
Ye s
TL4007 or
IC2507-33 :
Pulse
Ye s
Lens faulty.
No
No
No
Correct the
connections
of the flat cable.
Check the 3V line
IC2507 faulty.
R4001 faulty.
Q4001 faulty.
Ye s
TL4024 : Pulse
Ye s
IC4001 faulty.
No
IC2502 faulty.
4 - 6
Troubleshooting > Trouble Diagnosis
(6) Subject is greatly out-of-focus when zoomed
Check the Zoom
switch unit.
Ye s
IC2507-49 :
1.2-1.6V
Ye s
#
Data Initialize and
adjust auto focus.
Does autofocus
operate normally?
Ye s
END
No
No
Note: For the item marked #, perform all
the adjustments required when the
unit is data initialized, before
adjustiNo auto focus.
No
(7) No zoom operation
Does focus operate
normally?
Ye s
No
See "(4) No zoom and
focus operation."
Zoom switch faulty.
D2502 faulty.
C2523 faulty.
R2546 faulty.
IC2507 faulty.
Circuit No.
1000 to 1099
1100 to 2999
3000 and higher
Circuit Board
SP
PC
CSR
Check the
zoom switch unit.
Ye s
When power turned
on: TL4021 or
IC2507-41 : Pulse
Ye s
TL4008 to 4011 or
IC4001-28, 26, 30,
24 : Pulses
No
IC4001-8 : 3V
Ye s
TL4023 : 6V
Ye s
IC4001 faulty
No
Zoom switch faulty.
No
Ye s
No
No
Check the 3V line
Check the 6V (VM)
line
Lens faulty.
Check the
connections of the
lens flat cable.
Ye s
TL4006 : 3V
Ye s
TL4022 or
IC2507-30 :
Pulse
Ye s
Lens faulty.
No
No
Check the 3V line
No
Correct the
connections
of the flat cable.
IC2507 faulty.
R4002 faulty.
Q4001 faulty.
4 - 7
Troubleshooting > Trouble Diagnosis
(8) No auto focus operation
Does zoom
operate
normally?
Ye s
Connect an
oscilloscope
to video output
VIDEO SIGNAL:
360mVp-p or more
Ye s
Set the zoom to the
wide-angle end.
Point at the objects
from the infinity to
close-up ends.
Is there a point at
which focus is obtained
between the infinity
and close-up ends?
No
TL4005 or
IC2507-39 :
Pulse
No
Check the
connections of the
lens flat cable.
Ye s
No
See "(4) No zoom and
focus operation."
No
Note: For the item marked #, perform all
the adjustments required when the
unit is data initialized, before
adjustiNo auto focus.
Ye s
Ye s
No
Increase the
illumination
of the subject.
#
Data Initialize and
adjust auto focuss.
Correct the
connections
of the flat cable.
Circuit No.
1000 to 1099
1100 to 2999
3000 and higher
Does the video
level increase?
Yes
Does autofocus
operate normally?
Ye s
END
TL4001 to 4004 or
IC4001-12, 14, 10,
16 : Pulses
No
IC4001-8 : 3V
Ye s
No
Camera circuit faulty.
No
Ye s
No
Check the 3V line
Circuit Board
SP
PC
CSR
IC2507 faulty.
Lens faulty.
TL4006 : 3V
Ye s
TL4007 or
IC2507-33 :
Pulse
Ye s
Lens faulty.
No
No
Check the 3V line
IC2057 faulty.
R4001 faulty.
Q4001 faulty.
TL4023 : 6V
Ye s
IC4001-33 : Pulse
Ye s
IC4001-32 : Pulse
Ye s
IC4001-38 : Pulse
Ye s
TL4024 : Pulse
Ye s
IC4001 faulty.
No
Check the 6V (VM)
line
No
No
No
IC2507 faulty.
IC2507 faulty.
IC2507 faulty.
IC2502 faulty.
4 - 8
5
Disassembly and Reassembly
5-1 Order of Disassembly
Refer to “Disassembly Flowchart” in Fig. 5-1-1 for the order of
removing components. When reassembling components, use the
reverse order to removal unless otherwise specified.
Note:
When replacing components in the VK-U174/U174E, be sure to
use only those shown in "Replacement Parts List".
Reading Disassembly Flowchart:
After locating the target component in the flowchart, remove all
components of the target in sequence, following the arrows
(routes) from the top of flowchart.
5-2 Disassembly
Information:
Numbers in figures are step numbers in disassemble procedure,
and letters in brackets [ ] show the types of screw.
Component name
L Bracket
R Bracket
CSR Circuit Board
Circuit Board Frame
Camera Frame
PC Circuit Board
Lens Frame S
Lens Frame
SP Circuit Board
Sensor Unit
Image Sensor
Lens
Item
No.
1) to 3)
4) to 7)
8) and 9)
10) and 11)
12) and 13)
14)
15)
L and R Brackets (Fig. 5-2-1)
1) Remove three screws [A].
2) Release two tabs and remove the L bracket.
3) Remove three screws [A] and remove the R bracket.
3) SCREWS [A]
R BRACKET
[A] M1.7×3 (Black)
Fig. 5-1-1
CAMERA CHASSIS
1) SCREW [A]
L BRACKET
2) TABS
1) SCREWS [A]
Fig. 5-2-1
5 - 1
Disassembly and Reassembly > Disassembly
CSR Circuit Board (Fig. 5-2-2)
4) Remove three screws [B].
5) Move the bottom of PC circuit board in the direction of the arrow to release the connections with
CSR circuit board (connections of PG2002 and PG3001).
6) Remove two screws [B].
7) Disconnect flat cable.
PC CIRCUIT
BOARD
5)
PG2002 &
PG3001
[B] M1.7×3 (Gold)
Circuit Board Frame (Fig. 5-2-3)
8) Remove three screws [A].
9) Remove screw [C].
4) SCREWS [B]
7-1) Unlock
7-2) Pull out
Fig. 5-2-2
PC CIRCUIT
BOARD
7) FLAT CABLE
6) SCREWS [B]
CSR CIRCUIT
BOARD
PC CIRCUIT
BOARD
8) SCREWS [A]
[A] M1.7×3 (Black)
[C] M1.7×2 (Black)
CIRCUIT
BOARD
FRAME
9) SCREW [C]
Fig. 5-2-3
Fig. 5-2-4
5 - 2
Disassembly and Reassembly > Disassembly
Camera Frame and PC Circuit Board (Fig. 5-2-4)
10) Remove two screws [C].
11) Disconnect flat cable from the PC and SP circuit boards.
10) SCREWS [C]
[C] M1.7×2(Black)
CAMERA
FRAME
PC CIRCUIT
BOARD
11) FLAT CABLE
SP CIRCUIT
BOARD
Fig. 5-2-4
Lens Frame-S and Lens Frame (Fig. 5-2-5)
12) Remove screw [A].
13) Remove screw [D].
[A] M1.7×3 (Black)
[D] M1.7×4 (Black)
LENS
FRAME-S
SP
CIRCUIT
BOARD
12) SCREW [A]
SP
CIRCUIT
BOARD
LENS
FRAME
13) SCREW [D]
Fig. 5-2-5
SP Circuit Board and Sensor Unit (Fig. 5-2-6)
14) Unsolder the terminals (fourteen points) of image sensor on the SP circuit board.
SENSOR UNIT
SP CIRCUIT
BOARD
14) UNSOLDER
Fig. 5-2-6
5 - 3
Disassembly and Reassembly > Disassembly
Image Sensor and Lens (Fig. 5-2-7)
15) Remove two screws [E] and remove image
sensor, the crystal filter and rubber also
removed. Be careful not damage and lost
them.
Procedure and caution for reassembly
The crystal filter used in VK-U174/U174E
has a fixed orientation: Set it so that the
plane without color is in contact with the
image sensor, and the plane with color is
in contact with the lens.
[E] M1.7×5
WITHOUT
COLOR
WITH
COLOR
15) SCREWS [E]
IMAGE
SENSOR
(Silver)
RUBBER
SHEET
CRYSTAL
FILTER
LENS
Fig. 5-2-7
5 - 4
6
Adjustment
6-1 Preparations for Adjustment
All adjustments are performed using the adjustment program (ZMAP: Zoom camera Manual
Adjustment Program) and personal computer (PC). If error message appears during adjustment,
refer to "6-8 Error Messages and Countermeasure".
6-1-1 List of equipment and jigs
New
Adjustment Floppy
Disk (Adjustment
Program)
Personal Computer (PC)
[Goods on the Market]
*1
DSP Interface Connect
Jig No. 7069179
RS-232C Cable (9 or 25
pins) Straight Type
[Goods on the Market]
DSP-R Jig
No.7099448
*1: The adjustment floppy disk is not for sale: It will
6-1-2 List of test equipment and charts
1) Gray scale chart
2) Color bar chart
3) Backfocus chart
4) Oscilloscope
5) Vectorscope
6) Digital voltmeter (DVM)
7) 3100K light box
8) Color Monitor
9) DC power supply for the video camera
10) DC power supply for the DSP-R jig
C12 Light Balancing
Filter No.7099369
be supplied only when service maintenance
contract is concluded.
Gray Scale Chart
Color Bar Chart
Information:
It is recommended that you use a vectorscope
when performing the chroma gain adjustment.
You can use an oscilloscope instead:
Note, however, that the adjustment accuracy
will be lower.
Backfocus Chart
6 - 1
Adjustment > Preparations for Adjustment
6-1-3 Connections for adjustment
Connect the video camera to the test equipment and jigs as shown in Fig. 6-1-1
30 - 50cm
CSR CIRCUIT
BOARD
LIGHT
BOX
DC POWER
SUPPLY
(9V/3A)
DC POWER
SUPPLY
(5V/1A)
PC CIRCUIT
BOARD
DSP INTERFACE
CONNECT JIG
+
GND
+
GND
1
RD(232C)WHT
2
SD(232C)BRW
3
GNDBRW
4
+BBRW
5
GNDBRW
6
VIDEOBRW
7
GND(VIDEO) BRW
8
EX-FVBRW
9
GND(EX-FV) BRW
YEL
RED
BLK
PG3501
DSP-R JIG
9PIN FLAT CABLE
(ACCESSORY)
9
1
2345
1
9
6
78
WHT
BLK
RS-232C
CABLE
Fig. 6-1-1
VECTORSCOPE
To
INPUT
To
OUTPUT
When using an
osilloscope only
PERSONAL
COMPUTER
OSCILLOSCOPE
CH1
CH2
To VIDEO IN
TERMINAL
COLOR
MONITOR
Note:
1) The adjustment program will not operate normally unless the video camera, PC and DSP-R jigs
are all turned on.
2) Take care with the following when pointing the video camera at a chart (light box):
a) Focus the chart correctly.
b) Set the chart (light box) 30-50 cm away from the lens surface, and avoid any effects from
surrounding light (except for a case where some designation is given).
3) Be sure to connect the video output of video camera to a color video monitor (terminate the video
output with 75 ohm):
If the video output is not connected to the monitor (and if it is not terminated with 75 ohm), the
output video signal level cannot be measured correctly.
4) Use light box that does not flicker and whose color temperature is controlled, for adjustment. If
an inappropriate light box is used, precise adjustment will not be possible, and the adjustment
program will not operate normally.
6 - 2
Adjustment > Preparations for Adjustment
6-1-4 Setting test equipment
(1) Oscilloscope
The names of switches, knobs, modes, etc. of oscilloscope may vary slightly depending on the
manufacturer or model. Since some oscilloscopes may have switches, etc. other than the above that
must be set, see the instruction manual of the particular oscilloscope for details.
1) Probe:10:1
2) TIME/DIV:10 or 20 µs (except for a case where some designation is given)
3) VOLTS/DIV:Will vary depending on the measurement object (except for a case where
some designation is given)
4) Synchronization:Internal sync (except for a case where some designation is given)
5) AC/DC/GND:AC (except for a case where some designation is given)
(2) Vectorscope
1) SATURATION:75%
6-1-5 Starting adjustment program (ZMAP)
1) Connect the video camera, DSP-R jig and PC as shown in
Fig. 2-1, and supply power to them. If the connection of
jig, etc. is inappropriate or power is not supplied, the
adjustment program will not start normally.
2) Operate the PC to start MS-DOS. For details on how to
start MS-DOS, refer to the instruction manual of PC,
since this varies for each PC.
3) Make sure that the adjustment floppy disk is writeprotected.
4) Insert the adjustment floppy disk into the floppy disk
drive of PC.
5) Use the PC keyboard to type A: and press Enter
key.
(See the MS-DOS screen-1 and 2)
The letter to be input is to designate the drive into which
the adjustment floppy disk has been inserted. If using a
drive other than A, designate the drive.
6) Input ZMAP2003
(space)
1
and press Enter
key. (See the
ZMAP input screen)
The number to be input after a space is to designate the
serial port no. of PC. If the PC has two or more serial
ports, and the DSP-R jig is connected to a port other
than serial port 1, input the serial port number.
MS-DOS screen-1
C>
Input A and press
Enter key.
MS-DOS screen-2
C>A:
A>
Input ZMAP
2003 (space) 1.
ZMAP input screen
C>A:
A>ZMAP2003 1
Press Enter key.
(Continued on next page)
6 - 3
Adjustment > Preparations for Adjustment
7) The ZMAP will start: Make sure that the model select
screen appears on the PC display. (See the model select
screen)
If the model select screen does not appear, make sure of
the following:
a) Power is supplied to the video camera and DSP-R jig.
b) The designation of drive (in step 5) is correct.
c) The designation of serial port is correct.
d) The correct adjustment floppy disk has been correctly
inserted.
8) If the appropriate model is displayed on the model select
screen, input the number to PC. If the appropriate model
name is not shown on the model select screen, input P to
PC until the model name appears. If an erroneous model
name or number is selected, misoperation message will
appear on PC display: Press any key to restore the model
select screen.
9) The screen for verifying the model name will appear on
PC display: If it is correct, input Y to PC. If it is incorrect,
input N and start over (from step 8).
10) Make sure that the main menu appears on PC display: If
it does not appear, check whether model selection (in step
Press the Esc key once to three times until the PC display
returns from each menu screen to the MS-DOS screen. When
the MS-DOS screen appears on PC display, turn off the video
camera and jig.
6 - 4
Adjustment > List of Adjustment Items
6-2 List of Adjustment Items
6-2-1 List of adjustments needed after replacing major
The following table shows the adjustment items, their purposes, and whether or not check is
required after replacing major components.
The components shown in the table below are the minimum to be checked after replacing major
components: If several components have been replaced - or depending on the cause of a defect more
components may need to be checked.
Table 6-2-1
: :
: CHECK
: :
ItemsPurpose Adjustment
Data Initialize
Data Initilize (*2)
Electric Volume
CDS Sampling Pulse
Camera Adjustment (Adjustment)
Auto Iris
White Balance
Chroma Gain
Auto Focus
Zoom/Focus Tracking
AF Noise Level
Initilizing EEPROM.
To suppress noise in the CCD sensor
output signal and maximize the signal
level.
To set the iris control data.
To input the automatic white balance
control data.
To set the color satuation under the
reference color temperrature.
To set the out-of -focus correction level
during zooming.
To set the noise level in the autofocus
circuit.
Electrical Parts
IC1001 IC2001 IC2507
IC2303
IC2304
(*1)
IC4101
IC4102
IC4103
Other
Lens
Check of Zoom/Focus
Trace
Spot Noise
Spot Noise
*1: When replacing the EEPROM, be sure to perform all adjustments only after "Data Initialize".
*2: Since all adjustments must be performed any time "Data Initialize" is done, do not perform it
***********************************************************
[1] ADJUSTMENT OF ZOOM/FOCUS TRACKING
[2] ADJUSTMENT OF AF NOISE LEVEL
[3] CHECK OF ZOOM/FOCUS TRACE
[ESC] RETURN TO MENU
Please select [1] - [3] or [ESC]
Input: 1, 2 or 3
START TO SEND DATA. (Y/N)
Input: Y
FINISHED WRITING DATA
Spot Noise
<< DATA WRITING >>
PRESS ANY KEY
Fig. 6-2-1
6 - 6
Adjustment > Data Initialize / Electronic Volume
6-3 Data Initialize
Restriction:
1) This procedure initializes the adjustment data in EEPROM (including the adjustment data).
Any time you replace the EEPROM, be sure to perform this procedure. Generally, this procedure
is not necessary after replacing other components.
2) After completing this adjustment, be sure to perform all adjustment items as follows.
Procedure
1) Input A to PC on the main menu screen.
2) The screen for verifying the initialization will appear:
Input Y to PC. Entering N on the screen for verifying
initialization will restore the data main menu screen.
3) Follow the instructions on PC display thereafter.
6-4 Electronic Volume
Input B to PC on the main menu screen to display the
electronic volume menu screen. Pressing the Esc key on the
adjustment menu screen will restore the main menu screen.
Leave the video camera for more than 2 minutes until the
circuits are stabilized after turning it on, then start
adjustment.
Procedure
1) Input 1 to PC on the adjustment menu screen.
2) Follow the instruction on PC display thereafter.
6-5 Adjustment (Camera Adjustment)
Input C to PC on the main menu screen to display the
adjustment menu screen and input to PC the appropriate
adjustment number. Pressing the Esc key on the adjustment
menu screen will restore the main menu screen.
[1]AUTO IRIS CONTROL
[2]WHITE BALANCE
[3]CHROMA GAIN
[ESC] RETURN TO MAIN MENU
Please select [1] - [3] or [ESC]
6 - 8
Adjustment > Adjustment (Camera Adjustment)
6-5-1 Auto iris control adjustment
Incompleted Phenomenon
1) The picture becomes too bright.
2) The picture becomes too dark.
Condition
Set point at the light box, without chart inserted, to fill the
screen.
Procedure
1) Input 1 to PC on the adjustment menu screen.
2) Follow the instruction on PC display thereafter.
3) After the AIC (auto iris control) adjustment complete
screen appears, press any key to restore the adjustment
menu screen.
4) Turn the video camera off, leave as is for at least 5
seconds, and then turn it on again. When the video
camera is turned on again, the ZMAP may not operate
normally, and the following adjustments may not be
possible. If this happens, press the Esc key to restore the
MS-DOS screen, and then restart the ZMAP.
[1]AUTO IRIS CONTROL
[2]WHITE BALANCE
[3]CHROMA GAIN
[ESC] RETURN TO MAIN MENU
Please select [1] - [3] or [ESC]
Input 2.
Follow the instructions on
PC display thereafter.
White balance adjustment complete
<< ADJUSTMENT OF WHITE BALANCE >>
ADJUSTMENT FINISHED
PRESS ANY KEY
Press any key.
Adjustment menu
6 - 9
Adjustment > Adjustment (Camera Adjustment)
6-5-3 Chroma gain adjustment (Figs. 6-5-1, 6-5-2, 6-5-3)
Incompleted Phenomenon
1) Color of the picture is denser than that of the subject.
2) Color of the picture is lighter than that of the subject.
Test Point
Video Out (PG3501-6)
Equipment/Jig
1) Vectorscope or Oscilloscope (It is recommended that you
use a vectorscope when performing this adjustment.You
can use an oscilloscope instead: Note, however, that the
adjustment accuracy will be lower.)
2) C12 light balance filter
Condition
1) Attach a C12 light balance filter to lens.
2) Point at a color bar chart.
Procedure
1) Input 3 to PC on the adjustment menu screen.
2) The chroma gain adjustment screen will appear.
3) When using a vectorscope (Figs. 6-5-1, 6-5-2):
Press the D or U key to set the red vector to approx. 240%
of burst vector. Then, while holding down the Ctrl key,
press the D or U key to set the red vector to approx. 240%
± 5% of burst vector.
When using an oscilloscope (Fig. 6-5-3):
Press the D or U key to set the red level on waveform to
approx. 686 mVp-p.
Then, while holding down the Ctrl key, press the D or U
key to set the red level on waveform to approx. 686 mV ±
20 mVp-p.
4) Press the Enter key: The PC display will switch from the
chroma gain data write screen to chroma gain
adjustment complete screen.
5) Press any key to restore the adjustment menu screen.
[1]AUTO IRIS CONTROL
[2]WHITE BALANCE
[3]CHROMA GAIN
[ESC] RETURN TO MAIN MENU
Please select [1] - [3] or [ESC]
Input 3.
Chroma gain adjustment
<< ADJUSTMENT OF CHROMA GAIN >>
ROUGH ADJUSTMENT
[U]CHROMA GAIN UP
[D]CHROMA GAIN DOWN
FINE ADJUSTMENT
[Crt] + [U]CHROMA GAIN UP
[Crt] + [D]CHROMA GAIN DOWN
[ENTER]SAVE & RETURN TO MENU
[ESC]QUIT
Press the D or U,
and Cont key to set
the red vector to
240 % ± 5 % of
burst vector, and
press Enter key.
Chroma gain data write
<< ADJUSTMENT OF CHROMA GAIN >>
DATA WRITING INTO EEPROM
Chroma gain adjustment complete
<< ADJUSTMENT OF CHROMA GAIN >>
ADJUSTMENT FINISHED
Press any key.
Adjustment menu
ADJUSTMENT
PRESS ANY KEY
RED
BURST
240%
± 5%
100%
Fig. 6-5-1 For VK-U174Fig. 6-5-2 For VK-U174EFig. 6-5-3 Chroma Gain
BURST
100%
RED
RED
240%
± 5%
686mV
± 20mVp-p
6 - 10
Adjustment > Auto Focus
6-6 Auto Focus
Input D to PC on the main menu screen to display the AF
menu screen. Input the appropriate adjustment number to
PC. Pressing the Esc key on the AF menu screen will restore
the main menu screen.
6-6-1 Zoom/focus tracking adjustment
Incompleted Phenomenon
Focus is lost during zooming.
Condition
1) Point at the backfocus chart, 1500 ± 5mm away from the
lens surface.
[1]ADJUSTMENT OF ZOOM/FOCUS TRACKING
[2]ADJUSTMENT OF AF NOISE LEVEL
[3]CHECK OF ZOOM/FOCUS TRACE
[ESC] RETURN TO MENU
Input 3.
AUTO FOCUS ADJUSTMENT
Please select [1] - [3] or [ESC]
Follow the instructions on
PC display thereafter.
AUTO FOCUS ADJUSTMENT
Please select [1] - [3] or [ESC]
Note:
1) Measure the distance between the chart and lens surface
precisely.
2) Place the chart as parallel as possible to the lens surface.
3) The backfocus chart should always be at the center of the
monitor screen when the zoom is set to the wide-angle
and telephoto ends.
4) Do not place any obstruction between the lens and chart
during adjustment.
Procedure
1) Input 3 to PC on the AF menu screen.
2) Follow the instructions on PC display thereafter.
If error message appears, readjust the following items:
6-6-1 Zoom/focus tracking adjustment
6-6-2 AF noise level adjustment
Follow the instructions on
PC display thereafter.
6 - 12
Adjustment > Spot Noise
6-7 Spot Noise
Spot noise refers to bright points that appear on the screen,
which are caused by a defect in pixel of image sensor.
Note:
1) Perform this adjustment after specified components have
been replaced (see "6-2-1 List of Adjustments Needed
After Replacing Major ").
2) Perform this adjustment if spot noise occurs under
abnormal usage conditions or after long-term use.
3) Perform this adjustment after completing all other
adjustments. Perform this adjustment in normal video
status.
Incompleted Phenomenon
Spot noise occurs under abnormal usage conditions or after
long-term use.
Equipment/Jig
Color video monitor (CRT type is desirable)
Condition
Cap the lens (so that no light enters).
Procedure
1) Input E to PC on the main menu screen.
2) Follow the instructions on PC display thereafter.
3) The screen for verifying writing of spot noise data will
appear: Input Y. Entering N on the screen for verifying
writing of spot noise data will restore the main menu
screen.
4) When writing data is complete, the spot noise data write
complete screen will appear: Press any key to restore the
main menu screen.
If spot noise still occurs after this adjustment is complete,
the image sensor may be defective.
6 - 13
Adjustment > Error Messages and Countermeasure
6-8 Error Messages and Countermeasure
A message may appear while you are adjusting the video camera. If a message appears, refer to the
following table and take appropriate corrective action.
(1) When adjusting the electric volume and adjustment
Error Messages
CAN'T ADJUST WHITE BALANCE
PLEASE RETRY
PRESS ANY KEY
D RANGE OVER. ERROR ON da×
ADJUSTMENT
PRESS ANY KEY.
(×: Error code)
D RANGE OVER ERROR ON HALL AMP
IRIS CANNOT OPEN ANY MORE
PRESS ANY KEY
ERROR OCCURRED. IRIS TROUBLE
PRESS ANY KEY
ERROR OCCURRED ON da× ADJUSTMENT
PRESS ANY KEY
ERROR OCCURRED ON da0 and da1
ADJUSTMENT
PRESS ANY KEY
FILE NOT FOUND !!!!
PRESS ANY KEY
FILE OPEN ERROR !!!!
PRESS ANY KEY
ERROR OCCURRED ON C DUTY
ADJUSTMENT
PRESS ANY KEY
ERROR OCCURRED ON FDET
ADJUSTMENT
PRESS ANY KEY
ERROR OCCURRED. ZOOM DOES NOT
WORK
PRESS ANY KEY
SATURATION ERROR. TOO BRIGHT
PRESS ANY KEY
1) The subject is too bright or too dark.
2) Check the light box.
3) Move the camera closer to or away from the light box.
4) Supply power again and readjust.
1) Check the values in the hall amp circuit.
2) Defective soldering, damage to pattern, etc. in the above
circuit.
1) Supply power again and readjust.
2) The subject is too dark.
3) Check the light box.
4) Move the camera closer to the light box.
5) Check the values in the hall amp circuit.
6) Defective soldering, damage to pattern, etc. in the above
circuit.
1) Check whether or not power is supplied.
2) Check the values of the iris drive circuit.
3) Defective soldering, damage to pattern, etc. in the above
circuit.
4) Check the iris block and replace it if necessary.
1) Check the values in the hall amp circuit.
2) Defective soldering, damage to pattern, etc. in the above
circuit.
1) Check the values in the hall amp circuit and its peripheral
circuits.
2) Defective soldering, damage to pattern, etc. in the above
circuits.
1) The adjustment program (file) cannot be found.
2) Check the adjustment floppy disk and replace it if necessary.
1) The adjustment program (file) does not start.
2) Check the adjustment floppy disk and replace it if necessary.
1) Check the values of the iris drive circuit.
2) Defective soldering, damage to pattern, etc. in the above
circuit.
1) Supply power again and readjust.
2) Check the values in the hall amp circuit.
3) Defective soldering, damage to pattern, etc. in the above
circuit.
1) Supply power again and readjust.
1) The subject is too bright.
2) Move the camera further away from the light box.
Countermeasure
6 - 14
Adjustment > Error Messages and Countermeasure
Error MessagesCountermeasure
TOO BRIGHT
PRESS ANY KEY
TOO DARK
PRESS ANY KEY
(2) When adjusting the auto focus
Error MessagesCountermeasure
AF ERROR
AF LIMIT OVER
TIME OUT ERROR ON AF STEP
TIME OUT ERROR ON FOCUS
TIME OUT ERROR ON ZOOM
TOO DARK
TRACE ERROR. ADJUST ZOOM TRACE & AF
NOISE AGAIN
1) The subject is too bright.
2) Move the camera further away from the light box.
1) The subject is too dark.
2) Check the light box.
3) Move the camera closer to the light box.
1) If this error message appears even when the
adjustment is performed 2 or 3 times, the autofocus
circuit system is defective.
2) Refer to “(4) No zoom and focus operation” on “4-1-2
Trouble Diagnosis Flowchart”.
1) Check the conditions of subject.
2) If this error message appears even when the
adjustment is performed 2 or 3 times, the autofocus
circuit system is defective.
3) Refer to “(5) No focus lens operation” on “4-1-2
Trouble Diagnosis Flowchart”.
1) Check the conditions of subject.
2) If this error message appears even when the
adjustment is performed 2 or 3 times, the autofocus
circuit system is defective.
3) Refer to “(4) No zoom and focus operation” on “4-1-2
Trouble Diagnosis Flowchart”.
1) If this error message appears even when the
adjustment is performed 2 or 3 times, the autofocus
circuit system is defective.
2) Refer to “(7) No zoom operation” on “4-1-2
Trouble Diagnosis Flowchart”.
1) Insufficient lighting. Check the subject.
1) Supply power again and readjust.
(3) When adjusting the spot noise
Error MessagesCountermeasure
ERROR!!
SPOT NOISE COMPENSATION IS
STOPPED BY INITIAL DATA.
PLEASE CHECK THE EEPROM.
PRESS ANY KEY.
ERROR!!
THE SPOT NOISE IS TOO MANY.
CAN'T COMPENSATE ANY MORE.
PRESS ANY KEY.
ERROR!!
THRESHOLD DATA ERROR.
PLEASE CHECK THE EEPROM.
PRESS ANY KEY.
1) Spot noise compensation is inhibited by the data in
the EEPROM.
2) Turn the power on again.
3) Data in the EEPROM is defective. (data Initialize it.)
4) Check the EEPROM, and if necessary, replace it.
1) The amount of spot noise that can be compensated
reaches the limit.
2) Turn the power on again.
3) Check the image sensor, and if necessary, replace it.
1) Turn the power on again.
2) Data in the EEPROM is defective. (data Initialize it.)
3) Check the EEPROM, and if necessary, replace it.
6 - 15
7
Exploded View and Parts List
1234
7-1 Exploded View
F
901
Note: Components without any numbers in exploded views had
not been assigned as service parts as of the date of issue
of this manual.
F
901
903
903
E
102
104
D
C
603
902
108
901
602
901
106
SP CIRCUIT
BOARD
[Component
Replacement]
107
901
105
901
101
103
002
PC CIRCUIT BOARD
[Component Replacement
or Circuit Board Assembly
Replacement (Order Format)]
*1
E
D
C
601
B
A
*1: Since IC2052 mounted on the PC circuit board is CSP type, replacement is not possible: Replace the whole PC
circuit board when IC2052 becomes faulty. Other components on the PC circuit board can be replaced.
1234
109
901
903
7 - 1
904
904
CSR CIRCUIT BOARD
[Component Replacement]
B
A
7-2 Replacement Parts List
7-2-1 Mechanical Parts List
SYMBOL
NO
002JP38341PWB ASSY PC [VK-U174]
002JP38342PWB ASSY PC [VK-U174E]
IC1002CK12061R IC UPD16510GR
IC2001CK42681R IC HD49334ANP
IC2051CK18421R IC TC7SHU04FU
IC2052CK26601U IC HG75C015ABT
IC2101CK28031U IC W986432DH-7
IC2302CK44801R IC BD5227FVE-TR
IC2303CK28301R IC BR9016RFV
IC2304CK28301R IC BR9016RFV
IC2305CK18421R IC TC7SHU04FU
IC2508CK26401R IC SN74AHC1G08HDCK
IC2509CK18302R IC SN74AHCT125PW
IC2510CK23291R IC 74VHC4046MTCX
IC30011366251IC TL1464IPT
IC3002CK20191R IC PQ20WZ51
IC3104CK26651R IC BA7665FS
IC4001CK44541R IC UPD16878GS-BGG
IC4101CK41291R IC NJM13403V-TE1
IC4102CK40231R IC SN74AHC1G66HDCK
IC4103CK42591R IC NJM13404R
Q10015328221TRANSISTOR 2SC2620-QC