4-2 Power Block Diagram ................................ 11
1
Safety Precaution for Repair
1-1 Cautions
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts have special safety-related characteristics. These are often not
evident from visual inspection nor can the protection afforded by them necessarily be obtained by using
replacement components rated for a higher voltage, wattage, etc. Replacement parts which have these
special safety characteristics are identified in this Service Manual. Electrical components having such
features are identified by marking with a on the schematics and the parts list in this Service Manual.
The use of a substitute replacement component which does not have the same safety characteristics as
the HITACHI recommended replacement one, shown in the parts list in this Service Manual, may create
shock, fire, or other hazards. Product safety is continuously under review and new instructions are issued
from time to time. For the latest information, always consult the current HITACHI Service Manual. A
subscription to, or additional copies for, HITACHI Service Manual may be obtained at a nominal charge
from HITACHI SALES CORPORATION.
1-2 Notes When Using Service Manual
The following shows the contents to be noted when using service manual:
1-2-1 Value units used in parts list
Certain symbols are indicated below for value units of resistors, capacitors and coils in parts list. When you read
them note the following regular indications:
Parts
Resistor
Capacitor
Coil
Indication in listRegular indication
...........................................
KOHM
................................................
UF
................................................
PF
................................................
UH
...............................................
MH
k
µF
pF
µH
mH
1-2-2 Values in schematic diagrams
The values, dielectric strength (power capacitance) and tolerances of the resistors (excluding
variable resistors) and capacitors are indicated in the schematic diagrams using abbreviations.
M
No indication
(All tolerances other than ±5% are
indicated in schematic diagrams)
No indication
(1/16W for leadless resistors without
indication)
All capacitances other than the above
are indicated in schematic diagrams.
Safety Precaution for Repair > Notes When Using Service Manual
1-2-3 Identifications of sides A/B in circuit board diagrams
1) Board having a pattern on one side and parts on both sides.
Side A: Shows discrete parts, viewed from the pattern side.
Side B: Shows leadless parts, viewed from the pattern side.
2) Board having patterns on both sides and parts on both sides.
Side A: Shows parts and patterns which can be seen when the case is opened.
Side B: Shows parts and the pattern on the back of side A.
1-2-4 Table for indexing locations of parts
The table of “Identification of parts location” on circuit board diagrams shows locations of each part
as below explanations. The locations are indicated using the guide scales on the external lines of
diagrams.
1) One diagram indicated for each board
Symbol
No.
IC
IC1201
Circuit No.
Parts
Location
Type of part
2 A
Zone "A" on board diagram
Zone "2" on board diagram
2) Two diagrams indicated for each board
Symbol
No.
Parts
Location
IC
IC1201
A: Shows side A
B: Shows side B
A - 2 A
Zone "A" on board
diagram
Zone "2" on board
diagram
1 - 2
Safety Precaution for Repair > Electrostatic Protection Measures
1-3 Electrostatic Protection Measures
Semiconductor components, including optical pickups, may be damaged by static electricity charged
on clothes, human body, etc. Take great care when handling it to avoid electrostatic damage.
1-3-1 Grounding for prevention of electrostatic damage
Perform servicing in an environment where grounding is complete.
Grounding work bench
1) Lay out a conductive material (conductive sheet) or iron plate under the work bench on which
semiconductor components, such as optical pickups, are placed to ground the bench.
Grounding human body
1) Use an anti-static wrist strap to discharge static electricity charged on human body. Note,
however, that static electricity charged on clothes will not be discharged by anti-static wrist
strap: Be careful that your clothes do not touch the semiconductor components, such as optical
pickups.
Conductive material (conductive sheet)
or iron plate
Anti-static wrist strap
1M ohm
Ground
1-3-2 Cautions when handling optical pickup - only for DVD products
1) The optical pickup has a high precision structure: Do not subject it to any impact.
2) Do not perform disassembly further than that described in this manual.
3) Never turn the semi-variable resistors in drive unit block.
1 - 3
Safety Precaution for Repair > Lead-Free Solder
1-4 Lead-Free Solder
To protect the global environment, lead-free solder is used in this product.
Be sure to read the following before soldering.
Caution
Be sure to wear protective goggles so that no solder smoke or scattered solder enters the eye during
servicing. Lead-free solder may scatter at high temperatures (600°C).
1-4-1 Characteristics of lead-free solder
The melting point of lead-free solder is 30-40°C higher than that of lead based solder.
Composition of alloy (wt%): Sn-3.0Ag-0.5Cu
Melting temperature: Approx. 220°C
1-4-2 Solder for servicing
It is recommended that you use lead-free solder whose characteristics are the same as that used in
this product, although it is also possible to service using lead based solder. However, if lead based
solder is used for servicing, some precautions are necessary. (Neglecting these could decrease
strength, causing malfunctions.)
Cautions when using lead based solder:
When replacing components, remove the lead-free solder previously used for soldered points as
far as possible.
For additional soldering, melt lead-free solder completely and mix well with lead based solder.
Never perform repair using the bare soldering iron tip without adding solder.
1-4-3 Soldering iron for servicing
It is recommended that you use a soldering iron with thermal control function, with which the
temperature at its tip can be set.
Lead-free solder melts at a temperature 30-40°C higher than lead based solder. Therefore,
workability will be reduced unless you use a soldering iron whose temperature is high, whose
temperature at tip does not change greatly (heat capacity is large), and that can be set to match the
work points.
Recommended soldering iron:
With thermal control function (temperature setting range: 320-450°C)
Recommended tip temperatures for different work points:
Work point
Circuit board with surface-mounted (chip) parts
Circuit board without surface-mounted (chip) parts
Chassis, metal shield
Recommended tip temperature
320°C ± 30°C
380°C ± 30°C
420°C ± 30°C
1 - 4
2
General Description
2-1 Overview
VK-S274R/S274ER is a color chassis video camera; VK-K274R/K274ER is a Black-and-white chassis
video camera: All these models incorporate an optical 22-power compact zoom lens.
Models VK-S274R/S274ER/K274R/K274ER are successor cameras to VK-S274/S274E/K274/K274E.
The signal process circuit is equipped with a digital signal processor (D.S.P.5) that is the same as
that of VK-S274/S274E/K274/K274E.
The external appearance is identical to VK-S274/S274E/K274/K274E.
2-1-1 Servicing method
Table 2-1-1 shows the method for servicing each circuit board.
Refer to "4 Troubleshooting" for the method of judging defects in each circuit board.
Information:
These servicing methods are subject to change without notice for the purpose of facilitating service
procedures.
PC CIRCUIT
Table 2-1-1 Circuit Board Servicing Method
Circuit board
CSR circuit board
PC circuit board
SP circuit board
Servicing method
Component replacement.
PC CIRCUIT
BOARD
BOARD
SP
CIRCUIT
BOARD
CSR CIRCUIT
BOARD
Fig. 2-1-1 Locations of Circuit Boards
2-2 Features
Built-in Optical Power Zoom Lens
A highly reliable optical 22-power zoom lens is mounted, and it is equipped with auto-focus and auto
iris functions.
12-Power Digital Zoom Function
The 12-power digital zoom, combined with the 22-power optical zoom, makes possible up to 264power zooming.
Remote Control via RS-232C
Focus, iris and zoom can be remotely operated via RS-232C.
External Synchronization with AC-Line Pulse Signal
This chassis camera is compatible with external sync using AC-line pulse signal, as well as with
internal sync.
2 - 1
General Description > Specifications
2-3 Specifications
The specifications in shaded columns are different from those of previous models.
Design and specifications are subject to change without notice.
Item
Signal Format
Scanning System
Scanning
Frequency
Image Sensor
Lens
Signal Processing
Sync. System
Camera
Functions
(Control
through
RS-232C)
Horizontal
Vertical
Total Pixels
Effective Pixels
Angle of View
Min. Distance
Optical Zoom
Digital Zoom
Video Focus
White Balance
Activates data communication with IC1121 (CAMERA DSP).
Not used. Open.
Activates focus drive data communications with IC1302 (FOCUS
MOTOR DRIVE).
Activates zoom drive data communications with IC1301 (ZOOM
MOTOR DRIVE).
Outputs focus motor drive signal to IC1302 (FOCUS MOTOR DRIVE).
Outputs zoom motor drive signal to IC1301 (ZOOM MOTOR DRIVE).
Not used. Open.
3V power input.
External sync detection input. When "Hi" is input, the unit will be
driven in the external sync mode; when "Lo" is input, it will be driven
in the internal sync mode.
Ground.
Not used. Open.
Not used. Open.
Resets IC1301 (ZOOM MOTOR DRIVE).
Resets IC1302 (FOCUS MOTOR DRIVE).
Iris motor drive output .
Not used. Open.
Output pulses to drive the ZOOM LED in the lens block via Q1201
(LED DRIVE).
Not used.
Output pulses to drive the FOCUS LED in the lens block via Q1201
(LED DRIVE).
Issues a command which determines with IC1301 (ZOOM MOTOR
DRIVE).
Issues a command which determines with IC1302 (FOCUS MOTOR
DRIVE).
Not used. Open.
3 - 2
Description of Operation > Microprocessor Pin Function Table
NC7
NC8
HD
SHUT-CTL
STROBE
FP
SD[232C]
RD[232C]
EP3
Receives the vertical sync pulses that detect the iris detection area,
from IC1121 (CAMERA DSP).
Focus motor position detection input.
Not used. Open.
Zoom motor position detection input.
Ground.
Controls the offset voltage of IC1351 (F.DET/IRIS DRIVE).
Drives bias generator in IC1351 (F.DET/IRIS DRIVE) via Q1351
(BIAS DRIVE) to control the bias voltage of the Hall devices.
DC5V detection input. Monitors the 5V line voltage.
Not used.
Power voltage (+B) detection input. Monitors the +B line voltage.
Temperature change detection input. Detects variations in the
forward voltage at the connected diode to correct the back-focus.
Not used. Connect to ground.
F-value detection input. Receives the F.DET voltage detected by
IC1351 (F.DET/IRIS DRIVE) and compares this with the reference
voltage input via pin 53 to detect the F-value.
Reference 3V power input.
A/D reference voltage input (connected to 3V power supply).
3V power input.
Not used. Open.
Not used. Connect to ground.
Reset signal input from IC1206 (RESET PULSE GEN.).
3V power input.
Not used. Connect to 3V power supply.
3V power input.
Not used. Open.
Grounded.
Inputs controk pulses from IC1211 (CAMERA DSP).
Not used.
Not used. Open.
Controls the amplification (gain of Hall device) of IC1351 (F.DET/IRIS
DRIVE).
Not used. Open.
Inputs horizontal sync from IC1121 (CAMERA DSP).
Not used. Open.
Inputs field discrimination pulse from IC1121 (CAMERA DSP).
Used for initial settings and adjustment. For data communications
with personal computer.
Receives pulses which discriminate the iris detection area.
3 - 3
Description of Operation > Microprocessor Pin Function Table
For data communications with IC1121 (CAMERA DSP), IC1202
(EEPROM), IC1203 (EEPROM).
Not used. Open.
Not used.
Not used. Open.
Color model and B/W model select input. (Hi: Color model/Lo: B/W
model)
Not used. Open.
5V regulator control output. (Hi: On/Lo:Off)
Transfer data to IC1101 (CDS/AGC & A/D CONV. ).
Activates data communications with IC1101 (CDS/AGC & A/D
CONV. ).
Activates data communications with IC1202 (EEPROM).
Activates data communications with IC1203 (EEPROM).
3 - 4
4
Troubleshooting
4-1 Trouble Diagnosis
4-1-1 Setting to service position
Remove chassis R and chassis L, referring to “5. Disassembly and Reassembly”, and connect the
camera as shown in Fig. 4-1-1.
Note:
To prevent short-circuit, always perform trouble diagnosis of camera on insulated mat.
PC CIRCUIT
BOARD
SP CIRCUIT
BOARD
CSR CIRCUIT
BOARD
PG1601
DSP INTERFACE CONNECT JIG
(Parts No. 7069179)
1
RDWHT
2
SDBRW
3
GNDBRW
4
+BBRW
5
GNDBRW
6
VIDEOBRW
7
GND(VIDEO) BRW
8
EX. FVBRW
9
GNDBRW
DC POWER
SUPPLY
(9V/3A)
+
GND
Fig. 4-1-1 Connections for Trouble Diagnosis
9PIN FLAT CABLE
(ACCESSORY)
9
1
2345
1
6
78
COLOR MONITOR
9
VIDEO IN
4 - 1
Troubleshooting > Trouble Diagnosis
4-1-2 Trouble diagnosis flowchart
(1) No video (luminance) signal
The test lands and components of circuit no. 1000-1099 are
on the SP circuit board.
The test lands and components of circuit no. 1100-1499 are
on the PC circuit board.
The test lands and components of circuit no. 1500 and higher
are on the CSR circuit board.
OK
NG
Refer to "(3) No power"TL1539 : 5V
TL1540 : 3V
OK
TL1532 : 2V
OK
TL1533 : 15V
OK
TL1534 : -7.5V
OK
TL1522 : 7.2V
OK
TL1529 :
Luminance signal
OK
IC1601 faulty
NG
Refer to "(3) No power"
NG
Refer to "(3) No power"
NG
Refer to "(3) No power"
NG
Refer to "(3) No power"
NG
Refer to "(3) No power"
NG
CCD output signal
CCD output signal
TL1013 :
OK
IC1101-27 :
OK
NG
1
C1101 faulty or connect
NG
the connections of circuit
boards.
IC1101-43, 44, 45 :
Pulses
OK
IC1101-16, 17,
18, 19 : Pulses
OK
IC1101-2 to 11:
Pulses
OK
IC1121-66:
Luminance signal
OK
Q1152 faulty.
NG
NG
NG
NG
IC1201 faulty.
IC1121 faulty.
IC1101 faulty.
TL1154: 3V
IC1121 faulty.
4 - 2
OK
NG
Q1151 or D1151 faulty.
Troubleshooting > Trouble Diagnosis
1
TL1082, 1083,
1085, 1086 :
Pulses
OK
TL1236, 1238,
1240 : Pulses
OK
IC1001-7 :
CCD output signal
OK
Q1001 faulty.
NG
NG
NG
TL1016, 1017,
1019 : Pulses
OK
TL1018, 1020,
1024 : Pulses
OK
IC1002 faulty.
IC1121 faulty.
IC1001 faulty.
IC1121 faulty or connect
NG
the connections of circuit
boards..
IC1121 faulty or connect
NG
the connections of circuit
boards..
(2) No chroma signal [For VK-S274R/S274ER]
The test lands and components of circuit no. 1000-1099 are
Luminance
signal
TL1530 :
Chroma signal
IC1601-7 :
Chroma signal
IC1601 faulty.
OK
OK
OK
NG
Refer to "(1) No video
(luminance) signal"
NG
NG
Q1605 faulty.
on the SP circuit board.
The test lands and components of circuit no. 1100-1499 are
on the PC circuit board.
The test lands and components of circuit no. 1500 and higher
are on the CSR circuit board.
Chroma signal
IC1121 faulty.
IC1121-65 :
NG
TL1154 : 3V
OK
OK
Q1153 faulty.
NG
Q1151 or D1151 faulty.
4 - 3
Troubleshooting > Trouble Diagnosis
(3) No power
Check fuse
(F1501)
OK
TL1609 : 9V (+B)
OK
TL1535 : 9V (+B)
OK
TL1539 : 5V
OK
TL1540 : 3V
NG
NG
NG
NG
NG
Fuse replacement
D1601 faulty
CP1601 faulty
IC1501-44 : 8V
OK
Q1501 faulty
IC1501-35 : 8V
The test lands and components of circuit no. 1000-1099 are
on the SP circuit board.
The test lands and components of circuit no. 1100-1499 are
on the PC circuit board.
The test lands and components of circuit no. 1500 and higher
are on the CSR circuit board.
NG
IC1501 faulty
NG
IC1501 faulty
OK
TL1532 : 2V
OK
TL1533 : 15V
OK
TL1534 : -7.5V
NG
OK
Q1502 faulty
NG
NGNG
OK
IC1501-2 : 8V
OK
Q1503 faulty
TL1534 : -7.5V
OK
D1501 faulty
TL1522 : 7.2V
OK
NG
NG
IC1501 faulty
Q1504 faulty
IC1502 faulty
OK
NG
IC1501 faulty IC1501-41 : 8V
D1503 faulty
Correct the connections
of circuit boards
4 - 4
Troubleshooting > Trouble Diagnosis
(4) No zoom and focus operation
TL1301:7.2V
OK
NG
L1301 faulty
The test lands and components of circuit no. 1000-1099 are
on the SP circuit board.
The test lands and components of circuit no. 1100-1499 are
on the PC circuit board.
The test lands and components of circuit no. 1500 and higher
are on the CSR circuit board.
When power
turned on:
TL1336:Pulse
OK
TL1331 to 1334:
Pulses
NG
IC1301-2,4,
24:3V
OK
IC1301-10,
15:7.2V
OK
TL1311:Pulse
OK
IC1301-23:Pulse
OK
IC1301-20:Pulse
NG
OK
NG
NG
NG
NG
NG
Lens unit faulty.
Check the 3V line
Check the 7.2V (VM)
line
IC1201 faulty
IC1201 faulty.
IC1201 faulty.
Check the
connections of the
lens flat cable.
OK
TL1346:3V
OK
TL1335:Pulse
OK
Lens unit faulty
NG
NG
NG
Correct the
connections
of the cable.
Check the 3V line
IC1201 faulty.
R1215 faulty.
Q1201 faulty.
OK
IC1301-5:Pulse
OK
When power
turned on:
TL1345:Pulse
OK
TL1347 to 1350:
Pulses
NG
IC1302-2,4,24:3V
OK
2
NG
NG
OK
NG
IC1201 faulty.
Lens unit faulty.
Check the 3V line
Check the
connections of the
lens flat cable.
OK
TL1346:3V
OK
TL1344:Pulse
OK
Lens unit faulty.
NG
NG
NG
Correct the
connections
of the flat cable.
Check the 3V line
IC1201 faulty.
R1214 faulty.
Q1201 faulty.
4 - 5
Troubleshooting > Trouble Diagnosis
2
NG
NG
IC1302-10,15:7.2V
OK
Check the 7.2V (VM)
line.
TL1312:Pulse
OK
IC1302-23:Pulse
OK
IC1302-20:Pulse
OK
IC1302-5:Pulse
OK
IC1302 faulty.
NG
NG
NG
NG
IC1201 faulty.
IC1201 faulty.
IC1201 faulty.
IC1201 faulty.
(5) Subject is greatly out-of-focus when zoomed
The test lands and components of circuit no. 1000-1099 are
Check the Zoom
switch unit.
OK
NG
Zoom switch faulty.
on the SP circuit board.
The test lands and components of circuit no. 1100-1499 are
on the PC circuit board.
The test lands and components of circuit no. 1500 and higher
are on the CSR circuit board.
IC1201-49:
1.2-1.6V
OK
Data Initialize and
adjust auto focus.
Does autofocus
operate normally?
OK
END
NG
D1201,C1207,R1205
faulty.
Note: For the item marked , perform all
the adjustments required when the
unit is data initialized, before
adjusting auto focus.
NG
IC1201 faulty.
4 - 6
Troubleshooting > Trouble Diagnosis
(6) No focus lens operation
Does zoom
operate
normally?
OK
NG
See "(4)No zoom and
focus operation."
The test lands and components of circuit no. 1000-1099 are
on the SP circuit board.
The test lands and components of circuit no. 1100-1499 are
on the PC circuit board.
The test lands and components of circuit no. 1500 and higher
are on the CSR circuit board.
When power
turned on:
TL1345:Pulse
OK
TL1347 to1350:
Pulses
NG
IC1302-2,4,24:3V
OK
IC1302-10,15:7.2V
OK
TL1312:Pulse
OK
IC1302-23:Pulse
OK
IC1302-20:Pulse
NG
OK
NG
NG
NG
NG
NG
Lens unit faulty.
Check the 3V line
Check the 7.2V (VM)
line
IC1201 faulty.
IC1201 faulty.
IC1201 faulty.
Check the
connections of the
lens flat cable.
OK
TL1346:3V
OK
TL1344:Pulse
OK
Lens unit faulty.
NG
NG
NG
Correct the
connections
of the flat cable.
Check the 3V line
IC1201 faulty.
R1214 faulty.
Q1201 faulty.
OK
IC1302-5:Pulse
OK
IC1302 faulty.
NG
IC1201 faulty.
4 - 7
Troubleshooting > Trouble Diagnosis
(7) No zoom operation
Does focus operate
normally?
OK
NG
See "(4) No zoom and
focus operation."
The test lands and components of circuit no. 1000-1099 are
on the SP circuit board.
The test lands and components of circuit no. 1100-1499 are
on the PC circuit board.
The test lands and components of circuit no. 1500 and higher
are on the CSR circuit board.
Check the
zoom switch unit.
OK
When power
turned on:TL1336:
Pulse
OK
TL1331 to 1334:
Pulses
NG
IC1301-2,4,24:3V
OK
IC1301-10,
15:7.2V
OK
TL1311:Pulse
OK
IC1301-23:
Pulse
OK
NG
Zoom switch faulty.
NG
OK
NG
NG
NG
NG
Lens unit faulty.
Check the 3V line
Check the 7.2V (VM)
line
IC1201 faulty.
IC1201 faulty.
Check the
connections of the
lens flat cable.
OK
TL1346:3V
OK
TL1335:Pulse
OK
Lens unit faulty.
NG
NG
NG
Correct the
connections
of the flat cable.
Check the 3V line
IC1201 faulty.
R1215 faulty.
Q1201 faulty.
IC1301-20:
Pulse
OK
IC1301-5:Pulse
OK
IC1301 faulty
NG
NG
IC1201 faulty.
IC1201 faulty.
4 - 8
Troubleshooting > Trouble Diagnosis
(8) No auto focus operation
Does zoom
operate
normally?
OK
Connect an
oscilloscope
to video output
VIDEO SIGNAL:
360mVp-p or more
OK
Set the zoom to the
wide-angle end.
Point at the objects
from the infinity to
close-up ends.
Is there a point at
which focus is obtained
between the infinity
and close-up ends?
OK
NG
See "(4) No zoom and
focus operation."
The test lands and components of circuit no. 1000-1099 are on the SP circuit board.
The test lands and components of circuit no. 1100-1499 are on the PC circuit board.
The test lands and components of circuit no. 1500 and higher are on the CSR circuit board.
NG
NG
Increase the
illumination
of the subject.
Does the video
level increase?
YES
TL1345:Pulse
OK
NO
Camera circuit faulty.
NG
connections of the
Check the
lens flat cable.
OK
NG
Correct the
connections
of the flat cable.
Data Initialize and
adjust auto focuss.
Does autofocus
operate normally?
OK
END
3
NG
Note: For the item marked , perform all
the adjustments required when the
unit is data initialized, before
adjusting auto focus.
IC1201 faulty.
TL1346:3V
OK
TL1344:Pulse
OK
Lens unit faulty.
NG
Check the 3V line
NG
IC1201 faulty.
R1214 faulty.
Q1201 faulty.
4 - 9
Troubleshooting > Trouble Diagnosis
3
TL1347 to 1350:
Pulses
NG
IC1302-2,4,24:3V
OK
IC1302-10,15:7.2V
OK
TL1312 :Pulse
OK
IC1302-23:Pulse
OK
IC1302-20:Pulse
OK
IC1302-5:Pulse
OK
NG
NG
NG
NG
NG
NG
Lens unit faulty.
Check the 3V line
Check the 7.2V (VM)
line
IC1201 faulty.
IC1201 faulty.
IC1201 faulty.
IC1201 faulty.
OK
IC1302 faulty.
4 - 10
5
Disassembly and Reassembly
5-1 Order of Disassembly
Refer to “Disassembly Flowchart” in Fig. 5-1-1 for the order of
removing components. When reassembling components, use the
reverse order to removal unless otherwise specified.
Note:
When replacing components in the VK-S274R/S274ER/K274R/
K274ER, be sure to use only those shown in "Replacement Parts
List".
Reading Disassembly Flowchart:
After locating the target component in the flowchart, remove all
components of the target in sequence, following the arrows
(routes) from the top of flowchart.
Component name
Chassis R
Chassis L
PC Circuit Board
CSR Circuit Board
SP Circuit Board
Image Sensor
Item
No.
1) and 2)
3) to 5)
6) and 7)
8) and 10)
Lens unit
11)
Fig. 5-1-1 Disassembly Flowchart
5-2 Disassembly
Information:
Numbers in figures are step numbers in disassemble procedure, and letters in brackets [ ] show
the types of screw.
Chassis L and R (Fig. 5-2-1)
1) Remove four screws [A] and remove the chassis L.
2) Remove two screws [A] and remove the chassis R.
CHASSIS R
A
B
PC
CIRCUIT
BOARD
SP
CIRCUIT
BOARD
[A] M2×3 (Black)
1 [A]
LENS
UNIT
CSR
CIRCUIT
BOARD
B
A
1 [A]
2 [A]
CHASSIS L
Fig. 5-2-1 Chassis L and R
5 - 1
Disassembly and Reassembly > Disassembly
PC Circuit Board (Fig. 5-2-2)
3) Disconnect the flat cable from the PC circuit board.
To connect flat cables, perform the procedure in Fig. 5-2-3.
4) Remove one screw [B].
5) Remove the PC circuit board in the direction of the arrow.
CSR Circuit Board (Fig. 5-2-2)
6) Remove one screw [B].
7) Remove the CSR circuit board in the direction of the arrow.
SP Circuit Board and Image Sensor (Fig. 5-2-2)
8) Remove two screw [C] and remove image sensor assembled with SP circuit board, the crystal
filter and rubber also removed. Be careful not damage and lost them.
9) Unsolder the terminals (fourteen points) of image sensor on the SP circuit board.
10) Remove two screw [D] and remove image sensor form the SP circuit board.
Lens Unit (Fig. 5-2-2)
11) Remove three screws [C] and remove the camera chassis for the lens unit.
LENS
UNIT
PC
CIRCUIT
BOARD
RUBBER
CRYSTAL
FILTER
IMAGE
SENSOR
11 [C]
4 [B]
C
C
11 [C]
3
SP
CIRCUIT
5
BOARD
10 [D]
8 [C]
D
9
6 [B]
CAMERA
CHASSIS
D
3-1
3-2
CSR
CIRCUIT
BOARD
7
Fig. 5-2-2 PC, CSR, SP Circuit Boards, Image Sensor and Lens Unit
3-1
[B] M2×5 (Gold)
[C] M2×5 (Black)
[D] M2×3 (Gold)
FLAT
CABLE
Fig. 5-2-3 Connecting Flat Cable
5 - 2
6
Adjustment
6-1 Preparations for Adjustment
All adjustments are performed using the adjustment program (ZMAP: Zoom camera Manual
Adjustment Program) and personal computer (PC). If error message appears during adjustment,
refer to "6-8 Error Messages and Countermeasure".
6-1-1 List of equipment and jigs
New
Adjustment Floppy
Disk (Adjustment
Program)
Personal Computer (PC)
[Goods on the Market]
*1
DSP Interface Connect
Jig No. 7069179
RS-232C Cable (9 or 25
pins) Straight Type
[Goods on the Market]
DSP-R Jig
No.7099448
*1: The adjustment floppy disk is not for sale: It will
6-1-2 List of test equipment and charts
1) Gray scale chart
2) Color bar chart
3) Backfocus chart
4) Oscilloscope
5) Vectorscope
6) Digital voltmeter (DVM)
7) 3100K light box
8) Color Monitor
9) DC power supply for the video camera
10) DC power supply for the DSP-R jig
C12 Light Balancing
Filter No.7099369
be supplied only when service maintenance
contract is concluded.
Gray Scale Chart
Color Bar Chart
Information:
It is recommended that you use a vectorscope
when performing the chroma gain adjustment.
You can use an oscilloscope instead:
Note, however, that the adjustment accuracy
will be lower.
Backfocus Chart
6 - 1
Adjustment > Preparations for Adjustment
6-1-3 Connections for adjustment
Connect the video camera to the test equipment and jigs as shown in Fig. 6-1-1
LIGHT
BOX
DC POWER
SUPPLY
(9V/3A)
+
GND
DC POWER
SUPPLY
(5V/1A)
+
GND
VIDEO CAMERA
PG1601
DSP INTERFACE CONNECT JIG
1
RDWHT
2
SDBRW
3
GNDBRW
4
+BBRW
5
GNDBRW
6
VIDEOBRW
7
GND(VIDEO) BRW
8
EX. FVBRW
9
GNDBRW
YEL
RED
9PIN FLAT CABLE
(ACCESSORY)
9
1
2345
1
6
78
WHT
BLK
VECTORSCOPE
To
INPUT
To
OUTPUT
OSCILLOSCOPE
CH1
CH2
9
When using an
osilloscope only
PERSONAL
COMPUTER
To VIDEO IN
TERMINAL
COLOR
MONITOR
BLK
DSP-R JIG
RS-231C
CABLE
Fig. 6-1-1 Connections for Adjustment
Note:
1) The adjustment program will not operate normally unless the video camera, PC and DSP-R jigs
are all turned on.
2) Take care with the following when pointing the video camera at a chart (light box):
a) Focus the chart correctly.
b) Set the chart (light box) 30-50 cm away from the lens surface, and avoid any effects from
surrounding light (except for a case where some designation is given).
3) Be sure to connect the video output of video camera to a color video monitor (terminate the video
output with 75 ohm):
If the video output is not connected to the monitor (and if it is not terminated with 75 ohm), the
output video signal level cannot be measured correctly.
4) Use light box that does not flicker and whose color temperature is controlled, for adjustment. If
an inappropriate light box is used, precise adjustment will not be possible, and the adjustment
program will not operate normally.
6 - 2
Adjustment > Preparations for Adjustment
6-1-4 Setting test equipment
(1) Oscilloscope
The names of switches, knobs, modes, etc. of oscilloscope may vary slightly depending on the
manufacturer or model. Since some oscilloscopes may have switches, etc. other than the above that
must be set, see the instruction manual of the particular oscilloscope for details.
1) Probe:10:1
2) TIME/DIV:10 or 20 µs (except for a case where some designation is given)
3) VOLTS/DIV:Will vary depending on the measurement object (except for a case where
some designation is given)
4) Synchronization:Internal sync (except for a case where some designation is given)
5) AC/DC/GND:AC (except for a case where some designation is given)
(2) Vectorscope
1) SATURATION:75%
6-1-5 Starting adjustment program (ZMAP)
1) Connect the video camera, DSP-R jig and PC as shown in
Fig. 2-1, and supply power to them. If the connection of
jig, etc. is inappropriate or power is not supplied, the
adjustment program will not start normally.
2) Operate the PC to start MS-DOS. For details on how to
start MS-DOS, refer to the instruction manual of PC,
since this varies for each PC.
3) Make sure that the adjustment floppy disk is writeprotected.
4) Insert the adjustment floppy disk into the floppy disk
drive of PC.
5) Use the PC keyboard to type A: and press Enter
key.
(See the MS-DOS screen-1 and 2)
The letter to be input is to designate the drive into which
the adjustment floppy disk has been inserted. If using a
drive other than A, designate the drive.
6) Input ZMAP_2002
(space)
1
and press Enter
key. (See the
ZMAP input screen)
The number to be input after a space is to designate the
serial port no. of PC. If the PC has two or more serial
ports, and the DSP-R jig is connected to a port other
than serial port 1, input the serial port number.
MS-DOS screen-1
C>
Input A and press
Enter key.
MS-DOS screen-2
C>A:
A>
Input ZMAP_
2002 (space) 1.
ZMAP input screen
C>A:
A>ZMAP_2002 1
Press Enter key.
(Continued on next page)
6 - 3
Adjustment > Preparations for Adjustment
7) The ZMAP will start: Make sure that the model select
screen appears on the PC display. (See the model select
screen)
If the model select screen does not appear, make sure of
the following:
a) Power is supplied to the video camera and DSP-R jig.
b) The designation of drive (in step 5) is correct.
c) The designation of serial port is correct.
d) The correct adjustment floppy disk has been correctly
inserted.
8) If the appropriate model is displayed on the model select
screen, input the number to PC. If the appropriate model
name is not shown on the model select screen, input P to
PC until the model name appears. If an erroneous model
name or number is selected, misoperation message will
appear on PC display: Press any key to restore the model
select screen.
9) The screen for verifying the model name will appear on
PC display: If it is correct, input Y to PC. If it is incorrect,
input N and start over (from step 8).
10) Make sure that the main menu appears on PC display: If
it does not appear, check whether model selection (in step
Press the Esc key once to three times until the PC display
returns from each menu screen to the MS-DOS screen. When
the MS-DOS screen appears on PC display, turn off the video
camera and jig.
6 - 4
Adjustment > List of Adjustment Items
6-2 List of Adjustment Items
6-2-1 List of adjustments needed after replacing major
The following table shows the adjustment items, their purposes, and whether or not check is
required after replacing major components.
The components shown in the table below are the minimum to be checked after replacing major
components: If several components have been replaced - or depending on the cause of a defect more
components may need to be checked.
Table 6-2-1 List of adjustments needed after replacing major
: :
: CHECK
: :
ItemsPurpose Adjustment
Data Initialize
Data Initilize (*2)
Electric Volume
CDS Sampling Pulse
Camera Adjustment (Adjustment)
Auto Iris
White Balance
[For VK-S274R/S274ER]
Chroma Gain
[For VK-S274R/S274ER]
Auto Focus
Zoom/Focus Tracking
AF Noise Level
Check of Zoom/Focus
Trace
Spot Noise
Initilizing EEPROM.
To suppress noise in the CCD sensor
output signal and maximize the signal
level.
To set the iris control data.
To input the automatic white balance
control data.
To set the color satuation under the
reference color temperrature.
To set the out-of -focus correction level
during zooming.
To set the noise level in the autofocus
circuit.
To check the autofocus adjustment.
Electrical Parts
IC1001 IC1101 IC1201
IC1202
IC1203
(*1)
IC1351
Other
Lens Block
Spot Noise
*1: When replacing the EEPROM, be sure to perform all adjustments only after "Data Initialize".
*2: Since all adjustments must be performed any time "Data Initialize" is done, do not perform it
[1] ADJUSTMENT OF ZOOM/FOCUS TRACKING
[2] ADJUSTMENT OF AF NOISE LEVEL
[3] CHECK OF ZOOM/FOCUS TRACE
[ESC] RETURN TO MENU
Please select [1] - [3] or [ESC]
Input: 1, 2 or 3
Input: Y
Fig. 6-2-1 Adjustment Flowchart
Spot Noise
<< DATA WRITING >>
START TO SEND DATA. (Y/N)
FINISHED WRITING DATA
PRESS ANY KEY
6 - 6
Adjustment > Data Initialize / Electronic Volume
6-3 Data Initialize
Restriction:
1) This procedure initializes the adjustment data in EEPROM (including the adjustment data).
Any time you replace the EEPROM, be sure to perform this procedure. Generally, this procedure
is not necessary after replacing other components.
2) After completing this adjustment, be sure to perform all adjustment items as follows.
Procedure
1) Input A to PC on the main menu screen.
2) The screen for verifying the initialization will appear:
Input Y to PC. Entering N on the screen for verifying
initialization will restore the data main menu screen.
3) Follow the instructions on PC display thereafter.
6-4 Electronic Volume
Input B to PC on the main menu screen to display the
electronic volume menu screen. Pressing the Esc key on the
adjustment menu screen will restore the main menu screen.
Leave the video camera for more than 2 minutes until the
circuits are stabilized after turning it on, then start
adjustment.
Procedure
1) Input 1 to PC on the adjustment menu screen.
2) Follow the instruction on PC display thereafter.
6-5 Adjustment (Camera Adjustment)
Input C to PC on the main menu screen to display the
adjustment menu screen and input to PC the appropriate
adjustment number. Pressing the Esc key on the adjustment
menu screen will restore the main menu screen.
[1]AUTO IRIS CONTROL
[2]WHITE BALANCE
[3]CHROMA GAIN
[ESC] RETURN TO MAIN MENU
Please select [1] - [3] or [ESC]
6 - 8
Adjustment > Adjustment (Camera Adjustment)
6-5-1 Auto iris control adjustment
Incompleted Phenomenon
1) The picture becomes too bright.
2) The picture becomes too dark.
Condition
Set point at the light box, without chart inserted, to fill the
screen.
Procedure
1) Input 1 to PC on the adjustment menu screen.
2) Follow the instruction on PC display thereafter.
3) After the AIC (auto iris control) adjustment complete
screen appears, press any key to restore the adjustment
menu screen.
4) Turn the video camera off, leave as is for at least 5
seconds, and then turn it on again. When the video
camera is turned on again, the ZMAP may not operate
normally, and the following adjustments may not be
possible. If this happens, press the Esc key to restore the
MS-DOS screen, and then restart the ZMAP.
[1]AUTO IRIS CONTROL
[2]WHITE BALANCE
[3]CHROMA GAIN
[ESC] RETURN TO MAIN MENU
Please select [1] - [3] or [ESC]
Input 2.
Follow the instructions on
PC display thereafter.
White balance adjustment complete
<< ADJUSTMENT OF WHITE BALANCE >>
ADJUSTMENT FINISHED
PRESS ANY KEY
Press any key.
Adjustment menu
6 - 9
Adjustment > Adjustment (Camera Adjustment)
6-5-3 Chroma gain adjustment (Figs. 6-5-1, 6-5-2, 6-5-3)
[For VK-S274R/S274ER]
Incompleted Phenomenon
1) Color of the picture is denser than that of the subject.
2) Color of the picture is lighter than that of the subject.
Test Point
Video Out (PG1601-6)
Equipment/Jig
1) Vectorscope or Oscilloscope (It is recommended that you
use a vectorscope when performing this adjustment.You
can use an oscilloscope instead: Note, however, that the
adjustment accuracy will be lower.)
2) C12 light balance filter
Condition
1) Attach a C12 light balance filter to lens.
2) Point at a color bar chart.
Procedure
1) Input 3 to PC on the adjustment menu screen.
2) The chroma gain adjustment screen will appear.
3) When using a vectorscope (Figs. 6-5-1, 6-5-2):
Press the D or U key to set the red vector to approx. 240%
of burst vector. Then, while holding down the Ctrl key,
press the D or U key to set the red vector to approx. 240%
± 5% of burst vector.
When using an oscilloscope (Fig. 6-5-3):
Press the D or U key to set the red level on waveform to
approx. 686 mVp-p.
Then, while holding down the Ctrl key, press the D or U
key to set the red level on waveform to approx. 686 mV ±
20 mVp-p.
4) Press the Enter key: The PC display will switch from the
chroma gain data write screen to chroma gain
adjustment complete screen.
5) Press any key to restore the adjustment menu screen.
[1]AUTO IRIS CONTROL
[2]WHITE BALANCE
[3]CHROMA GAIN
[ESC] RETURN TO MAIN MENU
Please select [1] - [3] or [ESC]
Input 3.
Chroma gain adjustment
<< ADJUSTMENT OF CHROMA GAIN >>
ROUGH ADJUSTMENT
[U]CHROMA GAIN UP
[D]CHROMA GAIN DOWN
FINE ADJUSTMENT
[Crt] + [U]CHROMA GAIN UP
[Crt] + [D]CHROMA GAIN DOWN
[ENTER]SAVE & RETURN TO MENU
[ESC]QUIT
Press the D or U,
and Cont key to set
the red vector to
240 % ± 5 % of
burst vector, and
press Enter key.
Chroma gain data write
<< ADJUSTMENT OF CHROMA GAIN >>
DATA WRITING INTO EEPROM
Chroma gain adjustment complete
<< ADJUSTMENT OF CHROMA GAIN >>
ADJUSTMENT FINISHED
PRESS ANY KEY
Press any key.
Adjustment menu
RED
BURST
100%
Fig. 6-5-1 Chroma Gain
(For VK-S274R)
240%
± 5%
RED
BURST
100%
Fig. 6-5-2 Chroma Gain
(For VK-S274ER)
6 - 10
RED
240%
± 5%
686mV
± 20mVp-p
Fig. 6-5-3 Chroma Gain
Adjustment > Auto Focus
6-6 Auto Focus
Input D to PC on the main menu screen to display the AF
menu screen. Input the appropriate adjustment number to
PC. Pressing the Esc key on the AF menu screen will restore
the main menu screen.
6-6-1 Zoom/focus tracking adjustment
Incompleted Phenomenon
Focus is lost during zooming.
Condition
1) Point at the backfocus chart, 1500 ± 5mm away from the
lens surface.
[1]ADJUSTMENT OF ZOOM/FOCUS TRACKING
[2]ADJUSTMENT OF AF NOISE LEVEL
[3]CHECK OF ZOOM/FOCUS TRACE
[ESC] RETURN TO MENU
Input 3.
AUTO FOCUS ADJUSTMENT
Please select [1] - [3] or [ESC]
Follow the instructions on
PC display thereafter.
AUTO FOCUS ADJUSTMENT
Please select [1] - [3] or [ESC]
Note:
1) Measure the distance between the chart and lens surface
precisely.
2) Place the chart as parallel as possible to the lens surface.
3) The backfocus chart should always be at the center of the
monitor screen when the zoom is set to the wide-angle
and telephoto ends.
4) Do not place any obstruction between the lens and chart
during adjustment.
Procedure
1) Input 3 to PC on the AF menu screen.
2) Follow the instructions on PC display thereafter.
If error message appears, readjust the following items:
6-6-1 Zoom/focus tracking adjustment
6-6-2 AF noise level adjustment
Follow the instructions on
PC display thereafter.
6 - 12
Adjustment > Spot Noise
6-7 Spot Noise
Spot noise refers to bright points that appear on the screen,
which are caused by a defect in pixel of image sensor.
Note:
1) Perform this adjustment after specified components have
been replaced (see "6-2-1 List of Adjustments Needed
After Replacing Major ").
2) Perform this adjustment if spot noise occurs under
abnormal usage conditions or after long-term use.
3) Perform this adjustment after completing all other
adjustments. Perform this adjustment in normal video
status.
Incompleted Phenomenon
Spot noise occurs under abnormal usage conditions or after
long-term use.
Equipment/Jig
Color video monitor (CRT type is desirable)
Condition
Cap the lens (so that no light enters).
Procedure
1) Input E to PC on the main menu screen.
2) Follow the instructions on PC display thereafter.
3) The screen for verifying writing of spot noise data will
appear: Input Y. Entering N on the screen for verifying
writing of spot noise data will restore the main menu
screen.
4) When writing data is complete, the spot noise data write
complete screen will appear: Press any key to restore the
main menu screen.
If spot noise still occurs after this adjustment is complete,
the image sensor may be defective.
6 - 13
Adjustment > Error Messages and Countermeasure
6-8 Error Messages and Countermeasure
A message may appear while you are adjusting the video camera. If a message appears, refer to the
following table and take appropriate corrective action.
Error Messages
When adjusting the electric volume and adjustment
CAN'T ADJUST WHITE BALANCE
PLEASE RETRY
PRESS ANY KEY
D RANGE OVER. ERROR ON da×
ADJUSTMENT
PRESS ANY KEY.
(×: Error code)
D RANGE OVER ERROR ON HALL AMP
IRIS CANNOT OPEN ANY MORE
PRESS ANY KEY
ERROR OCCURRED. IRIS TROUBLE
PRESS ANY KEY
ERROR OCCURRED ON da× ADJUSTMENT
PRESS ANY KEY
ERROR OCCURRED ON da0 and da1
ADJUSTMENT
PRESS ANY KEY
FILE NOT FOUND !!!!
PRESS ANY KEY
FILE OPEN ERROR !!!!
PRESS ANY KEY
ERROR OCCURRED ON C DUTY
ADJUSTMENT
PRESS ANY KEY
ERROR OCCURRED ON FDET
ADJUSTMENT
PRESS ANY KEY
ERROR OCCURRED. ZOOM DOES NOT
WORK
PRESS ANY KEY
STAURATION ERROR. TOO BRIGHT
PRESS ANY KEY
Countermeasure
1) The subject is too bright or too dark.
2) Check the light box.
3) Move the camera closer to or away from the light box.
4) Supply power again and readjust.
1) Check the values in the hall amp circuit.
2) Defective soldering, damage to pattern, etc. in the above
circuit.
1) Supply power again and readjust.
2) The subject is too dark.
3) Check the light box.
4) Move the camera closer to the light box.
5) Check the values in the hall amp circuit.
6) Defective soldering, damage to pattern, etc. in the above
circuit.
1) Check whether or not power is supplied.
2) Check the values of the iris drive circuit.
3) Defective soldering, damage to pattern, etc. in the above
circuit.
4) Check the iris block and replace it if necessary.
1) Check the values in the hall amp circuit.
2) Defective soldering, damage to pattern, etc. in the above
circuit.
1) Check the values in the hall amp circuit and its peripheral
circuits.
2) Defective soldering, damage to pattern, etc. in the above
circuits.
1) The adjustment program (file) cannot be found.
2) Check the adjustment floppy disk and replace it if necessary.
1) The adjustment program (file) does not start.
2) Check the adjustment floppy disk and replace it if necessary.
1) Check the values of the iris drive circuit.
2) Defective soldering, damage to pattern, etc. in the above
circuit.
1) Supply power again and readjust.
2) Check the values in the hall amp circuit.
3) Defective soldering, damage to pattern, etc. in the above
circuit.
1) Supply power again and readjust.
1) The subject is too bright.
2) Move the camera further away from the light box.
6 - 14
Adjustment > Error Messages and Countermeasure
Error MessagesCountermeasure
TOO BRIGHT
PRESS ANY KEY
TOO DARK
PRESS ANY KEY
When adjusting the auto focus
AF ERROR
AF LIMIT OVER
TIME OUT ERROR ON AF STEP
TIME OUT ERROR ON FOCUS
TIME OUT ERROR ON ZOOM
TOO DARK
TRACE ERROR. ADJUST ZOOM TRACE & AF
NOISE AGAIN
When adjusting the spot noise
ERROR!!
SPOT NOISE COMPENSATION IS
STOPPED BY INITIAL DATA.
PLEASE CHECK THE EEPROM.
PRESS ANY KEY.
ERROR!!
THE SPOT NOISE IS TOO MANY.
CAN'T COMPENSATE ANY MORE.
PRESS ANY KEY.
ERROR!!
THRESHOLD DATA ERROR.
PLEASE CHECK THE EEPROM.
PRESS ANY KEY.
1) The subject is too bright.
2) Move the camera further away from the light box.
1) The subject is too dark.
2) Check the light box.
3) Move the camera closer to the light box.
1) If this error message appears even when the
adjustment is performed 2 or 3 times, the autofocus
circuit system is defective.
2) Refer to “(4) No zoom and focus operation” on “4-1-2
Trouble Diagnosis Flowchart”.
1) Check the conditions of subject.
2) If this error message appears even when the
adjustment is performed 2 or 3 times, the autofocus
circuit system is defective.
3) Refer to “(6) No focus lens operation” on “4-1-2
Trouble Diagnosis Flowchart”.
1) Check the conditions of subject.
2) If this error message appears even when the
adjustment is performed 2 or 3 times, the autofocus
circuit system is defective.
3) Refer to “(4) No zoom and focus operation” on “4-1-2
Trouble Diagnosis Flowchart”.
1) If this error message appears even when the
adjustment is performed 2 or 3 times, the autofocus
circuit system is defective.
2) Refer to “(7) No zoom operation” on “4-1-2
Trouble Diagnosis Flowchart”.
1) Insufficient lighting. Check the subject.
1) Supply power again and readjust.
1) Spot noise compensation is inhibited by the data in
the EEPROM.
2) Turn the power on again.
3) Data in the EEPROM is defective. (data Initialize it.)
4) Check the EEPROM, and if necessary, replace it.
1) The amount of spot noise that can be compensated
reaches the limit.
2) Turn the power on again.
3) Check the image sensor, and if necessary, replace it.
1) Turn the power on again.
2) Data in the EEPROM is defective. (data Initialize it.)
3) Check the EEPROM, and if necessary, replace it.
6 - 15
7
Exploded View and Parts List
1234
7-1 Exploded View
F
138
Note: Components without any numbers in exploded views had
not been assigned as service parts as of the date of issue
D15105337354DIODE MA133
D15115337354DIODE MA133
D16015337391DIODE D1FS4
IC1002CK12061R IC UPD16510GR
IC1101CK21332U IC HD49323AF
IC1121CK22461U IC HG73C053FE
IC1122CK43142R IC LV16100S-50G
IC1173CK15051R IC TC7SU04FU
IC1174CK18421R IC TC7SHU04FU
IC1202CK28301R IC BR9016RFV
IC1203CK28301R IC BR9016RFV
IC1204CK25261R IC NC7SZ14P5
IC1205CK25261R IC NC7SZ14P5
IC1206CK26401R IC SN74AHC1G08HDCK
IC1251CK20403R IC RN5VD27AA
IC1301CK40401R IC TB6512AF
IC1302CK40401R IC TB6512AF
IC1351CK20621R IC UPD5023GS-147-GJG
IC15011366251IC TL1464IPT
IC1502CK20191R IC PQ20WZ51
IC1601CK26651R IC BA7665FS
IC1602CK18302R IC SN74AHCT125PW
IC1603CK23291R IC 74VHC4046MTCX
IC1604CK26401R IC SN74AHC1G08HDCK
Q10015328221TRANSISTOR 2SC2620-QC