Hitachi RAS-3HVRNS3, RAS-3HVNC1, RAS-2.5HVNP1, RAS-2HVNP1 Installation And Operation Manual

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UTOPIA IVX PREMIUM / IVX STANDARD SERIES RAS-(2/2.5)HVNP1 / RAS-3HVNC1 UTOPIA ES SERIES RAS-3HVRNS3
INSTALLATION AND OPERATION MANUAL
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English
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CAUTION
This product shall not be mixed with general house waste at the end of its life and it shall be retired according to the appropriated local or national regulations in a environmentally correct way. Due to the refrigerant, oil and other components contained in Air Conditioner, its dismantling must be done by a pro­fessional installer according to the applicable regulations. Contact to the corresponding authorities for more information.
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English
From 4th July 2007 and following Regulation EC Nº 842/2006 on Certain Fluorinated Greenhouse gases, it is mandatory to ll in the label attached to the unit with the total amount of refrigerant charged on the installation.
Do not vent R410A/R407C into the atmosphere: R410A & R407C are uorinated greenhouse gases covered by the Kyoto protocol global warming potential (GWP) R410A/R407C: = 1975/1652.5.
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English
Instructions to ll in the "F-Gas Label":
1.- Fill in the Label with indelible ink the refrigerant amounts:
- Factory Charge,  - Additional Charge &  - Total Charge.
2.- Stick the Protection Plastic Film on the F-Gas Label (delivered in a plastic bag with the Manual). To see Figure nº 2.
Figure 1. F-Gas Label with Protection Plastic Film Figure 2. Protection Plastic Film
Protection Plastic Film
Adhesive Surface
Peel-off Paper
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MODELS CODIFICATION
Important note: Please, check, according to the model name, which is your air conditioner type,
how it is abbreviated and referred to in this instruction manual. This Installation and Opera­tion Manual is only related to Indoor Units FSN(H)(2/3/4)(M/E)(i)(k) combined with Outdoor Units HVN(P/C)1 & RAS-3HVRNS3.
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
IVX Premium series
OUTDOOR UNIT · UNIDAD EXTERIOR · AUßENEINHEIT · UNITÉ EXTÉRIEURE · UNITÀ ESTERNA ·
UNIDADE EXTERIOR · UDENDRS AGGREGAT · BUITENTOESTEL · UTOMHUSENHET · ΕΞΩΤΕΡΙΚΗ ΜΟΝΑΔΑ
HEAT PUMP MODELS - MODELOS CON BOMBA DE CALOR
WÄRMEPUMPENMODELLE - MODÈLES POMPE À CHALEUR
MODELLI POMPA DI CALORE - MODELOS BOMBA DE CALOR
VARMEPUMPEMODELLER - MODELLEN MET WARMTEPOMP
MODELLER ENDAST FÖR KYLNINGSFUNKTION - ΜΟΝΤΕΛΑ ΜΕ ΑΝΤΛΙΑ ΘΕΡΜΟΤΗΤΑΣ
Single Phase - Monofásico - Einphasig - Monophasé - Monofase
Monofásico - Enfaset - Eenfasig - En fas - Μονοφασικά
1~ 230V 50Hz
Unit
RAS-2HVNP1
RAS-2.5HVNP1

IVX Standard series
OUTDOOR UNIT · UNIDAD EXTERIOR · AUßENEINHEIT · UNITÉ EXTÉRIEURE · UNITÀ ESTERNA ·
UNIDADE EXTERIOR · UDENDRS AGGREGAT · BUITENTOESTEL · UTOMHUSENHET · ΕΞΩΤΕΡΙΚΗ ΜΟΝΑΔΑ
HEAT PUMP MODELS - MODELOS CON BOMBA DE CALOR
WÄRMEPUMPENMODELLE - MODÈLES POMPE À CHALEUR
MODELLI POMPA DI CALORE - MODELOS BOMBA DE CALOR
VARMEPUMPEMODELLER - MODELLEN MET WARMTEPOMP
MODELLER ENDAST FÖR KYLNINGSFUNKTION - ΜΟΝΤΕΛΑ ΜΕ ΑΝΤΛΙΑ ΘΕΡΜΟΤΗΤΑΣ
Single Phase - Monofásico - Einphasig - Monophasé - Monofase
Monofásico - Enfaset - Eenfasig - En fas - Μονοφασικά
1~ 230V 50Hz
Unit
RAS-3HVNC1

ES series
OUTDOOR UNIT · UNIDAD EXTERIOR · AUßENEINHEIT · UNITÉ EXTÉRIEURE · UNITÀ ESTERNA ·
UNIDADE EXTERIOR · UDENDRS AGGREGAT · BUITENTOESTEL · UTOMHUSENHET · ΕΞΩΤΕΡΙΚΗ ΜΟΝΑΔΑ
HEAT PUMP MODELS - MODELOS CON BOMBA DE CALOR
WÄRMEPUMPENMODELLE - MODÈLES POMPE À CHALEUR
MODELLI POMPA DI CALORE - MODELOS BOMBA DE CALOR
VARMEPUMPEMODELLER - MODELLEN MET WARMTEPOMP
MODELLER ENDAST FÖR KYLNINGSFUNKTION - ΜΟΝΤΕΛΑ ΜΕ ΑΝΤΛΙΑ ΘΕΡΜΟΤΗΤΑΣ
Single Phase - Monofásico - Einphasig - Monophasé - Monofase
Monofásico - Enfaset - Eenfasig - En fas - Μονοφασικά
1~ 230V 50Hz
Unit
RAS-3HVRNS3
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INDEX ÍNDICE
PART I OPERATION
1. GENERAL INFORMATION
2. SAFETY
3. PRODUCT GUIDE
4. IMPORTANT NOTICE
5. SYSTEM DESCRIPTION
6. TRANSPORTATION AND HANDLING
7. BEFORE OPERATION
8. REMOTE CONTROLLER OPERATION
9. AUTOMATIC CONTROLS
10. BASIC TROUBLESHOOTING
PART II INSTALLATION
11. NAME OF PARTS
12. REFRIGERANT CYCLE
13. UNITS INSTALLATION
14. REFRIGERANT PIPING & REFRIGERANT CHARGE
15. DRAIN PIPING
16. ELECTRIC WIRING
17. INSTALLATION OF REMOTE CONTROLLER
18. TEST RUNNING
19. SAFETY SUMMARY & CONTROL DEVICE SETTING
20. TROUBLESHOOTING
1ª PARTE: FUNCIONAMIENTO
1. INFORMACIÓN GENERAL
2. SEGURIDAD
3. GUÍA DE PRODUCTO
4. AVISO IMPORTANTE
5. DESCRIPCIÓN DEL SISTEMA
6. TRANSPORTE Y MANIPULACIÓN
7. ANTES DEL FUNCIONAMIENTO
8. FUNCIONAMIENTO DEL CONTROL REMOTO
9. CONTROLES AUTOMÁTICOS
10. RESOLUCIÓN DE PROBLEMAS BÁSICOS
2ª PARTE: INSTALACIÓN
11. NOMBRE DE LAS PIEZAS
12. CICLO DE REFRIGERANTE
13. INSTALACIÓN DE LAS UNIDADES
14. TUBERÍA Y CARGA DE REFRIGERANTE
15. TUBERÍA DE DESAGÜE
16. CABLEADO ELÉCTRICO
17. INSTALACIÓN DEL CONTROL REMOTO
18. PRUEBA DE FUNCIONAMIENTO
19. RESUMEN DE SEGURIDAD Y AJUSTE DE LOS
DISPOSITIVOS DE CONTROL
20. RESOLUCIÓN DE PROBLEMAS
INHALTSVERZEICHNIS INDEX
TEIL I – BETRIEB
1. ALLGEMEINE INFORMATIONEN
2. SICHERHEIT
3. PRODUKTÜBERSICHT
4. WICHTIGER HINWEIS
5. SYSTEMBESCHREIBUNG
6. TRANSPORT UND BEDIENUNG
7. VOR DER INBETRIEBNAHME
8. BETRIEB MIT FERNBEDIENUNG
9. AUTOMATISCHE STEUERUNG
10. GRUNDLEGENDE FEHLERBESEITIGUNG
TEIL II – INSTALLATION
11. TEILEBEZEICHNUNG
12. KÜHLKREISLAUF
13. GERÄTEINSTALLATION
14. KÄLTEMITTELROHRE UND KÄLTEMITTELMENGE
15. ZUSÄTZLICHE KÜHLMITTELMENGE
16. VERKABELUNG
17. INSTALLATION EINER FERNBEDIENUNG
18. TESTLAUF
19. SICHERHEITSÜBERSICHT UND EINSTELLUNG DER STEUERGERÄTE
20. FEHLERBEHEBUNG
PARTIE I – FONCTIONNEMENT
1. INFORMATIONS GÉNÉRALES
2. SÉCURITÉ
3. GUIDE DU PRODUIT
4. REMARQUES IMPORTANTES
5. DESCRIPTION DU SYSTÈME
6. TRANSPORT ET MANIPULATION
7. AVANT L’UTILISATION
8. FONCTIONNEMENT DE LA TÉLÉCOMMANDE
9. CONTRÔLES AUTOMATIQUES
10. DÉPANNAGE DE BASE
PARTIE II – INSTALLATION
11. NOMENCLATURE DES PIÈCES
12. CYCLE DU FLUIDE FRIGORIGÈNE
13. INSTALLATION DES UNITÉS
14. TUYAUTERIE DU FLUIDE FRIGORIGÈNE ET CHARGE DU FLUIDE FRIGORIGÈNE
15. TUYAUTERIE D’ÉVACUATION DES CONDENSATS
16. CÂBLAGE ÉLECTRIQUE
17. INSTALLATION DE LA TÉLÉCOMMANDE
18. TEST DE FONCTIONNEMENT
19. SOMMAIRE DES DISPOSITIFS DE SÉCURITÉ & RÉGLAGE DES ORGANES DE CONTRÔLE
20. DEPANNAGE
INDICE ÍNDICE
PARTE I FUNZIONAMENTO
1. INFORMAZIONI GENERALI
2. SICUREZZA
3. GUIDA DEL PRODOTTO
4. NOTA IMPORTANTE
5. DESCRIZIONE DEL SISTEMA
6. TRASPORTO E MOVIMENTAZIONE
7. PROCEDURA PRELIMINARE
8. FUNZIONAMENTO DEL COMANDO REMOTO
9. CONTROLLI AUTOMATICI
10. RISOLUZIONE DEI PROBLEMI MINORI
PART II INSTALLAZIONE
11. NOMENCLATURA DEI COMPONENTI
12. CICLO REFRIGERANTE
13. INSTALLAZIONE DELLE UNITÀ
14. LINEA DEL REFRIGERANTE E CARICA DI REFRIGERANTE
15. LINEA DI DRENAGGIO
16. COLLEGAMENTI ELETTRICI
17. INSTALLAZIONE DEL COMANDO REMOTO
18. PROVA DI FUNZIONAMENTO
19. PRECAUZIONI PER LA SICUREZZA E IMPOSTAZIONI
DEI DISPOSITIVI DI CONTROLLO
20. ELIMINAZIONE DEI GUASTI
PARTE I FUNCIONAMENTO
1. INFORMAÇÃO GERAL
2. SEGURANÇA
3. GUIA DO PRODUTO
4. NOTA IMPORTANTE
5. DESCRIÇÃO DO SISTEMA
6. TRANSPORTE E MANUSEAMENTO
7. ANTES DE ARRANCAR A UNIDADE
8. FUNCIONAMENTO DO CONTROLO REMOTO
9. CONTROLOS AUTOMÁTICOS
10. RESOLUÇÃO DE PROBLEMAS BÁSICOS
PARTE II INSTALAÇÃO
11. NOME DAS PEÇAS
12. CICLO DE REFRIGERAÇÃO
13. INSTALAÇÃO DAS UNIDADES
14. TUBAGEM DE REFRIGERANTE E CARGA DE REFRIGERANTE
15. TUBAGEM DE ESGOTO
16. LIGAÇÕES ELÉCTRICAS
17. INSTALAÇÃO DO CONTROLO REMOTO
18. PROVA DE FUNCIONAMENTO
19. SUMÁRIO DE SEGURANÇA E AJUSTE DE
DISPOSITIVO DE CONTROLO
20. RESOLUÇÃO DE PROBLEMAS
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INDHOLDSFORTEGNELSE INHOUDSOPGAVE
DEL I - BETJENING
1. GENEREL INFORMATION
2. SIKKERHED
3. PRODUKTVEJLEDNING
4. VIGTIG MEDDELELSE
5. SYSTEMBESKRISELVE
6. TRANSPORT OG HÅNDTERING
7. FØR OPERATION
8. FJERNBETJENING
9. AUTOMATISK KONTROLLER
10. BASIS FEJLFINDING
DEL II- MONTERING
11. NAVN PÅ DELE
12. KØLEKREDSLØB
13. MONTERING AF ENHEDER
14. KØLERØRSYSTEM OG PÅFYLDNING AF KØLEMIDDEL
15. AFLØBSRØR
16. ELEKTRISK LEDNINGSFØRING
17. MONTERING AF FJERNBETJENING
18. TESTKØRSEL
19. OVERSIGT OVER INDSTILLINGER FOR SIKKERHEDS- OG KONTROLENHEDER
20. FEJLFINDING
DEEL I BEDIENING
1. ALGEMENE INFORMATIE
2. VEILIGHEID
3. PRODUCTGIDS
4. BELANGRIJKE MEDEDELING
5. SYSTEEMBESCHRIJVING
6. TRANSPORT EN HANTERING
7. VOORDAT U HET SYSTEEM IN GEBRUIK NEEMT
8. GEBRUIK VAN DE EXTERNE BEDIENING
9. AUTOMATISCHE BESTURING
10. ELEMENTAIRE PROBLEMEN OPLOSSEN
DEEL II INSTALLATIE
11. NAMEN VAN ONDERDELEN
12. KOUDEMIDDELCYCLUS
13. INSTALLATIE VAN DE UNITS
14. KOELMIDDELLEIDINGEN & KOELMIDDEL VULLEN
15. AFVOERLEIDING
16. ELEKTRISCHE BEDRADING
17. INSTALLATIE VAN AFSTANDSBEDIENING
18. PROEFDRAAIEN
19. VEILIGHEIDSSAMENVATTING & BESTURINGSINRICHTING
20. PROBLEMEN OPLOSSEN
INNEHALLSFÖRTECKNING ΕΥΡΕΤΗΡΙΟ
DEL I ANVÄNDNING
1. ALLMÄN INFORMATION
2. SÄKERHET
3. PRODUKTGUIDE
4. VIKTIG ANMÄRKNING
5. SYSTEMÖVERSKIT
6. TRANSPORT OCH HANTERING
7. FÖRE DRIFT
8. FJÄRRKONTROLL
9. AUTOMATIK KONTROLLANORDNING
10. GRUNDLÄGGANDE FELSÖKNING
DEL II INSTALLATION
11. DELARNAS NAMN
12. KYLMEDIETS CYKEL
13. INSTALLATION AV ENHETER
14. KYLRÖR & PÅFYLLNING AV KYLMEDIUM
15. DRÄNERINGSRÖR
16. ELEKTRISKA KABLAR
17. INSTALLATION AV FJÄRRKONTROLL
18. PROVKÖRNING
19. SÄKERHETSSAMMANFATTNING OCH SÄKERHETSINSTÄLLNINGAR
20. FELSÖKNING
ΜΕΡΟΣ Ι – ΛΕΙΤΟΥΡΓΙΑ
1. ΓΕΝΙΚΕΣ ΠΛΗΡΟΦΟΡΙΕΣ
2. ΑΣΦΆΛΕΙΑ
3. ΟΔΗΓΟΣ ΠΡΟΪΟΝΤΟΣ
4. ΣΗΜΑΝΤΙΚΗ ΠΑΡΑΤΗΡΗΣΗ
5. ΠΡΙΝ ΤΗ ΛΕΙΤΟΥΡΓΙΑ
6. ΜΕΤΑΦΟΡΆ ΚΑΙ ΧΕΙΡΙΣΜΌΣ
7. ΠΡΙΝ ΤΗ ΛΕΙΤΟΥΡΓΙΑ
8. ΛΕΙΤΟΥΡΓΙΑ ΤΗΛΕΧΕΙΡΙΣΤΗΡΙΟΥ
9. ΑΥΤΟΜΑΤΕΣ ΛΕΙΤΟΥΡΓΙΕΣ
10. ΑΝΤΙΜΕΤΩΠΙΣΗ ΠΡΟΒΛΗΜΑΤΩΝ - ΒΑΣΙΚΑ
ΜΕΡΟΣ ΙΙ – ΕΓΚΑΤΑΣΤΑΣΗ
11. ΟΝΟΜΑΤΑ ΕΞΑΡΤΗΜΑΤΩΝ
12. ΚΥΚΛΟΣ ΨΥΞΗΣ
13. ΕΓΚΑΤΑΣΤΑΣΗ ΕΣΩΤΕΡΙΚΩΝ ΜΟΝΑΔΩΝ
14. ΣΩΛΗΝΩΣΕΙΣ ΨΥΚΤΙΚΟΥ & ΠΛΗΡΩΣΗ ΜΕ ΨΥΚΤΙΚΟ ΜΕΣΟ
15. ΣΩΛΗΝΩΣΕΙΣ ΑΠΟΧΕΤΕΥΣΗΣ
16. ΗΛΕΚΤΡΙΚΗ ΚΑΛΩΔΙΩΣΗ
17. ΕΓΚΑΤΑΣΤΑΣΗ ΤΟΥ ΧΕΙΡΙΣΤΗΡΙΟΥ
18. ΔΟΚΙΜΑΣΤΙΚΗ ΛΕΙΤΟΥΡΓΙΑ
19. ΣΥΝΟΠΤΙΚΕΣ ΠΡΟΦΥΛΑΞΕΙΣ ΑΣΦΑΛΕΙΑΣ & ΡΥΘΜΙΣΕΙΣ ΣΥΣΚΕΥΩΝ ΕΛΕΓΧΟΥ
20. ΑΝΤΙΜΕΤΩΠΙΣΗ ΠΡΟΒΛΗΜΑΤΩΝ
EN English Original version
ES Español Versión traducida
DE Deutsch Übersetzte Version
FR Français Version traduite
IT Italiano Versione tradotta
PT Português Versão traduzidal
DA Dansk Oversat version
NL Nederlands Vertaalde versie
SV Svenska Översatt version
EL Ελληνικα Μεταφρασμένη έκδοση
Page 11
General information
1
PMML0318A - P5415337
ENGLISH
PART I- OPERATION
1.2 ENVIRONMENT-FRIENDLY UNITS
1 GENERAL INFORMATION
1.1 GENERAL NOTES
© Copyright 2014 HITACHI Air Conditioning Products Europe, S.A.U – All rights reserved.
No part of this publication may be reproduced, copied, led or transmitted in any shape or form without the permission of HITACHI Air Conditioning Products Europe, S.A.U.
Within the policy of continuous improvement of its products, HITACHI Air Conditioning Products Europe, S.A.U. reserves the right to make changes at any time without prior notication and without being compelled to introducing them into products subse-
quently sold. This document may therefore have been subject to amendments during the life of the product.
HITACHI makes every effort to offer correct, up-to-date docu­mentation. Despite this, printing errors cannot be controlled by HITACHI and are not its responsibility.
As a result, some of the images or data used to illustrate this document may not refer to specic models. No claims will be ac­cepted based on the data, illustrations and descriptions included in this manual.
This range of HITACHI outdoor units uses environmentally-frien­dly R410A gas refrigerant, and the RoHS and Green Dot regula­tions are applied throughout the manufacturing and installation process to reect HITACHI’s awareness of environmental respect and commitment.
2 SAFETY
2.1 APPLIED SYMBOLS
During normal air conditioning system design work or unit insta­llation, greater attention must be paid in certain situations requi­ring particular care in order to avoid injuries an damage to the unit, the installation or the building or property.
Situations that jeopardise the safety of those in the surrounding area or that put the unit itself a risk will be clearly indicated in this manual.
To indicate these situations, a series of special symbols will be used to clearly identify these situations.
Pay close attention to these symbols and to the messages fo­llowing them, as your safety and that of others depends on it.
DANGER
• The text following this symbol contains information and instructions relating directly to your safety and physical wellbeing.
• Not taking these instructions into account could lead to serious, very serious or even fatal injuries to you and others in the proximities of the unit.
In the text following the danger symbol you can also nd informa­tion on safe procedures during unit installation.
CAUTION
• The text following this symbol contains information and ins­tructions relating directly to your safety and physical wellbeing.
• Not taking these instructions into account could lead to minor injuries to you and others in the proximities of the unit.
• Not taking these instructions into account could lead to unit damage.
In the text following the caution symbol you can also nd informa­tion on safe procedures during unit installation.
NOTE
• The text following this symbol contains information or instruc­tions that may be of use or that require a more thorough ex­planation.
• Instructions regarding inspections to be made on unit parts or systems may also be included.
1
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2
PMML0318A - P5415337
Product guide
DANGER
• Do not pour water into the indoor or outdoor unit. The­se products are equipped with electrical parts. If water contacts with electrical components then it will cause a serious electrical shock.
• Do not touch or adjust safety devices inside the indoor or outdoor units. If these devices are touched or adjusted, it may cause a serious accident.
• Do not open the service cover or access the indoor or outdoor units without disconnecting the main power supply.
In case of re Turn OFF the main switch, put out the re at once and contact your service contractor.
CAUTION
• Do not use any sprays such as insecticide, lacquer, hair spray
or other ammable gases within approximately one (1) meter
from the system.
• If circuit breaker or fuse is often activated, stop the system and contact your service contractor.
• Do not make service or inspections tasks by yourself. This
works must be performed by qualied service person.
Do not put any strange material (sticks, etc...) into the air inlet and outlet. These units have high speed rotating fans and it is dangerous that any object touches them.
Refrigerant leakage can cause difculty with breathing due to
insufcient air.
• This appliance must be used only by adult and capable people, having received the technical information or instruc­tions to handle properly and safely this appliance.
• Children should be supervised to ensure that they do not play with the appliance.
NOTE
It is recommended to ventilate the room every 3 or 4 hours.
2.2 ADDITIONAL INFORMATION ABOUT SAFETY
3 PRODUCT GUIDE
3.1 CLASSIFICATION OF IVX OUTDOOR UNITS MODELS
Unit type (Outdoor unit): RAS
Position-separating hyphen (xed)
Compressor power (HP): 2, 2.5, 3
H = Heat pump
V = Single phase unit (1~ 230V 50Hz)
N = R410A refrigerant
P: Premium series C: Standard series
Series
RAS X H V N X 1
3.2 CLASSIFICATION OF ES OUTDOOR UNITS MODELS
Unit type (Outdoor unit): RAS
Position-separating hyphen (xed)
Compressor power (HP): 3
H = Heat pump
V = Single phase unit (1~ 230V 50Hz)
R = Inverter system
N = R410A refrigerant
S: ES series
Series
RAS X H V R N S 3
3
Page 13
Important notice
3
PMML0318A - P5415337
ENGLISH
4 IMPORTANT NOTICE
Verify, in accordance with the manuals which appear in the outdoor and indoor units, that all the information required for the correct installation of the system is included. If this is not the case, contact your distributor.
HITACHI pursues a policy of continuing improvement in design and performance of products. The right is therefore reserved to vary specications without notice.
HITACHI cannot anticipate every possible circumstance that might involve a potential hazard.
• This air conditioner has been designed for standard air condi­tioning for human beings. For use in other applications, plea­se contact your HITACHI dealer or service contractor.
No part of this manual may be reproduced without written per­mission.
If you have any questions, contact your service contractor of HITACHI.
This manual should be considered as a permanent part of the
air conditioner. This manual gives a common description and information for this air conditioner which you operate as well as for other models.
Check and make sure that the explanations of each part of this manual correspond to your air conditioner model.
Refer to the models codication to conrm the main characte­ristics of your system.
Signal words (DANGER, WARNING and CAUTION) are used to identify levels of hazard seriousness. Denitions for iden­tifying hazard levels are provided below with their respective signal words.
It is assumed that this unit will be operated and serviced by English speaking people. If this is not the case, the customer should add safety, caution and operating signs in the native language of the personal.
This air conditioner has been designed for the following tem­perature. Operate the air conditioner within this range:
Temperature
Maximum Minimum
Cooling mode
Indoor 32°C DB/23°C WB 21°C DB/15°C WB Outdoor 46°C DB (*) -5°C DB
Heating mode
Indoor 27°C DB 15°C DB
Outdoor 15°C WB -20°C WB
DB: Dry Bulb Temperature WB: Wet Bulb Temperature (*) 43ºC RAS-3HVRNS3
These operations modes are controlled by the remote control switch.
DANGER
Pressure Vessel and Safety Device: This air conditio­ner is equipped with a high pressure vessel under PED (Pressure Equipment Directive). The pressure vessel has been designed and tested before shipment according to PED. Also, in order to prevent the system from an abnor­mal pressure, a high pressure switch, which needs no eld adjustment, is utilized in the refrigeration system. Therefore, this air conditioner is protected from abnormal pressures. However, if abnormally high pressure is applied to the refrigeration cycle including the high pressure vessel(s), it will result in serious injury or death due to explosion of the pressure vessel. Do not apply a pressure higher than the following pressure to the system, by modifying or changing the high pressure switch.
CAUTION
This unit is designed for commercial and light industrial applica­tion. If installed in house hold appliance, it could cause electro­magnetic interference.
Start-up and Operation: Check to ensure that all the stop valves are fully opened and no obstacle exists at the inlet/outlet sides before start-up and during the operation.
Maintenance: Periodically check the high pressure side pressu- re. If the pressure is higher than the maximum allowable pressu­re, stop the system and clean the heat exchanger or remove the cause.
4
Maximum allowable pressure and high pressure cut-out value:
Outdoor unit model Refrigerant
Maximun allowable
pressure (MPa)
High pressure switch cut-out
value (MPa)
RAS-2HVNP1 RAS-2.5HVNP1
R410A 4.15 4.00 ~ 4.10
RAS-3HVNC1 R410A 4.15 4.00 ~ 4.10
RAS-3HVRNS3 R410A 4.15 4.00 ~ 4.10
Page 14
4
PMML0318A - P5415337
System description5
NOTE
The label for the vessel under PED are attached on the high pres­sure vessel. The pressure vessel capacity and vessel category are indicated on the vessel.
Location of High Pressure Switch
Compressor
NOTE
The high pressure switch is indicated on the electrical wiring diagram in the outdoor unit as PSH connected to printed circuit
board (PCB1) in the outdoor unit.
Structure of High Pressure Switch
Contact point
Pressure detected
Connected to the electrical wire
DANGER
• Do not change the high-pressure switch locally or chan­ge the high pressure cut-out set value locally. If changed, it will cause serious injury or death due to explosion.
• Do not attempt to turn service valve rod beyond its stop.
5 SYSTEM DESCRIPTION
Long piping for high-rise buildings.
Various combinations of indoor units type.
Flexibility of indoor unit control.
High reliability.
Space saving.
Easy installation.
Maximum piping length Lo-i:
- Actual length
- Equivalent length
50 70
Maximum height difference Ho-i:
- Outdoor unit is higher than indoor unit
- Indoor unit is higher than outdoor unit
30 20
NOTE
RCI-FSN3 (High efciency – 4 step fan speed) indoor unit can connect in 1 indoor unit combination only. For use in 2 indoor units
combination, please contact your Hitachi dealer or service contractor.
6 TRANSPORTATION AND HANDLING
When hanging the unit, ensure a balance of the unit, check safety and lift it up smoothly.
Do not remove any packing materials.
Hang the unit under packing condition with two ropes.
For safety reasons ensure that the outdoor unit is lifted smoothly and does not lean.
Model
Unit Gross Weight
(kg)
RAS-(2-2.5)HVNP1 48
RAS-3HVNC1 49
RAS-3HVRNS3 49
1
515 mm
180 mm
275 mm
Center of gravity
Page 15
Before operation
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PMML0318A - P5415337
ENGLISH
8 REMOTE CONTROLLER OPERATION
It is advisable to use PC-ART or PC-ARF remote controller (both optional). For more information about it installation and operation, please refer to its corresponding Installation and Operation Manuals.
7
7 BEFORE OPERATION
CAUTION
Supply electrical power to the system for approximately 12 hours before start-up or a long shutdown. Do not start the system immediately after power supply, it may cause a com­pressor failure because the compressor is not heated well.
• When the system is started after a shutdown longer that ap­proximately 3 months, it is recommended to check the system by your service contractor.
• Turn OFF the main switch when the system is to be stopped for a long period of time: If the main switch is not turned OFF, electricity will be used, because the oil heater is always ener­gised during compressor stopping.
• Make sure that the outdoor unit is not covered with snow or
ice. If covered, remove it by using hot water (approximately 50°C). If the water temperature is higher that 50°C, it will cau-
se damage to plastic parts.
9 AUTOMATIC CONTROLS
The system is equipped with the following functions.
Three minute guard
The compressor remains off for at least 3 minutes once it has stop­ped. If the system is started within approximately 3 minutes after it has stopped, the RUN indicator is activated. However, the cooling operation or the heating operation remains off and does not start until after 3 minutes has elapsed.
Operation may stop for 6 minutes maximum to protect compressor.
Frost prevention during cooling operation
When the system is operated in a low temperature room, the coo­ling operation may be changed to fan operation for a while to avoid frost formation on the indoor heat exchanger.
Automatic restart after power failure
If the power supply is interrupted for short periods of time (up to 2 seconds) the Remote Control switch will retain the settings and the unit will restart when the power is restored.
If Automatic Restart is required after periods of lost power supply in excess of 2 seconds please contact your distributor (optional function).
Slow air control during heating operation
When the compressor is stopped while the thermostat is OFF, or the system is performing the automatic defrosting operation, the fan speed is set at the slow position.
Automatic defrosting cycle
When the heating operation is stopped by pressing RUN/STOP switch, frosting on the outdoor unit is checked and the defrosting operation may be performed for the maximum of 10 minutes.
Prevention of overload operation
When the outdoor temperature is too high during heating opera­tion, heating operation is stopped due to activation of the outdoor thermistor until the temperature becomes low.
Hot start during heating operation
To prevent cold air discharge, the fan speed is controlled from the slow position to the set position according to the discharge air temperature. At this time the lover is xes horizontally.
Page 16
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Basic troubleshooting
10 BASIC TROUBLESHOOTING
CAUTION
• When water leakage from the indoor unit occurs, stop the operation and contact your contractor
• When you smell or white smoke occurs from the unit, stop the system and contact your contractor.
This is not abnormal
Sound from deforming part
During system starting or stopping, and abrading sound might be heard. However, this is due to thermal deformation of plastic parts. It is not abnormal.
Refrigerant ow sound
While the system is being started or stopping, sound from the refrigerant ow may be heard.
Smells from indoor unit
Smell adheres on indoor unit after a long period of time. Clean the air lter and panels or make a good ventilation.
Steam from outdoor heat exchanger
During defrosting operation, ice on the outdoor heat exchanger is melted, resulting in making steam.
Dew on air panel
When the cooling operation continues for a long period of time under high humidity conditions (higher than 27°C DB/80% R.H.), dew can form on the air panel.
Dew on cabinet
When the cooling operation continues for a long period of timer (higher than 27°C DB/80% R.H.), dew can form on the cabinet.
Sound for the indoor unit heat exchanger
During the cooling operation, a sound may be heard from the in­door unit heat exchanger due to water freezing or melting.
No operation
Check whether the SET TEMPERATURE is set at the correct temperature.
Not cooling well or heating well
- Check for obstruction of air ow of the outside or inside units.
- Check if too much heat source exists in the room.
- Check if the air lter is clogged with dust.
- Check to see if the doors or windows are opened or not.
- Check if the temperature condition is not within the ope-
rating range.
Abnormal swing louver’s position
Check if the four louver’s position at the air outlet are in same position.
If trouble still remains...
If the trouble still remains even after checking the above items, contact your service contractor and inform the following data:
- Unit model name
- Content of trouble
- Alarm code number on liquid crystal display
NOTE
Except for a long period of shutdown, keep the main switch ON, since the oil heater is energised when the compressor is stopped.
10
Page 17
Name of parts
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ENGLISH
PART II-INSTALLATION
11 NAME OF PARTS
If do you want more information check the technical catalogue.
RAS-(2/2.5)HVNP1 / RAS-3HVNC1 / RAS-3HVRNS3
579
600
21
26
792
69
37
298
320
340
11
No. Part Name
1 Compressor 2 Accumulator 3 Heat exchanger
4 Fan 5 Fan motor 6 Strainer 7 Distributor 8 Reversing valve 9 Expansion valve
10 Stop valve for gas line
No. Part Name
11 Stop valve for liquid line 12 Check joint for high/low pressure (Cool/Heat) 13 Control box
14 High pressure switch for protection 15 Pressure switch for control 16 Oil heater 17 Vibration isolation rubber 18 Air outlet 19 Air inlet
Page 18
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PMML0318A - P5415337
Refrigerant cycle
12 REFRIGERANT CYCLE
Refrigerant ow direction
(cooling)
Refrigerant ow direction
(heating)
Field refrigerant piping Flare connection Brazing connection
12
No. Part name
1 Compressor 2 Heat exchanger 3 Accumulator
4 Expansion valve
5 Reversing valve
6 Strainer 1/4 7 Distributor 8 Check joint
No. Part name
9 High pressure switch for protection
10 Pressure switch for control
11 Stop valve for gas line 12 Stop valve for liquid line 13 Discharge thermistor
14 Pipe thermistor 15 Ambient thermistor
Page 19
Units installation
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13 UNITS INSTALLATION
13.1 OUTDOOR UNITS INSTALLATION
CAUTION
• Transport the products as close to the installation location as practical before unpacking.
• Do not put any material on the products.
• Apply four lifting wires on to the outdoor, when lifting it by crane.
CAUTION
Install the outdoor unit with sufcient clearance around it for operation and maintenance as shown in the next gures.
Install the outdoor unit where good ventilation is available
• Do not install the outdoor unit where is a high level of oil mist, salty air or sulphurous atmosphere.
Install the outdoor unit as far as practical (being at least 3
meters) from electromagnetic wave radiator (such as medical equipment).
For cleaning, use noninammable and nontoxic cleaning li­quid. Use of inammable agent may cause explosion or re.
Work with sufcient ventilation, since working in an enclosed space may cause oxygen deciency. Toxic gas may be pro-
duced when cleaning agent is heated to high temperature by,
e.g., being exposed to re.
• Cleaning liquid shall be collected after cleaning.
• Pay attention not to clamp cables when attaching the service
cover to avoid electric shock or re.
CAUTION
• Keep clearance between the units of more than 50mm, and avoid obstacles that may hamper air intake, when installing more than one units together.
• Install the outdoor unit in the shade or not exposed to direct sunshine or direct radiation from high temperature heat source.
• Do not install the outdoor unit in a space where a seasonal wind directly blows to the outdoor fan.
Check to ensure that the foundation is at, level and suf­ciently strong.
• Install the unit in a restricted area not accessible by the ge­neral public
Aluminum ns have very sharp edges. Pay attention to the
ns to avoid injury.
13
13.2 INSTALLATION SPACE
Page 20
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Units installation
a) In case of front side and either of the sides are open (single unit) b) In case that surrounding wall exist (single unit)
100
500
1000
500
50
c) In case that upper side obstacles exist (single unit)
50
100
300
50
300
100
0 < L ≤ 1/2 H A ≥ 500 1/2 H < L ≤ H A ≥ 1000
d) In case that upper side obstacles exist (serial units) e) In case of front side and either of the sides are open (serial units)
200
300
0 < L ≤ 1/2 H A ≥ 500 1/2 H < L ≤ H A ≥ 1000
≤ 300
f) In case that surrounding wall exist (serial units)
0 < L ≤ 1/2 A ≥ 500 1/2 H < L ≤ H A ≥ 1000
A
L
1000
0 < L ≤ 1/2 H A ≥ 200 1/2 H < L ≤ H A ≥ 350
g) Horizontal (multiple units) h) Vertical (multiple units)
0 < L ≤ 1/2 H A ≥ 100 1/2 H < L ≤ H A ≥ 200
≥ 1000
≥ 400
≥ 2000
≥ 250
400
≥ 250
≥ 250
400
250
≥ 250
Do not stack more than two units in height.
Close gap (*) to avoid recirculating discharge air ow.
13
Page 21
Units installation
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ENGLISH
Installing location where the unit will be exposed to strong wind.
Follow the instructions below to install on the ro­oftop or a location without surrounding buildings,
where strong wind is expected against the product.
Choose a location where the outlet or inlet side of
the product will not be exposed to strong wind.
When the outlet is exposed to strong wind:
Direct strong wind may cause lack of air ow and
adversely affect to the operation.
CAUTION
Excessive strong wind against the outdoor unit outlet may cause inverse rotation and damage
the fan and motor.
In case of blowing strong wind to air outlet the wind
guard (optional) is available to avoid strong wind
Wind guard model
Model Number of set required
WSP-264 1
NOTE
The wind guard must be set at annual cooling operation (in DSW2 switch 3).
For ambient temperature ≤ 10ºC, it is recommended to set the wind guard at cooling operation.
Air ow guide wind guard and snow protection hood
Optional parts Model
Air ow guide AG-264
1 Air ow guide 2 Wind Guard 3 Snow protection hood
Wind guard WSP-264
Snow protection hood
Zinc Plate
Air outlet ASG-NP80F Air inlet of rear side ASG-NP56B Air inlet of side face ASG-NP56L
Stainless plate (NSSC180)
Air outlet ASG-NP80FS2 Air inlet of rear side ASG-NP63B52
Air inlet of side face ASG-NP63LS2
1
1
2
3
11
4
21
5
1
BA C
1. Fixing screw (accessories)
2. Air inlet hood
3. Wire rope (optional for over turning protection)
4. Air discharge hood
5. Outdoor unit
A. Rear side
B. Left side
C Front side
13
Page 22
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Units installation
13.3 INSTALLATION PLACE PROVISION
13
1 Secure the outdoor unit with the anchor
Max 17mm
Concrete
Filled mortar
Anchor bolts
Special washer
(M12)
Nut
Base of
outdoor unit
Fix the outdoor unit to the anchor bolts by special washer of fac­tory-supplied accessory.
2 When installing the outdoor unit, x the unit by anchor bolts.
Regarding the location of xing holes.
Front side
Pipe cover
M10 Hole for anchor bolt (Ø 12)
3 Example of xing outdoor unit by anchor bolts.
A
Concrete
Anchor bolt
Cut this portion when
this type of anchor
bolt is used. If not, it
is dicult to remove
the service cover
4 Provide an adequate drainage around the foundation. When
installing the unit on a roof or a veranda, drain water may turn to ice in a cold morning. Therefore, avoid draining in an area where people often use because it is slippery. In case of installing such a place, provide the additional drainage around the foundation.
(30x80)
(30x80)
76
339
147
(228)
4-R8
58
40
42
Drain hole
Drain hole
Position for drain
boss (optional)
Drain hole
Front side
5 The whole of the base of the outdoor unit should be installed
on a foundation. When using vibration-proof mat, it should also be positioned the same way. When installing the outdoor unit on a eld supplied frame, use metal plates to adjust the frame width for stable installation as shown in gure.
INCORRECT
57mm Base width of outdoor unit
Outdoor unit
is unstable
60mm Frame width (eld supplied)
Frame
CORRECT
Outdoor unit
is stable
57mm Base width of outdoor unit
100mm or more Metal plate
Metal plate
Frame
Recommended metal plate size (eld-supplied)
- Material: Hot-rolled mild steel plate (SPHC)
- Plate thickness: 4.5T
Page 23
Refrigerant piping & refrigerant charge
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ENGLISH
14.1.1 Piping materials
1 Prepare locally-supplied copper pipes. 2 Select the piping size with the correct thickness and correct
material which can have sufcient pressure strength.
3 Select clean copper pipes. Make sure there is no dust and
moisture inside. Blow the inside of the pipes with oxygen free nitrogen to remove any dust and foreign materials before con­necting pipes.
4 After connecting the refrigerant piping, seal the open space
between Knockout hole and refrigerant pipes by using insula­tion material as shown bellow:
Insulation material
Field-supplied
Insulation material
Insulation material
Unit side
NOTE
• A system with no moisture or oil contamination will give maxi­mum performance and lifecycle compared to that of a poorly prepared system. Take particular care to ensure all copper piping is clean and dry internally.
• There is no refrigerant in the cycle of the indoor unit.
CAUTION
• Cap the end of the pipe when pipe is to be inserted through a hole.
• Do not put pipes on the ground directly without a cap or vinyl tape at the end of the pipe.
• If piping installation is not completed until next day or over a longer period of time, braze off the ends of the piping and charge with oxygen free nitrogen through a Schrader valve type access tting to prevent moisture and particle contami­nation.
Insulate pipes
After connecting the refrigerant piping, seal the refrigerant pipes by using the eld-supplied insulation material. Insulate the unions and are-nuts at the piping connections completely. Insulate the liquid piping and gas piping completely to avoid decreasing of performance and dewing on the surface of the pipe.
CAUTION
• Do not use insulation material that contains NH3 because it can damage cooper pipe material and can be a source of fu­ture leakage.
• Completely insulate both refrigerant gas piping and liquid pi-
ping between the indoor unit(s) and the outdoor unit.
• If not insulated, dew will ocur on the piping surface.
14.1.2 Suspension of refrigerant piping
Suspend the refrigerant piping at certain points and prevent the refrigerant piping from touching the weak part of the building such as wall, ceiling, etc…
(If touched, abnormal sound may occur due to the vibration of the piping. Pay special attention in case of short piping length).
1~15m
Indoor unit
Fire-proof section treatment
Do not x the refrigerant piping directly with the metal ttings (The refrigerant piping may expand and contract).
Some examples for suspension method are shown below.
For suspending heavies
For piping along the wall
For instant installation work
14.1.3 Brazing work
CAUTION
• Use nitrogen gas for blowing during pipe brazing. If oxygen, acetylene or uorocarbon gas is used, it will cause an explo­sion or poisonous gas.
A lot of oxidation lm will occur inside of tubes if no nitrogen
gas blowing is performed during brazing work. This lm will be ecked off after operation and will circulate in the cycle,
resulting in clogged expansion valves, etc. This will cause bad
inuence to the compressor.
• Use a reducer valve when nitrogen gas blowing is performed during brazing. The gas pressure should be maintained within
0.03 to 0.05Mpa. If a excessively high pressure is applied to a pipe, it will cause an explosion.
14 REFRIGERANT PIPING & REFRIGERANT CHARGE
14.1 REFRIGERANT PIPING WORK
14
Page 24
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Refrigerant piping & refrigerant charge
14.2 PIPING CONNECTION FOR OUTDOOR UNIT
1 Take the piping cover away from the unit. Then fetch the pipes
through the rear side and route piping according to the ins­tallation place as shown in the gure. Make holes by cutting along the guideline at the rear of the cover or punching with a driver. Remove the burr with a cutter, and place a insulation (eld supplied) to protect cables and pipes.
Pipe cover
Rear side piping
Stop valve
Direction to remove pipe cover
Connec
-
ting piping
2 Attach the pipe cover in order to prevent rainwater from ente-
ring inside the cabinet.
3 Use a pipe bender for pipe bending work when connecting
pipes.
4 Check to ensure that the stop valves are completely closed
before connecting pipes.
5 Connect the eld supplied refrigerant pipes to the indoor unit
and outdoor unit. Apply the oil thinly at the seat are nut and pipe before tightening.
The required tightening torque is as follows:
Pipe Size Tightening Torque (Nm)
Ø 6.35 mm (1/4) 14-18
Ø 9.52 mm (3/8) 34-42 Ø 12.70 mm (1/2) 49-61 Ø 15.88 mm (5/8) 68-82 Ø 19.05 mm (3/4) 100-120
Use two spanners here for pipe con-
nection
Do not work with
two spanners
here.
Refrigerant
leakage shall
occur
6 After connecting the refrigerant piping, seal the open space
between knockout hole and refrigerant pipes by using insula­tion material.
Unit
Side
Description
Insulation Material
Insulation Material
Field Supplied
Insulation Material
7 Operation of stop valve should be performed according to the
gure below.
8 Close before shipment
14.2.1 Outdoor unit stop valve
Operation of stop valve should be performed according to the gures and tables below:
Spindle Type
Stop valve (liquid)
Stop valve (gas)
Spindle valve Flare nut Cap Check joint for service port
Outdoor unit
Tightening Torque (Nm)
Gas
valve
Liquid
valve
Gas
valve
Liquid
valve
Gas
valve
Liquid
valve
Gas
valve
Liquid
valve
RAS-(2-2.5)HVNP1 7-9 7-9 34-42 34-42 33-42 33-42 14-18 14-18
RAS-3HVNC1 9-11 7-9 68-82 34-42 33-42 33-42 14-18 14-18
RAS-3HVRNS3 9-11 7-9 68-82 34-42 33-42 33-42 14-18 14-18
Refrigerant pressure
Closed before shipment
Refrigerant piping
Hexagonal wrench (eld supplied) (*)
Spindle valve Tighten the spindle with a torque above: Counterclockwise…. Open Clockwise …. Close
Check joint (Only charging hose can be connected) Tighten the cap with 16 N.m torque.
Cap Tighten the cap with 37 N.m torque (Attach this after work)
14
Page 25
Refrigerant piping & refrigerant charge
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ENGLISH
14.3.2 Piping system for header branch
1 indoor unit system
2 indoor units system
(pictures are as example)
Maximum refrigerant piping length
(m)
Outdoor Unit
IVX ES
2HP 2.5HP 3HP 3HP
Maximum piping length between the outdoor unit and the farthest indoor unit
Actual Length (L)
50
Equivalent Length (EL)
70
Total piping length 2 units (A+B+C)
50 60
Maximum piping line after rst branch
2 units (B, C)
10
Main piping length A
A > B, C
Maximum height difference Outdoor / Indoor (H) (Outdoor Unit is Higher / Lower.)
30 / 20
Maximum height difference Indoor / Indoor
3 3 0.5
Maximum height difference: branch pipe/Indoor (2 indoor units system)
3 0.5
(B-C)
< 8
NOTE
• The liquid piping and the gas piping must be of the same piping length and run along the same route.
• Install the branch piping as much as possible near the indoor units
• Install Multikits at the same horizontal level.
14
Hexagonal wrench size used for spindle valve:
(*) Size
2HP, 2.5HP 3HP
Gas valve 4 mm 5 mm
Liquid valve 4 mm 4 mm
Do not apply two spanners at this position. If applied, leakage will occur.
Stop valve (Spindle type)
Flare nut
CAUTION
• At the test run, fully open the spindle and ball stop valve.
• If not fully opened, the devices will be damaged.
• Do not attempt to turn service valve rod beyond its stop.
• Do not loosen the stop ring. If the stop ring is loosened, it is dangerous since the spindle will hop out.
• An excess or a shortage of refrigerant is the main cause of trouble to the units. Charge the correct refrigerant quantity according to the description of label at the inside of service cover.
• Check for refrigerant leakage in detail. If a large refrigerant
leakage occurs, it will cause difculty with breathing or har­mful gases would occur if a re was being used in the room.
14.3 REFRIGERANT PIPING LENGTH
The refrigerant piping between the indoor unit and the outdoor unit should be designed using the beside chart.
Keep the design point within the dark area of the chart, which is showing the applicable height difference according to piping length.
In case that a piping length is shorter than 5 meters, contact the Hitachi dealer.
14.3.1 Piping Length specication
Page 26
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Refrigerant piping & refrigerant charge14
14.3.3 Refrigerant piping selection
Select the piping connection sizes according to the following pro­cedures
Between outdoor unit and branch pipe: Select the same pipe connection size as the pipe size of the outdoor unit.
Between branch pipe and indoor unit: Select the same pipe connection size as the pipe size of the indoor unit.
1 indoor unit system
(mm)
Outdoor Unit HP
Pipe Size (L)
Gas Liquid
2 / 2.5 Ø12.70 Ø6.35
3 Ø15.88 Ø9.52
2 indoor units system
(mm)
Outdoor
Unit HP
Pipe Size (A) Multi-kit
Gas Liquid IVX Series
ES
series
2 / 2.5 Ø12.70 Ø6.35 TE-03N1 -
3 Ø15.88 Ø9.52 TE-03N1
Pipe connection size after branch pipe
(mm)
Indoor Unit capacity
Pipe Size (B, C)
Gas Liquid
≤ 1.5 HP Ø12.70 Ø6.35
1.8 / 2.0 HP Ø15.88 Ø6.35
14.3.4 2 indoor units system installation
Height difference between indoor units and distributor
It is recommended to install all indoor units at the same height. When the height difference between the indoor units due to buil­ding construction is necessary, this should be less than the value indicated in the table.
10m (IVX-P) 3m
0.5m
(IVX-C)
(ES)
ืืืื
20m
30m
IU1
IU2
OU1
OU1
3m (ES ืP
3m (ES ืP
Installing Distributor
1 Selecting the distributor
Install the distributor supplied by HITACHI on request the T-joint can not be installed instead of a branch pipe.
2 Installing the distributor
Fix the branch pipe horizontally to the pillar, wall or ceiling. Piping must not be xed rigidly to the wall as thermal expansion and contraction can cause pipe fracture.
Horizontal
To indoor unit
To outdoor unit
Vertical
To indoor unit
Fixing the branch pipe to the surface of pillar or wall
Horizontal
Horizontal
Fixing the branch pipe to ceiling or beam
NOTE
Fix the piping from outside of insulation or inserting absorber bet-
ween the pipe and a xing metal.
3 Correct position of twin distributor
This is the correct position of twin branch pipe:
Greater
than 0.5 m
Main pipe
Refrigerant direction
Up
Branch pipe
Main pipe
Refrigerant direction
Down
This is wrong position:
Main pipe
Refrigerant direction
Branch pipe
Branch pipe
Refrigerant direction
Main pipe
Branch pipe
14.3.5 Connecting are adapter
Flare nut (accessories)
Pipe (accessories)
Indoor unit
Flare adapter (accessories)
Gas line
Pipe
(eld
supplield)
Liquid line
The piping sizes for indoor unit and outdoor unit are different. Attach the are adapter (accessories) at the indoor piping union part.
Use the adequate are adapter as follows:
Indoor unit
Flare adapter
Gas pipe Liquid pipe
2.0 HP
Big size
(15.8812.70)
-
2.5 HP
Big size
(15.8812.70)
Small size
(9.526.35)
Page 27
Refrigerant piping & refrigerant charge
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ENGLISH
CAUTION
Do not charge OXYGEN, ACETYLENE, or other ammable and poisonous gases into the refrigerant because an explo­sion can occur. It is recommended that oxygen free nitrogen be charged for these types of tests cycle when performing a leakage test or an airtight test. These types of gases are extremely dangerous,
Insulate the unions and are-nuts at the piping connection part completely.
• Insulate the liquid piping completely to avoid a decrease of performance; if not, it will cause sweating on the surface of the pipe.
Charge refrigerant correctly. Overcharging or insufcient char- ging could cause a compressor failure.
• Check for refrigerant leakage in detail. If a large refrigerant
leakage occurred, it would cause difculty with breathing or harmful gases would occur if a re were being used in the
room.
If the are nut mut is tigthened too hard, the are nut may crack after a long time and cause refrigerant leakage.
Evacuation and refrigerant charge
Evacuation and refrigerant charging procedure should be perfor­med according to the following instructions.
The stop valve has been closed before shipment. However, make sure that the stop valves are closed completely.
- Connect the indoor unit and the outdoor unit with eld­supplied refrigerant piping.
- Connect the gauge manifold using charging hoses with a vacuum pump or a nitrogen cylinder to the check joints of the liquid line and the gas line stop valve.
- Check for any gas leakage at the are nut connection, by using nitrogen gas to increase the pressure at 4.15MPa for outdoor units inside of the eld-supplied piping.
- Operate the vacuum pump for 1 to 2 hours until the pres­sure decreases lower than a pressure of 756 mmHg in vacuum.
- For charging refrigerant, connect the gauge manifold using charging hoses with a refrigerant charging cylinder to the check joint of the liquid line stop valve.
- Charge the proper quantity of refrigerant according to the piping length (Calculate the quantity of the refrigerant charge).
- Fully open the gas line stop valve, and slightly open the liquid line stop valve.
- Charge refrigerant by opening the gauge manifold valve.
- Charge the required refrigerant within the difference range
of ±0.5kg by operating the system in cooling.
- Fully open the liquid line stop valve after completing refri­gerant charge.
- Continue cooling operation for more than 10 minutes to circulate the refrigerant.
- Remove the “close” plate from the stop valve and hook the attached “Open” plate at the stop valve.
Gas line
Liquid line
Liquid stop valve
Gas stop valve
Nitrogen tank
(For air tight test & nitrogen blow during brazing)
Vacuum cylinder
Manifold gauge
Outdoor unit
Example of Evacuation and Refrigerant Charge for HVN(P/C)1
14
14.4 REFRIGERANT CHARGE
When the pressure is measured, use the check joint of gas stop valve, and use the check joint of liquid piping in the gure below.
At that time, connect the pressure gauge according to the fo­llowing table because of high pressure side and low pressure side changes by operation mode.
Cooling
Operation
Heating
Operation
Check Joint for Gas Stop Valve Low Pressure High Pressure
Check Joint for Liquid Stop Valve
Exclussive for Vacuum Pump
and Refrigerant Charge
NOTE
Be careful that refrigerant and oil do not splash to the electrical
parts at removing the charge hoses.
Stop valve (liquid)
Stop valve (gas)
14.5 CAUTION OF THE PRESSURE BY CHECK JOINT
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Refrigerant piping & refrigerant charge14
14.6 REFRIGERANT CHARGING QUANTITY
In case of the actual piping length is more than the specied length, the additional refrigerant quantity should be charged according to the table below:
Outdoor unit refri-
gerant charge (kg)
Chargeless length (m)
Additional refrigerant charge (P)
(kg/m)
Max additional
charge (kg)
1 IU 2 IU 1 IU 2 IU
RAS-2HVNP1 1.6 30 0 0.03 0.03 1.5
RAS-2.5HVNP1 1.6 30 0 0.03 0.024 1.2
RAS-3HVNC1 1.9 20 20 0.04 0.04 1.2
RAS-3HVRNS3 1.9 20 20 0.04 0.04 1.2
1 Determine an additional refrigerant quantity according to the following procedure, and charge it into the system. 2 Record the additional refrigerant quantity to facilitate service activities thereafter.
CAUTION
• When charging refrigerant accurately measure refrigerant to be charged.
• Overcharging or undercharging of refrigerant can cause compressor trouble.
• In case of actual piping length less than 5 m, consult your distributor.
Additional refrigerant quantity calculation
Calculate piping length L(m)
Outdoor unit
Indoor unit
L: Piping Length
l: Chargeless length
P: Additional refrigerant charge
(a): No additional charge is required: L≤l
(b): Additional charge is required: L≥l
W (additional charge quantity) = (L-l) x P
Example:
L: 50 m
l: 30 m
P: 0.03
L = 50
Outdoor unit
RAS-2HVNP1
Indoor unit
W (additional charge quantity) = (50-30) x 0.03 = 0.6 kg
Setting of Pipe Length DSW.
DSW2 setting will be required only when the refrigerant pipe length is shorter than 5 m or longer than 30 m. Pipe length setting shall be performed as shown below.
(The side in the table below shows the DSW location)
DSW2 on Outdoor PCB1
Factory setting Pipe Length ≤ 5m Pipe Length ≥ 30m
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Drain piping
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ENGLISH
14.7 REFRIGERANT PUMP DOWN
When the refrigerant should be collected into the outdoor unit due to indoor/outdoor unit relocation, collect the refrigerant as follows:
1 Attach the manifold gauge to the gas stop valve and the liquid
stop valve
2 Turn ON the power source 3 Set the DSW1-1 pin of the outdoor unit PCB at the “ON” side
for cooling operation. Close the liquid stop valve and collect the refrigerant.
4 When the pressure at lower pressure side (gas stop valve)
indicates -0.01 MPa (-100 mmHg), perform the following pro­cedures immediately.
- Close the gas stop valve.
- Set the DSW1-1 pin at the “OFF” side (To stop the unit
operation).
5 Turn OFF the power source.
CAUTION
Measure the low pressure by the pressure gauge and keep it not
to decrease than -0.01 MPa. If the pressure is lower than -0.01
MPa, the compressor may be faulty.
15 DRAIN PIPING
15.1 DRAIN DISCHARGING BOSS
15
When the base of the outdoor unit is temporarily utilized as a dra­in receiver and the drain water in it is discharged, this drain boss is utilized to connect the drain piping.
Model Applicable Model
DBS-12L
RAS-(2/2.5)HVNP1
RAS-3HVNC1
RAS-3HVRNS3
Connecting procedure
1 Insert the plastic cap into the drain boss up to the extruded
portions.
2 Insert the boss into the unit base up to the extruded portions. 3 Size of the drain boss is 15 mm (O.D.) 4 A drain pipe should be eld-supplied.
NOTE
• Do not use this drain boss set in a cold area, because the drain water may freeze.
This drain boss is not sufcient to collect all the drain water. If collecting drain water is completely required, provide a drain­pan that is bigger than the unit base and install it under the unit with drainage.
Drain pipe
Plastic cap
Plastic cap
Drain hole
100 mm
Plastic cap
Drain hole
Push Push
≥ O.D. 16 mm
Speciers/installers have responsibility to follow local codes and regulation which specify safety requirements against refrigerant leakage.
14.8.1 Maximum permissible concentration of HCFC/ HFC gas
The refrigerant R410A, charged in the system, is an incombusti­ble and non-toxic gas. However, if leakage occurs and gas lls a room, it may cause suffocation.
The maximum permissible concentration of HCFC/HFC gas, R410A in air is 0.44 kg/m³, according to EN378-1.
Therefore, some effective measure must be taken to lower the R410A concentration in air below 0.44 kg/m³, in case of leakage.
14.8.2 Calculation of refrigerant concentration
1 Calculate the total quantity of refrigerant R (kg) charged in
the system connecting all the indoor units of rooms to be air­conditioned.
2 Calculate the room Volume V (m³) of each room. 3 Calculate the refrigerant concentration C (kg/m³) of the room
according to the following equation:
R R: Total quantity of charged refrigerant (kg)
≤ C V: Room volume (m³)
V C: Refrigerant concentration 0.44 kg/m³ for R410A
14.8.3 Countermeasure for refrigerant leakage
1 Provide a shutterless opening which allow fresh air to circula-
te into the room.
2 Provide a doorless opening of 0.15% or more size to the oor
area.
3 Pay a special attention to the place, such as a basement, etc.,
where refrigerant can stay, since refrigerant is heavier than air.
14.8 CAUTION ON REFRIGERANT LEAKAGE
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Electrical wiring
16 ELECTRICAL WIRING
16.1 GENERAL CHECK
1 Ensure that the eld-supplied electrical components (mains
power switches, circuit breakers, wires, connectors and wire terminals) have been properly selected according to the elec­trical data indicated. Make sure that they comply with national and regional electrical codes.
2 Following the Council Directive 2004/108/EC(89/336/EEC),
relating to electromagnetic compatibility, next table indicates: Maximum permissible system impedance Z
max
at the interface
point of the user’s supply, in accordance with EN61000-3-11
MODEL
Z max
(Ω)
MODEL
Z max
(Ω)
RAS-2HVNP1 - RAS-3HVNC1 -
RAS-2.5HVNP1 - RAS-3HVRNS3 -
3 Harmonics situation of each model regarding IEC 61000-3-2
and IEC 61000-3-12 is as follows:
MODELS SITUATION REGARDING IEC 61000-3-2 AND IEC 61000-3-12
Ssc “xx”
MODELS
Equipment complying with IEC 61000-3-2
(professional use)
RAS-2HVNP1
RAS-2.5HVNP1
RAS-3HVNC1
RAS-3HVRNS3
4 Check to ensure that the power supply voltage is within +/-
10% of the rated voltage.
5 Check to ensure that power supply has an impedance low
enough to warranty not reduce the starting voltage more than 85% of the rated voltage.
6 Check to ensure that the ground wire is connected. 7 Connect a fuse of specied capacity.
NOTE
Check and test to ensure that if there is more than one source of power supply, that all are turned OFF.
CAUTION
• Check to ensure that screws for terminal block are tightly tightened.
• Check to ensure that the indoor fan and the outdoor fan have stopped before electrical wiring work or periodical check is performed.
• Protect the wires, drain pipe, electrical parts, from rats or other small animals. If not protected, rats may damage unpro-
tected parts, and at the worst, a re will occur.
• Wrap the accessory packing around the wires, and plug the wiring connection hole with the seal material to protect the product from any condensed water and insects.
• Tightly secure the wires with the cord clamp inside the indoor unit.
• Lead the wires through the knockout hole in the side cover when using conduit.
• Secure the cable of the remote control switch with the cord clamp inside the electrical box.
• Electrical wiring must comply with national and local codes. Contact your local authority in regards to standards, rules, re­gulations, etc.
• Check that the ground wire is securely connected.
Connect a fuse of specied capacity.
DANGER
• Do not connect of adjust any wiring or connections un-
less the main power switch is OFF.
• Check that the earth wire is securely connected, tagged and locked in accordance with national and local codes.
16
16.2 ELECTRICAL WIRING CONNECTION FOR OUTDOOR UNITS
The electrical wiring connection for the outdoor unit is shown in gure below:
L1
L2
N
1 2
   
Power Supply AC 230 V
Control cable (5V)
Instructions for wiring and electrical board:
Power wires
PCB
Earth terminal
Side cover
Transmission wires
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Electrical wiring
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ENGLISH
16.2.1 Setting of DIP switches for outdoor unit
Quantity and Position of DIP Switches
The PCB in the outdoor unit is operating with 7 types of DIP swit­ches, and 4 push switch. The location is as follows:
DSW301: Test run mode
Setting before shipment
1 2 3 4 5 6
ON
Cooling
Heating
Forced stop of compressor
DSW1: No setting is required
When set pin number 1 to ON, the electric current detection is cancelled. Pin number 1 should be set back to OFF after electrical work
DSW2: Optional function setting and piping lenght
Factory setting
Piping length ≤ 5m
Piping lenght ≥ 30m
Optional function setting
Optional function setting
1 2 3 4 5 6
ON
External input/output setting mode
DSW3: Capacity Setting (No setting is required)
Model RAS-2HVNP1
Setting position
Model RAS-2.5HVNP1
Setting position
Model
RAS-3HVNC1
RAS-3HVRNS3
Setting position
DSW4 / RSW1: Refrigerant cycle number setting
(Setting is required)
Setting for the ten digit
Setting position.
Set by inserting slotted screwdriver into the groove (setting for the last digit)
DSW5: End terminal resistance (No setting is required)
Setting before shipment
DSW6: Setting of multiple indoor units simultaneous
operation (setting is required) (IVX series only)
Optional function setting
For individual operation (factory
setting position) for IVX series
For simultaneous operation
Set pin number 1 at OFF for simulta-
neous operation
DSW6: Not available for ES series
Factory setting
Empty
or
16
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Electrical wiring
16.3 COMMON WIRING
16.3.1 Electrical wiring between indoor unit and outdoor unit
Connect the electrical wires between the indoor unit and the outdoor unit, as shown below.
If the refrigerant piping and the control wiring are connected to the units in the same refrigerant cycle.
Use twist pair wire (more than 0.75 mm²) for operation wiring between outdoor unit and indoor unit, and operation wiring between indoor unit and indoor unit.
Use 2-core wire for the operating line (Do not use wire with more than 3 cores).Use shielded wires for intermediate wiring to protect the units from noise obstacle at length of less than 300 m and size complied with local code.
Open a hole near the connection hole of power source wiring when multiple outdoor units are connected from one power source line.
The recommended breaker sizes are detailed in the Wire size section.
In the case that a conduit tube for eld-wiring is not used, x rubber bushes with adhesive on the panel.
H-LINK twist pair shielded cable must be grounded in the outdoor unit side.
CAUTION
Pay attention to the connection of the operating line. Incorrect
connection may cause the failure of PCB. All the eld wiring and electrical components must comply with
local codes.
16
Power source from the outdoor IVX unit to the indoor unit
(example)
Independent power source of outdoor IVX unit and indoor unit
(example)
No. 0 System Outdoor unit
No. 0 System Outdoor unit
Operating Line (Shielded Pair Cable)
DC5V (Non-Pole Transmission, H-LINK System)
Remote Control Switch (Twisted Shielded Pair Cable)
Operating Line (Twisted Shielded Pair Cable)
DC5V (Non-Pole Transmission, H-LINK System)
Indoor Unit
Indoor Unit
Terminal board Circuit Breaker Earthleakage Breaker Field Wiring Field supplied Optional Accessory
Remote Control Switch (Twisted Shielded Pair Cable)
Indoor Unit
Indoor Unit
12
ON
DSW6
12
ON
DSW6
12
ON
DSW6
Operating line
Operating line Operating line
Remote control line
Remote control line
Remote control line
Individual control Running ON/OFF individually Thermo.ON/OFF individually
Individual control Running ON/OFF simultaneously Thermo.ON/OFF individually
Simultaneous control Running ON/OFF simultaneously Thermo.ON/OFF simultaneously
(IVX series only)
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Electrical wiring
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16.3.2 Wire size
Connection wiring
Recommended minimum sizes for eld provided wires:
Model Power supply
Power source cable size Transmitting cable size
EN60 335-1 EN60 335-1
All Indoor Units 1~ 230V 50Hz 0.75 mm²
0.75 mm²
RAS-2HVNP1 1~ 230V 50Hz 2.5 mm
2
RAS-2.5HVNP1 1~ 230V 50Hz 4.0 mm
2
RAS-3HVNC1 1~ 230V 50Hz 4.0 mm
2
RAS-3HVRNS3 1~ 230V 50Hz 4.0 mm
2
NOTE
Follow local codes and regulations when selecting eld wires, Circuit breakers and Earth Leakage breakers
Use the wires which are not lighter than the ordinary polychloroprene sheathed exible cord (code designation H05RN-F)
Main switch protection
Select the main switches according to the next table:
Model Power supply Max. current (A) CB (A) ELB (no.poles/A/mA)
All Indoor Units 1~ 230V 50Hz 5.0 6 2/40/30
ELB: Earth switch; CB: Circuit braker
IVX Premium and Standard series, and ES series
Outdoor unit Power supply MC (A) CB (A) ELB
RAS-2HVNP1 1~ 230V 50Hz 13.8 16
2/40/30
RAS-2.5HVNP1 1~ 230V 50Hz 15.8 20
RAS-3HVNC1 1~ 230V 50Hz 17.8 20
RAS-3HVRNS3 1~ 230V 50Hz 17.8 20
16
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Electrical wiring
16.3.3 H-LINK system
The H-LINK system can not be applied to the cycle with the old model unit or the unit with old transmission
1 Application
The new H-LINK wiring system requires only two transmission wires connecting each indoor unit and outdoor unit for up to 16 refrigerant cycles, and connecting wires for all indoor units and all outdoor units in series.
2 Features
- The total wiring length is remarkably reduced.
- Only one connection is required for the wiring between the
indoor unit and outdoor unit.
- Easy wiring connection to the central controllers.
3 Specications
- Transmission Wire: 2-Wire
- Polarity of transmission wire: Non-polar wire
- Maximum outdoor units to be connected: 16 units per
H-LINK system.
- Maximum indoor units to be connected: 3 units per cycle and 48 units per H-LINK system
- Maximum wiring length: Total 1000m (including CSNET WEB). In case that the total wiring length is longer than 1000m, contact the Hitachi dealer.
- Recommended cable: Twist pair cable with shield, over
0.75mm2 (Equivalent to KPEV-S)
- Voltage: DC5V
4 Example of H-LINK system
Using H-Link system only for air conditioners.
There are two typical cases of using H-LINK system:
a. Using H-LINK system only for air conditioners, without
control device.
Examples:
Line connection with all units
Do not make
wiring in a
loop
Indoor
units
Outdoor
units
Line connection for each oor
Indoor
units
Outdoor
units
b. Using H-LINK system for air conditioners with central con-
trol device.
In case that H-LINK is not applied when electrical wiring is per­formed.
Indoor units
Outdoor
units
NOTE
• Do not make a wiring in a loop.
• In the case that H-LINK is not applied after the when electri­cal wiring is performed as shown above, H-LINK is applied after the instrument wiring is completed. Therefore, the dip switches are required to be set according to setting of Dip
switches on PCB.
5 Dip Switch Setting of Indoor PCB and Outdoor PCB
It is required to set dip switches of every indoor unit and outdoor unit.
16
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Electrical wiring
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ENGLISH
16.3.4 DIP switch setting for multiple H-LINK system
The DIP switches of all the outdoor and indoor units have to be set as follows:
Unit Name of DIP switch Mark
Setting before the
shipment
Function
Outdoor unit
Terminal resistance DSW5
DSW5-1 is “ON” position before shipment.
It is not necessary to set when H-LINK is connected with
only one outdoor unit.
When H-LINK is connected with more than one outdoor unit,
set as follows:
- First outdoor unit: Keep DSW5-1 in “ON”.
- Other outdoor units: Set DSW5-1 to “OFF”.
Refrigerant cycle
DSW4 RSW1
For setting the refrigerant cycle address of the outdoor unit. Set the DSW4 and RSW1 to overlap the setting of other outdoor units in the same H-LINK system.
Indoor unit
Refrigerant cycle
DSW5 RSW2
DSW5
RSW2
For setting the refrigerant cycle address of the indoor unit. Set the DSW5 and RSW2 corresponding to the address of outdoor unit in the same refrigerant cycle.
Address of the
indoor unit
DSW6 RSW1
DSW6
RSW1
Setting indoor unit address. Set the DSW6 and RSW1 not to overlap the setting of other indoor units in the same refrigerant cycle. (If no set, the automatic address function is performed.)
16
Example of the setting of the DIP switches.
(00) (01)
(02)
(00) (00) (00) (00) (01) (01)
(02)
(02) (02)
(00) (01) (02) (03) (00) (01)
(00)
(01) (02)
Indoor units
Outdoor units
Cycle number 0
Cycle number 1
Cycle number 2
DSW5
Terminal resistance
DSW4
Number of refrigerant cycle. (setting for tenth digit
)
RSW1
Number of refrigerant cycle (setting for last digit)
DSW6
Address of the indoor unit (setting for the tenth digit)
.
DSW5
Number of refrigerant cycle. (setting for tenth digit)
RSW2
Number of refrigerant cycle (setting for last digit)
RSW1
Address of the indoor unit (setting for the last digit)
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Installation of remote controller17
17 INSTALLATION OF REMOTE CONTROLLER
17.1 INSTALLATION OF REMOTE CONTROL SWITCH (PC-ART EXAMPLE)
PC-ART
All data related to Installation about Remote Control Switch are in the specic Installation Manual. Please refer to Installation Manual PMML0177A for PC-ART and PMML0225A for PC-ARF.
18 TEST RUNNING
When installation is completed, perform test run according to the following procedure, and hand over the system to the customer. Perform test run regarding indoor units one by one in order, and conrm that the electrical wiring and the refrigerant piping are correctly connected.
Test run should be performed according to the Test run procedure on next page.
CAUTION
Do not operate the system until all the check points have been cleared:
• Check to ensure that the electrical resistance is more than
1 MΩ, by measuring the resistance between ground and the
terminal of the electrical parts. If not, do not operate the sys­tem until the electrical leakage is found and repaired. Do not
impress the voltage on the terminals for transmission 1 and 2.
• Check to ensure that the stop valves of the outdoor unit are fully opened, and then start the system.
• Check to ensure that the switch on the main power source has
been ON for more than 12 hours, to warm the compressor oil
by the oil heater.
• Pay attention to the following items while the system is run­ning:
• Do not touch any of the parts by hand at the discharge gas side, since the compressor chamber and the pipes at the dis­charge side are heated higher than 90°C.
DO NOT PUSH THE BUTTON OF THE MAGNETIC
SWITCH(ES), it will cause a serious accident.
• Do not touch any electrical components for more than three minutes after turning OFF the main switch
Conrm that the gas line stop valve and the liquid line stop valve are fully open.
Conrm that the leakage of the refrigerant does not exist. The are nuts are sometimes loosened by vibration during trans­portation.
• Check that the refrigerant piping and the electrical wiring con­form to the same system.
Conrm that the dip switch setting on the printed circuit board of the indoor units and the outdoor units are correct.
• Check whether or not the electrical wiring of the indoor units and the outdoor units are connected as shown in the chapter
Electrical wiring.
CAUTION
Conrm that eld-supplied electrical components (main switch
fuse, fuse-free breaker, earthleakage breakers, wires, conduit connectors and wire terminals) have been properly selected ac­cording to the electrical data given in the Technical Catalog of the unit and ensure that the components comply with national and local codes.
NOTE
• For more reference check Troubleshooting chapter on Ope- ration part.
For 2 indoor units system check the indoor unit outlet air temperature at test run. If the temperature difference is large
(aprox. 10 deg. or more (cooling) 20 deg. or more (heating)
recheck the refrigerant piping, Installation may have some problem.
In the case of anual cooling optional function, cut JP1 out and
set the DSW6-1 to OFF. (Individual control is not available when anual cooling is selected), (IVX series only).
Page 37
Test running
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ENGLISH
18
18.1 TEST RUN PROCEDURE BY REMOTE CONTROL SWITCH (PC-ART EXAMPLE)
Turn ON the power source of the units
Counting number of connected units
Operation lamp
Procedure for TEST RUN mode of remote control switch.
Depress the MODE and the OK switches together for more than 3 se­conds.
a. If TEST RUN and the counting number of the connected units to
the remote control switch (for example ) are indicated on the remote control switch, the connection of remote control cable is
correct. → Go to
b. If no indication appears or the number of the units indicated is
smaller than the actual number of the units, some abnormalities exist. → Go to
Remote control
switch indication
Wrong portions Inspection points after the power source OFF
No indication
The power source of outdoor unit is not turned ON.
The connection of the remote control cable is incorrect.
1 Connecting points of remote control cable, terminal board of re-
mote control switch and indoor unit.
2 Contact of terminals of remote control cable.
The connecting wires of power supply line are incorrect or loosened.
3 Connection order of each terminal board. 4 Screw fastening of each terminal boards.
Counting number of connected units is incorrect
The power source of outdoor unit is not turned ON.
The operating line wiring between indoor unit and outdoor unit is not connected.
The connection of control cables between each indoor units are incorrect. (When one remote con­trol switch controls multiple units).
5 Dip switch setting on printed circuit board. 6 Connection on the PCB.
7 This is the same as item 1, 2, and 3.
Back to after checking
Select TEST RUNNING MODE by depressing MODE Switch (COOL OR HEAT)
Depress RUN/STOP switch.
The TEST RUN operation will be started. (The 2 hours OFF-TIMER will be set and the TEST RUN operation will be nished after 2 hours unit operation or by depressing the RUN/STOP switch again).
NOTE
TEST RUN operation ignores the temperature limitation and ambient temperature during heating operation to have a continuous operation, but the protections are alive. Therefore, the protection may activate when the heating TEST RUN operation is performed in high ambient tempera­ture.
TEST RUN operation time can be modifyed / increased depressing the time switch in the Remote Control.
If the unit do not start or the operation lamp on the remote control switch is ickered, some abnormalities exist. →Go to
Page 38
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PMML0318A - P5415337
Test running18
Remote control switch
indication
Unit condition Wrong portions
Inspection points after power source
OFF
The operation lamp ickers. (1 time/1 sec.) and the unit number and alarm code 03 icker.
The unit does not start.
The power source of outdoor unit in not turned
ON.
The connecting wires of operating line are inco­rrect or loosened.
1 Connecting order of each terminal
boards.
2 Screw fastening of each terminal
boards.
NOTE
Recovering method of FUSE for opera-
ting circuit. There is a fuse (FUSE4 on indoor unit PCB1, EF1 on outdoor unit PCB1) to protect operating circuit on the PCB, when the power lines are connec-
ted to operating lines. If fuse is melted, operating circuit can be recovered once
by setting the dip switch on the PCB as
shown in
The operation lamp ic­kers. (1 time/2 sec.)
The unit does not start.
Remote control cable is broken.
Contact of connectors is not good.
The connection of remote control cable is incorrect
This is the same as item 1 and 2
Indication of icker ex­cept above
The unit does not start, or start once and then stops
The connection of thermistor or other con­nectors are incorrect. Tripping of protector exists, or else.
Check by the abnormality mode table in the Technical Catalogue (Do it by servi­ce people).
The operation lamp ickers. (1 Time/1s)
Unit number , alarm code  and unit code
 icker
The unit does not start.
The connection of the remote control cable between indoor units is incorrect.
Check by the abnormality mode table in the Technical Catalog (Do it by service people).
Back to after checking
Instructions for the recovery when the fuse of the transmission circuit is blown out:
1 Correct the wiring to the terminal board. 2 Set pin 2 of DSW7 on the indoor units PCB to ON
18.2 TEST RUN PROCEDURE FROM OUTDOOR UNIT SIDE
The procedure of test run from outdoor unit side is indicated below. Setting of this DIP switch is available with the power source ON.
Setting of Dip switch
DSW301
Switch for setting of service operation and function
Factory
setting
1 Test Run 2 COOL/HEAT
(Setting ON: Heat Operation)
3 OFF (Fixed) 4 Manual Compressor stop 5 OFF (Fixed) 6 OFF (Fixed)
CAUTION
• Do not touch any other electrical parts when operating swit-
ches on the PCB.
• Do not attach or detach service cover when the power source for the outdoor unit is ON and the outdoor unit is operated.
Turn all DIP switches of DSW301 OFF when the test run ope- ration is completed.
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Test running
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18
Dip switch setting Operation Remarks
Test run
Setting of operation mode.
Cooling: Set DSW301 pin 1-2 OFF.
Heating: Set DSW301 pin 2 ON.
Starting test run. Set DSW301 pin 1 ON and the operation is started after a few ~20 seconds.
Cooling Heating
The indoor unit automatically start to operate when the test run of the outdo-
or unit is set.
The ON/OFF operation can be per­formed from the remote control switch
or DSW301-1 of the outdoor unit.
Continuous operation during 2 hours
is performed without Thermo-OFF.
NOTE
TEST RUN operation time can be in-
creased depressing the time switch
in the Remote Control.
If is setting DSW1-3 ON, cooling/
heating intermediate season mode is
activaded.
Take care that the indoor units start opera­tion in accord with the test run operation of
the outdoor unit.
If the test run is started from the outdoor
unit, cannot be cancelled by the remote
control.
In case that the plural indoor units are
connected with one remote control switch,
all the units start test run operation at the
same time, therefore, turn the power sour-
ce OFF for the indoor units not to operate
test run. In this case, the TEST RUN in-
dication of the remote control switch may
icker, and this is not abnormal.
The setting of DSW1 is not required for the
test run from the remote control switch.
Manual OFF of compressor
Setting
- Compressor Manual OFF:
Set DSW301 pin 4 ON.
- Compressor ON:
Set DSW301 all pins OFF.
When DSW301-4 is ON during com­pressor operation, the compressor stops to operate immediately and the indoor unit is under the condition of Thermo­OFF.
When DSW1-4 is OFF, the compres­sor starts to operate after the cancella­tion of 3-minutes guard.
Do not repeat compressor ON/OFF fre-
quently.
Manual defrost
Manual defrost operation starts. Press PSW1 for more than 3 seconds during heating operation, the defrost operation is started after 2 minutes. This function is not available within 5 minutes after star­ting heating operation.
Manual defrost operation nishes. Defrost operation is automatically ended and the heating operation is started.
Defrost operation is available regar­dless of frosting condition and total time of heating operation.
Defrost operation in not performed when the temperature of outdoor heat exchanger is higher than 10°C, high pressure is higher than 3.3MPa (33kgf/
cm2G) or Thermo-OFF.
Do not repeat defrost operation fre-
quently.
Page 40
30
PMML0318A - P5415337
Safety summary & control device setting19
19 SAFETY SUMMARY & CONTROL DEVICE SETTING
Compressor Protection
High pressure switch:
This switch cuts out the operation of the compressor when the discharge pressure exceeds the setting.
Fan Motor Protection
When the fan motor current is reached to the setting, motor output is decreased.
The other way, when the fan motor current becomes lower, limi­tation is cancelled.
For compressor
Pressure switches
High
Cut-Out
Cut-In
MPa
Automatic reset, non-adjustable (each one for each compressor)
-0.05
4.15
-0.15
MPa 3.20 ± 0.15
For control
Fuse
1φ, 230V, 50Hz
A 25
CCP timer
Setting time min.
Non-Adjustable
3
For condenser fan motor
Internal thermostat
Cut-Out
Automatic reset, non-adjustable
(each one for each motor)
ºC
-
For control circuit
Fuse capacity on PCB
A 3
20 TROUBLESHOOTING
Alarm code indication of remote control switch:
Abnormal indoor unit number
Abnormal refrigerant cycle number Alarm code Model code
Connected number of indoor units Alarm code
Model Code
Indication Model
Heat-pump
Indicated for
a second
alternately
Inverter
Multi
Cooling only
Others
IVX, individual operation
L
KPI
Page 41
Troubleshooting
31
PMML0318A - P5415337
ENGLISH
20
Code
number
Category Content of abnormality Leading cause
01 Indoor unit Tripping of protection device
Failure of fan motor, drain discharge, PCB, relay, oat switch activa­ted
02 Outdoor unit Tripping of protection device Activation of PSH, locked motor
03
Transmission
Abnormality between indoor (or outdoor) and outdoor (or indoor)
Incorrect wiring, failure of PCB, tripping of fuse, power supply OFF
04 Abnormality between inverter and control PCB Failure in transmission between PCBs for inverter
06 Voltage drop
Voltage drop by excessively low or high voltage to outdoor unit
Voltage drop of power supply. Incorrect wiring or insufcient capacity of power supply wiring
07
Cycle
Decrease in discharge gas superheat Excessive refrigerant charge, expansion valve open lock
08 Increase in discharge gas temperature
Insufcient refrigerant, refrigerant leakage, clogging or expansion valve close lock
11
Sensor on
indoor unit
Inlet air thermistor
Failure of thermistor, sensor, connection
12 Outlet air thermistor
13 Freeze protection thermistor
14 Gas piping thermistor
19 Tripping of protection device for fan motor Failure of fan motor
20
Sensor on
outdoor unit
Compressor thermistor
Failure of thermistor, sensor, connection22 Outdoor air thermistor
24 Evaporating thermistor
31 Incorrect setting of outdoor and indoor unit Incorrect setting of capacity code
35 Incorrect setting in indoor unit number Duplication of indoor unit number
38 Abnormality of protective circuit in outdoor unit
Failure of indoor unit PCB. Incorrect wiring connection to PCB in indoor unit.
41
Pressure
Overload cooling (Possibility of high pressure device activation)
Outdoor unit pipe thermistor temperature is higher than 55ºC and the compressor top temperature is higher than 95ºC when outdoor unit protection device is activated
42
Overload heating (Possibility of high pressure device activation)
Indoor unit freeze protection thermistor temperature is higher than 55ºC and the compressor top temperature is higher than 95ºC when outdoor unit protection device is activated
47
Activation of low pressure decrease protection device
Stoppage by excessively decrease of evaporating temperature (Te < -35ºC) is activated 3 times in one hour, locked motor in heating operation
48 Protection activation for overload operation Excessive refrigerant. Pipe clogging. Compressor failure
51
Inverter
Abnormality of current sensor for inverter Failure of control PCB
53 Protection activation of transistor module
Inverter PCB abnormality. Failure of compressor, clogging of heat exchanger
54 Inverter n temperature increase
Abnormal inverter n thermistor. Clogging of heat exchanger Abnormal outdoor fan
55 Inverter abnormality Failure of inverter PCB
57 Outdoor fan Fan motor abnormality
Disconnected wire of incorrect wiring between control PCB and inverter PCB. Incorrect wiring or fan motor abnormality
b1
Indoor unit
number setting
Incorrect unit number setting Over 64 indoor units setting by number or indoor unit address
EE Compressor Compressor protection alarm Failure of compressor.
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Printed in Japan
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